Upload
others
View
7
Download
0
Embed Size (px)
Citation preview
MALAYSIA-EGYPT OIL PALM INDUSTRY &
SHARING OF TECHNOLOGIES
Hisham Hussain
Regional Manager of MPOB Africa
Joint In-House Seminar MPOB - NRC
National Research Center
11 March 2019
4. MALAYSIAN OIL PALM INDUSTRY
PERFORMANCE 2018
6. TAKE HOME MESSAGE & CONCLUSION
3. ENSURING QUALITY FOR MALAYSIAN PALM
PRODUCTS
1. INTRODUCTION TO MPOB
PRESENTATION OUTLINE
5. SHARING OF TECHNOLOGIES
2. MALAYSIAN OIL PALM INDUSTRY
INTRODUCTION TO MALAYSIAN PALM OIL
BOARD (MPOB)1
Establishment of MPOB
..…taking over the functions of Palm Oil Research Institute of Malaysia (PORIM) and
Palm Oil Registration and Licensing Authority (PORLA)
Malaysian Palm Oil Board (MPOB) was
established by an Act of Parliament (Act 582),
effective 1 May 2000
Estd. 1979
Function: Research
& Development
Malaysian Palm Oil Board (MPOB) is a government agency under the Ministry of
Primary Industries, Malaysia
Estd. 1977
Function: Licensing
& Enforcement
2000
OIL PALM INDUSTRY
TRANSFORMATION
Vision
Mission
VisionTo become a Nobel Laureate-
producing research and development
institution, providing leadership and
impetus for the development of a
highly diversified, value-added,
globally competitive and sustainable
oil palm industry.
MissionTo enhance the well-being of the
Malaysian oil palm industry through
excellent research & development
and services.
2050
High
Income
Sustainable
Development
Value
Addition
R&D 3-Pronged Strategies
Vision, Mission & Strategies of MPOB
Functions of MPOB
•Research & Development• Plantation, Biotechnology, Milling & Processing,
Oleochemicals, Food & Nutrition, Techno-economics
• Services• Licensing & Enforcement, Extension, Transfer of Technology &
Commercialization, Training & Consultancy, Resource &
Information hub
R&D&CResearch & Development & Commercialization
30%Commercialization
Rate
676Total Technologies
Developed
Local Abroad
* Malaysian National average, 3-5%
2018:
25 TOT (Transfer of
Technology)
5 TOS (Transfer of Services)
MPOB Regional offices worldwide
6 Regional
Offices
• Brussels
• Cairo
• Karachi
• PORTSIM China
• Tehran
• Washington DC
PORTSIM China
MPOB Karachi
MPOB Cairo
MPOB Washington DC
MPOB Brussels
MPOB Head Office
MPOB Tehran
Malaysian oil palm industry
2
Oil palm at a glance
Palm Oil Palm Kernel Oil
Oil
#1
Oil
#2
Oil palm FRUITS produce two types of oil
Oil Palm Tree(Elaeis guineensis)
Fresh Fruit Bunch (FFB)
Oil Palm Fruits
fro
m K
ern
el
Fresh Fruit Bunch (FFB)
Crude Palm Oil (CPO)
4 t/ha/yr
Oil Palm Fruits
Kernel
Palm Kernel Oil (PKO)
0.5 t/ha/yrPalm Kernel Cake (PKC)
0.5 t/ha/yr
Mesocarp
Average Oil Palm Yields
Oil palm – the most productive oil crop
Average Oil Yield (t/ha/year)
Harvested Area (mil ha) vs. Production (mil tonnes),
2016
Oil 1 hectareproduces X tonnes oil
1 tonne oilneeds Y ha land
CPO 4.0 0.25
SBO 0.4 2.50
SFO 0.6 1.67
RSO 0.8 1.25
Oil Palm SUSTAINABILITY
18.2 mil ha of land produces
64.67 mil tonnes of palm oil*
* Including palm kernel oil
119.54 mil ha of land produces
51.5 mil tonnes of soybean oil
Degumming
Bleaching
Deacidification
and
deodorization
Physical Refining
process
RBD Palm OilCrude
Palm Oil
180°C – 260°C
under vacuum
Filtration
Bleached Palm Oil
80°C – 90°C
90°C – 120°C
Fractionation
process
13
Vitamin E
(Tocotrienols
& Tocopherols)
Carotene
from Red
Palm OilOther Phytonutrients:
Squalene Lecithin Coenzyme Q10Phytosterol
Source: Choo et al., 2008
OIL PALM
FRUITS
Palm Phytonutrients
Ensuring Quality of Malaysian
Palm Products3
STRATEGIES AND
POLICIES TO
ASSURE SAFETY
AND QUALITY
STRATEGIES TO ASSURE PALM OIL
QUALITY
STRATEGIES TO ASSURE SAFETY AND
QUALITY
Strategy 1
Strengthening regulatory
framework towards quality assurance through MPOB Act
1998
Strategy 2
Enhancing R&D in nutritional, quality applications and
analytical methods
Strategy 3
Aligning legislations and standard to meet
the international requirements
Sectors in Palm Oil Industry
LICENSING & ENFORCEMENT
Assist in the development & coordination of objectives and
policies Healthy Growth
Global Competition
Quality Assurance
Reduce Social Cost
Generate Economic Wealth
NATIONAL
OBJECTIVES
Subsidiary Legislation
Guidelines
Legislative Framework of
the Malaysian Oil Palm Industry
1
2
3
4
5
6
MPOB (Licensing) Regulations 2005
Products Standards Specifications
Act
582
A HIGHLY REGULATED INDUSTRY
➢Land Matters
• National Land Code 1965
• Land Acquisition Act 1960
➢Environmental Matters
• Environmental Land
Conservation Act 1960
(revised 1989)
• Quality Act 1974
(Environmental Quality)
(Prescribed Premises) (Crude
Palm Oil) Regulation 1977
• Environmental Quality (Clean
Air) Regulation 1978
• Environmental Quality
(Prescribed Activities)
(Environmental Impact
Assessment) Order 1987
Examples➢Labour and Employees Matters
• Labour Law
• Workers’ Minimum Standard of Housing & Amenities Act 1990
• Occupational Safety & Health Act 1977
• Factories & Machinery (Noise Exposure) Regulations 1989
• Passport Act 1966
• Education Act 1996
➢Pesticide Use
• Pesticides Act 1974 (Pesticides Registration) Rules 1988
• Pesticides (Licensing for sale & storage) Rules 1988
• Pesticides (Labeling) Regulations 1984
➢Wildlife Matters
• Wildlife Conservation Act 2008 [Act 716]
➢Biodiversity
• National Biodiversity Policy 2016-2025
>60Laws &
Regulations
MPOB licenses
all critical
activities of the
Malaysian Oil
Palm Sector and
enforces its
orderly conduct
• A National standard on sustainability
– Applicable to all categories of oil palm industry covering
small, medium and large plantations
• A standard that:
– Complies with Malaysian laws
– Ratified with international agreements/ conventions to
ensure that all oil palm premises in Malaysia are certified
sustainable
• A Standard that is based on the 3 pillars of sustainability:
– People, Planet, Profit.
What is MSPO?
Source: Malaysian Palm Oil Certification Council (MPOCC)
Malaysian Sustainable Palm Oil (MSPO)
Structured Sustainability Practices
1980s
~ Quality Certification
2000s
~ Codes of Practice
– Quality, food safety & sustainability
2005
RSPO –business standards
~ Voluntary implementation
2013
MSPO –Malaysian Standard, MS2530:2013
2015
~ Voluntaryimplementation of MSPO
2018-19
~ Mandatory
preparation of MSPO
• Oil palm industry has always been adhering to requirements of importing countries
• Continuous improvements through structured sustainability practices
• Implementing 3P sustainability principles of People, Planet, Profit
7 Principles
23 Criteria
35 IndicatorsMalaysian
Sustainable
Palm
Oil
1 January
2020Mandatory Implementation
of MSPO
MSPO Timeline
20
Announcement
on Mandatory
Certification2017
Development of MSPO
Standards2011
Voluntary certification
begins2015
Launching of
Malaysian Standard
MSPO MS25302013
Mandatory
Implementation
Incentives to
companies and
smallholders
2018-
19
Malaysian Sustainable Palm Oil
(MSPO)
Recognition
Sourcing Code for Palm Oil
2018
1 Jan
2020
Malaysian Sustainable Palm Oil
(MSPO)
Malaysian Oil Palm Industry
Performance4
Oil Palm Planted Area by Region, 2018
MALAYSIA
Total: 5.85 Mn HaMatured: 5.19 Mn Ha
Immature: 0.66 Mn Ha
Total: 2.73 Mn Ha
Matured: 2.41 Mn Ha
Immature: 0.32 Mn Ha
PENINSULAR
MALAYSIA
Total: 1.55 Mn Ha
Matured: 1.38 Mn Ha
Immature: 0.17 Mn Ha
SABAH
Total: 1.57 Mn Ha
Matured: 1.40 Mn Ha
Immature: 0.17 Mn Ha
SARAWAK
22
December 2018
Peninsular
Malaysia
Sabah
Sarawak
Export Volume of Oil Palm Products,
2018 Vs 2017
0
2
4
6
8
10
12
14
16
18
Palm Oil PK Oil PK Cake Oleo Biodiesel FP Others
Mn
T
2018 2017
Product 2018 (Mn T) 2017 (Mn T)
Palm Oil 16.49 16.56
Palm Kernel Oil 0.92 0.97
Palm Kernel Cake 2.29 2.21
Oleochemicals 3.05 2.77
Biodiesel 0.51 0.24
Finished Products* 0.61 0.41
Others** 0.95 0.82
TOTAL 24.82 23.97
* Finished Products (FP) – Shortening, Veg. Fat, Veg. Ghee, Soap, etc.
** Others – Palm Kernel Shell, Oil Palm Fibre, Sludge/Residue Oil, etc.
23
20
18
20
17
24
0.46
0.46
0.54
0.49
0.63
0.69
1.16
1.86
1.91
2.51
0.00 1.00 2.00 3.00
JAPAN
VIETNAM
IRAN
USA
TURKEY
PHILIPPINES
PAKISTAN
CHINA
E.U
INDIA
Mn T
Malaysian palm oil major export destinations, 2018
TOP
10Countries
10.72 Mn T
(65%)
Egypt: Import of palm products from Malaysian
Source: MPOB, 2018
Exports of Malaysian palm products had contributed RM521.38 million
(USD129.22 million) in revenue to the Malaysia’s economy in 2018.
0
50
100
150
200
250
300
350
400
450
500
2013 2014 2015 2016 2017 2018
Tho
usa
nd
s
Palm Oil Palm Kernel Oil Oleochemicals Finished Products
PALM OIL: Sharing of Technologies5
Palm oil for food applications
Palm-based
cheese
Production of Trans free
Palm-based
shortening/margarine
Production of palm-
based mayonnaise
Palm-based
Ice-creamBread using trans
free
palm-based
margarineTop Olein: IV 72
as frying oil
Santan Sawit
Dry-mix
ice cream
powder
Cendol using
Santan Sawit
Palm Oil is Rich With PhytonutrientsSource of PRO-VITAMIN A and
VITAMIN E
28
Red Palm Oil for Shortening, margarine, butter oil substitute
Carotino Olein, Superolein, Carofry,
Carotino Oil, Natural Palm Carotenes
and Tocotrienols Concentrates
Red Palm Oil for Cooking/Salad Oil
Red palm oil technology for consumer and
industrial products
Selected Human Studies of Long Term Intake of Palm Olein
Carried Out Over the Last 20 Years (1992-2017)
REFERENCES:
1. Ng et al. 1992 Am J Coll Nutr
2. Truswell AS et al. 1992 Nutr. Res.
3. Choudhury et al. 1995 AJCN
4. Sundram et al. 1995 Nutr. Biochem.
5. Ghafoorunissa et al. 1995 Lipids
6. Zhang et al. 1997 Asia Pacific J Clin Nutr
7. Voon et al. 2011 AJCN
8. Lucci et al. 2016 Food Funct.
9. Sun et al. 2017 Asia Pacific J. Clin. Nutr.
Palm olein behaves more like a monounsaturated oil in its
effects on cholesterol levels, although it contains saturated fatty
acids
Palm Oil: The Healthy Choice
Advantages of Palm Oil in Food
Source: MPOC
Palm-based Oleochemical Technologies
Agrochemicals
Industrial Chemicals
Surfactants & Detergents
Lubricants & Grease
Pharmaceuticals Coatings
Paints Lacquers
Cosmetic & Personal Care
Crayon
Soap
Candles & wax
Lubricant
Cosmetic & Personal Care Household products
Soap
Hair Care products with Vit. E
Candles
OIL PALM
BIOMASS
BOARD OF
VARIOUS KINDS
• MDF
• Plywood
• Moulded
particleboard
• Sawn lumber
PROPERTIES OF OPT,
OPF & EFB FIBRE BUNDLES
• Fibre quality
• Fibre morphology
• Fibre properties
• Usable
fibreractions
OTHER PRODUCT
TYPES
• Oil palm heart
• Carbon
products
• Carboxymethyl
cellulose
• Fine chemicals
FIBRE REINFORCING
COMPOSITES
• Agrolumber
• Plastic
composite
PAPER PULP
& PAPER PRODUCTS
• Chemical pulp
• Semi-mechanical
pulp
• Mechanical pulp
• Moulded paper
products
• Soilless planting
medium
Oil palm biomass technologies
Oil palm biomass for Renewable Energy
Bio-Oils From Pyrolisis
Process
Palm Biomass Briquettes
Palm Derived BioethanolSyngas from palm
biomass gasification
process
Palm-based animal feed
➢ Palm-based Automotive components
➢ Cosmetics and Personal Care
➢ Vitamin E – palm Tocotrienols
➢ Red palm oil and Carotene
➢ Chocolate Spread
➢ Palm-based Santan
➢ Palm Oil-based Ice Cream
➢ Palm-based Shelf Stable Margarine Formulation
UPSTREAM DOWNSTREAMMIDSTREAM
Total technologies (TOT) developed from 1986 to date (2018) : 678
technologies
Total technologies commercialised = 198 technologies
NO. Examples of technologies developed by MPOB
1 Santan Sawit PLUS
2Structured Palm Mid Fraction as Hardstock for Cake
Margarines
3Structured Palm Mid Fraction as Hardstock for Cold Spreadable
Table Margarines
4 Palm-based frozen cream puff
5 Palm Mid Fraction (PMF) Based Bakery Fats
6Charcoal Production from Palm Kernel Shells Using Microwave
Carbonization System
7 High-Density Palm Plywood
8Improved Palm-Based Micro emulsions as All Purpose Liquid
Cleaners
List of MPOB technology ready for commercialization
36
MPOB Technical support services
MPOB provides the following technical
services for both food and non-food
manufacturing sectors:
- Formulation development services for food
(e.g. margarine, chocolate, specialty fatetc.) and non-food (e.g. soap, facial cream,
personal care products etc.).
- Technical assistance in pilot plant
commissioning in factory using palm
products.
- Provide Hands-on technical training (e.g.
Margarine Course & Soap Processing
Course).
- Incubation Centre facilities.
- Conduct technical in-house seminars.
feeds the world!As a sustainable crop, palm oil will play a critical role
in helping to feed the world as it is…
Most
Productive
10X more
Productive than
Soybean
Efficient
High Output
to input
Energy Ratio
Versatile And
Cost effective
Used in 1000s
of Food
Products
Worldwide
Balanced &
Nutritious Oil
Contains Equal
Portion of
Saturated and
Unsaturated
Fatty Acids
TAKE HOME MESSAGE
NATURE’S GIFT TO MALAYSIA, MALAYSIA’S GIFT TO THE WORLD!
Egypt has a great potential as important trading partners with Malaysia which will benefit both nations. MPOB is ready to share our technologies relevant to Morocco market.
Malaysia emphasizes quality palm oil production and utilization following international standards and specifications
Palm oil is economically competitive because it has many uses for food and non-food, such as oleochemicals and renewable energy
Palm oil is a healthy oil which can contribute significantly to food security, safety and quality
CONCLUSIONS
THANK YOU
Hisham Hussain
Regional Manager of MPOB Africa
Malaysian Palm Oil Board
E-mail: [email protected]
Website: www.mpob.gov.my
Malaysian Palm Oil Board (MPOB)
6 Persiaran Institusi
Bandar Baru Bangi
43000 Kajang
Selangor MALAYSIA