LINGKUPTEKNIK INDUSTRI

Arif Rahman

INDUSTRIAL ENGINEERING

..is concerned with the design, improvement, and installation of integrated systems of men, materials, information, energy, and equipments. It draws upon specialized knowledge and skill in the mathematical, physical and social sciences together with the principles and methods of engineering analysis and design to specify, predict and evaluate the result to be obtained from such systems

Mathematical

Physical Sciences

Social Sciences

Engineering

Knowledge & Skill

Industrial

Engineering

Integrated

Systems

Design

Improvement Installation

Specify

Predict

Evaluate

Optimal

Result

Integrated

SYSTEM

SYSTEM – SUBSYSTEM – SUPERSYSTEM

Sistem bagian dari supersystem

atau metasystem. Dan sistem

terdiri dari beberapa subsystem.

SYSTEM – SUBSYSTEM – SUPERSYSTEM

• Sistem menjadi bagian dari sistem yang lebih besar (yang disebut supersystem atau metasystem). Sistem juga terbentuk dari beberapa sistem yang lebih kecil (yang disebut subsystem).

• Beberapa sistem ter-agregasi dan bersinergi secara terpadu membentuk supersystem. Dan sistem dapat terdekomposisi menjadi beberapa subsystem yang saling berinteraksi simultan dan terintegrasi.

• Semakin sempit lingkup sistem yang dipelajari, semakin detail dan terstruktur permasalahannya. Semakin luas lingkup sistem yang dipelajari, semakin kompleks dan majemuk permasalahannya.

SYSTEM – SUBSYSTEM – SUPERSYSTEM

BERKUMPULLAH 3-4 MAHASISWADAN DISKUSIKAN :

System – Subsystem –Supersystemdi dunia kerja

Apa contoh system – subsystem – supersystem di dunia kerja yang mungkin akan dihadapi lulusan Teknik Industri ?

Industrial Engineering New Paradigms

WASTE & LEAN

WASTE & LEAN

Materials Machines Manpowers

Transportation

ExcessInventory

Defect

Inappropriateprocessing

Over-production

Waiting

UnnecessaryMotion

Distance

Time

Material handling

Lot size

Buffer size

Crashed

Stock level

Replenishment

Turnover

Warehousing

Storage space

Degradation

Inefficiency

Nonconforming

Reject

Rework

Downgrade

Guarantee

Mistake

Cycle time

Speed

Lead time

Workload

Supervision

Error

Forecasting

Planning

Scheduling

Batch size

Shop floor control

Unsold

Unbalance

Setup

Warming

Downtime

Idle

Delay

Waiting

Layout

Ergonomic

Method

Movement

Search

Inspection

Counting

CHANGE & AGILE

CHANGE & AGILE

12

GREEN & SUSTAINABLE

ENVIRONMENTALCARRYING CAPACITY

DAYA DUKUNGLINGKUNGAN

HIDUP

DAYA TAMPUNGLINGKUNGAN

HIDUP

GREEN & SUSTAINABLE

Recovery

Recycling

Reuse

Reduce

Raw Materials

& Energy

Industrial waste

Domestic

use

Waste

Management

Industrial scrap

Industrial

Production

Energy

Landfill

Disposal

BORDERLESS & SUPPLY CHAIN

BORDERLESS & SUPPLY CHAIN

Suppliers Manufacturer Distributor Retailer Customer

Competitive

Strategy

Product Dev.

Strategy

Supply Chain

Strategy

Marketing

Strategy

Intracompany

Intraoperation

minimize local cost

Intracompany

Intrafunctional

minimize functional cost

Intracompany

Interfunctional

maximize company profit

Intercompany

Interfunctional

maximize SC surplus

KOLABORASI INDUSTRIAL

LINGKUNGAN PERUSAHAAN

LINGKUNGAN MIKRO DAN MAKRO

MICRO

Environment

MACRO

Environment

LINGKUP TEKNIK INDUSTRI BERDASARKAN SKALA SISTEM

Point

Island

Integrated

Extended

LINGKUP TEKNIK INDUSTRI BERDASARKAN SKALA SISTEM

•Point. Satu atau sebagian task dalam satu departemen.

• Island. Satu atau sebagian departemen (divisional atau fungsional) dalam satu organisasi.

• Integrated. Terintegrasi satu organisasi.

•Extended. Terintegrasi lintas organisasi.

LINGKUP TEKNIK INDUSTRI BERDASARKAN FOKUS SISTEM

LINGKUP TEKNIK INDUSTRI BERDASARKAN FOKUS SISTEM

• Dalam lingkup meso, sistem yang dipelajari sebatas perusahaan atau minimal setingkat departemen atau SBU.

• Pada lingkup makro, dimulai dari sistem perusahaan dengan lingkungannya, atau lebih luas.

• Dan untuk lingkup mikro, sistem yang dipelajari lebih kecil. Misalnya interaksi antara manusia dan produk / jasa yang digunakan.

MANUSIA

MANUSIALAINNYA

PERALATAN

PRODUK /JASA

LINGKUNGAN

FISIK

PEKERJAAN

LINGKUP TEKNIK INDUSTRI BERDASARKAN AREA KERJA

Man-Machine System

Work Center

Strategic Business

UnitEnterprise

Supply Chain

LINGKUP TEKNIK INDUSTRI BERDASARKAN BUSINESS PLAN

PRODUCT

DESIGN

PROCESS

PLANNING

FACILITY

PLANNING

WORK STATION

DESIGN

LAYOUT

DESIGN

PRODUCTION

PLANNING

ENTERPRISE

BUSINESS

PLAN

Work

Studi

Function

Analysis &

Morphology

Voice of

Customer

Job

Analysis

Division

of Work

Make or

Buy Analysis

Personnel

Planning

General/

Special

Purposes

Quality

Function

Deployment

Differentiation

/ Product

Variants

Serial /

Parallel

Machines

Capacity

Planning

Inventory

Planning

Organization

Development

Competitive

Analysis

Financial

Feasibility

Demand

Forecasting

Distribution

Planning

Ergonomic

Work

Breakdown

System

LINGKUP TEKNIK INDUSTRI BERDASARKAN FUNGSIONAL

Primary Activities Support Activities

LINGKUP TEKNIK INDUSTRI BERDASARKAN JENJANG ORGANISASI

Tactical Planning & Control

Comprehensive Report

Operational Planning & Control

Detail report

Strategic & Fundamental Planning & Control

Overall ReportTOP

MANAGEMENT

(Director, Executive)

MIDDLE

MANAGEMENT

(Manager)

BOTTOM

MANAGEMENT

(Foreman, Supervisor, Superintendent)

Worker, Operator, Clerical & Administration Staff, Professional StaffTask & Process Performing

LINGKUP TEKNIK INDUSTRI BERDASARKAN PROSES BISNIS

LINGKUP TEKNIK INDUSTRI MIKRO – MESO – MAKRO

ORGANISASI ORGANISASI LAIN

LINGKUP TEKNIK INDUSTRI LINGKUNGAN USAHA

LINGKUP TEKNIK INDUSTRI KOLABORASI INDUSTRIAL

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