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10/26/2016
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International Hard Anodizing Association
Maximizing Process Control
THE ONE THING THAT REALLY MATTERS IS CONSISTENCY
Once Consistency is Achieved, Quality Can Be Reliably Managed
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What is Needed for Consistency?
• A System that can receive data from various areas of an
Anodizing Operation and turn that data into useful
information
• A System that can then be used to turn that information
into knowledge which, when provided consistently and
timely to appropriate personnel, transforms an Anodizing
Operation from one that is Reactive to one that is
Proactive
• A Scalable System that makes collection/storage of
rules/logic based actions seamless for maximum
knowledge utilization
• User Definable Features:
– Schedules, Procedures, Event Tracking
– System/User Security, Rules/Actions/Notifications
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Analysis/Data Collection Rules Conditions Logic Actions
Uniformity
Consistency
Awareness
Communications
Best Practices
Unlimited User
Conditions
5 out of last 5
Increasing in
Value
Test Result
Outside of
Control Limits
Test Result Outside
of Spec Limits
True Control
Unlimited User
Defined Actions
Extended Actions
Using VBA Script
Schedule Re-Test
Require Corrective
Action Sign-off
Require Add or
Remake
Sound an AlarmIssue Pop-up
Message, Alert, or
NotificationSend an Email
Security
Efficiency
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Relational Database Utilization
• Standardizes Operations
– Software can provide the confidence to know that
each operation, regardless of personnel, shift, or
location, will be performed the same
– Resulting actions/activities will be consistent
• Provides Traceability
– Who1performed a procedure?
– What1procedure was performed?
– When1was a procedure performed (timely)?
– Why1was a procedure modified (if yes, why)?
– How1did a procedure affect the process?
– Where1does additional attention need to be
focused?
Sample Screens from a Relational Database
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Scheduler
TrueChem - Your Company Name
Demo Process/Demo Tank Test Procedure
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ABC Concentration Test Result
Outside of Six Sigma Calculated Control Limits
SPC Graph Overview Screen
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Bath Component (ABC) Run Chart with Data Point Information
ABC Component Run Chart With Data Point Historical Notes
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ABC Component Run Chart With Bookmark (Procedure Change)
ABC Component Run Chart With Procedure Change Results
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Additional Bath Component Run Chart (XYZ)
Additional Bath Component Run Chart (pH)
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ABC-XYZ-pH Components Overlay Run Chart
Group Rights
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Assigning Users To Groups
Rules/Logic: Application of Knowledge
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Critical Variable Visualization Tool
PROCESS LEVEL DASHBOARD
Critical Variable Visualization Tool
TANK LEVEL DASHBOARD
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Critical Variable Visualization Tool
COMPONENT LEVEL DASHBOARD
Relational Database-Improvement Examples
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50
100
150
200
250
300
1 11 21 31 41 51 61 71 81 91
Weeks
Spec Limits Exceeded Per Week
Plant A
Plant B
Plant C
Plant D
Plant E
0
50
100
150
200
250
300
1 11 21 31 41 51 61 71 81 91
Weeks
Scheduled Items Past Due
Plant A
Plant B
Plant C
Plant D
Plant E
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Viewlen Dank!
Thank You
Any Questions?
