Live Roller Conveyor (Zero Pressure Accumulating Type)perfilesbosch.com.mx/2018/catalogos/hytrol/acumulacion/... · 2019-05-13 · ABEZ Live Roller Conveyor (Zero Pressure Accumulating

CATALOG | 08312018

9 13/328 7/16

Overall Width

Between Rail Width

Overall Length 8’ - 100’

21 38 1/4 Allow 12”59

213-9/16”

22 3/4

4” Dia.Tail Pulley

2 1/8” Dia.Snub Idler

1.9” Dia.Tread Roller

4” Dia.Take-Up Pulley

8” Dia.Drive Pulley

EndGuard End

Guard

BetweenRail Width 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39"

OverallFrame Width 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42"

BaseWeight 670 693 716 739 762 785 808 854 877 923 946

WeightPer Foot 31 33 35 37 39 41 43 47 49 53 55

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.Note: Bed sections available in the following multiples:12" Zones–1', 2', 3', 4', 5', 6', 7', 8', 9' & 10'18” Zones–1 1/2’, 3’, 4 1/2’, 6, 7 1/2’ & 9’24” Zones–2’, 4’, 6’, 8’ & 10’30" Zones–2 1/2', 5', 7 1/2' & 10'36" Zones–3', 6' & 9'Overall length must be divisible by zone length.Total Weight = 10' Base Weight + per foot weight x extra length

ABEZ Live Roller Conveyor(Zero Pressure Accumulating Type)

The Model ABEZ is a horizontal belt driven live roller conveyor, designed for applications that require accumulation of products without a build-up of line pressure. Product may be released in singulation or slug fashion.

• EZLogic® Accumulation System• Singulation, Slug or Cascaded Slug Operation• Dynamic Zone Allocation• 4 Brake Rollers in Each Zone• Adjustable MS-Type Floor Supports Available

Conveyor shown with optional floor supports

SECTION “X-X”

NOTE: 18” & 24” Overall Frame Width (24” & 30” Zones) -1 Week Stockyard

SET HIGH SHOWN WITH STANDARD DRIVE(Located in First Bed Section 8’ or Longer, From Infeed End)

SET LOW SHOWN WITH HIGH PERFORMANCE DRIVE(Located in First Bed Section 9’ or Longer, From Infeed End)

48” Zones–4’ & 8’60” Zones–5’ & 10’72” Zones–6’84” Zones-7’96” Zones–96’120” Zones–120’

HOW IT WORKSThe conveyor is divided into accumulation zones. Each zone extracts power from a flat drive belt that runs the entire length of the conveyor. The drive belt is pneumatically lowered away from the tread rollers, causing product in that zone to stop. Hytrol's EZLogic® Zone Controllers sense product presence and control the accumulation and release of product from the zones.

OVERALL LENGTH 8' - 100'

ENDGUARD

4'' DIA. TAIL PULLEY

21-5/8''

14-7/8''

2-1/8'' DIA.SNUB IDLER

1.9'' DIA.TREAD ROLLER 6'' DIA.

TAKE-UP PULLEY

8'' DIA. DRIVE PULLEY

68-1/4''

ALLOW 12'' 2''

END GUARD

OVERALL WIDTHBETWEEN RAIL WIDTH

1-1/2”

8-1/2”

SECTION “X-X”

U.S. Patent Numbers7,243,781 • 7,591,366

7,905,345Other Patents Pending.

CATALOG | 08312018

ABEZBELT–6 in. Black Ultimate 140 SD.

BED–Roller bed with 1.9 in. dia. roller x 16 ga. galvanized tube spaced every 3 in. Mounted in 6 1/2 in. x 12 ga. powder painted formed steel channel frame bolted together with butt coupling.

CROSS BRACING–Rods with turnbuckles are fastened to underside of bed to provide proper alignment of bed rollers and insure tracking. (1) supplied in first 50' of bed section lengths and (1) per 50' of bed section length thereafter. Supplied in approximate center of lengths.

CENTER DRIVE–Can be placed in any section of conveyor 7’-6” or longer. Center drive is 18 in. OAW on all widths.

DRIVE PULLEY–8 in. dia. with 1 7/16 in. dia. shaft at bearings.

TAIL PULLEY–4 in. dia. with 1 7/16 in. dia. shaft at bearings, machine crowned.

TAKE-UP PULLEY–6 in. dia. with 1 3/16 in. dia. shaft at bearings, machine crowned.

SNUB IDLER–Adjustable 2 1/8 in. dia. pre-lubricated ball bearings.

RETURN IDLER–Adjustable 1.9 in. dia. pre-lubricated ball bearings.

TAKE-UP–Take-ups in center drive. Provides 16 in. of belt take-up.

BEARINGS–Sealed, pre-lubricated, self-aligning, ball bearings on drive and tail pulleys. Pre-lubricated ball bearings in tread and pressure rollers.

SET LOW CHANNEL– Added additional flanges to make the installation and removal of the optional cover simple.

ACCUMULATION ZONES–12, 18, 24, 30 and 36 in. long air controlled. Includes 4 brake rollers to stop package. Section lengths change with zone lengths. (See Note opposite page). Note: 51 or more zones will require an additional IOP, isolation cable and power supply T cable.

EZLogic® ZONE CONTROLLER – Located in each zone. (Retro-reflective). NEMA 1, 2, IP 62. UL Approved.

IOP–Provides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Operates up to 50 zones (25 each side of IOP). Requires 120VAC or 230VAC single phase input.

AIR REQUIREMENTS–Recommended working pressure 35 P.S.I. Free air consumption at 35 P.S.I.– .003 cu. ft. per sensor actuation.

FILTER, REGULATOR–One filter/regulator is supplied for the main air supply line. (3/8 inch NPT port). Main air from compressor should be supplied to each filter/regulator.

SPEED REDUCTION–Sealed worm gear C-Face speed reducer. No. 50 roller chain to drive shaft.

MOTOR–1/2 HP–208/230/460/575V–3 Ph. 60 Hz. Totally Enclosed C-Face.

CONVEYING SPEED–Constant 65 FPM.

CAPACITY–Maximum load per linear foot of conveyor 150 lbs. Total load NOT TO EXCEED capacity in charts.

FLOOR SUPPORTS–Now supplied as optional equipment.

FLOOR SUPPORTS–MS Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MS-6 support.

CONVEYING SPEED–Other constant and variable speeds. FPM. V-belt drive supplied under 17 FPM. Note: Capacity and accumulation feature affected with speed change.

CENTER DRIVE WITH EXTENDED TAKE UP– Provides 36 in. of additional belt take up.

HIGH PERFORMANCE UNDERSIDE CENTER DRIVE–Required on units over 100 ft long, maximim length 200’-0” (used with 2 HP, 3 HP or 5 HP motor and reducers).

SIDE MOUNTED LOW ELEVATION CENTER DRIVE–Motor reducer unit mounted to side of conveyor. Minimum low elevation16 in. with old style and 18 in. with new style.

PRESSURE SWITCH–Installed in air line after regulator unit. Kills conveyor drive when air pressure drops below minimum working requirements. Requires restart controller (not supplied).

V-BELT DRIVE–V-Belt supplied between motor and reducer. Allow 65 in.

O-RING DRIVE CHAIN–With sealed in lubricant (Recommended for applications that do not permit regular lubrication).

GUARD RAILS–Adjustable Universal Channel Guard Rail. See Accessory section. Note: If product comes into contact with Guard Rails, product flow will be affected. Fixed channel overlapping-one direction.

PACKAGE STOPS–Angle and raised roller end stops.

POLY-TIER SUPPORTS–36 in. to 120 in. support heights in 6 in. increments. Knee braces required.

CEILING HANGERS–5/8 in. dia. x 8 ft. long unplated steel rods fully threaded. Other lengths and galvanized rods available.

MOTORS–Energy efficient, single phase, other characteristics. 2 HP maximum.

ELECTRICAL MOTOR CONTROLS–Non-reversing magnetic starters and push-button stations. AC variable frequency drive.

EZLogic® – See EZLogic® Components Page.

LOAD CAPACITY CHART (Singulated) @ 65 FPM

HP

OVERALL FRAME WIDTH18" TO 22"

OVERALL FRAME WIDTH

24" TO 30"

OVERALL FRAME WIDTH

34" TO 42"TOTAL LOAD (LBS.) TOTAL LOAD (LBS.) TOTAL LOAD (LBS.)

UP TO 50' UP TO 100' UP TO 50' UP TO 100' UP TO 50' UP TO 100'1/2 2200 400 1200 – – –1 6600 4800 5600 3200 4400 –2 *7500 12000 *7500 10400 *7500 6600

*Limited to 150 lbs. per foot

LOAD CAPACITY CHART (Slugged) @ 65 FPM

HP


OVERALL FRAME WIDTH

24" TO 30"

OVERALL FRAME WIDTH

34" TO 42"TOTAL LOAD (LBS.) TOTAL LOAD (LBS.) TOTAL LOAD (LBS.)

UP TO 50' UP TO 100' UP TO 50' UP TO 100' UP TO 50' UP TO 100'1/2 1100 200 600 – – –1 3300 2400 2800 1600 2200 –2 7000 6000 6400 5200 5800 3300

EZLOGIC® ACCUMULATION SYSTEMHytrol’s EZLogic®, or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic® Accumulation System provides many features including:

Zero-Pressure Accumulation of Product

Zone Stop function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required.

Selectable Modes of OperationSingulation Mode – Product separates while traveling down the conveyor and when it is released from the conveyor - creating

a zone-length gap between products.

Enhanced Slug Mode w/ Jam Protection – Product does not separate when traveling down the conveyor or when it is released from the conveyor. This allows higher product throughput at any given conveyor speed. Product will not separate on the conveyor even when accumulation has been activated at the discharge end.

Cascaded Slug Release – Rather than releasing all zones simultaneously, this function introduces a momentary delay in the release of each zone, from discharge upstream.

Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility.

• STANDARD SPECIFICATIONS

• OPTIONAL EQUIPMENT

CATALOG | 08312018

Between Rail Width 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39"

Overall Frame Width 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42"

Base Weight 574 594 614 634 654 674 694 734 754 794 814Weight Per Foot 18 20 22 24 26 28 30 34 36 40 42

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.Note: Bed sections available in the following multiples:12" Zones–1', 2', 3', 4', 5', 6', 7', 8', 9' & 10'24” Zones–2’, 4’, 6’, 8’ & 10’36" Zones–3', 6', 9' & 12'Overall length must be divisible by zone length.Total Weight = 12' Base Weight + per foot weight x extra lengthBase Weight - 12' Section w/Drive & Tails

NBEZ Live Roller Conveyor(Zero Pressure Accumulating Type)

The Model NBEZ is a horizontal narrow belt driven live roller conveyor, designed for applications that require accumulation of products without a build-up of line pressure while providing conveyor solutions for high-throughput, high density and utilizing 24VDC electro-magnet actuation to engage the pressure carriage to drive the narrow belt.

• EZLogic® Accumulation System• Electro-Magnetic Actuation - 24VDC• Singulation, Slug or Cascaded Slug Operation• Dynamic Zone Allocation• Endless Splice Belt• Adjustable MS-Type Floor Supports Available

Conveyor shown with optional floor supports

HOW IT WORKSThe conveyor is divided into accumulation zones. Each zone extracts power from a flat drive belt that runs the entire length of the conveyor. The drive belt is electrically lowered away from the tread rollers, causing product in that zone to stop. Hytrol's EZLogic® Zone Controllers sense product presence and control the accumulation and release of product from the zones.


7,905,345 • 10,081,492Other Patents Pending.

OVERALL WIDTH

BETWEEN RAIL WIDTH

8 1/2

SET LOW SHOWN WITH STANDARD DRIVE(Located in the First Bed Section 9' or Longer from Infeed End)Minimum Elevation: 20" Top of roller

OVERALL LENGTH 9' - 300'

22

95 DRIVE LENGTH

76 7/8

13 1/4

End Guard

4" Dia. Tail Pulley 1-5/8"Dia. Return Sheave

EZLogic Controller1.9"Dia. Tread Roller

Pressure Roller Carriage

2-1/2" Dia. Snub Idler

Spring Take-up4" Dia. Take-up Pulley 4" Dia. Drive Pulley

4" Dia. Snub Pulley

End Guard

Brake Carriage

CATALOG | 08312018

NBEZ• STANDARD SPECIFICATIONSBED— Roller bed with 1.9 in. dia. Rollers x 16 ga. Galvanized tube spaced every 3 in. Mounted in 8-1/2 in. x 12 ga. Powder painted formed steel channel frame bolted together with butt couplings.

BELT— 45MM wide green polyurethane thermoplastic with aramid cords.

CENTER DRIVE— Can be placed on any section of conveyor 9'-0" or longer.

TAKE-UP— Spring take-up in center drive provides 32 in. of belt take-up.

DRIVE PULLEY— 4 in. dia. With 1-3/16 in. dia. shaft at bearings.

TAIL PULLEY— 4 in. dia. With 1 7/16 in. dia. shaft at bearings, flat faced.

SNUB IDLER— Adjustable 2 1/2 in. dia. pre-lubricated ball bearings.

SET LOW CHANNEL– Added additional flanges to make the installation and removal of the optional cover simple.

RETURN IDLER— 1 5/8 in. dia. Delrin sheave with molded in bearing.

ACCUMULATION ZONES— 12, 24, and 36 in. long electrically actuated. Note: Over 50 zones require an additional IOP, isolation cable and power supply T cable.

ELECTRO HOLDING MAGNET— High holding force with low power consumption.

POWER SUPPLY FOR ELECTRO-MAGNETS— 40 amp DC power supply, 24 volt fixed output

CAPACITY— Maximum load per zone 75 lbs.

SLAVE O-RINGS— 3/16 in. dia. Polyurethane o-rings slave-drive zone tread roller-to-roller at tails.

PRESSURE FRAME CARRIAGE— Contains two Delrin rollers to provide positive drive to four tread rollers when actuated by electro-magnet.


CONVEYING SPEED–Other constant and variable speeds. FPM. Note: Capacity and accumulation feature affected with speed change.

BRAKES–4-roller Electro-magnetic brakes located at the discharge of zone and can be placed in any or all zones.

GUARD RAILS–Adjustable Universal Channel Guard Rail. See Accessory section. Note: If product comes into contact with Guard Rails, product flow will be affected. Fixed channel overlapping-one direction.









Selectable Modes of OperationSingulation Mode – Product separates while traveling down the conveyor and when it is released from the conveyor

- creating a zone-length gap between products.





CATALOG | 08312018

25-LREZ Heavy Duty Accumulating ConveyorThe Model 25-LREZ is a belt driven live roller conveyor designed for use where zero pressure accumulation, low elevation (12”) and close roller centers are required.

• EZLogic® Accumulation System• Compact Drive• Low Elevation• Adjustable LRAS-Type Floor Supports Available

Conveyor shown with optional floor supports and

Diffuse EZLogic® Zone Controllers.

SECTION “A-A”

SIZE TOORDEROverall

Length "A"

BetweenRail Width 39" 41" 43" 45" 47" 49" 51" 61"

OverallFrame Width 42" 44" 46" 48" 50" 52" 54" 64"

10'

WEIGHTS(Lbs.)

1261 1296 1331 1366 1400 1435 1470 1645 15' 1764 1815 1867 1918 1970 2021 2072 2329 20' 2267 2335 2403 2471 2538 2606 2674 3014 25' 2770 2854 2939 3023 3107 3192 3276 3698 30' 3272 3373 3474 3575 3675 3776 3877 4382 35' 3776 3893 4011 4128 4245 4363 4480 5067 40' 4279 4413 4547 4680 4814 4948 5082 5751 45' 4781 4931 5082 5232 5382 5533 5683 6435 50' 5284 5451 5618 5784 5951 6118 6285 7119

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included. Overall lengths in chart are for 60" zones. Other zone lengths will affect overall length.

**ACCUMULATION ZONE LENGTHS3" Roller Centers 4" Roller Centers 6" Roller Centers

*30"*36"*42"*48" *54" 60" 66" 72"

*32"*40"*48" *56" 60" 72"

*30"*36"*42"*48"*54" 60" 66" 72"

*MINIMUM INFEED DRIVE ZONE LENGTH IS 60" WITH 3", 4" & 6" ROLLER CENTERS.**FRAME LENGTH AND OVERALL LENGTH CHANGE WITH ZONE LENGTH.

OVERALL FRAME WIDTH

BETWEEN RAIL WIDTH

2-1/2" DIA. TREAD ROLLER

1.9" DIA. PRESSURE ROLLER

DRIVE BELT RETURN IDLERAIR BAG

1-1/2"1-1/2"

4-3/8"4-3/4"

ZONE LENGTH

OVERALL LENGTH "A"

2-1/2" DIA.TREAD ROLLER

18"FILTERREGULATOR

4-1/8"

8"DIA.DRIVE

PULLEY

FLOW

12"

IOP

24"

2-1/8" DIA.RETURN

IDLER

"A"

"A"

2-1/8" DIA.SNUB IDLER 4" DIA.

TAILPULLEY

HOW IT WORKSThe conveyor is divided into accumulation zones. Each zone extracts power from flat drive belt that runs the entire length of the conveyor. Hytrol’s EZLogic® Zone Controllers sense product presence and control the accumulation and release of product from the zones.



CATALOG | 08312018

25-LREZBELT–14 in. black Ultimate 140 SD.

BED–Roller bed with 2 1/2 in. dia. x 11 ga. unplated tread rollers spaced every 3 in. and 1.9 in. dia. x 16 ga. unplated pressure rollers spaced every 6 in. Mounted in 7 1/2 in. x 10 ga. powder painted formed steel channel frame. Bolted together with butt coupling.

END DRIVE–Located on infeed end of conveyor.

DRIVE PULLEY–8 in. dia. with 1 7/16 in. dia. shaft at bearings, machine crowned and fully lagged.

TAIL PULLEY–4 in. dia. with 1 in. dia. shaft, machine crowned.

SNUB IDLER–Adjustable 2 5/8 in. dia. at drive pulley, 2 1/8 in. dia. at tail pulley. Pre-lubricated ball bearings.

RETURN IDLER–2 1/8 in. dia. at drive end, all others 1.9 dia. unplated. Pre-lubricated ball bearings.

TAKE-UP–Take-up at tail pulley.

BEARINGS–Sealed, pre-lubricated, self-aligning ball bearings on drive and tail pulley. Sealed, pre-lubricated ball bearings in tread andpressure rollers.

ACCUMULATION ZONES–3 in. roller centers, 30 in. to 72 in. on 3 in. increments. 4 in. roller centers, 32 in. to 72 in. on 4 in. increments. 6 in. roller centers, 30 in. to 72 in. on 6 in. increments. Minimum length of infeed zone (drive) is 60 in. Frame length changes with zone length.

TREAD ROLLER BRAKE–Friction type brake stops tread rollers to prevent coasting of product in accumulation zone.

EZLogic® ZONE CONTROLLER–Located in each zone (Retro-reflective). NEMA 1, 2, IP 62. UL Approved.

IOP—Provides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input.


FILTER, REGULATOR–Supplied for main air supply line. (3/8 in. NPT port).

SPEED REDUCTION–Sealed Helical–Bevel C-Face gear reducer. No.60 roller chain to drive pulley.

MOTOR–1 HP–208/230/460/575V–3 PH. 60 Hz. Totally Enclosed C-Face.

CONVEYING SPEED–Constant 30 FPM.

CAPACITY–Maximum load per linear foot of conveyor 1000 lbs. Maximum unit load 4000 lbs. Total load NOT TO EXCEED capacity in charts.


• OPTIONAL EQUIPMENTFLOOR SUPPORTS–LRAS Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor.

CONVEYING SPEED–Other constant speeds to 50 FPM. Note: Capacity and accumulation feature affected with speed change.

UNDERSIDE TAKE-UP–Provides 12 in. of belt take-up. Minimum elevation 12 in. (Required on units 40 ft. or longer.) Must be located in 4 ft. long intermediate section.


TREAD ROLLERS–2 5/8 in. dia. x 7 ga. unplated steel, 11/16 in. hex spring loaded shaft.


ELECTRICAL CONTROLS–Non-reversing magnetic starter – push-button stations. AC variable frequency drive.


LOAD CAPACITY CHART (Accumulated) @ 30 FPM

HP

OVERALL FRAME WIDTH

42" TO 48"



TOTAL LOAD (LBS.) TOTAL LOAD (LBS.) TOTAL LOAD (LBS.)

UP TO 25' UP TO 50' UP TO 25' UP TO 50' UP TO 25' UP TO 50'

1 16500 12900 15400 10800 13700 75002 *20000 23000 *20000 20900 *20000 17600

*Limited to 4000# Per Accumulation Zone

NOTE: Operating 25-LREZ in slug mode is not recommended

NOTE: Product footprint may affect drive capacity.




Selectable Modes of OperationSingulation Mode – Product separates while traveling down the conveyor and when it is released

from the conveyor - creating a zone-length gap between products.





CATALOG | 08312018

190-NSPEZ Live Roller Conveyor(Zero Pressure Accumulating Type)

The Model 190-NSPEZ is a horizontal lineshaft driven conveyor, designed for zero pressure accumulation of product. Each zone features positive braking of each roller in the zone during accumulation. Product may be released in singulation or slug fashion.

• EZLogic® Accumulation System• Singulation, Slug or Cascaded Slug Operation• Dynamic Zone Allocation• Positive Brake on All Rollers• Adjustable MS-Type Floor Supports Available

Conveyor shown with optional floor

supports

DRIVE SHAFT

1.9" TREAD ROLLER SHAFT COUPLINGTOTALLY ENCLOSED GUARD

OPTIONAL MS SUPPORT SHOWN

2"

SECTION LENGTH

9-3/4"

2"

4-1/4"12"

23-9/16"

13-13/16" DRIVE GUARD

OVERALL LENGTH "A"

FLOW

"X"

"X"

1-5/8" OVERALLFRAME WIDTH

BETWEENRAIL WIDTH

1-5/8"

1-1/2"

3"

REFLECTOR

DRIVE O-RING

DRIVE SPOOL

DRIVE SHAFTGUARD

2"

1/4"

EZLOGIC® ZONECONTROLLER

6-1/2"

9-1/2"

PNEUMATICBRAKE

SECTION “X-X”

SIZE TOORDEROverall

Length "A"

BetweenRail Width 13" 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39"

OverallFrame Width

16" 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42"

6’

WEIGHTS(Lbs.)

WeightsBased on3" RollerCenters

279 286 301 313 329 342 352 370 394 409 436 449 10' 406 419 443 461 486 506 523 549 588 611 653 674 16' 598 618 656 683 722 753 779 819 879 914 980 1011 20' 725 751 798 831 879 917 950 998 1073 1116 1197 1236 26' 917 950 1011 1053 1115 1164 1206 1268 1364 1419 1524 1573 30' 1044 1083 1153 1201 1272 1328 1377 1447 1558 1621 1741 1798 36' 1236 1282 1366 1423 1508 1575 1633 1717 1849 1924 2068 2135 40' 1363 1415 1508 1571 1665 1739 1804 1896 2043 2126 2285 2360 46' 1555 1614 1721 1793 1901 1986 2060 2166 2334 2429 2612 2697 50' 1682 1747 1863 1941 2058 2150 2231 2345 2528 2631 2829 2922 56' 1874 1946 2076 2163 2294 2397 2487 2615 2819 2934 3156 3259 60' 2001 2079 2218 2311 2451 2561 2658 2794 3013 3136 3373 3484 66' 2193 2278 2431 2533 2687 2808 2914 3064 3304 3439 3700 3821 70' 2320 2411 2573 2681 2844 2972 3085 3243 3498 3641 3917 4046 76' 2511 2610 2786 2903 3080 3219 3341 3512 3789 3944 4243 4383 80' 2639 2743 2928 3051 3237 3383 3512 3692 3983 4146 4461 4608 86' 2830 2942 3141 3273 3473 3630 3768 3961 4274 4449 4787 4945 90' 2958 3075 3283 3421 3630 3794 3939 4141 4468 4651 5005 5170

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.Note: Bed sections available in the following multiples:12" Zones–2', 3', 4', 5', 6', 7', 8', 9' & 10'18" Zones–3', 4 1/2', 6', 7 1/2' & 9'30" Zones–2 1/2', 5', 7 1/2' & 10'24" Zones*–2', 4', 6', 8' & 10'36" Zones–3', 6' & 9'*Overall lengths in chart are for 24" zones. Overall length must be divisible by zone length

HOW IT WORKSThe conveyor is divided into accumulation zones. Each zone extracts power from a line shaft that runs the entire length of the conveyor. A brake may be pneumatically applied to the tread rollers in each zone, causing product in that zone to stop. Hytrol’s EZLogic® Zone Controllers sense product presence and control the accumulation and release of product from the zones.

IMPORTANT NOTE

• Operating NSPEZ in sleep mode is not recommended.



CATALOG | 08312018

190-NSPEZBED–Roller bed with 1.9 in. dia. roller x 16 ga. galvanized tube spaced every 3 in. Mounted in 9 1/2 in. x 12 ga. powder painted formed steel channel frame bolted together with splice plates.

CROSS BRACING–Rods with turnbuckles are fastened to underside of bed to provide proper alignment of bed rollers and insure tracking. (1) supplied in first 50' of bed section lengths and (1) per 50' of bed section length thereafter. Supplied in approximate center of lengths.

DRIVE–Mounted underneath, placed near center of conveyor. Note: On conveyors less than 26 in. OAW, motor extends beyond frame. Chain guard located on left hand side.

DRIVE SHAFT–1 in. dia. steel shaft extends full length of conveyor. Chain coupling at bed joints. Located on left hand side.

DRIVE SPOOLS–2 in. dia. Delrin spool held in place on drive shaft with spool spacers.

DRIVE GUARD–Underside of drive shaft with spools and drive o-rings guarded full length of conveyor.

DRIVE O-RING–3/16 in. dia. polyurethane o-ring from drive spool to tread rollers.

BEARINGS–Sealed, pre-lubricated, self-aligning, ball bearings with eccentric lock collar on drive shaft. Pre-lubricated ball bearings in tread rollers.

ACCUMULATION ZONES–12, 18, 24, 30 and 36 in. long air controlled. Section lengths change with zone lengths. (See Note opposite page). Note: 51 or more zones will require an additional IOP, isolation cable and power supply T cable.

EZLogic® ZONE CONTROLLER–Located in each zone. (Retro-reflective). NEMA1, 2, IP 62. UL Approved.

IOP–Provides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Operates up to 50 zones (25 each side of IOP). Requires 120VAC or 230VAC single phase input.


FILTER, REGULATOR–Supplied for main air supply line. (3/8 in. NPT port).

SPEED REDUCTION–Sealed worm gear C-Face speed reducer. No. 50 roller chain to drive shaft.

MOTOR–1/2 HP–208/230/460/575V–3 Ph. 60 Hz. Totally Enclosed C-Face.CONVEYING SPEED–Constant 65 FPM.

CAPACITY–Maximum load 15 lbs. per drive roller.



CONVEYING SPEED–Other constant and variable speeds from 30 to 120 FPM. Note: H.P. and conveyor length affected by speed change.

SIDE MOUNTED DRIVE–with Hytrol Reducer.

SIDE MOUNTED DRIVE–with Gearmotor.


LOW ELEVATION DRIVE–Gearmotor mounted inside of conveyor. Minimum elevation 11 1/4 in. (Retro) or 13 1/4 in. (Diffuse).

ONE DIRECTION O-RING TRANSFER–See Accessory section.

REVERSING O-RING TRANSFER–See Accessory section.

PRESSURE SWITCH–Installed in air line after regulator unit. Kills conveyor drive when air pressure drops below minimum working requirements. Requires restart controller (not supplied).

GUARD RAILS–Adjustable Universal Channel Guard Rail. Note: If product comes in contact with guard rails, product flow will be affected. Fixed channel overlapping-one direction.






HP/LOAD CAPACITY CHART @ 65 FPM

CONVEYORLENGTH

OVERALL

3" CENTERS

HPTOTALLOAD

(LBS.)*10’

1/2600

20' 1200 30'

11800

40' 2400 50'

2

3000 60' 3600 70' 4200 80' 4800 90' 5400*TOTAL LOAD BASED ON 15# PER DRIVEN ROLLER




Selectable Modes of OperationSingulation Mode – Product separates while traveling down the conveyor and when it is released from the conveyor - creating

a zone-length gap between products.




MOTOR SELECTION CHARTFPM 30-44 45-90

HP (MAX) 1 2If the required horsepower exceeds the maximum horsepower shown in the chart, more than one drive is required



CATALOG | 08312018

190-NSPEZC Live Roller Conveyor(Zero Pressure Accumulating Type)

The 190-NSPEZC Curves are designed to be slave driven from the 190-NSPEZ Conveyor. Curves are used where turns in the conveyor line are necessary.

• EZLogic® Accumulation System• Singulation, Slug or Cascaded Slug Operation• Dynamic Zone Allocation• Positive Brake on All Rollers• Adjustable MS-Type Floor Supports Available

18"

"U" JOINT

18"

SHAFT COUPLING

DRIVESHAFT

"R"

"R"

30˚

"X" "X" "X" "X" "X" "X"

"X" "X"

SHAFT COUPLINGSHAFT COUPLING

18"

"R" "R"

DRIVESHAFT

45˚

18"

"U" JOINT

"U" JOINT

6-1/4"

6-1/4"

DRIVESHAFT

60˚

6-1/4"

DRIVESHAFT

90˚

SHAFT COUPLING

6-1/4"

"U" JOINT

1-5/8" OVERALLFRAME WIDTH

BETWEENRAIL WIDTH

1-5/8"

1-1/2"

REFLECTOR

DRIVE O-RING

DRIVE SPOOL

DRIVE SHAFTGUARD

2"

1/4"

EZLOGIC®ZONE CONTROLLER

6-1/2"

9-1/2"PNEUMATICBRAKE

SECTION “X-X”

BetweenRail

Width

OverallFrameWidth

"R"Total Number

of Rollers*WEIGHTS

(Lbs.)90º 60º 45º 30º 90º 60º 45º 30º

13" 16" 24" 16T/4S 10T/4S 8T/12S 5T/12S 202 167 180 15215" 18"

32 1/2" 20T/4S 12T/4S 10T/12S 6T/12S

251 210 209 17317" 20" 264 223 218 18019" 22" 278 236 229 18721" 24" 290 251 238 19623" 26" 312 260 249 20425" 28" 317 273 258 21227" 30" 332 285 268 22231" 34"

48" 28T/4S 20T/4S 14T/12S 10T/12S

480 374 346 27433" 36" 495 386 359 28637" 40" 529 414 383 29939" 42" 548 429 395 312

*T = TAPERED S = STRAIGHTAll weights in catalog are conveyor weights only.Accessories, crating, etc., are not included.


7,905,345 Other Patents Pending.

Documents

Live Roller Conveyor (Zero Pressure Accumulating Type)perfilesbosch.com.mx/2018/catalogos/hytrol/acumulacion/... · 2019-05-13 · ABEZ Live Roller Conveyor (Zero Pressure Accumulating