mk Conveyor Technology - ATC Drašar s.r.o. 2010 ZRF-P 2040.02 Chain Conveyors KTF-P 2010 SRF-P 2010 SRF-P 2012 Flat Top Chain Conveyors SBF-P 2254 Roller Conveyors RBS-P 2065/2066

mk ConveyorTechnology

One construction kit – many options

Base Technology

Profile Technology Conveyor Technology Factory Equipment Linear Motion

Everything comes from one source: interchangeable modules andcomponents for profile, conveyor and linear technology, as well asfactory equipment

Outsourcing of various project functions at a fixed price helps integrators to minimize their project costs and risks

Coverage of all basic mechanical functions for modern factory automation

The widest profile range on the market reduces the need for specialized design and therefore provides a cost benefit due to standardization

High material quality, solid connecting technology and high-qualityaccessories guarantee high loading capacity and long service life

The highest flexibility for system extensions or alterations due tothe reusability of individual components and modules

The degree of assembly of our products can be freely selected, guaranteeing optimum adaptation to the existing utilization of resources at all times

The modular construction is subject to constant optimization andextension because mk itself uses it daily for the preparation of customer-specific solutions

Advantages of the mk modular system

Selecting the Conveyor System 4

Introducing mk 6

Information about Conveyor Technology 8

mk Belt Conveyors 12

mk Modular Belt Conveyors 94

mk Incline Conveyors 106

mk Timing Belt Conveyors 138

mk Chain Conveyors 166

mk Flat Top Chain Conveyors 206

mk Roller Conveyors 224

mk Stands 246

mk Side Rails 262

mk Accessories 268

mk Accumulation and Storage 276

mk Lift- and Transfer Stations 280

Customer Specific Application Examples 286

Our service 296

mk Conveyor Technology 3

Table of contents

Selecting the Conveyor System

Belt Conveyors GUF-P MINI

GUF-P 2000

GUF-P 2041

GUF-P 2004

KGF-P 2040

DGF-P 2001

Modular Belt Conveyors MBF-P 2040.02

Incline Conveyors KFG-P 2000

KFM-P 2040.86

KFS-P 2040.86

Timing Belt Conveyors ZRF-P 2010

ZRF-P 2040.02

Chain ConveyorsKTF-P 2010

SRF-P 2010

SRF-P 2012

Flat Top Chain ConveyorsSBF-P 2254

Roller ConveyorsRBS-P 2065/2066

RBS-P 2255

RBT-P 2255

RBM-P 2255

mk Conveyor Technology 5*in 100 mm increments

75/100/150 410-5000 25 50 22/32 • • • •

50-800 420-10000 75 80 10/12/19/52 • • • • •

200-1200 500-10000 150 60 22/85 • • • • •

200-2000 600-20000 200 60 105 • • •

300-600* 45-180° 30 30 19 • • • •

100-250 300-2000 15 30 25 • • •

210-1010 400-10000 150 30 110 • •

300-700* 1000-4000 50 15 52 •

210-710 1000-10000 150 30 95 • •

210-710 1000-10000 150 12 100 • •

200-2000 500-6000 100 30 85 • • •

40/80/120/160 400-10000 200 30 100 • • •

200-2000 500-10000 200 30 90 • • •

200-2000 500-10000 200 30 90 • • •

200-2000 1000-10000 300 30 100 • • •

100/130 individually 350 40 150 • • • •

290-690* 500-5000 400 18 50 •

290-690* 500-5000 400 18 50 •

420-720* 600-10000 400 30 50 • •

380-680* 500-5000 275 70 50 • •

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„We live our passion for technology – that shapes us for over 40 years“

Introducing mk

Maschinenbau Kitz GmbH, wasfounded in 1966 and is head-quartered in Troisdorf, Germany,and also operates internationally;together with its subsidiaries and sales parteners as the “mkTechnology Group“. Backed byover 40 years of experience, mksells mechanical modules, compo-nents for profile, conveyor and


linear technology, as well as fac-tory equipment. These productsare based on more than 250 different aluminum profiles andextensive stainless steel sheetmetal work. The modular con-struction principle these productsoffer ensures full compatibilitybetween all products. The resul-ting benefits include considerable

cost savings during installation of the system, as well as a highdegree of flexibility for futureextensions and re-configurations.Our most important target mar-kets include original machineconstructions, as well as work inthe automotive, electrical, packa-ging, pharmaceutical and foodindustries.

Advantages of mk Conveyor Technology

Optimum functionality of every system thanks to the 20 different conveyor systems which canbe selected to suit the properties of the productto be transported as well as the environment inwhich the conveyor is used

Simplified planning and design using standardizedmodules

Maximum process reliability is assured by: optimum functionality, mature technology, high-quality materials and purchased parts, fast worldwide spare parts supply

Cost savings and short delivery times due to standard modular construction

High level of flexibility in systems manufactureand modification due to compatibility with allother mk profile technology, linear technologyand factory equipment systems

Competent design advice and support from mk’s sales engineers

Customer-focused assistance, such as an onlineCAD library

Information about Conveyor Technology


Conveyor Technology selection criteria

Properties of the product to be transported

Weight

Shape

Temperature

Size

Sensitivity to shock

Dry vs. damp

EnvironmentTemperature

Soiling, e.g. due to dust

Explosion protection requirements

Clean room conditions

Food regulations

Chemical resistance requirements

Transport pathStraight-line and curved transport

Transport on one level or on different elevations

Acceptance and handover of theproduct being transported

Defined acceptance and handover

Type of transportAccumulated or good tractionproperties

Indexing

Defined orientation during transport

Speed and cycle timeDegree of discharge

suited for your transportation requirements please use the list of criteria below. It is best to use our online tool atwww.mk-group.com.

By selecting the optimal systemfor your conveyor requirements,mk guarantees maximum processsafety. To select the conveyor best


Information about Conveyor Technology

Drive location

When selecting a drive version, please note the available drive locations (head/tail, left/right,below/above).

head right

left tail

below aboveTravel

direction

Motor orientation

The motor orientation can be specified as 0°, 90°,180° or 270° as shown. If no specific orientation isrequested, the drive location head, left, belowwith motor orientation 0° will be supplied as astandard.

Order considerations

The conveyor type designation consists of theselected Conveyor System, the Drive Version, theConveyor Length L and the Conveyor Width B.

The configuration of a specific conveyor is influen-ced by many factors. In order to ensure the correctconveyor for your application, please include anyrelevant information relating to the product andthe environment where the conveyor will be used.Not to be ignored are cleanroom or explosion-proof requirements.

Conveyor Designation

GUF-P 2000 AC /.... /...Conveyor SystemDrive VersionConveyor Length LConveyor Width B

Besides the Conveyor Designation we also requirethe following information:

Drive location, motor orientationSpeed (constant or variable)If variable: v maxTravel (Continuous or Accumulating)Tail headTail rearBelt TypeProduct (Weight and Dimensions)Side RailsStands incl. heightAccessories


Conveyor lengths

The conveyor length L is a nominal dimension and is defined as the overall distance between the roll holders

under tension-free conditions. The actual conveyor length is generally slightly longer due to the following

(specifications apply for 20° ambient temperature):

Roller diameters are larger than those of the roll holders (between 1 and 3.5 mm per side)

Minimal tension on the conveyor belt (which stretches under tension 0.3% of it’s overall length)

Compensation for the length tolerance of the conveyor belt (up to 0.8%)

Thickness and thickness tolerance of the conveyor belt (between 1-5 mm per side)

If exact overall lengths are required, it must be explicitly called out on inquiries and orders.

An exact length can only be assured with drive version BC

Motor selection

mk offers a variety of standard motors. For conveyors ordered and manufactured in Germany, a tool for selecting motors is available on our website at www.mk-group.com for conveyor systems GUF-P MINI,GUF-P 2000, GUF-P 2041 and GUF-P 2004. The mk group-wide product range covers motors which conform to local norms and requirements. AC Spiroplan gearbox, AC worm gearbox motors and in part, DC helical gearbox motors from renowned manufacturers are preferred. mk maintains a stock ofwell-known manufacturer’s motors which conform to DIN 42948.

Motor voltage

As a standard, mk provides motors which comply with the normal, expected electrical requirements of the coun-

try where they are manufactured. International motors are also available for conveyors designed for export.

Motor power

Motors are sized to each individual conveyor style, size and performance requirements. A range of output of

0.054 kW to 0.75 kW (1/14 hp to 1 hp) is covered standard.

Speeds

The maximum conveyor speed depends on the motor, product load, type of transport (static or accumulating)

and the size of the conveyor. These figures refer to the rated speeds. It should be noted that the motors have

a speed tolerance of ±10%. For AF drives, that has a direct impact on the conveyor speed. For drive trains with

roller chain or timing belts, the tolerance tends to move into positive territory. The real speed can be up to

20% above the rated speed.

Speed Control

For drives with AC motors and variable speed, this is adjustable based on the rated speed at 50 or 60 Hz in the

range 1:7 (corresponding 10 to 70 Hz). For DC motors, the control range is 1:6 (corresponding to 0.25 to 1.5 A

or 0.5 to 3.0 A).

Rating

All standard motors are built to IP 54 (IP = International Protection) standards, whereby higher standards are

available on request.

Special features

On request, motors are available for indexing applications. At lower frequencies, an auxiliary fan is required to

do elevated motor temperatures. Clutch/brake motors, or thermal switches are also available. However, this does

not apply to the CA drive version (with drum motor).

mk Belt Conveyors



Contents mk Belt Conveyors

GUF-P MINI 14

GUF-P 2000 26

GUF-P 2041 42

GUF-P 2004 54

KGF-P 2040 64

DGF-P 2001 70

Belt Conveyors Belt Types 76

Belt Conveyors Cleat Types 79

Belt Conveyors Application Examples 84

Belt ConveyorsGUF-P MINI

Conveyor frameprofiles

mk 2075

mk 2100

mk 2150


Due to its compact design, GUF-PMINI conveyors are ideally suitedfor equipment applications suchas stamping machines, for exam-ple, where its small size and rigi-dity are an asset. The availableT-slots (7 mm opening) of Profilemk 2075, mk 2100 or mk 2150can be used to attach stands,side rails or other components.This single profile frame con-struction ensures a rigid struc-

ture with good load carrying ca-pacity, whereby given valuesfor load, speed, etc. are directlyrelated and can vary as a result.

The drive rolls of the differentversions can be rubberized inorder to efficiently transfer allavailable motor torque to thebelt. Crowned drive and taildrums simplify belt tracking and ensure proper alignment

of the belt along the centerlineof the frame. The belt travelson a stainless steel slider bedwhich is fastened to the frameprofile, thus providing low friction and ensuring long beltlife. Finally, the underside ofthe frame extends to not onlyprotect the belt, yet allows theconveyor to be placed directlyonto an existing surface.

Belt ConveyorsGUF-P MINIDrive Version AA Drive Version AC

Drive Version AD Drive Version AG

Drive Version BA Drive Version BC


Contents GUF-P MINI

GUF-P MINI AA – Head Drive without Motor – ex. for multiple lanes 18

GUF-P MINI AC – Head Drive – Drive Roll ø 52 19

GUF-P MINI AD – Head Drive – Drive Roll ø 32 20

GUF-P MINI AG – Head Drive – Drive Roll ø 32 21

GUF-P MINI BA – Center Drive without Motor bidirectional – ex. for multiple lanes 22

GUF-P MINI BC – Center Drive bidirectional – Drive Roll ø 62 o ø 88 23

GUF-P MINI Tails 24


GUF-P MINI AABelt Conveyor with Head Drive, without Motor

Features:Drive Version AA is often used where multiple lanes are to be slave driven, either parallel or in-line, with a single drive motor. The compact frame is ideal for integrating this conveyor into new or existingequipment. Additional features include a ø 52 mm crowned drive roll, separate belt tension roller, easybelt tracking at tail end, sealed ball bearings and a stainless steel slider bed fastened to an aluminum T-slot designed frame. Use of cleated belts is not possible with this drive version. The ø 16 mm outputshaft has a usable length of 19 mm and includes a 5 x 5 x 16 mm shaft key (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 365 - 5000 mm any increment possible

Conveyor width B 75 mm, 100 mm and 150 mm

Belt Width B-15 mm see page 76

Drive and Speed to 60 m/min (200 ft/min) see page 11

Stands and Side Rails see page 246

Load Capacity max. 25 kg (55 Ibs) higher on request

Tailssee page 24

Drive shaft on both sides also available.Please specify this when inquiring.

B20.75.009


GUF-P MINI ACBelt Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC, which are sized and selected for each applica-tion’s individual speed and load requirements. The compact frame is ideal for integrating this conveyorinto new or existing equipment. Additional features include a ø 52 mm crowned drive roll, separatebelt tension roller, easy belt tracking at tail end, sealed ball bearings and a stainless steel slider bedfastened to an aluminum T-slot designed frame. Use of cleated belts is not possible with this drive version.





Drive Location head right, head left head left shown




Tailssee page 24

B20.75.001


GUF-P MINI ADBelt Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AD, which are sized and selected for each applica-tion’s individual speed and load requirements. The compact frame is ideal for integrating this conveyorinto new or existing equipment. Additional features include a ø 32 mm crowned drive roll, easy belttensioning and tracking at tail end, sealed ball bearings and a stainless steel slider bed fastened to analuminum T-slot designed frame. The ø 32 mm drive roll allows for the use of cleated belts. Comparedto Drive Version AC, this version is significantly more compact.









Tailssee page 24

B20.75.033


GUF-P MINI AGBelt Conveyor with Head Drive, parallel shaft motor

Features:mk offers a variety of motor options for Drive Version AG, which are sized and selected for each applica-tion’s individual speed and load requirements. The compact frame is ideal for integrating this conveyorinto new or existing equipment. Additional features include a ø 32 mm crowned drive roll, easy belttensioning and tracking at tail end, sealed ball bearings and a stainless steel slider bed fastened to analuminum T-slot designed frame. The ø 32 mm drive roll allows for the use of cleated belts. Comparedto Drive Version AC, this version is significantly more compact.









Tailssee page 24

B20.75.004


GUF-P MINI BABelt Conveyor with Center Drive without Motor bidirectional

Features:Drive Version BA is used primarily when driving multiple conveyors in parallel using one drive motor.This conveyor is used as the slave, or driven, lane. The compact design, and the ability to move the drivelocation anywhere along the conveyor frame, simplifies the integration of this conveyor into new orexisting equipment. Additional features include a ø 62 or ø 88 mm crowned drive roll, separate belttensioning and tracking, sealed ball bearings and a stainless steel slider bed fastened to an aluminumT-slot designed frame. Use of cleated belts is not possible with this drive version. The crowned driveroll features a ø 20 mm hollow shaft with a 6 mm keyway according to DIN 6885.








Tailssee page 24

B20.75.030


GUF-P MINI BCBelt Conveyor with Center Drive bidirectional

Features:mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-cation’s individual speed and load requirements. When combined with Drive Version BA, this versionserves as the driving conveyor in parallel arrangements. The compact design, and the ability to movethe drive location anywhere along the conveyor frame, simplifies the integration of this conveyor intonew or existing equipment. Additional features include a ø 62 or ø 88 mm crowned drive roll (depen-ding on the application), separate belt tensioning and tracking, sealed ball bearings and a stainlesssteel slider bed fastened to an aluminum T-slot designed frame. Use of cleated belts is not possiblewith this drive version. The crowned drive roll features a ø 20 mm hollow shaft with a 6 mm keywayaccording to DIN 6885 and can be optionally located on the right or left.





Drive Location right, left




Tailssee page 24

B20.75.005


Tail 01

ø 22

B

B+18

Ident-Nr. B80.01.002

ø 22 mm crowned rollSealed bearingsBelt tension and tracking usingalignment blocksMinimum part size for transfer 54 mmNote mimimum pulley diameterwhen selecting belt

GUF-P MINITails

Tail 03

ø 32


ø 32 mm crowned rollSealed bearingsBelt tension and tracking usingalignment blocksMinimum part size for transfer 74 mmNote mimimum pulley diameterwhen selecting belt

Tail 19

ø 32

B


ø 32 mm crowned rollSealed bearingsø 10 mm x 15 mm long shaft,3x3x12 mm shaft key (DIN 6885)Coupling of two lanes using onedrive (specify right, left or bothsides)Minimum part length for transfer 74 mmNote mimimum pulley diameterwhen selecting belt

B+12

B+12

B+17


Belt ConveyorsGUF-P 2000

Conveyor frame cross-sectionConveyor frame profiles

mk 2026Profile mk 2000

Angle E25s

Profile mk 2000/2002

mk 2027

mk 2028


GUF-P 2000 conveyors are desi-gned and manufactured usingour very rigid structural profilesystem mk 2000, and assembledusing standard components.Through this standardization weare able to offer an extremelyversatile belt conveyor with awide variety of drive and tailoptions. A large selection of belttypes complement the compactframe height of 50 mm and the

ø 52 mm drive roll, which isavailable in either a steel or rub-berized version depending onthe application. All mk belt con-veyor systems feature crownedrollers which significantly simpli-fy belt tracking. Included systemT-slots (10 mm opening) run thelength of the conveyor framewhich can be used for integra-tion into existing equipment aswell as for mounting of stan-

dard or customer-specfic stands,side rails and other accessories.Additional quality details includea stainless steel slider bed moun-ted to the conveyor frame whichreduces wear on the belt, andsealed ball bearings for overallconveyor life and performance.In addition to the large selectionof side rails and stands, stops,diverters, electrical brackets andV-guided belts are also available.

Belt ConveyorsGUF-P 2000Drive Version AA Drive Version AC

Drive Version AF Drive Version AG

Drive Version AM Drive Version AS

Drive Version AU Drive Version BA

Drive Version BC


Contents GUF-P 2000

GUF-P 2000 AA – Head Drive without Motor – ex. for multiple lanes 30

GUF-P 2000 AC – Head Drive – 31

GUF-P 2000 AF – Head Drive direct – 32

GUF-P 2000 AG – Head Drive, small geared motor – 33

GUF-P 2000 AM – Offset Head Drive – 34

GUF-P 2000 AS – Outside Head Drive – 35

GUF-P 2000 AU – Outside Head Drive – 36

GUF-P 2000 BA – Center Drive without Motor bidirectional – ex. for multiple lanes 37

GUF-P 2000 BC – Center Drive bidirectional – 38

GUF-P 2000 Tails 39


GUF-P 2000 AABelt Conveyor with Head Drive, without Motor

Features:Drive Version AA is often used where multiple lanes are to be slave driven, either parallel or in-line,with a single drive motor. The series 50 frame is ideal most general purpose conveying applications.Additional features include a ø 52 mm crowned drive roll, easy belt tracking at the tail end, sealed ballbearings and a stainless steel slider bed fastened to an aluminum T-slot designed frame. Cleated beltsmay be used with this drive version. The ø 16 mm output shaft has a usable length of 20 mm forchain drive or 29 mm for timing belt drive. Both include a 5 x 5 x 16 mm shaft key (DIN 6885).


Conveyor length L between 410 – 10000 mm any increment possible

Conveyor width B 50, 100, 150, 200, 250, 300, 400, 500, 600, 700, 800 mm others on request





Tailssee page 39

B20.00.009

20/2

9

ø19


GUF-P 2000 ACBelt Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC, which are sized and selected for each appli-cation’s specific speed and load requirements. The series 50 frame is ideal most general purpose con-veying applications. Additional features include a ø 52 mm crowned drive roll, easy belt tracking at thetail end, sealed ball bearings and a stainless steel slider bed fastened to an aluminum T-slot designedframe. Cleated belts may be used with this drive version.


Conveyor length L between 410 – 10000 mm any increment possible



Drive Location head right below, head left below, head left shownhead right above, head left above




Tailssee page 39

B20.00.002

ø19


GUF-P 2000 AFBelt Conveyor with Head Drive direct

Features:By placing the motor directly onto the drive shaft, this drive version minimizes not only the spacerequired at the drive yet also the number of moving parts and maintenance requirements.






Drive and Speed 2.8; 3.6; 4.4; 5.4; 6.5; 7.7; 8.7; 10.9; 12.9 and 14.9 m/min see page 11



Tailssee page 39

B20.00.011

ø19


GUF-P 2000 AGBelt Conveyor with Head Drive, small geared motor

Features:Drive Version AG differs from version AC due to the use of small geared motor. The series 50 frame isideal most general purpose conveying applications. Additional features include a ø 52 mm crowneddrive roll, easy belt tracking at the tail end, sealed ball bearings and a stainless steel slider bed faste-ned to an aluminum T-slot designed frame. Drive Version AG is also dimensionally more compact thanversion AC due to the use of parallel shaft gearmotors.






Drive and Speed to v=15 m/min (50 ft/min) see page 11



B20.00.005

Tailssee page 39

ø19


GUF-P 2000 AMBelt Conveyor with Offset Head Drive

Features:Drive Version AM combines the cost advantages of a head drive with the unobstructed discharge endof a center drive. This conveyor is ideal for feeding parts into or out of equipment. Additional featuresinclude a ø 52 mm crowned drive roll, easy belt tracking at the tail end, sealed ball bearings and astainless steel slider bed fastened to an aluminum T-slot designed frame. Cleated belts may be usedwith this drive version.









B20.00.003

Tailssee page 39


GUF-P 2000 ASBelt Conveyor with Outside Head Drive

Features:Drive Version AS features the motor mounted to an aluminum casting outside of the conveyor frame.This is used in situations where the conveyor frame must be unobstructed, or where the motor mustremain clean. The conveyor can be placed very close to equipment. Additional features include a ø 52 mmcrowned drive roll, easy belt tracking at the tail end, sealed ball bearings and a stainless steel sliderbed fastened to an aluminum T-slot designed frame. Cleated belts may be used with this drive version.









B20.00.008

Tailssee page 39


GUF-P 2000 AUBelt Conveyor with Outside Head Drive

Features:Drive Version AU features motor placement outside of the conveyor frame. This is often used in situa-tions where the underside of the conveyor frame must be as unobstructed as possible, or where themotor must remain clean. The conveyor can be placed very close to equipment and transport of tallobjects is no problem. Additional features include a ø 52 mm crowned drive roll, easy belt tracking atthe tail end, sealed ball bearings and a stainless steel slider bed fastened to an aluminum T-slot desi-gned frame. Cleated belts may be used with this drive version.









B20.00.020

Tailssee page 39


GUF-P 2000 BABelt Conveyor with Center Drive without Motor bidirectional

Features:Drive Version BA is used primarily when slave driving multiple conveyor lanes in parallel using onedrive motor. The compact design, and the ability to move the drive location anywhere along the conveyor frame, simplifies the integration of this conveyor into new or existing equipment. Additionalfeatures include a ø 62 or ø 88 mm crowned drive roll (depending on the application), separate belttensioning and tracking, sealed ball bearings and a stainless steel slider bed fastened to an aluminumT-slot designed frame. Use of cleated belts is not possible with this drive version. The drive roll featuresa ø 20 mm hollow shaft with 6 mm keyway (DIN 6885).








B20.00.001

Tailssee page 39


GUF-P 2000 BCBelt Conveyor with Center Drive bidirectional

Features:mk offers many motor options for Drive Version BC, which are sized and selected for each application’sindividual speed and load requirements. When combined with Drive Version BA, this version serves asthe driving conveyor in parallel arrangements. The compact design, and the ability to move the drivelocation anywhere along the conveyor frame, simplifies the integration of this conveyor into new orexisting equipment. Additional features include a ø 62 or ø 88 mm crowned drive roll (depending onthe application), separate belt tensioning and tracking, sealed ball bearings and a stainless steel sliderbed fastened to an aluminum T-slot designed frame. The crowned drive roll features a ø 20 mm hollowshaft with a 6 mm keyway according to DIN 6885 and can be optionally located on the right or left.









B20.00.004

Tailssee page 39

ø 52

B+10

B+20L1

L2

ø 52

B+10105


114

Tail 01 Ident-Nr. B80.00.001

ø 52 mm crowned rollSealed bearingsBelt tension and tracking using alignment blocksMinimum part size for transfer 114 mm

GUF-P 2000Tails


ø 52 mm crowned rollSealed bearingsBelt tension using roll holders Belt tracking using set screws (from end)Compact tail

Conveyor lengths L Conveyor width B L1 L2 Material roll holder

<_ 3,000 mm <_ 300 mm 105 mm 145 mm plastic

<_ 3,000 mm > 300 mm 105 mm 145 mm aluminum

> 3,000 mm <_ 800 mm 155 mm 195 mm aluminum


<_ 3,000 mm <_ 800 mm 105 mm - aluminum

ø 52


ø 52 mm crowned rollSealed bearingsBelt tension and tracking using roll holdersRoll holders flushCompact tail


<_ 3.000 mm <_ 800 mm 105 mm - aluminum

ø 19

B+10

B+20

ø 52

L1L2


GUF-P 2000Tails


Rolling nosebarRoll ø 19 mm, sealed bearingsBelt tension using alignment blocksTracking using idler roller (from end)Minimum part size for transfer 48 mmNote mimimum pulley diameter whenselecting belt

48


<_ 3.000 mm <_ 800 mm 105 mm 145 mm aluminum

> 3.000 mm <_ 800 mm 155 mm 195 mm aluminum


ø 52 mm crowned rollSealed bearingsø 16 mm output shaft 22 mm long for chain drives or 29 mm long for timing belt drives.Both include a 5 x 5 x 16 mm shaft key (DIN6885)Coupling of two lanes using one drive (specifyright, left or both sides)


<_ 3,000 mm <_ 300 mm 105 mm 145 mm plastic

<_ 3,000 mm > 300 mm 105 mm 145 mm aluminum

> 3,000 mm <_ 800 mm 155 mm 195 mm aluminum

ø 12

ø 10


Tail 10

34


Fixed nosebarBelt tension using alignment blocksTracking using idler roller (from end)Minimum part size for transfer 30 mmNote mimimum pulley diameter when selecting belt Max. belt speed 10 m/min (33 ft/min)Requires rubberized drive roller



> 3.000 mm <_ 300 mm 155 mm 195 mm aluminum



30


Rolling nosebarRoll ø 12 mm, sealed bearingsBelt tension using alignment blocksTracking using idler roller (from end)Minimum part size for transfer 34 mmNote mimimum pulley diameter when selecting beltMax. belt speed 30 m/min (100 ft/min)Max. load capacity of 5 kg per 50 mm conveyor width

Profile mk 2251

Conveyor framecross-section



The use of our rigid structuralProfile mk 2251 (50 x 80 mm) tomanufacture the conveyor frameallows System GUF-P 2041 con-veyors to accomodate loads ofup to 150 kg (330 lbs). The com-ponents used in the drive andtail assemblies are also specifi-cally designed to handle theseloads. The ø 85 mm drive roll

standard for this system furtherensures that all available motorpower is transfered to the belt.A further advantage of thissystem is an almost unlimitedselection of belt types, includingcleats and sidewalls. Each side ofthe conveyor frame features twosystem T-slots (10 mm opening)for integration into existing

equipment, or for the attach-ment of stands, side rails andother accessories. Additionalnoteworthy details include theuse of galvanized slider beds for reduced belt friction, sealedball bearings and crowned rol-lers for simple belt tracking andalignment.


Drive Version AF Drive Version AS

Drive Version BC Drive Version CA


Contents GUF-P 2041



GUF-P 2041 AF – Head Drive direct, Torque Arm – 48


GUF-P 2041 BC – Center Drive bidirectional – 50

GUF-P 2041 CA – Driven Roller – 51

GUF-P 2041 Tails 52



Features:Drive Version AA is often used where multiple lanes are to be slave driven, either parallel or in-line,with a single drive motor. The robust frame is ideal for stand-alone applications or for integrating thisconveyor into new or existing equipment. Additional features include a ø 85 mm crowned drive roll,easy belt tracking at the tail end, sealed ball bearings and a galvanized steel slider bed fastened to analuminum T-slot designed frame. Cleated belts may be used with this drive version. The ø 20 mm x27.5 mm long output shaft includes a 6 x 6 x 22 mm shaft key (DIN 6885).



Conveyor width B 200 to 1200 mm (in 100 mm increments) others on request





Tailssee page 52

Drive shaft on bothsides also available.Please specify thiswhen inquiring.

B20.40.009

ø22


GUF-P 2041 ACBelt Conveyors with Head Drive

Features:mk offers a variety of motor options for Drive Version AC, which are sized and selected for each appli-cation’s specific speed and load requirements. The robust frame is ideal for stand-alone applications orfor integrating this conveyor into new or existing equipment. Additional features include a ø 85 mmcrowned drive roll, easy belt tracking at the tail end, sealed ball bearings and a galvanized steel sliderbed fastened to an aluminum T-slot designed frame. Cleated belts may be used with this drive version.









Tailssee page 52

B20.40.001

ø22

164


GUF-P 2041 AFBelt Conveyor with Head Drive direct







Drive and Speed 3.2 to 55.3 m/min (10 to 180 ft/min) others on request



Tailssee page 52

B20.40.008

ø22

Features:Drive Version AS features motor placement on the outside of the conveyor frame. This is often used in situations where the conveyor frame must be unobstructed, or where the motor must remain clean.The conveyor can be placed very close to equipment. Additional features include a ø 85 mm crowneddrive roll, easy belt tracking at the tail end, sealed ball bearings and a galvanized steel slider bed faste-ned to an aluminum T-slot designed frame. Cleated belts may be used with this drive version.





Drive Location head right below, head left below, head left shown head right above, head left above




Tailssee page 52



B20.40.003

ø22

Features:mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-cation’s individual speed and load requirements. The compact design, and the ability to move the drivelocation anywhere along the conveyor frame, simplifies the integration of this conveyor into new orexisting equipment. Additional features include a ø 88 mm crowned drive roll, separate belt tensioningand tracking, sealed ball bearings and a galvanized steel slider bed fastened to an aluminum T-slotdesigned frame. The crowned drive roll features a ø 20 mm hollow shaft with a 6 mm keyway accor-ding to DIN 6885 and can be optionally located on the right or left.









Tailssee page 52


GUF-P 2041 BCBelt Conveyor with Center Drive bidirectional

B20.40.004


GUF-P 2041 CABelt Conveyor with Driven Roller

Features:Drive Version CA with Driven Roller is the most compact drive version available for System GUF-P 2041.By integrating the motor within the drive roll itself, there is no mechanical interference. The integra-tion of this conveyor into equipment is therefore relatively simple.



Conveyor width B 200, 250, 300, 350, 400, 450 and 500 mm others on request


Drive and Speed [m/min] 2.9; 4.1; 5.1; 6.1; 7.4; 8.7; 10.6; 10.7; 13; 13.1;15.6; 18.7; 22.3; 23; 27.4; 33.6; 48.2 and 59.2 see page 11


Load Capacity max. on request

Tailssee page 52

B20.40.005

ø22160

ø 85

ø 85

L1

L2

B+25

B+30


GUF-P 2041Tails


ø 85 mm cylindrical drum Sealed bearingsBelt tension and tracking using tension shaftsMinimum part size for transfer 180 mmNot suitable for sideloading


ø 85 mm crowned rollSealed bearingsBelt tension and tracking using alignmentblocksMinimum part size for transfer 180 mm


<_ 3.000 mm <_ 1.200 mm 150 mm - aluminum


<_ 3,000 mm <_ 1.200 mm 160 mm 175 mm aluminum

> 3,000 mm <_ 1.200 mm 250 mm 265 mm aluminum

180

180

ø 22

ø 85

188

228

B+28

L1

B+25



Drum ø 22 mmSealed bearingsBelt tension using alignment blocksTracking using idler roller (from end)Minimum part size for transfer 54 mmNote mimimum pulley diameter when selecting belt

Tail 19


<_ 10.000 mm <_ 1.000 mm 188 mm 228 mm aluminum


ø 85 mm crowned rollSealed bearingsø 20 x 27.5 mm long shaft, 6x6x22 mm shaft key (DIN 6885)Coupling of two lanes using one driveAdditional output shaft (specify right, leftor both sides)


<_ 3,000 mm <_ 1.200 mm 160 mm - aluminum

> 3,000 mm <_ 1.200 mm 250 mm - aluminum

54




Besides the standard features ofall mk Belt Conveyor Systemsincluding crowned rolls for sim-ple belt tracking and low frictionslider beds, System GUF-P 2004is noted for its extremely heavyframe manufactured using ourstructural Profile mk 2004. Withtotal load capacities to 200 kg(440 lbs) and frame dimensions

of up to 2,000 mm wide by 20meters long, this conveyor isideally suited for transportinglarge and bulky goods. The ø105 mm drive roll, which is avai-lable in either steel or rubberi-zed depending on load, comple-tes this conveyor, which is thelargest belt conveyor we offer. In addition to the high load

carrying capacity, this conveyorsystem can be further enhancedby the large selection of stan-dard accessories including siderails and heavy-duty stands.


Drive Version AM Drive Version AS


Contents GUF-P 2004



GUF-P 2004 AM – Offset Head Drive – 60


GUF-P 2004 Tails 62



Features:Drive Version AA is often used where multiple lanes are to be slave driven, either parallel or in-line,with a single drive motor. The rigid frame is ideal for integrating this conveyor into new or existingequipment. Additional features include a ø 105 mm crowned drive roll, easy belt tracking at the tailend, sealed ball bearings and a galvanized steel slider bed fastened to an aluminum T-slot designedframe. Cleated belts may be used with this drive version. The ø 22 mm x 32 mm long output shaftincludes a 6 x 6 x 32 mm shaft key (DIN 6885).



Conveyor width B 200 - 2000 mm (in 100 mm increments) others on request


Drive Location Output shaft right, left or both sides




Tailssee page 62

B20.14.009

Drive shaft on both sides alsoavailable. Please specify thiswhen inquiring.


GUF-P 2004 ACBelt Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC, which are sized and selected for each appli-cation’s specific speed and load requirements. The compact frame is ideal for integrating this conveyorinto new or existing equipment. Additional features include a ø 105 mm crowned drive roll, easy belttracking at the tail end, sealed ball bearings and a galvanized steel slider bed fastened to an aluminumT-slot designed frame. Cleated belts may be used with this drive version.









Tailssee page 62

B20.14.001

164


GUF-P 2004 AMBelt Conveyor with Offset Head Drive

Features:Drive Version AM combines the cost advantages of a head drive with the unobstructed discharge endof a center drive. This conveyor is ideal for feeding parts into or out of equipment. Additional featuresinclude a ø 105 mm crowned drive roll, easy belt tracking at the tail end, sealed ball bearings and agalvanized steel slider bed fastened to an aluminum T-slot designed frame. Cleated belts may be usedwith this drive version.









Tailssee page 62

B20.14.003



Features:Drive Version AS features motor placement on the outside of the conveyor frame. This is often used insituations where the conveyor frame must be unobstructed, or where the motor must remain clean.The conveyor can be placed very close to equipment. Additional features include a ø 105 mm crowneddrive roll, easy belt tracking at the tail end, sealed ball bearings and a galvanized steel slider bed faste-ned to an aluminum T-slot designed frame. Cleated belts may be used with this drive version.





Drive Location head right below, head left below, head left shown head right above, head left above




Tailssee page 62

B20.14.002

252

ø 105

267

B+25

B+30

ø 105

252

267

B+25

B+30



ø 105 mm crowned rollSealed bearingsBelt tension and trackingusing alignment blocks Minimum part size for transfer 220 mm

220

GUF-P 2004Tails


ø 105 mm crowned rollSealed bearingsø 22 x 32 mm long output shaft, 6x6x32 mm shaft key (DIN 6885)Coupling of two lanes using onedriveOutput shaft left, right or both sides possible



Belt ConveyorsKGF-P 2040


The conveyor system KGF-P 2040is based on our Profile Series 40,and is compatible with all othermk conveyor systems. The exte-rior profile frame features 10 mmT-slots which allow for the directmounting of additional accesso-ries such as side rails, sensors,etc. The structural profiles usedensure rigid construction with

excellent load bearing capacities,whereby the indicated values for maximum loads and speedsare directly dependent, and thus vary. The conveyor features a ø 20 mm rolling nosebarwhich allows for the transfer of small parts. Automatic belttensioning is built into the tailswhich compensates for normal

belt stretch, while at the sametime ensuring a fixed, unchan-ging installed dimension. Thecompact center drive features no external protrusions whenusing our standard motor.

Belt ConveyorsKGF-P 2040Drive Version BI


Contents KGF-P 2040

KGF-P 2040 BI – Center Drive reversible – 68

KGF-P 2040 Stands and Order Example 69


KGF-P 2040 BICurved belt conveyor with Center Drive reversible

Features:For this conveyor mk offers Drive Version BI, featuring usable belt widths of 300, 400, 500 and 600 mmfor a 90° curve. The compact construction simplifies the integration of the conveyor within existinglines. The ø 55 mm drive roll ensures good grip and efficient motor power transfer.


Conveyor Angle 90° others on request

Usable Widths B 300 at Ra=600 mm, Ri=300 mm, FB=706400 at Ra=900 mm, Ri=500 mm, FB=1006500 at Ra=900 mm, Ri=400 mm, FB=1006600 at Ra=900 mm, Ri=300 mm, FB=1006

Drive Location below, center

Drive and Speed 5 to 30 m/min (15-100 ft/min) in Rm others on request

Stands standard, or with belt change support

Load Capacity max. to 30 kg (65 Ibs), depending on conveyor angle, speed and product

Belts see page 76

B20.40.020 for 90° curve, B20.40.021 for 180° curve

Radius Versions curve 180°B20.40.021

Radius Versions curve 90°B20.40.020


KGF-P 2040Stands and Order Example

Standsstandard with belt change support

Order ExampleIn order to properly quote and manufacture yourconveyor we require the following information:

KGF-P 2040

Version Ra 900 / Ri 500

Speed 15 m/min

Usable Width B = 400 mm

Belt type

Stands with (or without) belt change support

Height H = 800 mm


Wear Strip mk 1005

Profile for conveyor frame mk 2001

Belt ConveyorsDGF-P 2001


Conveyor System DGF-P 2001 isprimarily designed for the trans-port of pallets. It is ideally suitedto assembly areas, such as can befound in the electronics industryfor example. The small diametertail drum allows for the transferof relatively short pallets. Belttensioning is accomplished usingthe lower tail return roller. As

the roll holders are not moved, a fixed overall length is achieved.The belts run entirely on standardmk UHMW wear strips, whereby a maximum total load of 15 kg (33 lbs) is possible. Pallets for theDGF-P 2001 conveyors are suppliedby mk in aluminum, as a standard.Machining is therefore accordingto the customer’s wishes.

Belt ConveyorsDGF-P 2001Drive Version AC


Contents DGF-P 2001

DGF-P 2001 AC – Dual Belt Conveyor with Head Drive – 74

DGF-P 2001 Pallets 75


DGF-P 2001 ACDual Belt Conveyor with Head Drive

Features:The belts of the DGF-P 2001 dual lane conveyor ride on UHMW wear strips 4.5 mm thick x 5 mm tall integrated side rails. The recommended pallet width is the conveyor width B-11 mm (2 mm gap). The compact conveyor frame is ideal for integrating this conveyor into new or existing equipment. The ø 58 mm drive rolls ensure sufficient motor power transmission.



Conveyor width B 100, 125, 150, 175, 200 and 250 mm

Belt Width 18 mm see page 76


Speed to 15 m/min (50 ft/min) constant or variable



B20.11.701


DGF-P 2001

Pallets

ReworkUpon request we can rework the pallet for yourparticular application. We can also provide palletsper your drawings.

As as standard, the pallets for Conveyor SystemDGF-P 2001 are manufactured using aluminum(2017A, or 3.1325). Dimensionally the width isfixed in relation to the conveyor (B-11 mm). Theminimum length is 90 mm. Depending on theproduct to be conveyed, anodized aluminum orother pallet materials are also available. Below isa representation of our standard, with customer-specific tooling shown at left.

Conveyor and pallet cross-section

Belt type KGF-P DGF-P Surface Allowable Thickn. Properties Min. Accumu- Material Price2040 2001 Texture Temperature (mm) Pulley ø lation Cate-

suitable suitable gory

• smooth -30 - +100°C 0,6 antistatic 8 mm Urethane 1

structure -30 - +100°C 1,2 antistatic, 8 mm Urethane 3laterally stiff

• woven -30 - +100°C 1,2 antistatic, 8 mm • Urethane 2laterally stiff

• smooth -30 - +100°C 1,4 antistatic, 8 mm Urethane 3laterally stiff

smooth -30 - +100°C 1,5 antistatic 8 mm Urethane 3

woven -30 - +100°C 2,0 antistatic, 20 mm NBR 4cut resistant

Transilon E 2/1 U0/U2 HACCP white FDA, K10200

Transilon E 3/1 U0/U2 RF brown FDA, K10268

Transilon E 3/2 U0/U0 colorless FDA, K10203

Transilon E 3/2 U0/U2 HACCP white FDA, K10214

Transilon E 3/2 U0/U2 HACCP-FF blue FDA, K10269

Transilon E 3/2 U0/G8 NSTR green, K10256

Continuous

Accumulation

The belt types shown below are our standards, and aresuitable for most applications. In addition to these we can offer a variety of special belts.

Applicationspecific belts can include, for example, teflonbelts, velour belts or others with specific chemical resi-stance properties. When selecting a belt, please notewhether accumulation is required.


Belt ConveyorsBelt Types

Transilon E 4/1 U0/V5H MT green, K10201

Transilon E 4/2 U0/U2 MT-HACCP white FDA, K10270

Transilon E 4/2 U0/U2 MT-HACCP-FF blue FDA, K10271

Transilon E 5/2 0/0 colorless, K10266

Transilon E 5/2 0/V5 green, K10202

Transilon E 5/2 0/V5H MT black, K10261

Transilon E 6/2 U0/U2 M green FDA, K10241

Transilon E 8/2 U0/U2 green FDA, K10205



smooth -10 - +70°C 1,1 antistatic 20 mm • PVC 1

smooth -30 - +100°C 1,4 antistatic 8 mm • Urethane 3

smooth -30 - +100°C 1,4 antistatic 8 mm • Urethane 3

• • woven -10 - +70°C 1,4 antistatic, 20 mm • Polyester 1quiet

• • smooth -10 - +70°C 1,9 antistatic, 20 mm PVC 1quiet

• smooth -10 - +70°C 1,9 antistatic, 40 mm • PVC 1troughability,

quiet

smooth -30 - +100°C 1,9 antistatic, 50 mm Urethane 4extremely

laterally stiff,inclined

transport

• smooth -30 - +100°C 1,4 antistatic, 20 mm Urethane 2laterally stiff



Transilon E 8/2 U0/V5 green, K10204

Transilon E 8/2 U0/V20 AR green, K10207

Transilon E 8/2 U0/V/U2H MT green, K10217

Transilon E 8/2 0/U10 S/LG green, K10253

Transilon E 8/H U0/U2 MT-HACCP white FDA, K10252

Transilon E 8/H U0/U2 MT-HACCP blue FDA, K10272

Transilon E 8/H U0/V10S-LG black, K10257

Transilon NOVO 25-HC black, K10206



smooth -10 - +70°C 2,1 antistatic, 50 mm PVC 2quiet,

good traction,

structure -10 - +70°C 4,7 antistatic, 50 mm PVC 3very goodtraction,

incline transport

smooth -10 - +70°C 1,5 antistatic, 50 mm • Urethane 2cut resistant

structure -30 - +100°C 2,1 antistatic, 40 mm Urethane 4good traction,

incline transport,oily or greasy

products

• smooth -30 - +100°C 1,4 antistatic, 8 mm • Urethane 2laterally stiff,Hot Water/

Steam resistant

smooth -30 - +100°C 1,4 antistatic, 8 mm • Urethane 3laterally stiff,Hot Water/

Steam resistant

structure -10 - +70°C 2,3 antistatic, 40 mm PVC 2laterally stiff

felt -10 - +70°C 2,5 antistatic, 40 mm • Polyester 2conductive (HC)




Belt ConveyorsBelt Types with Cleats

Cleat material Temperature range

PVC -10 to +70°C

PU -30 to +80°C

PE -30 to +100°C

When selecting a cleat, please ensure that the belting and the cleat material are the same.Segmented lateral cleats as well as combinationsof lateral and longitudinal cleats are possible. Thedistance from the cleats to the belt edge must beat least 2 mm.

The adhesive joints of the cleats generally have amore limited temperature range than the belt andcleat material itself.

Longitudinal Cleats, topside are used primarily for guiding the belt, e.g. as in inclined conveyors (for these applications, thefollowing profiles may be used: K6, K10 and K13)

Sidewalls, topside can be used instead of side guides and are used in particular in inclined conveyors (for these applications, the following profiles may be used:Fw2 x 30, Fw2 x 40 and Fw2 x 60).

Other cleat profiles available on request.

Lateral Cleats, topsideact as a pusher for the transported product, especially on inclined conveyors (for these applications, the following profiles may be used: K6, K10, K13, K15, K17, K30, F20/3, F30/8, T20U,T30U, T40U, T50U, T60U, T20, L40, L60)

Longitudinal Cleats, undersideare a belt guide option and are usually used iflateral forces act on the belt. (for these applications, the following profiles may be used:K6, K10 and K13). Unevenness can occur in theconveyor belt in the area of longitudinal cleats.

GB

GB

SB

SA

GB

SA1

SA1

GB

SA2

45

A


Belt ConveyorsCleat Types

Cleat type Color Weight Lateral Longitudinal

PVC PU dmin SA1 min dmin approx. mmDrum ø

green white colorl. green white app.g/m appx.mm in mm Underside Topside

K6 • • • 25 30 30 40 30

K10 • • • 60 50 30 70 60

K13 • • • 100 80 30 100 70

K15 • • 120 90 30 100 80

K17 • • • 180 110 30 110 90

F20/3 • • 75 70 30 70 50

F30/8 • • 290 120 45 120 90

Cleat type Color Weight Lateral

PVC PU dmin

Drum øgreen white colorl. green white app.g/m appx.mm

T20U • • 140 50

T30U • • 180 50

T40U • • 220 50

T50U • • 250 50

T60U • • 280 50

T20 • • 160 90



Cleat type Color Weight Lateral

PVC PU dmin

Drum øgreen white colorl. green white app.g/m appx.mm

L40 • • 470 80

L60 • • 600 80

Cleat type Color Weight Lateral Longitudinal

PVC PU dmin SA1 min dmin approx. mmDrum ø

green white colorl. green white app.g/m appx.mm in mm Underside Topside

Fw2 Height = 30 mm • • 130 80Height = 40 mm • • 170 100Height = 60 mm • • 240 150




Belt ConveyorsApplication Examples

Combination of two GUF-P 2000 for conveying

slanted transport tanks

GUF-P Mini for integration into an existing systemas transverse conveyor and singulator

Mobile GUF-P 2000 featuringdischarge chute with

variable inclination angle


GUF-P 2000 as transverse conveyor andsingulator following a cooling section

Conveyor belt GUF-P 2000 for piston rods withpneumatic pressure cylinders mounted on the

side for securing the product

GUF-P 2000 with mechanism for folding and aligningpaper bags before the filling process


GUF-P 2041 with pneumatic deflector

GUF-P 2000 with comb-style cleated belt

GUF-P 2041 with adjustable side rail


GUF-P 2000 as transverse conveyor and singulator

following a cooling section

GUF-P 2000 with rolling nosebarRecirculating system using two parallelGUF-P 2000 running in opposite directions

GUF-P 2000 with drip pan and end stop


GUF-P 2004 widths up to 2 m andbelt lengths up to 20 m possible

GUF-P 2041 with drip pan and longitudinal cleats

GUF-P 2041 with guides forworkpiece separation


GUF-P 2041 with belt for conveying sharp-edged products, e.g. metal stampings

GUF-P 2004 with separate working and return side of belt

Two GUF-P 2041 in tandem arrangement with mobile stand system formobile double feeding of a system


Nuts for the installation side rails or sensor plates can be inserted in the T-slots according

to the customers’ wishes

Several conveyor lanes linkedvia a center drive

Two conveyor belts driven byone motor at the head drive


180° KGF-P 2040 with secured guardand inner radius 0 mm

KGF-P 2040 with Drive Version BI

180° KGF-P 2040 with side rail

The flat, side end of the KGF-P 2040 ensures short transfer paths


Standard-KGF-P 2040

Transfer between KGF-P 2040 and GUF-P 2041 with rolling nosebar for product lengths from 50 mm


Standard DGF-P 2001 with pallets for insertingprinted circuit board components

DGF-P 2001 with side rail for extra-wide products

Combination of two GUF-P 2000 arranged in parallel. The spacebetween the belts enables access from underneath

mk Modular Belt Conveyors



Contents mk Modular Belt Conveyors

MBF-P 2040.02 96

Modular Belt Conveyors Application Examples 104

Conveyor frame cross-section

Modular Belt ConveyorsMBF-P 2040.02

Wear Strip mk 1040.12

Profile for conveyor frame mk 2040.41




Conveyor System MBF-P 2040.02with modular belting and cleanlyintegrated drive assembliesdistinguishes itself with high loadcapacities even at narrow beltwidths. The belting is positivelydriven and cannot deviate fromits direction of travel. As a result,

parts may be discharged off theside of the conveyor. The beltingmaterial is very low friction andextremely resistant to wear. Withthe selection of belting materials,this conveyor system has applica-tions in the food industry, doeswell in higher temperature envi-

ronments and has good chemicalresistance. Belt accessories includesidewalls and lateral cleats.Maintenance operations such asbelt tensioning or replacementof individual links are quick andsimple.

Modular Belt ConveyorsMBF-P 2040.02Drive Version AC Drive Version AS


Contents MBF-P 2040.02

MBF-P 2040.02 AC – Head Drive – 100

MBF-P 2040.02 AS – Outside Head Drive – 101

MBF-P 2040.02 Modular Belts 102


MBF-P 2040.02 ACModular Belt Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-cation’s specific speed and load requirements. The molded drive sprockets positively engage with theunderside of the belt and ensure proper grip and tracking. The compact frame design simplifies inte-gration of the conveyor into new or existing equipment. Use of cleated belts is possible with this driveversion.




Modular Belt width B-10 mm see page 102




Load Capacity max. 150 kg (330 lbs) higher on request

B20.40.801


MBF-P 2040.02 ASModular Belt Conveyor with Outside Head Drive

Features:Drive Version AS features motor placement on the outside of the conveyor frame. This is often used in situations where the conveyor frame must be as unobstructed as possible, or where the motor mustremain clean. The overall height of the conveyor is held to an absolute minimum. The molded drivesprockets positively engage with the underside of the belt and ensure proper grip and tracking. Use ofcleated belts is possible with this drive version.




Modular Belt width B-10 mm see page 102





B20.40.802

Belt type MB1 MB2

MB 200 - 1000 mm 194 - 992 mm

Cleat Height H1 25, 50 mm (or none) 25, 51, 76 (or none)

Cleat Spacing A3 25 mm increments 27.2 mm increments

Color white, green white, blue

Pitch p 25 mm 27.2 mm

Belt Thickness 9 mm 9.8 mm

Min. Cleat Edge Clearance A1 0 mm 18 mm

Material PE, PP, POM PE, PP, POM

FDA/USDA Suitability partial partial

Technical Properties PP PP

+ 5 - + 105° C + 1 - + 104° C

PE PE

- 70 - + 65° C - 46 - + 66° C

POM POM

- 45 - + 90° C - 46 - + 93° C

high wear resistance high wear resistance

low friction low friction

MBF-P 2040.02Modular Belts

Per customer request, mk offers twotypes of modular belting with different pitches.

MB1 MB2



Modular Belt ConveyorsApplication Examples

Short MBF-P 2040.02 with drive version AS

MBF-P 2040.02 with special siderail, belt with 10% open area

MBF-P 2040.02 with side flights and cleats


MBF-P 2040.02 with attached index pin fordefined product feed

Sideflexing MBF-P 2040.02 with AC head drive and drip pan overthe entire length

MBF-P 2040.02 modular belt conveyor with AC head driveand plastic bristles for gentle transport

mk Incline Conveyors


Contents mk Incline Conveyors

KFG-P 2000 108

KFM-P 2040.86 118

KFS-P 2040.86 126

Incline Conveyors Application Examples 134



Incline ConveyorsKFG-P 2000

with sidewall with side rail SF8.1


With its’ compact design usingour structural aluminum Profilemk 2000, Conveyor System KFG-P2000 is ideally suited for continu-ous duty applications in multipleshift environments. Used prima-rily for the transport of smallparts, the belt is guided throughthe incline by welded-on V-guides.

As with all mk conveyors, beltalignment is easy with our stan-dard crowned rollers. Additionalfeatures include a stainless steelslider bed mounted to the con-veyor frame which reduces wearon the belt and the use of sealedball bearings for overall conveyorlife and performance. Using all

the inherent benefits of modularconstruction with our mk ProfileTechnology System, this conveyorcan be readily integrated intonew or existing equipment, or be used as a free-standing con-veyor for bulk handling and loa-ding applications.

Incline ConveyorsKFG-P 2000Drive Version AC Drive Version AF

Drive Version AS Drive Version AU


Contents KFG-P 2000

KFG-P 2000 AC – Head Drive – 112

KFG-P 2000 AF – Head Drive direct – 113

KFG-P 2000 AS – Outside Head Drive – 114

KFG-P 2000 AU – Outside Head Drive – 115

KFG-P 2000 Stands and Side Rails 116

KFG-P 2000 Belt Types 117

α


KFG-P 2000 ACIncline Belt Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-cation’s specific speed and load requirements. The ø 52 mm drive roll provides good belt wrap andefficient motor power transmission, and the compact construction simplifies the integration of the con-veyor into existing equipment.


Conveyor length (L1+L2+L3) variable to approx. 4000 mm any increment possible

Conveyor width B 300 to 700 mm (in 100 mm increments) others on requestL1 min. = 400 mm, L3 min. = 610 mm

Drive Location head right, head left

Drive and Speed to 15 m/min (50 ft/min) others on request


Load Capacity max. depending on speed, incline and higher on requestproduct, up to 30 kg (65 Ibs)

Bends αα 30, 45 and 60° others on request

Product ø 10 to 80 mm, L to 300 mm others on requestWeight to 500 g/each

B20.00.010

α


KFG-P 2000 AFIncline Belt Conveyor with Head Drive direct






Drive and Speed 2.8; 3.6; 4.4; 5.4; 6.5; 7.7; 8.7; 10.9; 12.9 and 14.9 m/min





B20.00.010

α


KFG-P 2000 ASIncline Belt Conveyor with Outside Head Drive

Features:mk offers a variety of motor options for Drive Version AS which are sized and selected for each appli-cation’s specific speed and load requirements. The ø 52 mm drive roll provides good belt wrap andefficient motor power transmission, and the compact construction simplifies the integration of the con-veyor into existing equipment.










B20.00.010

α


KFG-P 2000 AUIncline Belt Conveyor with Outside Head Drive

Features:mk offers a variety of motor options for Drive Version AU which are sized and selected for each appli-cation’s specific speed and load requirements. The ø 52 mm drive roll provides good belt wrap andefficient motor power transmission, and the compact construction simplifies the integration of the con-veyor into existing equipment.










B20.00.010

Side RailsShown is our standard side rail forthis conveyor style. It is designed tominimize the gap between the con-veyor frame and the belt surface inorder to avoid product loss andpotential damage.

Side Rail SF 8.1Height H = 75 mm and 100 mm

StandsThe stand types shown can be supplied with any leveling options.

Stand Version 1 features swivel casters with total lock brakes whichguarantee stable support even at high speeds. Casters are availablewith ø 75 mm for x = 113 mm, ø 100 mm for x = 140 mm and ø 125 mm for x = 165 mm.

Stand width = B + 100

Version 1

Version 2

Version 3

Configurations

Type S L, L1, L2, L3, HBends α 1 + 2

Type K L, L2, L3, HBends α 1

Type L L, L1, L2, HBends α 1

Order ExampleTo correctly quote and manufacture your conveyor,we need the following information:

KFG-P 2000 Configuration Type S

Drive AF motor orientation 90° as shown

Speed 15 m/min

Width B = 500 mm

Length dimensions:L = 2000 mm; L1 = 500 mm; L2 = 1000; L3 = 600; H = 1000 mm

Bend α 1 = 60°; Bend α 2 = 60°

Cleat type T20 with Side Rail 8.1

Stand type A, Version 3, Leveling Pad x = 20 mm

Type A


KFG-P 2000Stands and Side Rails

L3

L2

L1

L3

L2

L2

L1

Belt type Surface Allowable Thickn. Properties Min. Pulley ø Transport Material PriceTexture Temperature (mm) Category

smooth -10 - +80°C 1.85 Oil and grease 14 mm continuous Urethane 2resistant, inclined extremely

laterally stiff

smooth -20 - +60°C 2.4 Oil and grease 50 mm continuous Urethane 4resistant, inclinedextremely

laterally stiff

BeltsThe belt types shown are our standards, and are suitable for most applications. In addition to these we can offer a variety of special belts.

Cleats


KFG-P 2000Belt Types

Ropanyl EM 6/2 0+02 green M2 FG FDA, K10263 for Conveyor width to 500 mm

Ropanyl EM 05 10/2 00+03 blue M2 FG FDA, K10264 for Conveyor width as of 500mm

Other cleat profiles available on request.

Cleat type Height Color Weight Lateral Longitudinal

(H) PVC PU dmin dminappx.mmDrum ø

green white colorl. green white app.g/m appx. mm Underside Topside

PKL for K10263/4 • 50 52 52

MT20 for K10263/4 20 • 30

MT35 35 • 40

MT50 50 • 50

WK20 for K10263/4 20 • 40

WK25 25 • 50

WK30 30 • 50

H


Incline ConveyorsKFM-P 2040.86




With its compact design usingour aluminum profile systems,Conveyor System KFM-P 2040.86is ideally suited for continuousduty applications in multiple shiftenvironments. The modular beltruns entirely on UHMW (PE1000)wear strips, and is designed forthe removal or transport of plastic,packaged food, blow-moldedparts or small metal stampings.Depending on the material the

belt may be used for parts whichrange in temperature from -70° to +105°C. With the modularconstruction using all the inhe-rent benefits of our mk ProfileTechnology Systems, this convey-or can be readily integrated intonew or existing equipment, orbe used as a free-standing con-veyor for bulk handling and loa-ding applications. The conveyorframe features T-slots to which

accessories including stands, rails,hoppers or chutes can be easilymounted. Through this use ofstandard components, mk is in aposition to deliver a truly versatileconveyor. Customer specific requi-rement, such as special hoppers,are possible on request. Dependingon the product to be conveyed, please also consider our otherIncline Conveyors featuringModular Steel or Fabric belting.

Incline ConveyorsKFM-P 2040.86Drive Version AC Drive Version AS


Contents KFM-P 2040.86

KFM-P 2040.86 AC – Head Drive – 122

KFM-P 2040.86 AS – Outside Head Drive – 123

KFM-P 2040.86 Stands and Side Rails 124

KFM-P 2040.86 Modular Belts 125

α


KFM-P 2040.86 ACIncline Conveyor with Modular Belt, Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-cation’s specific speed and load requirements. The molded drive sprockets conform to the underside ofthe belt and ensure proper grip and tracking.


Conveyor length L depending on conveyor design and any increment possibleload to 10000 mm


Drive Location head right below, head left below,head right above, head left above



Load Capacity max. depending on conveyor design and higher on requestConveyor length to 150 kg (330 lbs)

Bends αα 1 and 2 15, 30, 45 and 60°

B20.86.801

α


KFM-P 2040.86 ASIncline Conveyor with Modular Belt, Outside Head Drive

Features:Drive Version AS provides a very low profile wherby the conveyor can be placed into areas with tightspace constraints. The overall height of the drive assembly is held to an absolute minimum.








Bends αα 1 and 2 15, 30, 45 and 60°

B20.86.802

Side RailsThe example shows our standardside rails. They are designed to mini-mize the gap between the conveyorframe and the modular belt surfacein order to avoid product loss andpotential damage. The guide rolls atthe inclines are also entirely covered.

Side Rail SF 8.1Height H = 75 mm, L1 = 55 mmHeight H = 100 mm, L1 = 55 mm

StandsThe stand types shown can be furnished with any leveling options.If ordering Conveyor Type G, all standsof the mk Conveyor TechnologySystem can be utilized.

Stand type 1 features swivel casterswith total lock brakes which gua-rantee stable support even at highspeeds. Casters are available with ø 75 mm for x = 113 mm, ø 100 mm for x = 140 mm and ø 125 mm for x = 165 mm.

Order ExampleTo correctly quote and manufacture your conveyor,we need the following information:

KFM-P 2040.86 Configuration Type S

Drive Version AC, motor orientation 0° as shown

Speed 15 m/min

Width B = 460 mm

Dimensions: L=2000 mm; L1=500 mm; H=1000 mm

Bend α 1 = 60°; Bend α 2 = 60°

Cleat Height H1 = 25 mm (see page 135)

Side Rail Type SF8.1 H = 75 mm

Stand Type A, Version 1, Roll ø 75 mm

KFM-P 2040.86Stands and Side Rails


Version 1

Version 2

Version 3

Type A

Configurations

Type S L, L1, H, α

Type K L, H, α

Type L L, H, α

Type G L, α

L3L2

L1

L3L2

L2

L2

L1

Belt type MB1

A1 (without Sidewalls/with Sidewalls) 25/33.5 mm

A2 29 mm

MB 150 - 650 mm

Cleat Height H1 25/50 mm

Sidewall Height H2 25/50 mm

Cleat Spacing A3 25 mm increments

Color white, green

Pitch p 25 mm

Belt Thickness 9 mm

Material PP, PE, POM

FDA/USDA Suitability depending on the version

Technical Properties PP+ 5 - + 105° CPE- 70 - + 65° CPOMlow friction coefficient

MB1


KFM-P 2040.86Modular Belts


Incline ConveyorsKFS-P 2040.86




With its compact design usingour aluminum profile systems,Conveyor System KFS-P 2040.86is ideally suited for continuousduty applications in multiple shiftenvironments. The belt is guidedentirely on UHMW (PE1000) wearstrips, and is designed for theremoval or transport of stam-pings, castings, machined partsor bulk material handling. Thebelt is also available in stainless

steel, or with performations. It is ideal for hot parts. With themodular construction using allthe inherent benefits of our mkProfile Technology Systems, thisconveyor can be readily integra-ted into new or existing equip-ment, or be used as a free-stan-ding conveyor for bulk handlingand loading applications. Theconveyor frame features T-slotsto which accessories including

stands, rails, hoppers or chutescan be easily mounted. Throughthis use of standard compo-nents, mk is in a position todeliver a truly versatile conveyor.Customer specific requirement,such as special hoppers, are possible on request. Dependingon the product to be conveyed,please also consider our otherIncline Conveyors featuring Mo-dular Plastic or Fabric belting.

Incline ConveyorsKFS-P 2040.86Drive Version AC Drive Version AS


Contents KFS-P 2040.86

KFS-P 2040.86 AC – Head Drive – 130

KFS-P 2040.86 AS – Outside Head Drive – 131

KFS-P 2040.86 Stands and Side Rails 132

KFS-P 2040.86 Modular Belts 133

α


KFS-P 2040.86 ACIncline Steel Link Belt Conveyor, Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each application’s specific speed and load requirements. Steel drive sprockets positively engage roller chainson the underside of the belt and ensure proper grip and tracking.




Drive Location head right below, head left below,head right above, head left above




Bends αα 1 and 2 15, 30, 45 and 60°

α


KFS-P 2040.86 ASIncline Steel Link Belt Conveyor, Outside Head Drive

Features:Drive Version AS provides a very low profile wherby the conveyor can be placed into areas with tightspace constraints. The overall height of the drive assembly is held to an absolute minimum.








Bends αα 1 and 2 15, 30, 45 and 60°


Side RailsThe example shows our standardside rails. They are designed to mini-mize the gap between the conveyorframe and the modular belt (up to1-3 mm).

Side Rail SF 8.1Height H = 75 mmHeight H = 100 mm

StandsThe stand types shown can be furnished with any leveling options.If ordering Conveyor Type G, allstands of the mk ConveyorTechnology System can be utilized.

Stand type 1 features swivel casterswith total lock brakes which gua-rantee stable support even at highspeeds. Casters are available with ø 75 mm for x = 113 mm, ø 100 mm for x = 140 mm and ø 125 mm for x = 165 mm.

Type S L, L1, H, α

Type K L, H, α

Type L L, H, α

Type G L, α

ConfigurationsOrder ExampleTo correctly quote and manufacture your conveyor,we need the following information:

KFS-P 2040.86 Version Type S

Drive Version AC, motor orientation 0° as shown

Speed 10 m/min

Width B = 460 mm

Length: L=2000 mm; L1=500 mm; H=1000 mm

Bend α 1 = 60°; Bend α 2 = 60°

Cleat Height H = 20 mm (see page 143)with Sidewall

Stand Type A, Version 1, Roll ø 75 mm

KFS-P 2040.86Stands and Side Rails

Version 1

Version 2

Version 3

Type A

Drive AC AS

B20.40.... 606 610

B20.40.... 607 611

B20.40.... 608 612

B20.40.... 605 609

L3

L2L1

L3L2

L2

L2

L1


Belt type SK1

A1 (without Sidewalls/with Sidewalls) 38.1 mm

A2 25.5 mm

MB 146.5 - 645.5 mm

Cleat Height H1 20/40 mm

Sidewall Height H2 14 mm

Cleat Spacing A3 38.1 mm increments

Color steel

Pitch p 38.1 mm

Belt Thickness 13 mm

Material steel

FDA/USDA Suitability no

Technical Properties steelwear resistantheat resistant to 300° Cshockprooflow friction

KFS-P 2040.86Modular Belts

SK1

KFG-P 2000 for elevating small parts

KFG-P 2000drive version AF

Belt supports keepthe belt to the frame

Incline ConveyorsApplication Examples


KFG-P 2000 with AS outside head drive with lateral cleats.The longitudinal cleats serve to guide the belt

KFG-P 2000 with AC head drive, with corrugated edgefor the lateral boundary

Mobile KFG-P 2000 incline conveyor with BC center drive

KFM-P 2040.86 with food grade belting

Incline ConveyorsApplication Examples

KFM-P 2040.86KFM-P 2040.86 with AC headdrive and discharge chute


Solid support of the KFS-P 2040.86 for conveying

heavy loads

KFS-P 2040.86 for hot products with changeable size parts reservoir

KFS-P 2040.86 AF with two 45° bends

mk Timing Belt Conveyors



Contents mk Timing Belt Conveyor

ZRF-P 2010 140

ZRF-P 2040.02 152

Properties of Timing Belts 158

Timing Belt Conveyor Application Examples 160


Timing Belt Conveyor ZRF-P 2010

Wear Strip mk 1041

Profile for conveyor frame 2010

32


Timing Belt Conveyor SystemZRF-P 2010 is designed for thetransport of heavy pallets orstructurally rigid products. Due to the positive engagement ofthe belt teeth and the sprockets,the belts are synchronized andthe conveyors are ideal for inde-xing applications. A notable fea-ture of this conveyor system isthe UHMW wear strips, whichprevent contact between theproduct and the frame profiles.

The wear strips have a low coef-ficient of friction, and providegood wear resistance over a broadtemperature range (continuousto 65° C, or 149° F).

A further design feature is thebelt return, which occurs withinthe frame profile itself. This is asafety benefit, and also serves to protect the belt. In addition,T-slots are accessible on threesides on the profile frame for the

attachment of stands, side rails,sensors and stops (10 mm ope-ning). A variety of belt coatingsare available, providing furtheroptions for specific product andproject related handling applica-tions. In combination with thewide and varied drive options,System ZRF-P 2010 serves as akey element for the manufactureof larger automation and materi-al handling systems.

Drive Version BC

Timing Belt Conveyor ZRF-P 2010Drive Version AA Drive Version AC



Contents ZRF-P 2010

ZRF-P 2010 AA – Head Drive without Motor – ex. for multiple lanes 144

ZRF-P 2010 AC – Head Drive – 145

ZRF-P 2010 AF – Head Drive direct – 146

ZRF-P 2010 AS – Outside Head Drive – 147

ZRF-P 2010 BC – Center Drive – 148

ZRF-P 2010 Wear Strips 149

ZRF-P 2010 Pallets 150


ZRF-P 2010 AATiming Belt Conveyor with Head Drive without Motor

Features:Drive Version AA is primarily used where multiple lanes are to be slave driven, either parallel or in-line,using a single drive motor. Frames are our rigid mk 2010 profile, and these conveyors are ideal forboth integrated and stand-alone applications. The drive sprockets feature a hollow bore, and powertransmission is accomplished by installing a ø 20 mm shaft with 6 mm shaft key (DIN 6885). Use of fixtured timing belts is not possible with this drive version.



Conveyor width B 200 to 1000 mm

Timing Belt Width 32 mm see page 158

Drive and Speed to 60 m/min (200 ft/min) higher on request see page 11



B20.10.350

Wear Strip Options see page 149

ø(DW) 89 ø(DW) 89


ZRF-P 2010 ACTiming Belt Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-cation’s specific speed and load requirements. Use of high torque motors is possible due to positivedrive system. Use of fixtured timing belts is not possible with this drive version.









B20.10.351


ø(DW) 89 ø(DW) 89


ZRF-P 2010 AFTiming Belt Conveyor with Head Drive direct

Features:By placing the motor directly onto the drive shaft, this drive version minimizes not only the spacerequired at the drive yet also the number of moving parts and maintenance requirements. Use of fixtured timing belts is not possible with this drive version.









B20.10.357 Flange ø 80 B20.10.358 Flange ø 120


ø(DW) 89 ø(DW) 89


ZRF-P 2010 ASTiming Belt Conveyor with Outside Head Drive

Features:Drive Version AS features motor placement on the outside of the conveyor frame. This is often used insituations where the conveyor frame must be as unobstructed as possible, or where the motor mustremain clean. The overall height of the drive assembly is held to an absolute minimum. Use of fixturedtiming belts is not possible with this drive version.









B20.10.355


ø(DW) 89 ø(DW) 89


ZRF-P 2010 BCTiming Belt Conveyor with Center Drive

Features:mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-cation’s individual speed and load requirements. The compact design, and the ability to place the drivelocation anywhere along the conveyor frame (during manufacture), simplifies the integration of thisconveyor into new or existing equipment. Use of timing belts with fixtures is not possible with thisdrive version. Use of fixtured timing belts is not possible with this drive version.









B20.10.356


ø(DW) 89 ø(DW) 89

ZRF-P 2010Wear Strips

Option A Option B

mk Guide- and Wear Strips feature low friction and high wear resistance. The wear strips are made of PE-UHMW (PE-1000). Temperature max. 65° C (149° F).

Wear Strip mk 1041, 22.41.2000Wear Strip mk 1042, 22.42.2000



ZRF-P 2010

Palletsmk offers individually customized pallets. Theyserve primarily to accept a workpiece, wherebythey often travel by various stations on the wayfrom A to B. They can also be the repository ofinformation as to the identity of the product orthe processes performed. By using a standard mk structural profile aroundthe perimeter of the actual support plate, palletWT2025.41 is perfect for attaching accessoriessuch as metal strips for proximity sensors, or forfixed or bumper stops. The actual pallet dimen-sions are variable.

Wear strips are attached to the underside of thepallet to minimize friction during accumulation.The surface is made using 10 mm thick aluminumand provides plenty of room for product-specificfixtures. The corners of the pallet are manufactu-red with ball bearings which ensure smooth trans-fer of the pallet between conveyor systems. Preciselocation and/or lifting of the pallet for certainoperations is accomplished using bushings at thecorners.



Conveyor frame cross-section for exampleConveyor width 80 mm

Timing Belt Conveyor ZRF-P 2040.02





Timing Belt Conveyor SystemZRF-P 2040.02 is designed especi-ally for product indexing applica-tions where a cleated, or fixturedbelt is required, or for widertiming belt applications. Timingbelts are available with a varietyof backing materials, or withwelded fixtures. Many cleats areavailable. Plain cleats, as shown

at left, are used for product sepa-ration. Others are available withthreaded inserts for customerinstalled fixtures. This conveyor is ideal for special conveying re-quiring positioning or loading ofproducts. Depending on the pro-duct and the application, customfixtures and other belt widthsare available.

Timing Belt Conveyor ZRF-P 2040.02Drive Version AC Drive Version AS


Contents ZRF-P 2040.02

ZRF-P 2040.02 AC – Head Drive – 156

ZRF-P 2040.02 AS – Outside Head Drive – 157


ZRF-P 2040.02 ACTiming Belt Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-cation’s specific speed and load requirements. Use of timing belts with fixtures possible with this driveversion.



Conveyor width B 40/80/120/160 mm others on request

Timing Belt Width 32/70/110/150 mm

Timing Belt Type see page 158




Load Capacity max. to 200 kg (440 lbs) higher on request

B20.40.301

ø(DW) 102 ø(DW) 102


ZRF-P 2040.02 ASTiming Belt Conveyor with Outside Head Drive

Features:Drive Version AS features motor placement on the outside of the conveyor frame. This is often used in situations where the conveyor frame must be as unobstructed as possible, or where the motor mustremain clean. The overall height of the drive assembly is held to an absolute minimum. Use of timingbelts with fixtures is possible with this drive version.



Conveyor width B 40/80/120/160 mm others on request

Timing Belt Width 32/70/110/150 mm

Timing Belt Type see page 158




Load Capacity max. to 200 kg (440 lbs) higher on request

B20.40.302

ø(DW) 102 ø(DW) 102

Base material: Backing:

Timing Belt Conveyors Properties of Timing Belts

Poly

ure

than

e

Poly

amid

e

PAR/P

AZ

PVC

white

FDA

Rubber

, co

arse

str

uc-

ture

(su

per

grip)*

Linat

ex

Properties ofbelts/backings

The standard toothed belts are made of Polyurethane with a high-strength steel cord reinforced belt. The belts have a T10 pitch and a widthof 32 mm (others available on request). Different backings can be used toensure optimum transport. At a conveyor speed greater than 30 m/min.,a coating on the tooth side is also recommended to reduce friction.

*not suitable for use in the ZRF-P 2010 except with conveyor frame rework.

Moisture resistance + +

Resistant against oil and grease + +- + +-Suitable for food

+(FDA-conformity)

Abrasion resistance + +-

Tear resistant ++

Wear resistance +

Adhesion property+ ++(continuous/inclined conveying)

Anti-frictional property (accumulated conveying) - + -

Cut-resistance +

Low noise + (PAZ)

Color diverse green white petrol red

Temperature resistance up to 60°C up to 60°C -40/+100°C -10/+90°C -40/+70°C

Hardness 60° Shore A 65° Shore A 40° Shore A 40° Shore A

Typical applications General Accumulated Food Wood, paper, Wood, paper,transport, operation (unpackaged) packaging, textile, faster

wood, metal, inclined transportglass conveyor

++ = excellent, + = good, +– = fair, – = poor


Timing Belt Conveyorwith supergrip backing

Timing Belt Conveyor withbolted on fixtures

Timing Belt Conveyor Application Examples

Timing Belt Conveyor with fixtures

Timing Belt with threaded insertsTiming Belt Conveyor with telescoping frame and drip pan

Adjustable width dual-lane timing belt conveyor with cleats


ZRF-P 2010 with shaft guard ZRF-P 2010 with cantilevered tail


ZRF-P 2010 with drive version BC and side rails

ZRF-P 2010 with customer-specificpainting of the drive motor

ZRF-P 2010 with cleats

ZRF-P 2010 as right-angle transfer in ZRF-P 2040.02


ZRF-P 2040.02 with customer-specific side rail for parallel con-

veying of two workpieces

ZRF-P 2040.02 with drive version AC


ZRF-P 2040.02 with threaded bushings recessed in the timing belt and installed, customer-specific cleats

Customer-specific ZRF with partiallateral cleat sections

Tail ZRF-P 2040.02 with prismatic cleats

ZRF-P 2040.02 with drive version ACand with prismatic cleats


mk Chain Conveyors



Contents mk Chain Conveyors

KTF-P 2010 168

SRF-P 2010 178

SRF-P 2012 188

Chain Conveyors Chains 200

Chain Conveyors Application Examples 202

Chain Conveyors Pallets 204


Chain ConveyorsKTF-P 2010

Wear Strip mk 1034


Wear Strip K10230/12

Wear Strip 21.14.0001


Chain Conveyor System KTF-P 2010is designed for the transport ofheavy pallets. The different chainand wear strip options make foran extremely low-maintenanceand robust conveyor. The wearstrips have a low coefficient offriction, and provide good wearresistance over a broad tempera-ture range (continuous to 65° C,or 149° F). Another design featu-re is the chain return, which

occurs within the frame profileitself. T-slots are accessible onthree sides on the profile framefor the attachment of stands,side rails, sensors and stops (10mm opening). In combinationwith the wide and varied driveoptions, System KTF-P 2010 serves as a key element for themanufacture of larger automa-tion and material handling sys-tems.

Drive Version BC

Chain ConveyorsKTF-P 2010Drive Version AA Drive Version AC



Contents KTF-P 2010

KTF-P 2010 AA – Head Drive without Motor – 172

KTF-P 2010 AC – Head Drive – 173

KTF-P 2010 AF – Head Drive direct – 174

KTF-P 2010 AS – Outside Head Drive – 175

KTF-P 2010 BC – Center Drive – 176

KTF-P 2010 Wear Strips 177


KTF-P 2010 AAChain Conveyors with Head Drive without Motor

Features:Drive Version AA is primarily used where multiple lanes are to be slave driven, either parallel or in-line,using a single drive motor. Frames are our rigid mk 2010 profile, and these conveyors are ideal forboth integrated and stand-alone applications. The drive sprockets feature a hollow bore, and powertransmission is accomplished by installing a ø 20 mm shaft with 6 mm shaft key (DIN 6885). Use ofattachment chain is not possible with this drive version.




Chain 1/2" single or dual strand see page 200





B20.10.450


ø(DW) 89 ø(DW) 89


KTF-P 2010 ACChain Conveyors with Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-cation’s specific speed and load requirements. Use of attachment chain is not possible with this driveversion.









B20.10.453


ø(DW) 89 ø(DW) 89


KTF-P 2010 AFChain Conveyors with Head Drive direct

Features:By placing the motor directly onto the drive shaft, this drive version minimizes not only the spacerequired at the drive yet also the number of moving parts and maintenance requirements. Use ofattachment chain is not possible with this drive version.









B20.10.459


ø(DW) 89 ø(DW) 89


KTF-P 2010 ASChain Conveyors with Outside Head Drive

Features:Drive Version AS features motor placement on the outside of the conveyor frame. This is often used insituations where the conveyor frame must be as unobstructed as possible, or where the motor mustremain clean. The overall height of the drive assembly is held to an absolute minimum. Use of attach-ment chain is not possible with this drive version.









B20.10.457


ø(DW) 89 ø(DW) 89


KTF-P 2010 BCChain Conveyors with Center Drive

Features:mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-cation’s individual speed and load requirements. The compact design, and the ability to move the drivelocation anywhere along the conveyor frame (during manufacture), simplifies the integration of thisconveyor into new or existing equipment. Use of attachment chain is not possible with this drive ver-sion.









B20.10.458


ø(DW) 89 ø(DW) 89

KTF-P 2010Wear Strips

Option A Option B


Option C Option D

Wear Strip above mk 1037, 22.37.2000Wear Strip below 21.14.0001Closure Strip K10230/12






Chain ConveyorsSRF-P 2010

Wear Strip mk 1048

Wear Strip mk 1047



Accumulating Roller Chain Con-veyor SRF-P 2010 is designed forthe transport and accumulationof loads up to 200 kg (440 lbs).As pallets travel on the largeidler rollers, the conveyor is very quiet even at accumulationzones. The force required to holdaccumulating pallets is minimal.Typical applications include pro-

duct transfer between worksta-tions or accumulation of pro-ducts between processes. Entirehandling systems can be desi-gned using this conveyor system.T-slots are accessible on threesides on the profile frame for theattachment of stands, side rails,sensors and stops (10 mm ope-ning).

Chain ConveyorsSRF-P 2010Drive Version AA Drive Version AC


Drive Version BC


Contents SRF-P 2010

SRF-P 2010 AA – Head Drive without Motor – 182

SRF-P 2010 AC – Head Drive – 183

SRF-P 2010 AF – Head Drive direct – 184

SRF-P 2010 AS – Outside Head Drive – 185

SRF-P 2010 BC – Center Drive – 186

SRF-P 2010 Wear Strips 187


SRF-P 2010 AAAccumulating Roller Chain Conveyor with Head Drive, without Motor

Features:Drive Version AA is primarily used where multiple lanes are to be slave driven, either parallel or in-line,using a single drive motor. Frames are our rigid mk 2010 profile, and these conveyors are ideal forboth integrated and stand-alone applications. The drive sprockets feature a hollow bore, and powertransmission is accomplished by installing a ø 20 mm shaft with 6 mm shaft key (DIN 6885).




Chain Accumulating Roller Chain 1/2" with Plastic or Steel Roller see page 200




B20.10.554


ø(DW) 89 ø(DW) 89


SRF-P 2010 ACAccumulating Roller Chain Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each applica-tion’s specific speed and load requirements.









B20.10.555


ø(DW) 89 ø(DW) 89


SRF-P 2010 AFAccumulating Roller Chain Conveyor with Head Drive direct










B20.10.561


ø(DW) 89 ø(DW) 89


SRF-P 2010 ASAccumulating Roller Chain Conveyor with Outside Head Drive

Features:Drive Version AS features motor placement on the outside of the conveyor frame. This is often used insituations where the conveyor frame must be as unobstructed as possible, or where the motor mustremain clean. The overall height of the drive assembly is held to an absolute minimum.









B20.10.559


ø(DW) 89 ø(DW) 89


SRF-P 2010 BCAccumulating Roller Chain Conveyor with Center Drive

Features:mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-cation’s individual speed and load requirements. The compact design, and the ability to assemble thedrive location anywhere along the conveyor frame (during manufacture), simplifies the integration ofthis conveyor into new or existing equipment.




Chain Accumulating Roller Chain 1/2" with

Plastic or Steel Roller see page 200





B20.10.560


ø(DW) 89 ø(DW) 89

192

SRF-P 2010Wear Strips

Option A Option B



Wear Strip above right mk 1047, 22.47.2000Wear Strip above left mk 1048, 22.48.2000Wear Strip below 21.14.0001Closure Strip K10230/12



Chain ConveyorsSRF-P 2012

Wear Strip mk 1089

Wear Strip mk 1050


Wear Strip mk 1022


Accumulating Roller Chain Conve-yor SRF-P 2012 is designed forthe transport and accumulationof loads up to 300 kg (660 lbs).As pallets travel on the largeidler rollers, the conveyor is veryquiet even at accumulation zones.The force required to hold accu-mulating pallets is minimal.Typical applications include pro-duct transfer between worksta-

tions or accumulation of pro-ducts between processes. Entirehandling systems can be desi-gned using this conveyor system.T-slots are accessible on threesides on the profile frame for theattachment of stands, side rails,sensors and stops (10 mm ope-ning). mk offers a low-mainte-nance design for extending servi-ce intervals.

Chain ConveyorsSRF-P 2012Drive Version AA Drive Version AC

Drive Version AS Drive Version BC

Drive Version BF


Contents SRF-P 2012

SRF-P 2012 AA – Head Drive without Motor – ex. for multiple lanes 192

SRF-P 2012 AC – Head Drive – 193

SRF-P 2012 AS – Outside Head Drive – 194

SRF-P 2012 BC – Center Drive – 195

SRF-P 2012 BF – Center Drive direct – 196

SRF-P 2012 Wear Strips 197

SRF-P 2012 Optional features for extended maintenance intervals 198


SRF-P 2012 AAAccumulating Roller Chain Conveyor with Head Drive without Motor

Features:Drive Version AA is primarily used where multiple lanes are to be slave driven, either parallel or in-line,using a single drive motor. Frames are our rigid mk 2012 profile, and these conveyors are ideal for bothintegrated and stand-alone applications. The drive sprockets feature a hollow bore, and power trans-mission is accomplished by installing a ø 25 mm shaft with 8 mm shaft key (DIN 6885).


Conveyor length L between 1000 - 10000 mm any increment possibledepending on chain pitch






B20.12.008


ø(DW) 98 ø(DW) 98


SRF-P 2012 ACAccumulating Roller Chain Conveyor with Head Drive

Features:mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-cation’s specific speed and load requirements.









B20.12.007


ø(DW) 98 ø(DW) 98


SRF-P 2012 ASAccumulating Roller Chain Conveyor with Outside Head Drive

Features:Drive Version AS features motor placement on the outside of the conveyor frame. This is often used insituations where the conveyor frame must be as unobstructed as possible, or where the motor mustremain clean. The overall height of the drive assembly is held to an absolute minimum.









B20.12.009


ø(DW) 98 ø(DW) 98


SRF-P 2012 BCAccumulating Roller Chain Conveyor with Center Drive

Features:mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-cation’s individual speed and load requirements. The compact design, and the ability to move the drivelocation anywhere along the conveyor frame, simplifies the integration of this conveyor into new orexisting equipment.









B20.12.010


ø(DW) 98 ø(DW) 98


SRF-P 2012 BFAccumulating Roller Chain Conveyor with Center Drive direct

Features:By placing the motor directly onto the drive shaft, this drive version minimizes not only the spacerequired at the drive yet also the number of moving parts and maintenance requirements. The com-pact design, and the ability to move the drive location anywhere along the conveyor frame, simplifiesthe integration of this conveyor into new or existing equipment.









B20.12.011


SRF-P 2012Wear Strips

Option A Option B


Wear Strips above mk 1089, 22.89.2000Wear Strip below mk 1022, 22.22.2000

Wear Strip above right mk 1050, 22.50.2000Wear Strip above left mk 1089, 22.89.2000Wear Strip below mk 1022, 22.22.2000

60

2124

60

21

39,5


Service Indicatormk offers an optional service indicator, which provides a visualreference as to the need for tensioning or replacing the chain.This indicator is installed behind the tail stock and features easilyunderstood green, yellow and red zones.

Green: Chain tensioning allowed, shortening not required.Yellow: Chain length should be reduced by 2 links, as long as the maximum chain stretch of 3% has not been exceeded. Plan length reduction (or chain replacement) for the next service interval.Red: Chain length must be reduced by 2 links, as long as the maximum chain stretch of 3% has not been exceeded.

The allowable chain stretch is 3% maximum. Chain stretch is anormal occurrence, and the speed and severity of this stretch isdependant on a variety of environmental and operational factors.

SRF-P 2012Optional features for extended maintenance intervals

Maintenance Aidmk offers a maintenance aid in its standard range. To replaceaccumulating roller chain, relax the chain tension by looseningthe tail assembly. The installed maintenance aid simplifies chainreplacement by allowing the removal of a section of wear strip.Move the chain until the connection link, identifiable by a bluering, reaches this open section of the conveyor. The accumulatingroller chain can now be removed and replaced.

Lube StationUse of the optional constant lubrication station eliminates theneed for manual lubrication of the chain. The integrated oil brus-hes continuously coat the chain with lubricant. The requiredreservoir is located at the tail as shown, or can be ordered instal-led on the side of the conveyor.

Accessories


B03.01.001



Chain ConveyorsChains

p 12,70 (1/2" x 5/16") p 12,70 (1/2" x 5/16")

b1 7,75 b1 7,75

b2 11,30 b2 11,30

b3 • b3 •

b4 • b4 •

d1 8,51 d1 8,51

g 11,50 g 11,80

d2 4,45 d2 4,45

l1 17,00 l1 •

l2 • l2 31,00

e • e 13.92

l • l •

b5 • b5 •

d • d •

Single-Strand Roller Chain with straight links

KTF-P 2010

Chain K11402Connecting Link K114020001

Dual-Strand Roller Chain with straight links

KTF-P 2010

Chain K11416Connecting Link K114160001

Dim

ensi

ons

Dim

ensi

ons

to 60° C/140° F (Specials to 120° C/248° F) to 60° C/140° F (Specials to 120° C/248° F)


Accumulating Roller ChainPlastic or Steel Rollers

SRF-P 2010 SRF-P 2012

Chain St* K11418 Chain St* K11406CL St* K114180001 CL St* K114060001

Chain Pl* K11435 Chain Pl* K11407CL Pl* K114350001 CL Pl* K114070001

Dim

ensi

ons

Dim

ensi

ons

to 60° C/140° F (Specials to 120° C/248° F) to 60° C/140° F (Specials to 120° C/248° F)

Accumulating Roller Chain Plastic or Steel Rollers

SRF-P 2010 SRF-P 2012

Chain St* K11421 Chain St* K11423CL St* K114210001 CL St* K114220001

Chain Pl* K11420 Chain Pl* K11422CL Pl* K114200001 CL Pl* K114220001

* St = Steel Roller, Pl = Plastic Roller, CL = Connecting Link

p 12,70 (1/2") 19,05 (3/4") p 12,70 (1/2") 19,05 (3/4")

b1 7,75 11,68 b1 9,20 11,70

b3 11,15 15,62

b3 11,40 15,80 b3 11,40 15,80

b4 14,70 20,00 b4 14,50 19,55

d1 8,50 12,00 d1 8,51 12,07

g • • g • •

d2 4,45 5,72 d2 4,45 5,72

l1 • • l1 • •

l2 • • l2 • •

e • • e 18,70 31,50

l 27,00 48,00 l 27,00 45,00

b5 4,00 11,50 b5 6,25 12,73

d 16,00 24,00 d 16,00 24,00

KTF-P 2010 withprismatic holders

KTF-P 2010 with adjustableside rails and adjustable

handles for frequentlychanging product widths

Chain ConveyorsApplication Examples

SRF-P 2012 with BC drive and side railfor extra-wide products


KTF-P 2040 with attachmentsSRF-P 2012 with lift and transfer unit KTF-P 2010

KTF-P 2040 with incline angle and special attachments which ensure horizontal positioning of

the product during inclined transport


mk offers individually customized pallets. Theyserve primarily to accept a workpiece, wherebythey often travel by various stations on the wayfrom A to B. They can also be the repository ofinformation as to the identity of the product orthe processes performed. By using a standard mk structural profile aroundthe perimeter of the actual support plate, palletWT2025.41 is perfect for attaching accessoriessuch as metal strips for proximity sensors, or forfixed or bumper stops. The actual pallet dimen-sions are variable.

Wear strips are attached to the underside of thepallet to minimize friction during accumulation.The surface is made using 10 mm thick aluminumand provides plenty of room for product-specificfixtures. The corners of the pallet are manufactu-red with ball bearings which ensure smooth trans-fer of the pallet between conveyor systems. Preciselocation of the pallet for certain operations isaccomplished using bushings at the corners.


Chain ConveyorsPallets


mk Flat Top Chain Conveyors



Contents mk Flat Top Chain Conveyors

SBF-P 2254 208

Application Examples 218


Flat Top Chain ConveyorsSBF-P 2254

Wear Strip mk 1044



The modular mk Flat Top ChainConveyor System SBF-P 2254 isideal for product handling in either stand-alone or integratedapplications. Applications can befound in the packaging, manu-facturing, bottling, glass, food,medical and pharmaceutical indu-stries. Conveyors can be manu-factured quickly and economicallyusing the various individual com-ponents. Due to their modular

construction, later reconfigura-tions necessitated by product or production changes can beaccomplished with relatively littleeffort. The system is available in two standard widths and canaccept chain from a variety ofsuppliers. Conveyor frames aremanufactured using our Profilemk 2254 which features a 10mmT-slot. Accessories such as siderails, stands, etc. can be easily

mounted to the conveyor at anytime. The chain is completelyguided using wear strips on therunning side as well as thereturn. A special feature of themodular design is the use ofindividual subassemblies. Compo-nents designed specifically forthis conveyor system ensure asimple and quick assembly of theindividual elements into a com-plex material handling system.

Flat Top Chain ConveyorsSBF-P 2254Drive Version AC


Contents SBF-P 2254

SBF-P 2254 AC – Head Drive – 214


SBF-P 2254

Ordering instructions

Various factors need to be considered when con-figuring Flat Top Chain conveyors. The total beltlength, as well as the number of curves, the pro-duct to be conveyed, the conveyor environment,the product weight and the line speed all influen-ce the motor power requirement. Motors will be

specified by mk depending on the above factorsfor each specific application. For systems which areto be completely installed by mk, please note thatthe direction (left/right) for the drive, transfer seg-ments and curves must be defined in the directionin which the conveyor runs, i.e. towards the drive.

� Tail� Straight � Gliding Curve right� Rolling Curve 180° left� Rolling Curve 90° left� Transfer Segment� Drive Side Rail Stand

�

�

��

�

�

�

Name Details Ident-No.

Tail B80.00.409

Transfer Segment left B37.00.002

Straight L1 670 mm B08.00.409

Rolling Curve 180° left B36.00.428


Gliding Curve 90° (R = 500 mm) right B36.00.414





Transfer Segment right B37.00.002

Drive Head/Left B01.00.409230/400 VAC, 50 HzSpeed 20-100 ft/minFrequency InverterFrame Width 100 mm

Side Rail SF10.1 B17.00.020

4 x Stands System 52.5 (H = 700 mm) B67.05.008

Chain K114510031


Order Example


SBF-P 2254

Drive ACThe motor can be located on the left (as shown) or right side. Motor power requirements typicallyvary between 1/3 - 3/4 Hp. Line speeds of about8 - 40 m/min (130 fpm) are possible. Speeds less than 8 m/min. can cause the chain to not runsmoothly. In the range of Lmin = 600 mm, onlystraight lane elements may be used.

Width B Chain Width B1 Type Ident Nr.

100 mm 82,5 mm sideflexing B01.00.409*130 mm 114,3 mm sideflexing B01.00.410*

*without profiles and chain

TailThe tail, consisting of aluminum side plates andstainless steel covers, guides the belt preciselyonto the running surface using high quality belt returns. In the range of Lmin = 400 mm, onlystraight lane elements may be used.


100 mm 82,5 mm sideflexing B80.00.409*130 mm 114,3 mm sideflexing B80.00.410*

*without profiles and chain

StraightManufactured using our Profile mk 2254, the con-veyor frame in extremely rigid. The belt is guidedabove and below using standard mk UHMW wearstrips.

Width B Chain Width B1 Ident Nr.

100 mm 82,5 mm B08.00.409*130 mm 114,3 mm B08.00.410*

*Assemblies with connecting elements, less chain and less wear strip

ø (DW)

500

Lmin = 600

163

300Lmin = 400

Gliding CurveUHMW guides the belt throughout the entire curve.This ensures that the belting never contacts theframe profiles. Economical to use, these gliding curves are primarily used with shorter conveyors astheir application is limited to lighter loads and lowerspeeds.

Width B Chain Width B1 R Ident Nr.

100 mm 82,5 mm 300 mm B36.00.416*100 mm 82,5 mm 500 mm B36.00.414*130 mm 114,3 mm 300 mm B36.00.417*130 mm 114,3 mm 610 mm B36.00.415*

Rolling Curve 90°Designed using idler disks, the rolling curves signifi-cantly reduce the friction and tensile forces on thebelt. As such, they are used where longer conveyorlengths, higher loads and higher speeds are requi-red.

Width B Chain Width B1 B2 R Ident Nr.

100 mm 82,5 mm 500 mm 200 mm B36.00.428*130 mm 114,3 mm 530 mm 200 mm B36.00.429*

Rolling Curve 180°Designed using idler disks, the rolling curves signifi-cantly reduce the friction and tensile forces on thebelt. As such, they are used where longer conveyorlengths, higher loads and higher speeds are requi-red.

Width B Chain Width B1 B2 R Ident Nr.

100 mm 82,5 mm 500 mm 200 mm B36.00.430*130 mm 114,3 mm 530 mm 200 mm B36.00.431*

*Assemblies with connecting elements, less chain and less wear strip


SBF-P 2254

α


SBF-P 2254

Vertical BendThe vertical bend is designed for elevation chan-ges. Depending on the product, we recommendcleated belts to prevent product slippage. As withall conveyor assemblies, wear strips ensure nocontact between belting and frame profiles.


100 mm 82,5 mm 15° B36.00.434*100 mm 82,5 mm 30° B36.00.435*100 mm 82,5 mm 45° B36.00.436*130 mm 114,3 mm 15° B36.00.438*130 mm 114,3 mm 30° B36.00.439*130 mm 114,3 mm 45° B36.00.440*

*Assemblies with connecting elements, less chain

Transfer SegmentUsing the transfer segment, products can bemoved between conveyors on parallel lanes. With the precise guides and minimal gap, products remain very stable during transfer.

Width B Chain Width B1 L Ident Nr.

100 mm 82,5 mm 500 mm B37.00.002130 mm 114,3 mm 500 mm B37.00.003

α

LF 880 TAB-BO-K325 K114510031 100 82,5 200 1680 POM brown

LF 880 TAB-K325 K114510030 100 82,5 500 2100 POM brown

LF 880 TAB-BO-K450 K114510090 130 114,3 200 1680 POM brown

LF 880 TAB-K450 K114510085 130 114,3 500 2100 POM brown

WLF 880 TAB-BO-K325 K114510048 100 82,5 200 1680 POM white

WLF 880 TAB-K325 K114510049 100 82,5 500 2100 POM white

WLF 880 TAB-BO-K450 K114510091 130 114,3 200 1680 POM white

WLF 880 TAB-K450 K114510092 130 114,3 500 2100 POM white

with Cleats (not suitable for accumulated operating or side-discharge)

HFP 880 TAB-BOT-K325 K114510045 100 82,5 200 1680 POM brown 45 shore A

HFP 880 TAB-BOT-K325 K114510044 100 82,5 200 1680 POM brown 60 shore A

HFP 879 TAB-BO-K450 K114510093 130 114,3 200 2100 POM brown 45 shore A

HFP 879 TAB-BO-K450 K114510094 130 114,3 200 2100 POM brown 60 shore A

Plastic ChainsDescription Ident-Nr. Frame Chain R max.belt Material Degree of

width width min strength hardness

[mm] [mm] [mm] [N] cleat

S 881 TAB-K325 K114510047 100 82,5 500 8350 Carbon steel hardened

S 881 TAB-K450 K114510063 130 114,3 610 8350 Carbon steel hardened

SSR 8811 TAB-BO-K325 K114510022 100 82,5 200 4500 Stainless steel

SSC 8811 TAB-K325 K114510024 100 82,5 500 6000 Stainless steel

SSC 8811 TAB-K450 K114510062 130 114,3 500 6000 Stainless steel

SS 881 TAB-K450 K114510061 130 114,3 610 3500 Stainless steel

Steel chainsDescription Ident-Nr. Frame Chain R max.belt Material

width width min strength

[mm] [mm] [mm] [N]

Flat Top ChainsThe flat top chains shown in the tables below are our normal standards. All represented chains areFDA-compliant. Plastics are not suitable for sharp-edged products or for cleaning with phosphoric acid/nitric acid. More accurate than by the permissible operating power, the right chain is selected at mk for each application individually using a chain calculation program which takes into account conveyorlength, chain speed, dynamic pressure, lubrication, product type and weight. Other belts and materialsare available.


SBF-P 2254

Rolling Curve 180° with adjustable side rails

90° Curve with side rails

Flat Top Chain ConveyorsApplication Examples

SBF-P 2254 for transporting cartonsbefore and after filling


Stand 52.5

SF 10.1 Standard side railswith width adjustment

Tail

Transfer Segment with side rails

Flat top chain with cleats


Mini-roller insert for bridging gaps whenconveying small products

SF 02 Standard side rails withwidth adjustment


Transfer Segment with Steel Chain

Flat top chain with welded cleatsTransfer Segments from two sides

Section with small space requirements, e.g.for cooling the conveyed product

Short vertical bend for forming a storage area with several levels

Tail with side rails


180° Curve


Curve with adjustable side rails

Dual-lane flat top chain conveyorsSBF-P 2254 with transfer pusher, e.g. for the packaging industry

SBF-P 2000 tail and side rails

mk Roller Conveyors



Contents mk Roller Conveyors

RBS-P 2065/2066 226

RBS-P 2255 230

RBT-P 2255 234

RBM-P 2255 238

Rollers 242



Roller ConveyorsRBS-P 2065/2066

mk 2065 mk 2066


mk Roller Conveyors are used ina wide variety of industrial appli-cations. Various frame and drivedesigns, including gravity rollers,driven rollers using belt, chain or tangential drives, as well asdifferent roller types make thisan extremely flexible system with wide-ranging applications.The conveyors are available eitherstraight or as curves.

The 20, 40 and 50 mm roller diameters ensure continuous anduninterrupted motion of largeand small products alike. All mkconveyor frames include T-slotsfor the attachment of stands,side rails and other accessories.

B =̂ Frame width

Fitting length = B-50ø20

mk 2065

mk 2066


RBS-P 2065/2066Gravity Roller Conveyor, Straight

Features:The gravity roller conveyors 2065 or 2066 are excellent solutions for roller conveyor requirements. Withthe mk 2065 profile, the rollers protrude beyond the top edge of the profile. This enables extra wideworkpieces to be conveyed too. The mk 2066 profile is simultaneously used as a side rail.


Frame width Bø 20 plastic 150, 200, 250, 300 and 350 mm Ident.-Nr.: B61.00.001

ø 40 plastic 150, 200, 250, 300 and 350 mm Ident.-Nr.: B61.00.002

ø 50 plastic 250, 350, 450, 550 and 650 mm Ident.-Nr.: B61.00.003

ø 50 steel, ZN 250-1050 mm in 100 mm increments Ident.-Nr.: B61.00.003

Conveyor length L 200-5000 mm

Roller pitch P ø 20 25, 50 and 75 mm

ø 40 50, 75, 100 and 125 mm

ø 50 75, 100, 125, 150, 175, 200, 225 and 250 mm

Frame profile mk 2065 or mk 2066

Roller types Type 43-46, 58 and 59 see page 242

Stands see page 246

ø 20: B61.00.001/ø 40: B61.00.002/ø 50: B61.00.003


RBS-P 2066Gravity Roller Conveyor, Curve

Features:The gravity roller conveyors of System 2066 are noted primarily for their simple construction. The use ofconical rollers ensures proper orientation of products is maintained along the conveyor.


Frame width B 310-860 mm in 50 mm increments

Inner radius RI 800 (for B = 360, 460, 560, 660, 760, 860)

850 (for B = 310, 410, 510, 610, 710, 810)


Product length 150 200 250 300 350 450 550

recc. Roller quantity 21 17 15 13 11 10 9

Frame profile mk 2066

Roller types Type 47 and 48 see page 242

Stands see page 246

B61.00.004

B =̂ Frame width

Fitting length = B-50


Roller ConveyorsRBS-P 2255

B =̂ Frame width

Usable width = B-88

with optionalProfile mk 2040.85


The Roller Conveyors RBS-P 2255is designed for light to mediumweight product transfers. Productsmay be moved either by hand,or by gravity in decline applica-tions. Gravity rollers are mostoften used for picking applica-

tions, as accumulating storage, or within assembly or packaginglines. The Gravity Roller Conveyorsare available in straight or curvedsections, and may be combinedwith our Driven Roller Conveyors(RBT and RBM). All conveyors are

manufactured using our newRoller Conveyor Profile mk 2255which features longitudinal T-slots for easy mounting of siderails, stands, sensors or otheraccessories.


RBS-P 2255Gravity Roller Conveyor, Straight

Features:The Gravity Roller Conveyor is manufactured using Profile mk 2255. The anodized structural extrusionsare punched for three pitch options, and designed for use with a roller diameter of 50 mm.


Roller diameter 50 mm plastic/steel, ZN

Frame width B 290, 390, 490, 590 and 690 mm

Conveyor length L 500-10.000 mm

Roller pitch p 75, 100 and 125 mm


Roller types plastic 43 + 44 or Steel 45 + 46 see page 242

Stands see page 246

Max. load to 100 kg/m and 400 kg total load higher on requestdepending on frame width and roller type

B61.02.001

B =̂ Frame width

Usable width = B-88


RBS-P 2255Gravity Roller Conveyor, Curve

Features:The Gravity Roller Conveyor is manufactured using Profile mk 2255. The anodized structural extrusionsare punched for a 5° pitch, and designed for use with a roller diameter of 50 mm.


Roller diameter 50 mm conical plastic

Frame width B 390, 490, 590 and 690 mm

Inner radius RI 800 mm


Roller pitch 5°/number of rollers: 18


Roller types Type 47 and 48 see page 242

Stands see page 246

Max. load to 100 kg/90° depending on conveyor higher on requestangle and roller type

B61.02.002

B =̂ Frame width

Usable width = B-88


Roller ConveyorsRBT-P 2255

B =̂ Frame width

Usable width = B-115

with optionalProfile mk 2040.85


The tangential chain roller conveyor is used wherever long,motor driven conveyor sectionsare required. Rollers feature integrated sprockets which aredriven tangentially using ½" roller chain which is guidedalong an enclosed, low-frictionwear strip. Tangential chain rollerconveyors may also be used in

dirty or oily environments. Thetangential chain roller conveyorsare available in straight or curvedsections, and can be combinedwith other System 2255 conveyor(RBS and RBM). The longitudinalT-slots along the frame can beused for direct mounting of siderails, stands, sensors or otheraccessories.


RBT-P 2255Tangential Chain Roller Conveyor, Straight

Features:The Tangential Chain Roller Conveyor is manufactured using Profile mk 2255. The anodized structuralextrusions are punched for 100 mm pitch and designed for use with a roller diameter of 50 mm.


Roller diameter 50 mm steel, ZN

Frame width B 420, 520, 620 and 720 mm others on request

Conveyor length L 600-10000 mm others on request

Roller pitch 100 mm (optional 75, 150, 200) others on request


Roller types Type 49 and 57, 60 or 61 see page 242

Speed to 30 m/min (100 ft/min) see page 11

Stands see page 246


B61.02.003

B =̂ Frame width


Chain ½"; Z = 14; Dw = 57,07 mm


RBT-P 2255Tangential Chain Roller Conveyor, Curve

Features:The Tangential Chain Roller Conveyor is manufactured using Profile mk 2255. The anodized structuralextrusions are punched for a 5° pitch, and designed for use with a roller diameter of 50 mm.








Roller types Type 50 see page 242


Stands see page 246


B61.02.004

B =̂ Frame width



Roller ConveyorsRBM-P 2255

B =̂ Frame width

Usable width = B-88


Profile for conveyor framemk 2255

with optional Profile mk 2040.85


The Drive Roller Conveyor featu-res a motorized roller which dri-ves up to 9 additional idler rol-lers. With this type of drive seg-mentation it is possible to designthese conveyors with varyingspeeds or start/stop functions.This allows application possibili-ties such as segmentation of products, stopping and storage,whereby more complex systemprocesses can be supported. The

speed and direction of the moto-rized rollers is accomplished usinga control module. The DriveRoller Conveyors are available instraight or curved sections, andcan be combined with otherSystem 2255 conveyor (RBS andRBT). The longitudinal T-slotsalong the frame can be used fordirect mounting of side rails,stands, sensors or other accesso-ries.


RBM-P 2255Drive Roller Conveyor, Straight

Features:The Drive Roller Conveyor is manufactured using Profile mk 2255. The anodized structural extrusionsare punched for 100 mm pitch and designed for use with a roller diameter of 50 mm.


Roller diameter 50 mm steel, ZN

Frame width B 380, 480, 580 and 680 mm others on request

Conveyor length L 500-10.000 mm

Roller pitch 100 mm


Roller types Type 51, 53 and 55 see page 242


Stands see page 246


B61.02.005

B =̂ Frame width

Usable width = B-88


RBM-P 2255Drive Roller Conveyor, Curve

Features:The Drive Roller Conveyor is manufactured using Profile mk 2255. The anodized structural extrusionsare punched for a 5° pitch, and designed for use with a roller diameter of 50 mm.







Roller types Type 52, 54 and 56 see page 242

Stands see page 246


B61.02.006

B =̂ Frame width



Gravity rollers for RBS-P 2065/2066 and RBS-P 2255, cylinderRoller ø Color Usable width* Material Mounting Friction Load/Roller

Type 43 50 mm grey B-50 | B-88 plastic threaded M8 - 7-35 kg

Type 44 50 mm grey B-50 | B-88 plastic spring shaft ø 8 mm - 7-35 kg

Type 45 50 mm silver B-50 | B-88 steel, ZN threaded M8 - 35 kg

Type 46 50 mm silver B-50 | B-88 steel, ZN spring shaft ø 8 mm - 35 kg



Gravity rollers for RBS-P 2065/2066 and RBS-P 2255, conicalRoller ø Color Usable width* Material Mounting Friction Load/Roller

Type 47 50 mm grey B-50 | B-88 plastic threaded M8 - 40 kg

Type 48 50 mm grey B-50 | B-88 plastic spring shaft ø 8 mm - 40 kg

Tangential chain rollers for RBT-P 2255, cylinderRoller ø Color Usable width Material Mounting Friction Load/Roller

Type 49 50 mm silver B-115 steel, ZN threaded M8 - 40 kg

Type 57 50 mm silver B-115 steel, ZN threaded M8 one sided 30 kg

Type 60 50 mm silver B-115 steel, ZN threaded M8 both sides 30 kg

Type 61 50 mm silver B-115 steel, ZN threaded M8 adjustable 40 kg

Tangential chain rollers for RBT-P 2255, conicalRoller ø Color Usable width Material Mounting Friction Load/Roller

Type 50 50 mm grey B-115 plastic threaded M8 - 40 kg

Roller ConveyorsRollers

*for RBS-P 2065 and RBS-P 2066 | RBS-P 2255

Gravity rollers are non-driven bearing rollers. They are used for universal roller conveyors where goods are transported by hand or gravity over an incline.

Rollers driven by a tangential chain are suitable for small to medium-heavy loads.They are suitable for dirty or oily environments.


Roller ConveyorsRollers

Rollers for RBM-P 2255, cylinderRoller ø Color Usable width Material Mounting Friction Load/Roller

Type 51 50 mm silver B-88 steel, ZN threaded M8 - 30 kg

Type 53* 50 mm silver B-88 steel, ZN threaded M8 - 30 kgexternal thread M12x1

Type 55 50 mm silver B-88 steel, ZN spring shaft ø 8 mm - 30 kg

Rollers for RBM-P 2255, conicalRoller ø Color Usable width Material Mounting Friction Load/Roller

Type 52 50 mm grey B-180 plastic threaded M8 - 30 kg

Type 54* 50 mm grey B-180 plastic threaded M8 - 30 kgexternal thread M12x1

Type 56 50 mm grey B-180 plastic spring shaft ø 8 mm - 30 kg

*Motorized roller (11W, 24V DC, depending on speed up to 30 kg)

How to order

K106 /... /....Ident-no.Roller types (p.e. type 57 = 057)Fitting length EL (p.e. 450 mm = 0450)

Fitting length EL

Usable width

Motor rollers are driven rollers that offer the maximum usable width andminimum interference contours. Different speeds and start/stop functionscan be realized through separately driven sections.

Roller ConveyorsApplication Examples

RBT-P 2255 with integrated lift and transfer conveyor, belt loading capacity 100 kg/m with additional side rails and drip pan

RBS-P 2066 gravity rollerconveyor with 45° curve

RBT-P 2255 90° roller conveyorcurve chain driven


Combination of turn table and RBT-P 2255 with buffer table for order picking tasks and ø 50 mm steel rollers

RBT-P 2255 conveyor belt combination withintegrated lift-transfer conveyor

RBS-P 2255 as parallel delivery conveyor for removal by a robot

mk Stands



Contents mk Stands

Conveyor Stand Options 248

Floor Options 249

Stands 54.80 and 51.2 250

Stand 53.22 251

Stand 52.5 252

Stand 55.1 253

Stand 53.1 254

Stand 53.11 255

Stand 53.11 mobile 256

Stand 53.2 257

Stand 53.21 258

Stand 53.21 mobile 259

Stand 31 260


Stands Conveyor Stand Options


Stands Floor Options

Leveling Screw DIN 916, 8.8 VZ, M16 x 60, D09161660

Anchor HSA, M10 x 120, K111030011

Pad Plate, 50.02.0063

Fixed Caster, K106 001044

Leveling Screw DIN 916, 8.8 VZ, M16 x 60, D09161660

Anchor HSA, M10 x 120, K111030011

50.02.0025

52


Stand 51.2Pedestal stand with Profile mk 2004 (50x100 mm)for short and small, leightweight conveyors.Allows height and incline adjustment.Ident Nr. B67.04.002

Standard height:H 500 mmH 750 mmH 1000 mmH 1250 mmH 1500 mm

Stands are for conveyors less than 250 mm wide

Stand

Stand 54.80Pedestal stand with Profile mk 2040.41 (40x80mm) for short and small, lightweight conveyors.Allows height and incline adjustment.Ident Nr. B67.04.080

Standard height:H 500 mmH 750 mmH 1000 mmH 1250 mmH 1500 mm


Stand

Stand can be used with fixed and swivel casters

Stand 53.22Medium-duty telescoping stand with Profile mk2000 (50x50 mm) for medium length, lightweightconveyors. Allows height and incline adjustment.Ident Nr. B67.06.008

Standard height:H 450 mm ± 25 mmH 500 mm ± 50 mmH 600 mm ± 50 mmH 700 mm ± 100 mmH 800 mm ± 150 mmH1000 mm ± 200 mm

Standard width:B = 150 - 800 mmB1 = 500 - 1000 mmB2 = 460 - 660 mmOption A Option B Option C


Stand

Stand 52.5Stand for narrow conveyors with Profile mk 2000 (50x50 mm).Allows height and incline adjustment.Ident Nr. B67.05.008

Standard height:H 500 mm - 1500 mm in 50 mm increments± 70 mm

Standard width:B = 100 mmB = 130 mmB = 205 mm


Stand

Stand 55.1Simple stand with Profile mk 2040.40 (40x40 mm).Allows height and incline adjustment.Ident Nr. B67.06.011

Standard height:H 500 mm = 500 mmH 750 mm = 750 mmH1000 mm = 1000 mmH1200 mm = 1200 mm

Standard width:B = 100 - 1200 mm


Stand

Stand 53.1Light-duty telescoping stand with Profile mk 2001 (25x50 mm).Allows height and incline adjustment.Ident Nr. B67.06.001

Standard height:H 325 mm ± 25 mmH 400 mm ± 50 mmH 550 mm ± 100 mmH 700 mm ± 150 mmH 850 mm ± 200 mmH 1000 mm ± 200 mmH 1200 mm ± 200 mm


As of H 700 mm with 2 braces

Option A Option B

Option C Option D


Stand

Option A Option B

Option C Option D

Stand 53.11Light-duty telescoping stand with Profile mk 2001 (25x50 mm).Allows height and incline adjustment.Ident Nr. B67.06.002

Standard height:H 400 mm ± 25 mmH 450 mm ± 25 mmH 500 mm ± 50 mmH 600 mm ± 50 mmH 700 mm ± 100 mmH 800 mm ± 150 mmH1000 mm ± 200 mmH1200 mm ± 200 mm



mk Fördertechnik 256

Stand

Stand 53.11 mobileLight-duty telescoping stand with Profile mk 2001 (25x50 mm).Allows height and incline adjustment.Ident Nr. B67.06.100

Standard height:H 600 mm ± 25 mmH 700 mm ± 50 mmH 800 mm ± 100 mmH1000 mm ± 150 mmH1200 mm ± 200 mm


Option A Option B

Option C Option D


Stand

Stand 53.2Medium-duty telescoping stand with Profile mk 2000 (50x50 mm).Allows height and incline adjustment.Ident Nr. B67.06.003

Standard height:H 325 mm ± 25 mmH 400 mm ± 50 mmH 550 mm ± 100 mmH 700 mm ± 150 mmH 850 mm ± 200 mmH 1000 mm ± 200 mmH 1200 mm ± 200 mm



Option A Option B

Option C Option D


Stand

Stand 53.21Medium-duty telescoping stand with Profile mk 2000 (50x50 mm).Allows height and incline adjustment.Ident Nr. B67.06.004

Standard height:H 400 mm ± 25 mmH 450 mm ± 25 mmH 500 mm ± 50 mmH 600 mm ± 50 mmH 700 mm ± 100 mmH 800 mm ± 150 mmH1000 mm ± 200 mmH1200 mm ± 200 mm



Option A Option B

Option C Option D


Stand

Stand 53.21 mobileMedium-duty telescoping stand with Profile mk 2000 (50x50 mm).Allows height and incline adjustment.Ident Nr. B67.06.101

Standard height:H 600 mm ± 25 mmH 700 mm ± 50 mmH 800 mm ± 100 mmH1000 mm ± 150 mmH1200 mm ± 200 mm


Option A Option B

Option C Option D


Stand

Stand 31Heavy-duty telescoping stand with Profile mk 2000 (50x50 mm).Allows height and incline adjustment.Ident Nr. B67.03.002

Standard height:H 325 mm ± 25 mmH 400 mm ± 50 mmH 550 mm ± 100 mmH 700 mm ± 150 mmH 850 mm ± 200 mmH 1000 mm ± 250 mmH 1150 mm ± 300 mmH 1500 mm ± 300 mmH 2000 mm ± 300 mm



Option B


mk Side Rails


Contents mk Side Rails

Side Rails 264


System SF2.2 B17.00.005

Variable ValueL1 25

5075

System SF2.1 B17.00.004

Variable ValueL1 25

5075

System SF1.3 B17.00.003Height 10 - 50 mm

The length of these side rails is limi-ted to the length of the sheet metalunder the conveyor and therefore, isshorter than conveyor length L.


Guiding products properly is one of the mostimportant considerations when planning a con-veyor system. For this reason, mk offers a wideselection of fixed and ajustable side rails. Simpleadjustability enables quick changeovers for pro-ducts of varying sizes. In addition, electrically orpneumatically adjustable side rails are available on request.

Order Example:Side Rail 02Type21L12 = 50 mmL13 = 50 mmL14 = 75 mmLength = 1000 mmboth sides

H

Side Rails

System SF10.1 B17.00.020for straight run

System SF10.2 B17.00.021for curve

System SF7.1 B17.00.025

Variable GUF-P2000 GUF-P2041L1 25 30

50 5575 80

L1

10


Rail options

L14

L16

Side Rail 01 complete B17.00.101Separate holder HSF01 B27.01.001

Variable ValueL14 50, 75, 100 mmL16 75, 100, 150, 200 mm


Side Rails

Side Rail 02 complete B17.00.102Separate holder HSF02 B27.01.002

Variable ValueL12 50, 75, 100, 150 mmL13 25, 50 mmL14 50, 75, 100 mm

Order ExampleWe require the following information to ensure smooth processing of enquiries:

B17.00.101 for GUF-P MINI

L14 = 100 mm, L16 = 150 mm

Type 01, L1 = 50 mm

Rail options

Type 01 Type 11 Type 12 Type 21 Type 22 Type 23 Type 24

Type 01B17.01.013

Type 11B17.01.017

Type 12B17.01.018

Type 21B17.01.010

Type 22B17.01.014

Type 23B17.01.015

Type 24B17.01.016


Nuts

Square nuts are mk’s preferred mounting hard-ware for accessory components attached to the T-slot. When compared to Slot Nuts and T-Nutsthey have a much higher load-bearing capacitydue to their larger size and surface area.

Nut 1, Steel Zn

M6 34.02.0001without chamfer

Nut 2/25, Steel Zn

M6 34.02.0002

Nut 2/50, Steel Zn

M6 34.02.0003

For GUF-P MINI: 7 mm

Nuts for last-minute assemblyThe following components are designed to be in-serted into the profiles after an assembly hasbeen finished, or when the profile ends are inaccessible and the standard square nuts can no longer be slid into the T-slots.

For conveyor series 40 and 50: 10 mm


Nut 3/50, Steel Zn

M8 34.01.0006

Nut 4/50, Steel Zn

M8 34.01.0007

Nut 1, Steel Zn

M6 34.02.0008M8 34.01.0001

Nut 2/25, Steel Zn

M6 34.02.0010M8 34.01.0002

Nut 2/35, Steel Zn

M8 34.01.0011

Nut 1, Steel Zn

M6 34.02.0013with chamfer

For GUF-P MINI: 7 mm


T-Nut, Steel Zn

M6 34.07.0002M8 34.06.0002

T-Nut, Steel Zn

with spring, ESD function

M6 34.16.0631M8 34.16.0831

mk Accessories


Contents mk Accessories

Electronic Accessories 270

Sensor Brackets 271

End Stops 272

Drip Pan 273



Ident-No. Description

EREG230AC/0.25 Reglomat until 0,18 KW Motor power

EREG230AC/0.25RV Reglomat with reversing option







Frequency inverter for DC motorsInput: 230VAC, 50HzRange: 1:6; 0,25-1,5A or 0,5-1,5A

Note: Due to different voltage requirements,the controllers described here are not availablein North America.

Frequency inverter for AC motorsInput: 230VAC, 50HzRange: 1:7 (10 - 70 Hz)Reversing option available3 digital inputs, e.g. for external release, switch-over between fixed parametrizable frequencies,connection of a light barrier etc.1 analog input 0V to +10V DC1 digital output 24V DC / 50mAB x H x T = 200 x 300 x 160

Ident-No. Description

EREG180DC/3A Reglomat until 0,25 KW 180/200V DC

EREG180DC/3ARV Reglomat with reversing option


The integration of conveyor systems with existingequipment is becoming ever more complex. Onrequest mk provides not only complete solutionsfrom the control concept until handover at thecustomer, but also wiring on the terminal box,input/output modules or field bus system accor-ding to customer specification. Even if your elec-tronic requirements are minimal, you can rely ona complete system of standard components.

Frequency Inverters for mk Conveyor Systemsmk frequency inverters can be purchased individu-ally, or as an integral component of your conveyorsystem.

Accessories

Electronic Accessories


Sensor Bracket Cø 9 - 16.00.0011ø 13 - 16.00.0012ø 19 - 16.00.0013Steel, ZN

Sensor Bracket Eø 9 - 16.00.0026ø 13 - 16.00.0027ø 19 - 16.00.0028Steel, ZN

Sensor Bracket Aø 13 - 16.00.0000ø 19 - 16.00.0001R1/4" - 16.05.0011Al tumbled

Sensor Bracket Bø 13 - 16.00.0006ø 19 - 16.00.0007Al tumbled

Sensor Brackets


End Stops

Processes often require that products be stoppedor accumulated, especially on belt and roller con-veyors. For this reason, mk offers End Stop SBP1.It is easily installed using the available conveyorframe T-slots. A notable feature of this stop is theincluded wear strip, which prevents productdamage.

End Stop GUFP2000B66.00.004incl. mounting hardware

End Stop Roller ConveyorB66.00.003incl. mounting hardware

Belt Conveyor GUF-P 2000

Roller Conveyors 2066

Accessories


Drip Pan

Drip Pan with Drain Plug 3/4"B11.01.002Stainless Steel

Holder Al tumbled

Made of Stainless Steel, the drip pan can be fit to the requested height, width and length of theconveyor system. It is supplied standard with a3/4" drain plug. Special configurations which takeinto consideration framing or other obstructionscan be supplied as well.

AccessoriesApplication Examples

Safety switch


Sensor BracketsSensor Brackets with reflector

mk Accumulation and Storage



Contents mk Accumulation and Storage

DTZ-P 2040 278


DTZ-P 2040Turntable with Timing Belt driven


ø Turntable D1 = 750, 1000, 1250, 1500 mm others on request

ø Surface Dmin = D1-30, Dmax = D1+100

Surface Plate see page 279

Drive Design Timing Belt specials on request

v const (rev/min) 1 - 8 rev/min others on request

Side Rails see page 246

Height H H = 500 - 1500 mm others on request

B12.01.001


Construction, Product FlowThe following examples are standard configura-tions which can be combined. When designingdiverters, the product weight and shape is criticalto successful performance. The actual details ofthese diverters are therefore designed specificallyto each customer’s application. Because of ourexperience in the areas of material handling andconveying, mk can refer to numerous solutionsoffered in the past. Control integrated divertersare, therefore, also possible.

Option 1.1Laminated Surface

Option 1.2Laminated Surface with SS cover

Option 1.3Laminated Surface with overhanging SS cover (for smaller products)

Construction AOptional clock- or counterclockwise

Construction BOptional clock- or counterclockwise, chute left

Construction COptional clock- or counterclockwise, chute right

Construction DOptional clock- orcounterclockwise, chutes 90°

Construction EOptional clock- orcounterclockwise, chutes 180°

Construction FOptional clock- orcounterclockwise, chutes middle

Construction GOptional clock- orcounterclockwise, chutes 2 x middle, with diverters

Construction HOptional clock- orcounterclockwise, adjustable diverter

Order Example:

DTZ-P 2040D1 = 1000 mmD = 1075 mmH = 800 mmSurface Option 1.1v= 2 rev/min clockwiseConstruction C

Surface PlatesThe following surface plates are our standards.Specials are possible on request.

mk Lift- and Transfer Stations



Contents mk Lift- and Transfer Stations

Accumulating Conveyor with Lift 282

Lift and Transfer 283

Elevator 284

Vertical Storage 285


Accumulating Conveyor with Lift

Elevator with conveyors, material handling linefor headlamps on pallets.Electric or pneumatic lifting system available.

Standard Components:

• Upper Conveyor: 2-Lane SRF-P 2012• Linear Module: 2 x mk 2034 /2004• Elevator Conveyor: 2-Lane GUF-P 2000• Return Conveyor: SRF-P 2012• mk Structural Profile Frame

Lift- and Transfer Stations


Lift and Transfer

Lift station with right angle transfer, Pallet handling conveyor system.Electric or pneumatic lifting system available.


• Conveyors: 2-Lane SRF-P 2012• Linear Module: mk 2034/2005• Transfer: 2-Lane GUF-P 2000• mk Structural Profile Frame


Elevator with right angle transfer, pallet handling line


• Conveyors: 2-Lane KTF-P 2010• Conveyors: 2-Lane ZRF-P 2010• Linear Module: 2 x mk 2034/2005• Transfer: 2-Lane KTF-P 2010• mk Structural Profile Frame

Elevator

Lift- and Transfer Stations


Vertical Storage

Pallet Handling


• Lower Conveyor: 2-Lane KTF-P 2010• Linear Module: 2 x mk 2034/2005• Upper Conveyor: 2-Lane ZRF-P 2010• mk Structural Profile Frame

Customer Specific Application Examples



Contents Customer Specific Application Examples

Lifting unit with pallet lock GUF-P 2000 with straighteningunit for paper bags

Customer SpecificApplication Examples

GUF-P 2000 with protective cover made of welded fencing

Inclined conveyor with FDA belt and sidewalls

V-belt conveyor combinationModular belt conveyors with brushes formetal sheets susceptible to scratching

Accumulating roller chain conveyors withinfeed and outfeed segments


Flat top chain conveyors fortransporting hot products


Twin timing belt conveyor with integrated lifting cylinderand roller conveyor for transporting glass panes

Timing belt conveyor combinationwith swiveling upper unit

Hopper conveyorGUF-P 2041 with separator

Multiflex Chain Conveyor with specialfixtures for moving candles


Roller conveyor with integrated parts guide for loading cleaning systems,

in the automobile industry


Special roller conveyor for transporting palletsintegrated in a complete system

Side Grip Conveyor for bottle or glass conveying

GUF-P 2000 with pneumaticpusher/deflector

GUF-P 2000 in use for weighing technology

Transport and turning system withintegrated CD labelling station



Steel belt conveyor

Dual-lane conveyor 2001 with integrated lift and transfer station

Accumulating table top chain conveyor withworkpiece fixtures returning underneath

KTF-P 2040 runs in 20° angle from a cleaningbath with prisms for spindle loading

Accumulation-capable flat top chain conveyorswith separation and positioning



Our service

Range of performance

Reduce your planning time by using the “mk Parts” CAD parts library!

Online at www.mk-group.com

Off-line in the “mk QuickDesigner” software package

Free access to CAD data

Simple processing with native and neutral CAD formats

Automatic part list information for the components

Part configuration online

Quick and easy design of your guarding!

Conveniently create guarding without costly design

Cost optimization through automatic selection of default fields

Exporting of 3D drawings for further processing or enhance-ment in your CAD system

Immediately obtain your matching mk conveyor or linear technology system online based on your requirements!

Online selection tool for determining the optimal system basedon the parameters entered

Comparison of up to 3 systems at a glance

Motor selection program

Direct link to our e-catalog

mk QuickDesigner

mk Comparison- and Selection Tool: Conveyor Technology and Linear Motion

mk Parts


Order profiles, connectors and accessory elements atmk-group.com/shop – 24 hours a day!*

Visual parts selection prevents confusion

Search function by name or ID number

Direct price calculation

Order online

Check the status of your order at any time – online!

As a registered user, you can view the history of your orders atmk in our online shop. Follow the status of your online or off-lineorders. Find out, for example, whether your order is currently inassembly or whether it has already been shipped.

We deliver your GUF-P MINI and GUF-P 2000 fast!

Top adherence to delivery dates and availability thanks to optimized storage and a lean manufacturing process

We cover a wide range of applications due to standardizationand modularization of these units

Fast delivery of spare parts

Price advantage

mk Online Order Tracking

mk Quick Delivery Programm (QDP)

mk Profile Technology Online Shop

Be

faster!

*Only for commercial customers of the German market

Copyright © 2008 Maschinenbau Kitz GmbH, all rights and technicalmodifications reserved. Reproduction, in whole or in part, only withthe expressed, written consent of Maschinenbau Kitz GmbH. Legalvenue is Siegburg, Germany. Current as of 04.2012. Issue 2.1.

Our service

We’re there where you need us

production, sales and service sites make it possible to quicklyrespond to your requirementsand make the service you areused to possible. Our site addres-ses are available on our websiteat www.mk-group.com.

Every hour of downtime for you orone of your customers costs youmoney and reputation. Therefore,we are on your side in the plan-ning and design phase, as well inafter-sales business as a partner.Our international network of

Headquarters, Troisdorf,Germany


Information material

More than 250 combinablesystem profiles made ofhigh-quality alloys, perfectedand stability-oriented connec-tors, as well as a comprehen-sive range of accessories isavailable in our comprehensi-ve 300-page mk profile tech-nology catalog.

20 different conveyor systemsfrom belt, timing belt, chain andflat top chain conveyors to rollerconveyors are available in our320+ page mk conveyor techno-logy catalog. Our mk INOX con-veyor technology catalog inclu-des belt and flat top chain con-veyors, as well as roller convey-ors made of stainless steel.

mk linear technology standsfor optimal, needs-based de-sign. Gliding assemblies, trackroller assemblies and recircula-ting ball bearings are displayedon 130 pages. You have thechoice between profile andlinear guides, as well as com-plete linear modules.

mk Conveyor Technology Catalog

mk Linear Motion Catalog

mk Profile Technology Catalog

Building on our profile techno-logy, a comprehensive range ofmodules for individual factoryequipment is on 160 pages. It includes guarding, systemworkstations, guard rails, tre-ads and platforms in modulardesign.

CD mk QuickDesigner Mini-CD mk E-Catalog

mk Factory Equipment Catalog

Current information about mk products and otherinteresting topics are also available on our websiteat www.mk-group.com.

Our catalogs are organized by our four main busi-ness areas. Various product flyers complement ourcatalogs.

The “mk QuickDesigner” soft-ware package includes the 3Dguarding configurator “mk

Config” and the “mkParts” CAD library.You can use thesetools to quicklyand easily design

your guarding.

The handy Mini-CD contains all mk cata-logs in the form of aneBook. You can con-veniently page and

search through the cata-logs on your screen, as well assave them as PDF files.


Component Index

Accessories; - Application Examples 274

Accessories; - Drip Pan 273

Accessories; - Electronic 270

Accessories; - End Stops 272

Accessories; - Overview 268

Accumulating Conveyor with Lift 282

Accumulating roller chain conveyors; -

SRF-P 2010 178

Accumulating roller chain conveyors; -

SRF-P 2012 188

Accumulation; - Overview 276

Belt Conveyor; - Application Examples 84

Belt Conveyor; - Belts 76

Belt Conveyor; - Cleats 79

Belt Conveyor; - GUF-P 2000 26



Belt Conveyor; - GUF-P MINI 14

Belt Conveyor; - Overview 12

Chain Conveyors - KTF-P 2010 168

Chain Conveyors; - Application Examples 202

Chain Conveyors; - Chains 200

Chain Conveyors; - Overview 166

Chain Conveyors; - Pallets 204

Conveyor Technology; - Application Examples 286

Conveyor Technology; - Overview 8

Curved belt conveyor; - KGF-P 2040 64

DGF-P 2001; - Drive Version AC 74

DGF-P 2001; - Overview 70

DTZ-P 2040; - Overview 278

Dual Belt Conveyor; - DGF-P 2001 70

Dual Belt Conveyor; - Pallets 75

Electronic Accessories 270

Elevator 284

Flat Top Chain Conveyors; -


Flat Top Chain Conveyors; - Overview 206

Flat Top Chain Conveyors; - SBF-P 2254 208

GUF-P 2000; - Drive Version AA 30

GUF-P 2000; - Drive Version AC 31

GUF-P 2000; - Drive Version AF 32

GUF-P 2000; - Drive Version AG 33

GUF-P 2000; - Drive Version AM 34

GUF-P 2000; - Drive Version AS 35

GUF-P 2000; - Drive Version AU 36

GUF-P 2000; - Drive Version BA 37

GUF-P 2000; - Drive Version BC 38

GUF-P 2000; - Overview 26

GUF-P 2000; - Tails 39



GUF-P 2004; - Drive Version AM 60






GUF-P 2041; - Drive Version AF 48


GUF-P 2041; - Drive Version BC 50

GUF-P 2041; - Drive Version CA 51



GUF-P MINI; - Drive Version AA 18

GUF-P MINI; - Drive Version AC 19

GUF-P MINI; - Drive Version AD 20

GUF-P MINI; - Drive Version AG 21

GUF-P MINI; - Drive Version BA 22

GUF-P MINI; - Drive Version BC 23

GUF-P MINI; - Overview 14

GUF-P MINI; - Tails 24

Incline Conveyors; - Application Examples 134

Incline Conveyors; - Belt Module 125

Incline Conveyors; - Belts 117

Incline Conveyors; - KFG-P 2000 108

Incline Conveyors; - KFM-P 2040.86 118

Incline Conveyors; - KFS-P 2040.86 126

Incline Conveyors; - Overview 106

Incline Conveyors; - Side Rails 116



Incline Conveyors; - Stands 116




Incline Conveyors; - Steel link belt 143

KFG-P 2000; - Drive Version AC 112

KFG-P 2000; - Drive Version AF 113

KFG-P 2000; - Drive Version AS 114

KFG-P 2000; - Drive Version AU 115

KFG-P 2000; - Overview 108

KFM-P 2040.86; - Drive Version AC 122

KFM-P 2040.86; - Drive Version AS 123

KFM-P 2040.86; - Overview 118

KFS-P 2040.86; - Drive Version AC 140

KFS-P 2040.86; - Drive Version AS 141

KFS-P 2040.86; - Overview 126

KGF-P 2040; - Drive Version BI 68

KGF-P 2040; - Overview 64

KGF-P 2040; - Stands 69

KTF-P 2010; - Drive Version AA 172

KTF-P 2010; - Drive Version AC 173

KTF-P 2010; - Drive Version AF 174

KTF-P 2010; - Drive Version AS 175

KTF-P 2010; - Drive Version BC 176

KTF-P 2010; - Overview 168

KTF-P 2010; - Wear Strips 177

Lift and Transfer 283

Lift- and Transfer Stations 280

MBF-P 2040.02; - Drive Version AC 100

MBF-P 2040.02; - Drive Version AS 101

MBF-P 2040.02; - Overview 96

Modular Belt Conveyors; - Application Examples 104

Modular Belt Conveyors; - Belt Module 102

Modular Belt Conveyors; - MBF-P 2040.02 96

Modular Belt Conveyors; - Overview 94

Pallets; - for Chain Conveyors 204

Pallets; - for Dual Belt Conveyor 75

Pallets; - for Timing Belt Conveyor 150

RBM-P 2255; - Overview 238

RBS-P 2065/2066; - Overview 226

RBS-P 2255; - Overview 230

RBT-P 2255; - Overview 234

Roller Conveyors; - Application Examples 244

Roller Conveyors; - Drive Rollers; RBM-P 2255 238

Roller Conveyors; - Gravity Roller;

RBS-P 2065/2066 226

Roller Conveyors; - Gravity Roller; RBS-P 2255 230

Roller Conveyors; - Overview 224

Roller Conveyors; - Rollers 242

Roller Conveyors; - Tangential Chain Roller;

RBT-P 2255 234

Rollers 242

SBF-P 2254; - Drive Version AC 214

SBF-P 2254; - Overview 208

Side Rails; - Overview 262

SRF-P 2010; - Drive Version AA 182

SRF-P 2010; - Drive Version AC 183

SRF-P 2010; - Drive Version AF 184

SRF-P 2010; - Drive Version AS 185

SRF-P 2010; - Drive Version BC 186

SRF-P 2010; - Overview 178

SRF-P 2010; - Wear Strips 187

SRF-P 2012; - Accessories 198

SRF-P 2012; - Drive Version AA 192

SRF-P 2012; - Drive Version AC 193

SRF-P 2012; - Drive Version AS 194

SRF-P 2012; - Drive Version BC 195

SRF-P 2012; - Drive Version BF 196

SRF-P 2012; - Overview 188

SRF-P 2012; - Wear Strips 197

Stands 246

Stands; - Conveyor Stand Options 248

Stands; - Floor Mounting 249

Stands; - Version 31 260

Stands; - Version 51.2 250




Stands; - Version 53.11, mobile 256



Stands; - Version 53.21, mobile 259




Component Index


Storage; - Overview 276

Timing Belt Conveyor; - Application Examples 160

Timing Belt Conveyor; - Overview 138

Timing Belt Conveyor; - Pallets 150

Timing Belt Conveyor; - ZRF-P 2010 140

Timing Belt Conveyor; - ZRF-P 2040.02 152

Timing Belts; - Properties of 158

Turntable; - DTZ-P 2040 278

Vertical Storage 285

ZRF-P 2010; - Drive Version AA 144

ZRF-P 2010; - Drive Version AC 145

ZRF-P 2010; - Drive Version AF 146

ZRF-P 2010; - Drive Version AS 147

ZRF-P 2010; - Drive Version BC 148

ZRF-P 2010; - Overview 140

ZRF-P 2010; - Wear Strips 149

ZRF-P 2040.02; - Drive Version AC 156

ZRF-P 2040.02; - Drive Version AS 157

ZRF-P 2040.02; - Overview 152



Notes



Notes


Maschinenbau Kitz GmbHHeadquarters of the

mk Technology Group

Glockenstraße 8453844 Troisdorf

Germany

Phone +49 228 4598-0Fax +49 228 453145

[email protected]

Documents

mk Conveyor Technology - ATC Drašar s.r.o. 2010 ZRF-P 2040.02 Chain Conveyors KTF-P 2010 SRF-P 2010 SRF-P 2012 Flat Top Chain Conveyors SBF-P 2254 Roller Conveyors RBS-P 2065/2066