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MASS BALANCE FLOW SHEET PALM OIL MILL BASIS PERHITUNGAN UNTUK PKS 30 TON TOTAL OIL 8.0 TONS TOTAL OIL LOSS A B C D E F 0.47 TONS TOTAL RECOVERED OIL 7.51 TONS OIL RECOVERY EFFICIENCY 94.060 % TOTAL KERNEL WET 1.395 TONS TOTAL KERNEL LOSSES 1 2 3 4 0.075 TONS FFB (FRUIT FRESH BUNCH) TOTAL KERNEL DRY 1.275 TONS 30 TON TOTAL KERNEL RECOVERY DRY 1.275 TONS STERILIZER CONDENSAT TOTAL KERNEL REC. EFF 91.398 % STEAM INJECTION WATER & NOS 3.585 11.95% OIL LOSS / FFB (%) 3 10% OIL 0.015 0.05% A. STERILISER WASTES 0.05% TOTAL 3.600 12.00% B. EMPTY BUNCH 0.30% C. SLUDGE WASTE 0.41% BAHAN UNTUK KOMPOS / BIOGAS D. FIBRE 0.66% STERILIZER FRUIT BUNCHES E. NUT 0.08% 27 TON 90% F. SOLID 0.08% TOTAL 1.58% KERNEL LOSS / FFB (%) EMPTY BUNCHES 1. FIBRE CYCLONE 0.08% OIL 0.09 0.30% 2. DUST CYCLONE 0.04% WATER 5.37 17.90% 3. SHELL 0.12% NOS 1.8 6% 4. KERNEL WINNOWING 0.01% TOTAL 7.260 24.20% TOTAL 0.25% OIL LOSS ON DRY BASIS (%) FRUIT LETS BAHAN UNTUK KOMPOS PRESS CAKE 8.00% 17.82 TON 66% FIBRE CYCLONE 7.44% SLUDGE WASTE 12.20% QUALITY OIL KERNEL EMPTY BUNCHES WATER 0.02% WATER 6.6% OIL 0.222 0.74% NUT NOS 0.00% SHELL 2.82% WATER 2.022 6.74% DRY NUT 2.817 NOS 2.55 8.50% FREE SHEEL 0.231 NUT 3.42 11.40% FREE KERNEL 0.036 SHELL 0.105 0.35% WATER 0.633 SREEN RIJECT CRUDE OIL KERNEL 0.075 0.25% DRY FIBRE 0.015 OIL 0.075 0.25% OIL 7.62 25.40% TOTAL 8.394 27.98% OIL 0.024 WATER 0.525 1.75% WATER 6.75 22.49% FIBRE TO FIBRE CYCLONE TOTAL 3.756 NOS 0.9 3.00% NOS 1.2 4.00% OIL 0.198 0.66% TOTAL 1.500 5.00% TOTAL 15.567 51.89% KERNEL 0.024 0.08% SHELL 0.036 0.12% WATER 0.87 2.90% HOT WATER NOS 2.535 8.45% 1.26 4% TOTAL 3.663 12.21% DRIED NUTS DRIED NUT 2.805 WATER 0.492 DRY FIBRE 0.015 CRUDE OIL BAHAN BAKAR BOILER KERNEL 0.036 OIL 7.59 25.30% SHELL 0.051 WATER 6.714 22.38% TOTAL 3.399 NOS 0.324 1.08% WATER 0.072 0.24% TOTAL 14.628 48.76% LIGHT SHE 0.51 1.70% BOILER TAKUMA N-750 DRY FIBRE 0.015 0.05% KERNEL LO 0.012 0.04% DRY FIBRE 0.609 2.03% CRACKED MIXTUR SHELL 1.686 KERNEL 1.206 DRIED OIL PURIFIER OIL CLARIFIED OIL SLUDGE OIL RECLAIM OIL WATER 0.492 OIL 7.5 25.00% OIL 7.5 25.00% OIL 7.5 25.00% OIL 0.6 2.00% OIL 0.453 1.51% DRY FIBRE 0.015 WATER 0.0051 0.02% WATER 0.0105 0.04% WATER 0.825 2.75% WATER 8.796 29.32% WATER 0.162 0.54% TOTAL 3.399 NOS 0.0006 0.002% NOS 0.0006 0.00% NOS 0.024 0.08% NOS 0.762 2.54% NOS 0.015 0.05% TOTAL 7.506 25.02% TOTAL 7.511 25.04% TOTAL 8.349 27.83% TOTAL 10.158 33.86% TOTAL 0.630 2.10% CAKE SLUDGE TO DRAIN CRACKED MIXTUR OIL 0.024 0.08% OIL 0.123 0.41% SHELL 1.176 TO STORAGE TANK WATER TO ATMOSPHERE WATER TO NOS TO DRAIN WATER 0.504 1.68% WATER 8.13 27.10% KERNEL 1.194 WATER 0.0054 0.018% WATER 0.849 2.83% NOS 0.132 0.44% NOS 0.615 2.05% WATER 0.444 TOTAL 0.005 0.018% TOTAL 0.849 2.83% TOTAL 0.660 2.20% TOTAL 8.868 29.56% TOTAL 2.814 BAHAN UNTUK KOMPOS / BIOGAS STERILIZER THRESHER DIGESTER PRESS DEPERICARPER NUT SILO RIPPLE MILL DUST CYCLONE VIBRATING SCREEN CONTINOUS CLARIFICATION TANKS SCREEN DECANTER OIL PURIFIER OIL DRYER

Mass Balance

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Page 1: Mass Balance

MASS BALANCE FLOW SHEET PALM OIL MILLBASIS PERHITUNGAN UNTUK PKS 30 TON

TOTAL OIL 8.0 TONS

TOTAL OIL LOSS A B C D E F 0.47 TONS

TOTAL RECOVERED OIL 7.51 TONS

OIL RECOVERY EFFICIENCY 94.060 %TOTAL KERNEL WET 1.395 TONSTOTAL KERNEL LOSSES 1 2 3 4 0.075 TONS FFB (FRUIT FRESH BUNCH)

TOTAL KERNEL DRY 1.275 TONS 30 TON

TOTAL KERNEL RECOVERY DRY 1.275 TONS STERILIZER CONDENSAT

TOTAL KERNEL REC. EFF 91.398 % STEAM INJECTION WATER & NOS 3.585 11.95%

OIL LOSS / FFB (%) 3 10% OIL 0.015 0.05%

A. STERILISER WASTES 0.05% TOTAL 3.600 12.00%

B. EMPTY BUNCH 0.30%

C. SLUDGE WASTE 0.41% BAHAN UNTUK KOMPOS / BIOGASD. FIBRE 0.66% STERILIZER FRUIT BUNCHES

E. NUT 0.08% 27 TON 90%

F. SOLID 0.08%TOTAL 1.58%KERNEL LOSS / FFB (%) EMPTY BUNCHES

1. FIBRE CYCLONE 0.08% OIL 0.09 0.30%

2. DUST CYCLONE 0.04% WATER 5.37 17.90%

3. SHELL 0.12% NOS 1.8 6%

4. KERNEL WINNOWING 0.01% TOTAL 7.260 24.20%

TOTAL 0.25%

OIL LOSS ON DRY BASIS (%) FRUIT LETS BAHAN UNTUK KOMPOSPRESS CAKE 8.00% 17.82 TON 66%

FIBRE CYCLONE 7.44%SLUDGE WASTE 12.20%

QUALITYOIL KERNEL EMPTY BUNCHES

WATER 0.02% WATER 6.6% OIL 0.222 0.74% NUT

NOS 0.00% SHELL 2.82% WATER 2.022 6.74% DRY NUT 2.817 9.39%

NOS 2.55 8.50% FREE SHEEL 0.231 0.77%NUT 3.42 11.40% FREE KERN 0.036 0.12%SHELL 0.105 0.35% WATER 0.633 2.11%

SREEN RIJECT CRUDE OIL KERNEL 0.075 0.25% DRY FIBRE 0.015 0.05%OIL 0.075 0.25% OIL 7.62 25.40% TOTAL 8.394 27.98% OIL 0.024 0.08%WATER 0.525 1.75% WATER 6.75 22.49% FIBRE TO FIBRE CYCLONE TOTAL 3.756 12.52%NOS 0.9 3.00% NOS 1.2 4.00% OIL 0.198 0.66%TOTAL 1.500 5.00% TOTAL 15.567 51.89% KERNEL 0.024 0.08%

SHELL 0.036 0.12%WATER 0.87 2.90%

HOT WATER NOS 2.535 8.45%1.26 4% TOTAL 3.663 12.21% DRIED NUTS

DRIED NUT 2.805 9.35%WATER 0.492 1.64%DRY FIBRE 0.015 0.05%

CRUDE OIL BAHAN BAKAR BOILER KERNEL 0.036 0.12%OIL 7.59 25.30% SHELL 0.051 0.17%WATER 6.714 22.38% TOTAL 3.399 11.33%NOS 0.324 1.08% WATER 0.072 0.24%TOTAL 14.628 48.76% LIGHT SHE 0.51 1.70%

BOILER TAKUMA N-750 DRY FIBRE 0.015 0.05% WATER TO ATMOSPHERE

KERNEL L 0.012 0.04% SHELL 0.114 0.38%DRY FIBRE 0.609 2.03% TOTAL 0.114 0.38%

CRACKED MIXTURE WATERSHELL 1.686 5.62%KERNEL 1.206 4.02%

DRIED OIL PURIFIER OIL CLARIFIED OIL SLUDGE OIL RECLAIM OIL WATER 0.492 1.64%OIL 7.5 25.00% OIL 7.5 25.00% OIL 7.5 25.00% OIL 0.6 2.00% OIL 0.453 1.51% DRY FIBRE 0.015 0.05%WATER 0.0051 0.02% WATER 0.0105 0.04% WATER 0.825 2.75% WATER 8.796 29.32% WATER 0.162 0.54% TOTAL 3.399 11.33%NOS 0.0006 0.002% NOS 0.0006 0.00% NOS 0.024 0.08% NOS 0.762 2.54% NOS 0.015 0.05%TOTAL 7.506 25.02% TOTAL 7.511 25.04% TOTAL 8.349 27.83% TOTAL 10.158 33.86% TOTAL 0.630 2.10%

SHELL

CAKE SLUDGE TO DRAIN CRACKED MIXTURE SHELL 1.134 3.78%OIL 0.024 0.08% OIL 0.123 0.41% SHELL 1.176 3.92% KERNEL 0.036 0.12%

TO STORAGE TANK WATER TO ATMOSPHERE WATER TO NOS TO DRAIN WATER 0.504 1.68% WATER 8.13 27.10% KERNEL 1.194 3.98% WATER 0.222 0.74%WATER 0.0054 0.018% WATER 0.849 2.83% NOS 0.132 0.44% NOS 0.615 2.05% WATER 0.444 1.48% TOTAL 1.392 4.64%TOTAL 0.005 0.018% TOTAL 0.849 2.83% TOTAL 0.660 2.20% TOTAL 8.868 29.56% TOTAL 2.814 9.38%

BAHAN BAKAR BOILER

STERILIZER

THRESHER

DIGESTER PRESS

DEPERICARPER

NUT SILO

RIPPLE MILLDUST CYCLONE

CLYBATH

VIBRATINGSCREEN

CONTINOUS CLARIFICATION TANKS

SCREEN

DECANTEROIL PURIFIER

OIL DRYER

Page 2: Mass Balance

BAHAN UNTUK KOMPOS / BIOGAS

Page 3: Mass Balance

MASS BALANCE FLOW SHEET PALM OIL MILLBASIS PERHITUNGAN UNTUK PKS 30 TON

DUST CYCLONE

SHELL 0.006 0.02%KERNEL 0.003 0.01%TOTAL 0.009 0.03%

KERNEL TO KERNEL SILO

DRIED KERNEL 1.155 3.85%

SHELL 0.036 0.12%WATER 0.084 0.28%TOTAL 1.275 4.25%

WET KERNEL

SHELL 0.042 0.14%KERNEL 1.185 3.95%WATER 0.168 0.56%TOTAL 1.395 4.65%

BAHAN BAKAR BOILER

Page 4: Mass Balance