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Luca Dassa – 01/05/2015 1 / 5CRAB cavities meeting
Bolts
Titanium Grade 6 bolts
Jeveka has found a supplierThey say the cost is very high but on offer is possibleThey ask for• Quantity for a pilot production• Quantity for the final application
My suggestion:• M6x20 ISO 4762 avec trou pour le dégazage de 1.5 mm de diamètre (+/-0.1
mm) -> 200 pour la qualification + 5500 pour la série • M5x16 ISO 4762 avec trou pour le dégazage de 1.3 mm de diamètre (+/-0.1
mm) -> 100 pour la qualification + 2800 pour la série
Jeveka could be at CERN in June, the 22nd and the 23rd
Luca Dassa – 01/05/2015 2 / 5CRAB cavities meeting
Washers (1)
Washer function:• Locking effect• Bearing surface function (Pressure
under the screw)• Spacer function• Spring function (Preload
regularization)
Washer function:• Locking effect: NO (when it is fully
compressed it is equal to a plane washer)
The designer says that a locking effect is slightly present• Spring function (Preload
regularization): stiffness not well-known / valid only if the washer is not fully compressed or when untightening slightly release the washer
Titanium washer: only plate washer or “spring lock” washer
Luca Dassa – 01/05/2015 3 / 5CRAB cavities meeting
Washers (2)
Luca Dassa – 01/05/2015 4 / 5CRAB cavities meeting
Washers (3)
BUT…
If the washer is 2 mm in height, the differential contraction wrt the stainless steel is 3 um (the stainless steel contracts more).For a Belleville washer compressed by 0.3 mm, this is negligible
Stainless steel washers?
Luca Dassa – 01/05/2015 5 / 5CRAB cavities meeting
Thread
Spiralock thread:• Used in space application• Used in Titanium grade 5 (Ti4Al6V)• Special tool for the thread• No washer needed• Reusable up to 50 times (at least for stainless steel)• Tightening torque increases
Maybe some tests?• Case 1: with bolts and Ti washers• Case 2 without bolts and with Spiralock• Case 3: with bolts and StSteel washersWe make 10 cycles 300 K – 4 K with instrumented bolts
We use the same set-up for test on anti-galling coatings