Life Cycle Ass of 2.7 kWp German

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    Life cycle assessment study of solar PV systems: An example

    of a 2.7 kWp distributed solar PV system in Singapore

    R. Kannan a, K.C. Leong a,*, R. Osman a, H.K. Ho a, C.P. Tso b

    a School of Mechanical and Aerospace Engineering, Nanyang Technological University,

    50 Nanyang Avenue, Singapore 639798, Singaporeb Faculty of Engineering and Technology, Multimedia University, Jalan Ayer Keroh Lama, 75450 Melaka, Malaysia

    Received 30 July 2003; received in revised form 23 March 2005; accepted 5 April 2005

    Available online 13 June 2005

    Communicated by: Associate Editor Aaron Sanchez-Juarez

    Abstract

    In life cycle assessment (LCA) of solar PV systems, energy pay back time (EPBT) is the commonly used indicator to

    justify its primary energy use. However, EPBT is a function of competing energy sources with which electricity from

    solar PV is compared, and amount of electricity generated from the solar PV system which varies with local irradiation

    and ambient conditions. Therefore, it is more appropriate to use site-specific EPBT for major decision-making in power

    generation planning. LCA and life cycle cost analysis are performed for a distributed 2.7 kW p grid-connected mono-

    crystalline solar PV system operating in Singapore. This paper presents various EPBT analyses of the solar PV systemwith reference to a fuel oil-fired steam turbine and their greenhouse gas (GHG) emissions and costs are also compared.

    The study reveals that GHG emission from electricity generation from the solar PV system is less than one-fourth that

    from an oil-fired steam turbine plant and one-half that from a gas-fired combined cycle plant. However, the cost of

    electricity is about five to seven times higher than that from the oil or gas fired power plant. The environmental uncer-

    tainties of the solar PV system are also critically reviewed and presented.

    2005 Elsevier Ltd. All rights reserved.

    Keywords: Solar PV; Greenhouse gas emissions; Life cycle assessment; Life cycle cost analysis; Distributed generation

    1. Introduction

    Global warming caused by greenhouse gas (GHG)

    emissions from combustion of fossil fuels has become

    an important environmental issue in the global arena.

    Unlike in the 1970s, the motivation now has been

    changed from the perceived fossil fuel depletion to

    global warming concerns. As a result, non-fossil energysources are explored, and power generation from solar

    photovoltaic (PV) systems plays a prominent role.

    Although the operation of solar PV system is free from

    fossil fuel use, a considerable amount of energy is con-

    sumed in the manufacturing of solar PV modules. To

    quantify the energy consumed in the manufacturing of

    solar PV modules, numerous life cycle assessment

    (LCA) studies have been carried out (Hagedorn, 1989;

    Phylipsen and Alsema, 1995; Nieuwlaar et al., 1996;

    0038-092X/$ - see front matter 2005 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.solener.2005.04.008

    * Corresponding author. Tel.: +65 6790 5596; fax: +65 6792

    2619.

    E-mail address: [email protected] (K.C. Leong).

    Solar Energy 80 (2006) 555563

    www.elsevier.com/locate/solener

    mailto:[email protected]:[email protected]
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    Kato et al., 1997; GEMIS, 2002; Karl and Theresa,

    2002; Gagnon et al., 2002). These studies expressed the

    energy use in terms of energy pay back time (EPBT),

    which is the time required for the solar PV module to

    generate the equivalent amount of energy consumed in

    its manufacturing processes. A wide variation in the

    EPBT is found in these studies. Corkish (1997) andKarl and Theresa (2002) also provided summaries of

    EPBT of solar PV modules. As an alternative index,

    Gagnon et al. (2002) used the energy payback ratio

    which is the ratio between energy produced during the

    normal life span of the power generation system and

    energy required to build, maintain and fuel the genera-

    tion equipment.

    From a broad view, EPBT is a function of the

    amount of energy used for manufacturing solar PV

    modules, quantity of electricity generated from the solar

    PV system and competing energy sources with which

    electricity from the solar PV system is compared.Although the energy consumption during manufactur-

    ing of solar PV modules does not vary significantly with

    geographical location, the quantity of electricity gener-

    ated from a solar PV system depends on its geographical

    location, e.g. solar irradiation and ambient temperature.

    In LCA studies, the efficiency of the solar PV module is

    considered to be its efficiency under the standard test

    conditions (STC) of 1000 W/m2 and 25 C. However,

    in actual operation of a solar PV system, STC do not

    prevail, particularly under tropical high humidity

    weather conditions where the ambient temperature is

    often above 30 C. It has been recorded that solar PV

    modules reached a temperature higher than 60 C during

    peak radiation hours in equatorial Singapore. Thus, its

    actual operating efficiency is lower than that at STC.

    Therefore, none of the above factors can be considered

    in isolation, and it is more appropriate to use EPBT

    from local studies for more informed decision making.

    Thus, there is a need for site-specific life cycle evaluation

    to generate insights, at least to represent a region. This

    paper describes a LCA study carried out for a grid-

    connected 2.7 kWp mono-crystalline solar PV system,

    which has been operating in Singapore since May 2002.

    To consider its economic implications, a life cycle cost

    analysis (LCCA) is also included in this study. The LCAand LCCA results are compared with that of an oil-fired

    steam turbine and gas fired combined cycle plant.

    2. Singapore power sector

    Singapore is one of the most industrialised and

    urbanised economies in South-East Asia with an area

    of 697 km2 and a population of 4.18 million. In 2003,

    the countrys gross domestic product was about

    US$100 billion (Singapore Department of Statistics,

    2004). Singapores total electricity consumption in 2003

    was about 32 TWhe (EMA, 2004a) and is projected to

    grow at an annual rate of 35% during 20032013

    (APERC, 2003). About 97% of its power is generated

    from imported oil and natural gas while the rest is from

    waste incineration plants. In 2003, Singapore had

    8919 MW installed power generating capacity consisting

    of 53% steam turbine and 30% combined cycle plants(EMA, 2003). However, electricity generation from nat-

    ural gas-fired combined cycle plants accounted for 61%

    (EMA, 2004b). Singapores wholesale electricity market

    (National Electricity Market of SingaporeNEMS) be-

    gan its operations in 2003 (EMC, 2003). In the deregu-

    lated electricity market, the power sector faces

    heightened competition and market demands for cost-

    effective power generation.

    Due to Singapores small geographical area, non-fos-

    sil based energy sources for the power generation are

    limited. The only known source of renewable energy is

    solar radiation. The country receives an annual solarradiation of 1635 kWh/m2 (at Changi Airport [1 22 0

    N, 103 59 0 E]) (Meteorological Service Singapore,

    1997). However, large-scale power generation from solar

    PV systems is limited because of constraints in space.

    Thus, only small-scale solar PV systems can be consid-

    ered for distributed generation. As a demonstration

    cum research project, the Building and Construction

    Authority (BCA) of Singapore installed an 8.9 kWpgrid-connected solar PV system comprising 2.7 kWpmono-crystalline, 3.066 kWp poly-crystalline and 3.12

    kWp CIS thin-film to study their operational perfor-

    mances and cost-effectiveness (BCA, 2004). This study

    is based on the 2.7 kWp mono-crystalline solar PV

    system.

    2.1. Description of the solar PV system

    The 2.7 kWp solar PV system consists of 36 mono-

    crystalline modules (12 V, 75 Wp) mounted on a build-

    ing rooftop with aluminium supporting structures and

    concrete blocks for the base (see Fig. 1). The 12 mod-

    ules are connected in series to generate 204 V DC

    (900 Wp) at their rated voltage (under STC). Three

    strings, each having 12 modules, are connected to three

    inverters of 1.5 kVA capacity. The AC output from theinverters is connected to the three phases of the grid.

    Control units are installed in such a way as to use

    the electricity from the solar PV system firstly for the

    local load, i.e., within the building. Since electricity

    generated from the solar PV system is a small fraction

    of the buildings power demand, all the generated elec-

    tricity is consumed within the building and hardly any

    electricity is exported (sold) to the grid. A data logger

    is installed to record electrical (power, voltage, current,

    power factor, etc.) and meteorological data (radiation,

    temperatures, wind speed, rain fall, humidity, etc.).

    Three phases of the inverters DC inputs and AC out-

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    puts are measured, and six sensors are installed to mea-

    sure the temperature of the mono-crystalline solar PV

    modules.

    The annual net electricity generated from the solar

    PV system during June 2002 to May 2003 was

    2623 kWhe and 2581 kWhe during June 2003 to May

    2004. For the calculation of life cycle energy use, emis-

    sions and cost, an average annual power generation of

    2600 kWhe is used. The average net conversion effi-

    ciency of the solar PV system (solar radiation to AC

    power output) varied between 7.3% and 8.9% while the

    measured efficiency of the inverter is about 90%. Based

    on the manufacturers specifications, the efficiency of

    the solar PV module under STC is 11.86%.

    3. Life cycle assessment of the 2.7 kWp solar PV system

    In this study, the conventional LCA procedure viz.

    goal and scope definition, life cycle inventory, impact

    assessment and improvement assessment, is used. Theresearch methodology is described in detail in the

    authors previous paper (Kannan et al., 2004). The aim

    of this LCA study is to quantify the non-renewable pri-

    mary energy use and GHG emissions from electricity

    generation from the solar PV system. All indicators of

    the study such as energy use, emissions and cost are in-

    dexed based on the functional unit which is defined as 1

    kW h of AC electricity. Manufacturing of solar PV mod-

    ules and balance of the system (BOS) such as inverters,

    supporting structures and their accessories, are included

    in the system boundary. Fig. 2 shows the LCA

    boundary.

    4. Life cycle inventory

    The life cycle of the solar PV system is considered in

    three phases, viz. construction, operation and

    decommissioning.

    4.1. Material inventory

    In the construction phase, solar PV modules, invert-

    ers and aluminium and concrete supporting structures

    are the major components. Fig. 3 shows the materials

    used for the solar PV system. In the operation and

    decommissioning phases, hardly any material inflow is

    involved.

    4.2. Life cycle energy use

    As can be seen from the material use, the construc-

    tion phase is material intensive and therefore energy

    intensive. Numerous studies have been carried out to

    estimate the energy consumption in the manufacturingof mono-crystalline solar PV modules (Hagedorn,

    1989; Kato et al., 1997; GEMIS, 2002; Karl and The-

    resa, 2002; Mathur et al., 2002). These are summarised

    in Table 1. It can be seen that the energy consumption

    for manufacturing of solar PV modules varied between

    11 and 45 MWht/kWp. The variations can be attributed

    to technological assumptions and system boundary. The

    study of Karl and Theresa (2002) is specific to the solar

    PV module used in the solar PV system and its specific

    energy consumption is 16 MWht/kWp. This value is

    adopted for this LCA study. For aluminium and con-

    crete supporting structures, the energy use is estimated

    Fig. 1. Solar PV modules mounted on the building rooftop.

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    based on their specific energy consumptions (GEMIS,

    2002). The specific energy consumption for productionof inverters is 0.17 MWhe/kWp (Kato et al., 1997).

    Although the energy consumption data of Kato et al.

    (1997) are denominated as electrical energy (MWhe), it

    is assumed to be the same magnitude in thermal energy

    (MWht) as corroborated by other studies shown in

    Table 1.

    In the operational phase, there is no external source

    of energy supply. Though control systems are installed,

    they draw energy from the solar PV module itself.

    In the decommissioning phase, it is assumed that

    the solar PV module would be landfilled after removing

    the aluminium frames (see Section 6). Therefore, in the

    decommissioning phase, energy would be used for recy-

    cling of aluminium supporting structures and module

    frames. 10% of the module weight is considered as the

    aluminium frame (Phylipsen and Alsema, 1995). It is as-

    sumed that 90% of the aluminium would be recycled

    with 90% recovery rate. The recovered aluminium is

    debited from the construction phases aluminium use.

    Thus, the energy used of recycling of aluminium is

    shown separately (see Fig. 4).

    Energy used in transporting of all the materials asso-

    ciated with the solar PV system is estimated based on

    specific transportation energy (MJ/t-km) from GEMIS

    (2002). The solar PV modules and inverters were im-

    ported from the USA and Germany, respectively and as-

    sumed to be transported by ship. The other materialswere obtained locally and transported by trucks.

    From the sum of the energy used in the three life

    cycle phases and transportation, energy use per func-

    tional unit (kW he) is calculated as 2.94 MJt/kWhe.

    The manufacturing of solar PV modules accounted for

    81% of the life cycle energy use. Fig. 4 shows the distri-

    bution of life cycle energy use.

    4.3. EPBT analysis of the solar PV system

    Electricity generated from the solar PV system is

    compared with that from a 250 MW (centralised) oil-

    Supporting

    structures

    Solar PV

    modules

    Construction

    phase

    Operational

    phase

    Decommissioning

    phase

    Electricity

    Material (steel,

    glass, aluminium,

    cement, etc.)

    production

    Invertors

    System boundary

    Solar

    radiation

    Metal

    recycling

    Wastes

    disposal

    Silicon production

    PV cell

    manufacturing

    Fabrication of PV

    modules

    Energy

    Natural

    resources

    GHG*

    Emissions

    *All the input streams have their corresponding GHG emission output streams

    Energy

    Energy

    Energy

    Energy

    Fig. 2. LCA boundary of the solar PV system.

    Fig. 3. Material use in the solar PV system.

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    fired steam turbine plant with a net efficiency of 33%.

    The EPBT of the solar PV system is calculated to be

    6.74 years. Compared to the solar PV modules lifetime

    (expected to be 25 years), the solar PV system could still

    generate substantial amount of electricity.

    In Singapore, hidden1 energy use in electricity gener-

    ation from oil-fired steam turbine plant is about 8.8% of

    operational phase fuel consumption (Kannan et al.,

    2004). If the hidden energy use is considered in the

    EPBT calculation, then the EPBT becomes 6.19 years.Since the solar PV system is used as a distributed

    power system, no transmission and distribution (T&D)

    loss is incurred. If the T&D loss, which is about 4% in

    Singapore (World Bank, 2004), and energy used for

    development of T&D networks are accounted, the

    EPBT will be lower. When the 4% T&D loss alone is

    considered, then the EPBT will be 5.87 years. In other

    words, the solar PV system consumes about 23% of

    the primary energy consumed in oil-fired steam turbineplant.

    If the electricity from the solar PV system is com-

    pared with a natural gas-fired combined cycle plant with

    a net efficiency of 50%, then the EPBT will be 10.2 years.

    It can be seen that the EPBT varies with type of

    power generation technologies with which solar PV is

    compared and their operational boundary. Therefore,

    due consideration should be given when comparing

    EPBT with other studies.

    4.4. Life cycle GHG emission

    In the life cycle of solar PV system, GHG emission

    potentially occurs from the energy used for the manufac-

    turing of solar PV modules and the BOS. Since primary

    sources of energy usage are unknown, CO2 emission is

    estimated based on the average emission factor (IPCC,

    1996) of coal, oil and gas as in the studies by van Mar-

    greet et al. (1994) and Phylipsen and Alsema (1995).

    CH4 or N2O emissions are ignored due to uncertainties

    in primary sources of energy use and its relatively insig-

    nificant magnitude. The GHG emission from electricity

    generation from the solar PV system is about 217 g-

    CO2/kWhe.

    The life cycle GHG, namely CO2, CH4 and N2Oemission from the oil-fired steam turbine is 937 g-CO2/

    kW he (Kannan et al., 2004). When the T&D loss is in-

    cluded, it would be about 976 g-CO2/kWhe. If the

    GHG emission from the solar PV system is compared

    with the oil-fired steam turbine plant, it is less than

    one-fourth of the latter system.

    The life cycle emission from natural gas-fired com-

    bined cycle with a net efficiency of 50% is estimated to

    be 493 g-CO2/kWhe including the T&D loss (Kannan

    et al., 2005). If the emission from the solar PV system

    is compared with the combined cycle plant, it is less than

    one-half of the latter system.

    Table 1

    Life cycle energy use in manufacturing of mono-crystalline solar PV module

    Source Primary energy use Processes included in the study

    Hagedorn (1989) 1117.5 MWht/kWpa Exploitation and preparation of raw materials, process energy, hidden energy

    of input materials and production equipment

    Kato et al. (1997) 17.70 MW he/kWpb From quartz (production of MG silicon) to module fabrication

    12.4 MW he/kWp Off-grade silicon (from semiconductor industry) to module fabrication

    Mathur et al. (2002) 40.55 MW ht/kWp Manufacturing of silicon wafers to modules fabrication

    Karl and Theresa (2002) 16 MWht/kWpc From growth of the silicon crystalline ingot to module fabrication

    GEMIS (2002) 13.78 MW ht/kWpd From mineral sand to module fabrication

    a In different technology level in different time frame.b Based on this study, the energy pay back time was 15.5 years for 1427 kWh/m2/year solar radiation.c For Siemens SP 75 module that is adopted for this LCA study.d Estimated from the energy requirement for production of mono-crystalline module (131.23 MWh t/ton) and the module require-

    ment (105 ton/MWp).

    Fig. 4. Distribution of life cycle primary energy use in solar PV

    system.

    1 It is the energy used in the construction of power plant,

    manufacturing of plant equipment and upstream processes of

    fuel-oil production.

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    4.5. Improvement assessment

    Three scenarios are studied for reducing the primary

    energy use of the solar PV system. These are (i) technol-

    ogy improvement in the manufacturing of solar PV

    modules, (ii) using alternative supporting structures

    and (iii) achieving better solar PV module efficiency.For these three options, the EPBT of the solar PV sys-

    tem are estimated with reference to the oil-fired steam

    turbine with a net efficiency of 33%.

    4.5.1. Technology improvement

    Manufacturing of the solar PV modules accounted

    for 81% of the life cycle energy use (see Fig. 4). Improve-

    ment in solar PV module production technology or mass

    production would lead to a reduction in energy usage.

    According to the manufacturers, energy usage could be

    reduced by 50% if the production is doubled. If the pri-

    mary energy use in the manufacturing of solar PV mod-ule were to be reduced by 50%, then the life cycle

    primary energy use would reduce to 1.7 MJt/kWhe and

    the EPBT would be 3.5 years. In such a case, the

    GHG emission would be about 129 g-CO2/kWhe.

    4.5.2. Changing of supporting structure

    The aluminium supporting structure accounted for

    about 10% of the life cycle energy use and the recycling

    of aluminium also accounted for another 7% (see Fig. 4).

    Instead of the aluminium structure, a concrete structure

    could be used and energy use could be further reduced.

    If the aluminium usage for supporting structure were to

    be reduced to 10% of the current aluminium use, then

    the life cycle primary energy use would decrease to

    2.38 MJt/kWhe and the EPBT would be 4.8 years. The

    GHG emission would be about 177 g-CO2/kWhe. Alter-

    natively, solar PV modules can be integrated into the

    building thereby minimising energy use and cost of sup-

    porting structure.

    4.5.3. Efficiency improvement

    Under the STC, the efficiency of the solar PV module

    used in the solar PV system is 11.86%. However, its ac-

    tual operational efficiency is between 7.3% and 8.9%

    including inverter and line losses of 10%. A lower oper-ating efficiency could be due to high ambient- and mod-

    ule temperatures, with the latter reaching above 60 C

    during peak radiation hours. The power output of a

    solar PV module decreases by about 0.5% for every

    degree Celsius rise in cell temperature (BCA, 2004). If

    the efficiency of the solar PV system were to be increased

    to 10.6% by natural cooling of modules or other means,

    the life cycle energy use would reduce to 2.2 MJt/kWheand the EPBT would be 4.5 years. The GHG emission

    would be about 165 g-CO2/kWhe.

    From the above three scenarios, it can be seen that

    there is a potential to reduce the life cycle primary en-

    ergy use. Life cycle energy use, EPBT and GHG emis-

    sion from the solar PV system under the various

    combinations of the above scenarios are presented in

    Table 2. It can be seen that if all the above three scenar-

    ios were to be achieved, the primary energy use would

    reduce to as low as 0.9 MJt/kWhe and the EPBT would

    be 1.8 years.

    5. Life cycle cost analysis

    Costs involved in the three life cycle phases of the so-

    lar PV system are categorised as capital, operation and

    maintenance (O&M) and decommissioning costs (see

    Kannan et al., 2004 for LCCA formula). For the cost

    of the solar PV system, the current market prices of 5

    US$/Wp for solar PV modules and 0.83 US$/Wp for

    inverters are used (Solarbuzz, 2005). The costs of sup-

    porting structures and installations are adopted fromthe actual project costs (@ 1.63 S$ = 1 US$) (BCA,

    2004). The total capital cost of the solar PV system

    works out to be about 7.5 US$/Wp and its breakdown

    is shown in Fig. 5. For the capital cost, an annual inter-

    est of 5% payable over the solar PV system s operational

    life time of 25 years is used in LCCA.

    Since there is no fuel consumption in the operational

    phase, no energy costs occur in this phase. Although the

    solar PV system does not require regular maintenance,

    fortnightly cleaning of the solar PV module is carried

    out to reduce dust or dirt deposition on the solar PV

    modules. The cost of fortnight cleaning was estimated

    based on a large number of installations to minimise

    the manpower cost. It worked out to be 0.17% of the cap-

    ital cost, which took into account an annual escalation

    rate of 1%. Cost involved in the dismantling of the solar

    PV system is estimated to be about US$ 7502. I t is

    assumed that the solar PV modules would not have any

    salvage value. Instead, there may be costs in disposing the

    solar PV module. However, such costs are not considered

    due to a dearth of information. Nonetheless, a salvage

    value of US$ 4603 is used which took into account the

    aluminium supporting structures and aluminium frames

    of the solar PV modules. The net cost incurred in the

    decommissioning phase which took into account a dis-count rate of 1%.

    The life cycle cost of electricity generation from the

    solar PV system is 57 cents/kWhe and its distribution

    is shown in Fig. 6. The capital cost accounted for 96%

    of the life cycle cost. Due to huge capital cost of the solar

    PV system, the interest on the capital plays a significant

    2 Cost data was obtained from the system suppliers through

    personal communication.3 Based on market value of recyclable aluminum @ US$ 860

    per tonne.

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    role in deciding the cost of electricity. A scenario is stud-

    ied for a range of interest rates as shown in Fig. 7. It can

    be seen that the cost of electricity is about 33 cents/kWhe

    at zero interest rate.The prices of solar PV system have been historically

    declining at about 4% per annum and this decline is ex-

    pected to continue (Solarbuzz, 2005). A scenario is stud-

    ied to estimate the life cycle cost of electricity generation

    from the solar PV system at various solar PV system

    costs. Although the solar PV module and inverter costs

    would decline in the future, the cost of supporting struc-

    ture or installation cost or O&M cost would not change

    significantly. Thus, the cost scenario is studied by chang-

    ing the cost of solar PV modules and inverters while the

    rest of the costs remain unchanged. The results are pre-

    sented in Fig. 7. In the legend of Fig. 7, costs of the solar

    PV module and inverter are shown in US$/Wp while

    BOS is the cost of supporting structures and installa-

    tion cost i.e. about 1.68 US$/Wp.

    5.1. Solar PV versus conventional power generation

    Life cycle cost of electricity generation from the oil-

    fired steam turbine plant is about 7.03 cents/kW he based

    on current market price of fuel-oil price of 200 US$ per

    tonne (Kannan et al., 2004; 10X Group, 2005). There-

    fore, the cost of electricity generation from the solar

    PV system is about eight times higher than that from

    the oil-fired steam plant. Since, the solar PV system is

    used as a distributed power generation system, there is

    no T&D loss or costs involved in the establishment of

    the T&D network. In Singapore, the low tension (LT)

    flat rate transmission cost is about 3.4 cents/kWh (Sin-gapore Power, 2004). If it is considered as the T&D cost,

    then the cost of electricity generation from the solar PV

    system is about 5.5 times that of the oil-fired power

    plant.

    The life cycle cost of electricity from the natural gas-

    fired combined cycle plant is about 4.94 per kWhe at a

    gas price4 of US$ 5.34 per MMBTU (Kannan et al.,

    2005). It would be 8.34 per kWhe if the T&D cost is

    included. The cost of electricity from the solar PV sys-

    tem will then be about seven times higher than the

    gas-fired combined cycle plant.

    In late 2004, oil prices surged to a new high of US$55per barrel (The Straits Times, 2004) while the fuel oil

    price was about US$ 218 per tonne (10X Group,

    2005). To consider any such price shocks, a scenario is

    studied by assuming that fuel-oil prices would be double

    that of its current market price while the price of solar

    PV modules and inverter would reduce to half of their

    current price. In such a case, the cost of electricity would

    be 16.5 cents/kWhe from the oil-fired steam turbine

    Table 2

    Improvement assessment of the solar PV system

    Scenarios Energy

    (MJt/kWhe)

    EPBTa

    (years)

    CO2 emission

    (g/kWhe)

    Base case 2.91 5.87 217

    A. Energy use for manufacturing of solar PV module reduced by 50% 1.72 3.48 129

    B. Use of concrete supporting structure, i.e. aluminum use reduced to 10% 2.38 4.81 177

    C. Efficiency of the solar PV system increase to 10.6% 2.21 4.47 165

    A + B 1.20 2.42 89

    B + C 1.81 3.66 135

    A + C 1.31 2.65 98

    A + B + C 0.91 1.84 68

    a Reference to oil-fired steam turbine with a net efficiency of 33%. Hidden energy use and T&D loss are also accounted.

    Fig. 5. Capital cost distribution of solar PV system.

    Fig. 6. Life cycle cost distribution of electricity generation from

    solar PV system.

    4 For a fuel-oil price of 200 US$ per tonne, natural gas price is

    about $ 5.34 per MMBTU as the natural gas price in Singapore

    is pegged to fuel-oil price (The Business Times, 2004).

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    plant at fuel-oil price of 400 US$/tonne, including the

    T&D cost, and 36.15 cents/kWhe from the solar PV sys-

    tem at solar PV module and inverter price of 3 US$/Wp

    (see Fig. 7). It can be seen that the cost of electricityfrom the solar PV system would now be about two times

    higher than that from the oil-fired steam plant.

    6. Environmental uncertainties of solar PV system

    From the life cycle energy use and GHG emission

    perspectives, the solar PV system is a good choice for

    power generation. However, studies have shown that

    large-scale exploitation of solar PV could lead to other

    types of undesirable environmental impacts in terms of

    material availability and waste disposal (Phylipsen and

    Alsema, 1995; Nieuwlaar et al., 1996; Fthenakis, 2000,

    2004).

    Silver requirement for manufacturing solar PV mod-

    ules could contribute to the depletion of silver resources.

    To meet 5% of the world electricity production from

    solar PV modules, their production would require about

    30% of the current silver production (Phylipsen and Al-

    sema, 1995).

    At the end of the life cycle, the solar PV system gener-

    ates a substantial amount of waste (used module). The

    study of Phylipsen and Alsema (1995) revealed that

    weather-resistant encapsulation of the modules is a major

    bottleneck for reuse or recycling of the silicon wafers.Due to encapsulations, the glass waste from modules

    may contain too much plastics (EVA foil) to be accepted

    by glass recyclers. As can be seen from this study, a 1 MW

    solar PV plant could generate as much as 90 tonnes of

    used solar PV modules, which may have to be landfilled.

    Since the anticipated lifetime of the solar PV is about 25

    years, waste generation will lag behind the installations of

    solar PV modules. As we increase the rate of installation

    of solar PV modules, large-scale disposal of solar PV

    module may be another problem in the future.

    The presence of small amounts of regulated materials

    (e.g. Ag, Pb and Cd) (Fthenakis, 2000) in solar PV pan-

    els may also cause undesirable environmental impacts

    when they are landfilled.

    So far, no proven technology has been developed for

    large-scale disposal of solar PV modules. The studies ofFthenakis (2000, 2004) concluded that recycling is tech-

    nologically and economically feasible, but not without

    careful forethought. People in the solar PV industry

    are claiming that there should not be any environmental

    problem in disposing the solar PV panels because no

    hazardous material is expected to be released by the pan-

    els. However, we have seen that environmental problems

    could come in any form such as global warming from

    CO2, a non-hazardous gas. Therefore, the negative ef-

    fects of solar PV technology must be studied to ensure

    its environmental sustainability.

    7. Conclusions

    LCA and LCCA are performed for a solar PV system

    in Singapore. From the perspectives of fossil energy use

    and GHG emission, the solar PV system is a good choice

    to address current energy-environmental issues. How-

    ever, the cost of electricity generation from solar PV sys-

    tems is not comparable with fossil fuel-based

    technologies, particularly at the current market price.

    If environmental externalities were to be accounted, then

    solar PV systems would compete favourably with fossil

    fuel based power generation. A reliable externality costis unfortunately not yet established. Nonetheless, cost

    should not be the sole criterion in decision making be-

    cause climate change may become a more serious risk.

    Oil price and political uncertainties may be even more

    critical for oil importing countries. Therefore, efforts

    should be taken to explore all possible means to harness

    available solar radiation.

    Although there are constraints in space for installa-

    tion of solar PV systems in Singapore, built-up areas

    can be used effectively and annually about 1000 GWhecould be easily tapped. This would require an installed

    capacity of about 1000 MWp and costs several billions

    15

    30

    45

    60

    75

    0% 1% 2% 3% 4% 5% 6% 7%

    Interest on capital cost

    Lifecyclecostofelectricity(/kWh)

    5.83 US$/Wp (Current market

    price) + BOS (1.68 US$/Wp)

    6.5 US$/Wp + BOS

    5 US$/Wp + BOS

    4.5 US$/Wp + BOS

    3 US$/Wp + BOS

    2 US$/Wp + BOS

    Fig. 7. Life cycle cost of electricity from solar PV system.

    562 R. Kannan et al. / Solar Energy 80 (2006) 555563

  • 7/31/2019 Life Cycle Ass of 2.7 kWp German

    9/9

    of dollars. Eventually, it would be less than 3% of the to-

    tal electricity demand. Also, the disposal possibilities of

    solar PV modules have to be studied in the Singapore

    context due to the limited land availability for

    landfilling.

    Acknowledgements

    The Building and Construction Authority, Singapore

    provided the data for this work. The authors gratefully

    acknowledge the extensive support of Mr. C.M. Bok

    and Mr. K.S. Cheong and their comments on this paper.

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