InventoryM Terory

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    INVENTORY MANAGEME

    GRACE SARAGIH

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    WHAT IS INVENTORY MANAGEMENT?

    The objective of inventory management is to replace a verasset called inventory with a less-expensive asset calledinformation. In order to accomplish this objective, this thinformation must be timely, accurate, reliable, consistent.

    Inventory management answer the question of how muchinventory is needed to buffer against the fluctuations in

    forecast, customer demand and supplier delivers.

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    WHY MANAGEMENT INVENTORY

    To reconcile the following potentially conflicting objective

    Maximizing customer service

    Maximizing efficiency of purchasing and production

    Maximizing Inventory Investment

    Maximizing Profits

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    ELEMENT OF INVENTORY MANAGEMESYSTEM

    INPUTS Must forecast demand for products accurately

    Must establish policies for inventory management

    Must have an accurate assessment of lead times

    Continuous monitoring od customer service levels and investment in inven

    Outputs

    Managing vendors

    Management of excess stock

    Implement plans for ordering an replenishing

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    TYPES ON INVENTORY

    The stocks of any item or resource used in anorganization Raw materials

    Work-in-process

    Maintenance, repair, operating supply Finished goods

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    REASONS FOR HOLDING INVENTORY

    To provide a hedge against upward price changes in mateinflation)

    To provide a stock of goods that will provide a selection fcustomers

    To take advantage of discounts available through buyingquantities

    To protect against uncertainty

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    INVENTORY COST

    Holding costs carrying or storing inventory over time

    Ordering cost placing orders and receiving goods into t

    Setup costs preparing the system for creating an order

    Additional cost include Shortage or stockout cost

    Purchase or item costs

    Transportation costs

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    FIXED ORDER QUANTITY MODELS

    Economic order quantity

    Quantity Discount

    Safety stock and reorder point

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    FIXED ORDER QUANTITY MODELASSUMPTIONS

    Demand for the product is know, constant, and uniformthroughout the period

    The time from ordering to receipt (lead time) is know and

    Price per unite of product is constant (no quantity discou

    Ordering or setup costs are constant No back orders or stockouts

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    ECONOMIC ORDER QUANTITY MODEL

    Optimal order quantity = Q =

    Expected time between orders = T = working days/year

    N

    Reorder point (ROP) = d x L, where = D

    working days/year

    2

    Where:D= Demand pCp= Setup (oCh= Holding cd= Demand p

    L= lead time i

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    BASIC ECONOMIC ORDER QUANTITYMODEL

    Totral annual cost (TIC) = Annual ordering cost + Anncarrying cost

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    SAFETY STOCK AND REORDER POINT

    The amount of safety stock depends on the cost of runninstock and the holding cost for that additional inventory

    Safety Stock = (Max daily usage Average daily usage) x