38
R J Reid Vacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Lecture 3 Vacuum Science and Technology in Accelerators Ron Reid Consultant ASTeC Vacuum Science Group ([email protected])

Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

Embed Size (px)

Citation preview

Page 1: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 3

Vacuum Science and Technology in Accelerators

Ron Reid

ConsultantASTeC Vacuum Science Group

([email protected])

Page 2: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 3

Session 3

The Production of Vacuum

Page 3: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

3 of 38

The Production of Vacuum

Aims• To demonstrate the main types of vacuum

pump used in accelerators• To understand the pumping mechanisms

involved• To understand the advantages and

limitations of each type of pump

Page 4: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

4 of 38

The Production of Vacuum

Pumping for acceleratorsMechanical Pumps

• Turbomolecular Pumps

Ion Pumps

Getter Pumps• Evaporable• Non evaporable

Cryopumps

Page 5: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

5 of 38

The Production of VacuumMechanical pumps

Mechanical pumps (displacement pumps) remove gas atoms from the vacuum system and expel them to atmosphere, either directly or indirectly

In effect, they are compressors and one can define a compression ratio, K, given by

K is a fixed value for any given pump for a particular gas species when measured under conditions of zero gas flow.

out

in

PK

P

Page 6: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

6 of 38

The Production of VacuumMechanical pumps

Here, we will only look at the turbomolecular pump.Turbo pumps cannot pump from atmosphere and cannot eject to atmosphere, so they require roughing (forevacuum) pumps to reduce the pressure in the vacuum system before they can be started and backing pumps to handle the exhaust.There are many types of roughing and backing pumps. Most accelerators now use clean (dry) pumps to avoid oil contamination in the system.

Page 7: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

7 of 38

The Production of Vacuum

Turbomolecular pump principle

Page 8: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

8 of 38

The Production of Vacuum

Turbomolecular pump principle

Page 9: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

9 of 38

The Production of VacuumTurbomolecular pump principle

To maximise the compression ratio, blade tip velocities need to be comparable to molecular thermal velocities.

For a single blade, at zero flow

where α12 is the forward transmission probability

and α21 is the reverse transmission probability

It can be shown that

where Vb is the blade velocity

12

21

out

in

PK

P

0

exp2bV M

KTkN

Page 10: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

10 of 38

The Production of VacuumTurbomolecular pumps

Page 11: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

11 of 38

The Production of VacuumTurbomolecular pumps

Turbo pumps come in a wide range of speeds – from a few l sec-1 to many thousands of l sec-1 and operate from 10-3 mbar to lower than 10-9 mbar

Page 12: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

12 of 38

The Production of VacuumTurbomolecular pumps

Operation can be extended to higher pressure by adding a drag stage

Page 13: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

13 of 38

The Production of Vacuum

Turbomolecular Pumps

Page 14: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

14 of 38

The Production of Vacuum

The choice of bearing type is important• Oil sealed• Greased• Greased ceramic ball• Magnetic

Turbomolecular Pumps

Page 15: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

15 of 38

The Production of VacuumIon Pumps

Based on Penning Cell

Page 16: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

16 of 38

The Production of VacuumIon Pumps

Based on Penning Cell

Page 17: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

17 of 38

The Production of VacuumIon Pumps

Pumping in the basic diode Penning cell

Page 18: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

18 of 38

The Production of Vacuum

Ion Pumps

The Diode pump has poor pumping speed for noble gases

Remedies• Differential Ion; Noble Diode

• “Heavy” cathode

• Triode• Special Anode shape e.g. Starcell

Page 19: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

19 of 38

The Production of VacuumIon Pumps

Using a heavier cathode e.g. Tantalum increases reflected neutrals

Page 20: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

20 of 38

The Production of Vacuum

Ion PumpsTriode Pumps use a different design

Page 21: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

21 of 38

The Production of Vacuum

Ion PumpsStarcell configuration

Page 22: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

22 of 38

The Production of VacuumIon Pumps

Page 23: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

23 of 38

The Production of VacuumIon Pumps

Current (per cell) – and hence pumping speed – depends on voltage, magnetic field, pressure and history.

nI kP 1.05 < n < 1.2

Pump life depends on quantity of gas pumped

> 20 years at 10-9 mbar

Prone to generate particulates

Leakage current unpredictable, so pressure indication below 10-8 mbar unreliable

Page 24: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

24 of 38

The Production of VacuumIon Pumps

Page 25: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

25 of 38

The Production of VacuumIon Pumps

Diode Differential Diode

Starcell Triode

Voltage +7kV +7kV +2-5kV -5kV

Pumping Speed (Active gases)

Highest Good Good Lowest

Pumping Speed (Noble gases)

Lowest Good Higher Highest

Starting Pressure Lowest Lowest Good Highest

UHV Low Low Good Highest

Cost Lowest Higher Low Highest

Page 26: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

26 of 38

The Production of VacuumIon Pumps

Page 27: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

27 of 38

The Production of VacuumGetter Pumps

When a gas molecule impinges on a clean metal film, the sticking probability can be quite high.For an active gas with the film at room temperature, values can be between 0.1 and 0.8. These fall with coverage.For noble gases and hydrocarbons sticking coefficients are very low (essentially zero)Evaporated films, most commonly of titanium or barium, are efficient getters and act as vacuum pumps for active gases.

Page 28: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

28 of 38

The Production of VacuumGetter Pumps

For vacuum use, the most common getter pump is the titanium sublimation pump

Page 29: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

29 of 38

The Production of VacuumGetter Pumps

An important class of getter pumps are the Non Evaporable Getters (NEGs)

These are alloys of elements like Ti, Zr, V, Fe, Al which after heating in vacuo present an active surface where active gases may be gettered

Traditionally, the getters take the form of a sintered powder either pressed into the surface of a metal ribbon or formed into a pellet

Page 30: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

30 of 38

The Production of Vacuum

Getter Pumps

Page 31: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

31 of 38

The Production of Vacuum

Getter Pumps

Page 32: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

32 of 38

The Production of VacuumGetter pumps

In recent times, thin films of getter material have been formed on the inside of vacuum vessels by magnetron sputtering

These have the advantage of • pumping gas from the vacuum chamber by

gettering • and of stopping gases from diffusing out of

the walls of the vessels

Page 33: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

33 of 38

The Production of VacuumGetter Pumps

Page 34: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

34 of 38

The Production of Vacuum

Getter Pumps

Page 35: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

35 of 38

The Production of Vacuum

Cryogenic Pumps

Page 36: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

36 of 38

The Production of Vacuum

Cryogenic PumpsThere are two major classes of such pumps

• Liquid Pool• Liquid helium temperature (~4K)

• Closed cycle• Refrigerator (~12K)• Supplemented by cryosorption

Page 37: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

37 of 38

The Production of VacuumCryogenic Pumps

Page 38: Lecture 3 R J ReidVacuum Science and Technology in Accelerators Cockcroft Institute Lectures - 2007 Vacuum Science and Technology in Accelerators Ron Reid

R J Reid

Vacuum Science and Technology in AcceleratorsCockcroft Institute Lectures - 2007

Lecture 4

38 of 38

The Production of VacuumCryogenic Pumps