Model No.smtexpert.net/MANUAL-K/DATA-2/TAPE/manual/TapeEOM.pdf · Use the tape feeder stand to store tape feeders. Piling up tape feeders can damage and deform parts. When storing

Operating Instructions

Model No.

Thank you for purchasing the tape feeder for CM series.Before placing the machine in service, be sure to read the instruction manual forproper usage.After that, store it carefully and it if necessary.

Tape Feeder

TAPE-E-OMAB-0005

Page 3TAPE-E-OMA00-B01-00

M11E

DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAININGTO OPERATE THE MACHINE.

The machine may be operated improperly and injure you.

Either carry out training by yourself, or consult the manufacturer.

WARNING

Page 4

ORGANIZATION OF MANUALS

NOTICE

See the placement machine OPERATING MANUAL for how to fit the Tape Feederon the placement machine.

About this manual

This manual includes how to handle the Tape Feeder for CM Series Placementmachine shown below and fit a tape reel on the Tape Feeder.

(1) For the high speed placement machine CM85C-M, CM86C-M, CM88C-M/M1, CM88S-M/M1 for the board size M

• E9 type • C9 typeFor the multi-functional chip mounter CM100 for the board of size M

• E9 type • C9 type • K9 type

(2) For the high speed placement machine CM85C-L for the board of size L• L9 type • A9 type

(3) For the high speed placement machine CM88C-D for the board of size L• H9 type • J9 type

(4) For the multi-functional chip mounter CM20 and CM120.• M9 type

(5) For the modular high speed placement machine CM201 and CM202 for theboard size D

• M9 type double tape feeder

TAPE-E-OMA00-B01-01


SAFETY PRECAUTIONS

Handling PrecautionsThis product will offer safe and stable production with your correct operation; however, a deformed

sheet metal and loosened screws can injure your hands and fingers. Thus, periodic check and

repair are required for safe and stable production.

Safe Operation

l Holding the Feeder

Hold the feeder grip with your right hand and support the feeder bottom with your left hand stably.

• l If holding the feeder with one hand, you may drop it and be injured. To make matters worse, the

feeder end etc. may be damaged, impairing stable production.

• l Holding the part other than the grip (especially, holding the sheet metal) can injure your hands

and fingers.

TAPE-109P

Feeder grip

Sheet metal

Feeder bottom

Page 6 TAPE-E-OMA00-B01-00

TAPE-105P

TAPE-107P

Attaching to the Feeder Base

∗∗∗∗∗ Check for foreign bodies, such as chips, on

the feeder base.

1. Place the feeder on the corresponding

slot.

∗∗∗∗∗ Hold the feeder grip with your right hand and

support the feeder bottom with your left hand

stably.

• If holding the feeder with one hand, you may

drop it and be injured. To make matters worse,

the feeder end etc. may be damaged, impairing

stable production.

• Holding the part other than the grip (especially,

holding the sheet metal) can injure your hands

and fingers.

2. Set the feeder.

∗∗∗∗∗ Be careful not to bump it against the others.

∗∗∗∗∗ Check that it is securely locked, by shaking

the grip lightly.


TAPE-108P

Detaching from the Feeder Base

1. Holding the feeder grip, raise the

feeder.

∗∗∗∗∗ Hold the feeder grip with your right hand and

support the feeder bottom with your left hand

stably.

••••• If holding the feeder with one hand, you may

drop it and be injured. To make matters

worse, the feeder end etc. may be damaged,

impairing stable production.

••••• Holding the part other than the grip

(especially, holding the sheet metal) can

injure your hands and fingers.

Page 8 TAPE-E-OMA00-B01-00

TAPE-106P

TAPE-107ｼP

2. Holding the feeder bottom, detach the

feeder.

∗∗∗∗∗ When there is a line of feeders, its lowered

end can bump against the others when pulled

out. Thus, keep holding the grip on the reel

side when pulling it out.

Page 9

E9, H9, L9, and M9 (8mm) types

TAPE-E-OMA00-A02-00

GENERAL DESCRIPTION

SETTING TAPE REELS

CHECKING TAPE FEEDERS

APPENDIX

A9, C9, J9, K9 and M9 (12 to 56mm) types

Operating ManualOperating Manual1

2

3

4

5M9 (8mm) type double tape feeder

Page 10 TAPE-E-OMA00-A02-00

Chapter 1 GENERAL DESCRIPTION1-1 Storing and Handling Precautions .............................................................. 1-21-2 Types of Tape Feeder ............................................................................... 1-13

1-2-1 Confirming Tape Feeder Types .........................................................................1-13

1-2-2 Board Size and Types of Tape Feeder ..............................................................1-14

1-2-3 Precautions in Using the 8 mm Tape Feeder ....................................................1-15

1-2-4 Precautions in Using the Tape Feeder of more than 16 mm .............................1-18

1-3 How to Select a Tape Feeder ................................................................... 1-191-4 Table for the Application of Tape Feeder .................................................. 1-20

Chapter 2 SETTING TAPE REELS(E9, H9, L9, and M9 (8mm) types)

2-1 Difference in Each Type ............................................................................. 2-22-1-1 Difference in E9 and H9 or L9 types ...................................................................2-2

2-1-2 Difference between E9 and M9 types (8mm) ......................................................2-2

2-2 Pre-mounting Check ................................................................................... 2-42-3 How to Set Tape Reels ............................................................................... 2-52-4 How to Remove Tape Reels ....................................................................... 2-9

Chapter 3 SETTING TAPE REELS(M9 (8mm) type double tape feeder)

3-1 Outline ........................................................................................................ 3-23-2 Checking before Setting ............................................................................. 3-33-3 Preparing for Setting .................................................................................. 3-43-4 Setting the Tape Reel of Feeder L .............................................................. 3-73-5 Removing the Tape Reel of Fedder L ....................................................... 3-133-6 Setting the Tape Reel of Feeder R ........................................................... 3-173-7 Removing the Tape Reel of Feeder R ...................................................... 3-23

Page 11

Chapter 4 SETTING TAPE REELS(A9, C9, J9, K9, and M9 (12 to 56mm) types)

4-1 Difference in Each Type (A9, C9, J9, M9-12 to 56mm) .............................. 4-24-1-1 Difference in C9, J9 and A9 types .......................................................................4-2

4-1-2 Difference between C9 and M9 types (12 to 56mm) ...........................................4-2

4-2 Pre-mounting Check ................................................................................... 4-34-3 How to Set Tape Reels ............................................................................... 4-54-4 How to Remove Tape Reels ..................................................................... 4-114-5 Adjusting the Gap in the Breakaway of Tape ........................................... 4-144-6 Adjusting the Feed-Pitch Changing Plete ................................................. 4-16

4-6-1 Available Feed Pitches ......................................................................................4-18

Chapter 5 CHECKING TAPE FEEDERS5-1 Tape Feeder Inspection Jig ........................................................................ 5-25-2 How to Check Tape Feeders ...................................................................... 5-35-3 Adjusting the Tape Feeder Inspection Jig .................................................. 5-4

INDEX

TAPE-E-OMA00-A02-00

Page 12 TAPE-E-OMA00-A02-00

Appendix A GUIDE FOR PREVENTING THEWORK TAPE DEVIATION(For 24mm tape feeders)

A-1 Selecting a Tape Guide .............................................................................. A-2A-2 Mounting the P (plate) Type Guide ............................................................. A-3A-3 Mounting the L (L shaped) Type Guide ...................................................... A-7

Appendix B REMODELING THE C9 TYPE FORCM100 SPECIFICATIONS(Only 8mm embossed tape feeder)

B-1 Outline of Remodeling ................................................................................ B-2B-2 Method of Remodeling ............................................................................... B-4

Appendix C MAINTENANCE OF TAPE FEEDERSC-1 Outline of Grease Lubrication .....................................................................C-2C-2 Grease Lubrication Points ..........................................................................C-3C-3 Grease Lubricating Procedure ................................................................. C-11

Appendix D MEASURES AGAINST CHIP TUMBLING

(For 8mm Tape Feeders)D-1 Outline of the Measures against Chip Tumbling .........................................D-2D-2 Attaching a Magnetic Plate (8-mm Embossed) ..........................................D-4D-3 Replacing with the Shutter with a Slit (8-mm Single) .................................D-5

Page 1-1TAPE-E-OMA01-A01-01

Chapter 1GENERAL DESCRIPTION

This part describes the tape feeder, and the storing and handling precautions.

Tape feeder is precision equipment and it might deteriorate as it is used. Inspectthe tape feeder every 6 months by following the steps in Chapter 5, “CHECKINGTAPE FEEDERS.”

Page 1-2 TAPE-E-OMA01-A01-01

1-1 Storing and Handling Precautions

Use the tape feeder stand to store tape feeders.

Piling up tape feeders can damage and deform parts.

When storing tape feeders in a box, stand them and then put partitions betweenthem, or wrap each tape feeder with an air mat and then stand it.

Do not pile up. Store on the feeder stand.

Partition (corrugated paper, etc.) Air mat

Case 1 Case 2

S-pins

∗ For the M9-type tape feeder stand, S-pins areconsumables. In setting them after replacement,press-fit them with a tool whose surface is softsuch as a plastic hammer.

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TAPE-E-OMA01-A01-00

Do not store in humid and hightemperature (over 40 °C) areas.Tape feeder can rust and it mightcause the sliding trouble, etc.

Do not store in magnetizedareas.Pick-up misses might occur easily if thepicked-up part of a chip become magnetized.(Fixed resistors 1005R, 1608R, etc.)

Tape feeders should be keptfree of oil and organic solvent.Plastic part of tape feeders might deteriorateand get damaged.

Do not bump or drop.Even if damage wouldn’t be seen on thesurface, an operational disorder might occur.Use special care in handling the tip.

Storing and Handling Precautions



Handling the tape feeder screws

Specified screws to handle

A

NOTICE

Please be careful to handle the screws installed to the tape feeder because someof them are to keep their proper motion and accuracy.

B

Do not loosen the screws, because they are the eccentric pins for accuracy and adjusted to theproper position in advance.If these screws are loosened, we do not guarantee its motion and accuracy. ( ∗ ) 1

Do not loosen the screws, because their positions are very important.Loosened screws make the unstable installment of tape feeders to the machine, and it may causedamage.

Note) As to specified A and B positions, please take a look at the next pages.

( ∗ ) 1 As to the level A, we permit only those who own tape feeder maintenance jig and have hadour regular training to adjust them only when it's necessary, along with the adjustmentprocedures. When it's necessary to adjust them, we recommend you to purchase the tapefeeder maintenance jig and have our regular training as mentioned above.

Other screwsBasically you do not need to touch them.

ContentsLevel

List of tape feeder type for chip mounter

CM85C-M

CM86C-M1/M2

CM82C-MGU

CM86C-M2U

CM100-M

CM88C-D

CM20F-M

CM120-MU

CM82C-ME2

CM85C-L

CM82C-LGU

CM95R-M

CM92R-MU

CM92P-MX

CM95R-L

CM92R-LXU

Model ModelE9 C9 H9 J9 L9 A9 K9 79 89M9 E9 C9 H9 J9 L9 A9 K9 79 89M9M9double

M9double

CM201-D/DUCM202-D/DUCM201-DH/DSCM202-DH/DHU/DS

CM301-D/DU/DS

CM88C-M/M1CM88S-M/M1

69 99

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TAPE-E-OMA01-A01-01


C9 Type screw positions (Right side view)

C9 Type screw positions (Left side view)

A

B

B BB

A A

A

AB BB

A

A A

A



89 Type screw positions (Right side view)

89 Type screw positions (Left side view)

A B AA

A

BA

A (Attached to only the tapefeeder for 8mm type.)

A

A (Attached to the tape feeder for 12mm and over type.)

A (Attached to only the tapefeeder for 8mm type.)

A (Attached to the tapefeeder for 12mm and

over type.)

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TAPE-E-OMA01-A01-00


79 Type screw positions (Right side view)

79 Type screw positions (Left side view)

A

B

AA

A A

A

B AAA A



E9 Type screw positions (Right side view)

A9 (J9) Type screw positions (Right side view)

A

A

AA

A

A

A

A

B B B

A

B BB

A

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TAPE-E-OMA01-A01-01


L9 (H9) Type screw positions (Right side view)

K9 Type screw positions (Right side view)

A

AA A

A B B B

TAPE-003PTAPE-021E

AA

A A

B BB

A



M9 (8 mm) type screw position (Right side view)

A

A

A A A A

B B

TAPE-043E

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TAPE-E-OMA01-A01-03


M9 (8 mm) type double tape feeder (Right side view)

M9 (8 mm) type double tape feeder (Left side view)

TAPE-055E

AA

A

A

A

B

B

B

A

BB

A

TAPE-010P

ABBA

A



TAPE-044E

A A A A A

B B

A

M9 (12 to 44 mm, standard groove) type screw position (Right side view)

M9 (16 to 56 mm, deep groove) type screw position (Right side view)

TAPE-045E

A AB

A A

A

AB

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1

1-2 Types of Tape Feeder

This part describes tape feeders to be used on the chip mounter of the CM series.

1-2-1 Confirming Tape Feeder Types

Labels are indicated on the side of the reel plate and the top of the reel press holder to show thetype of tape feeder.

Tape sizeShows the width of the tape to be used. Thereare various widths (8 to 56 mm).

Tape typeShows the type of tape. PA stands for “paper”and EM for “embossed.”E/P stands for the “embossed” and “paper” forthe double tape feeder.

Tape feed amountShows the tape length fed per feed. Unit is mm.

Feeder type depending on the groove width(only for the 8 mm embossed tape)There are 2 types: S (standard) type and W(wide) type.

Feeder groove width (only for the 8 mm embossed tape)

Tape sizeShows the width of the tape to be used. Thereare various widths (8 to 56 mm).

Tape typeShows the type of tape. There are three types:embossed, paper, and adhesive.As the double tape feeder uses both embossand paper, it shows EMBOSS/PAPER.

Feeder typeThere are 3 kinds of representing the feedertypes as follows. Check the correspondingmounter to the feeder type, by the alphanumericcode surrounded with the circle.

TAPE-E-OMA01-A02-01

1

2

3

4

5

6

7

8

9

10

11

8

PA

P:4

S

4.15mm

Tape feed amountShows the tape length fed per feed.

Suitable mounterShows a mounter(s) on which a tape feeder canbe used.

Production number

1 E9 B5CS

2 C9 C1CSM0000

3 KXF- M9 A5NW

8 mm

EMBOSS

P: 4 mm

CM86C-MCM82C-MG

No.0000097

Page 1-14

1-2-2 Board Size and Types of Tape Feeder

Tape feeder types to be used on the mounter depends on the board size. Refer to the table belowto confirm the feeder type before use.

TAPE-E-OMA01-A02-01

Types of Tape Feeder

∗1: When using the 8 mm tape feeder, see the next page “1-2-3 1) Restrictions on the use of the8 mm tape feeder” below.

∗2 M9 double : M9 type double tape feeder

TAPE-001TE

retnuoM draoBezis

epytredeeFskrameR

9E 9C 9H 9J 9L 9A 9K 9M 9M ∗2

elbuod97 98 96 99

M-C58MC

M

2M/1M-C68MCUGM-C28MCU2M-C68MC1M/M-C88MC ∗1

1M/M-S88MC ∗1

M-001MCM

∗1

M-F02MCUM-021MC

UD/D-102MCD

UD/D-202MCD-C88MC DL-C58MC

LUGL-C28MC2EM-C28MC

MM-R59MC

UM-R29MCXM-P29MC

L-R59MCL

UXL-R59MCSD/HD-102MC

DSD/UHD/HD-202MCSD/UD/D-103MC

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11-2-3 Precautions in Using the 8 mm Tape Feeder

The 8 mm tape feeder has unique restrictions and types to support various chips.

1) Restrictions on the use of the 8 mm tape feeder

Do not use the 8 mm tape feeder of the C9 type at the tact time fasterthan 0.1 sec/chip.

The C9 type 8 mm tape feeder is the equipment developed for the CM86C-M mounter, whose tacttime is 0.1 sec/chip.If the 8 mm tape feeder of the C9 type is used on the CM88C-M whose fastest tact time is 0.085sec/chip, stable operation is not ensured. Be sure to use it with the tact time of 0.1 sec/chip or less.When mounting chips with the tact time of 0.085 sec/chip, use the E9 type tape feeder.

Use the 8 mm tape feeder of E9 type, to mount the chips of 8 mmembossed tape on CM100-M.

Use the E9 type tape feeder to mount the chips of 8 mm embossed type.In using C9 type, it may occur wrong winding, up to the adhesive of top tape.

2) Interchangeability of the 8 mm tape feeder of size M8 mm tape feeder has two of the current E9 and old C9 types. Also, each type has the machine touse corresponding to the variety (the kind of work piece to set) as shown in the figure.E9 type tape feeder is the upper machine which is interchangeable with each C9 type.

∗2: According to “1) Limits on use,” use E9 type on CM100.To use C9 type, follow the “APPENDIX B” in this manual and carry out to remodel.


)mm8(epyt9C epyt9E noitacilppA

tcatmumixaM.ces1.0:emit

tcatmumixaM.ces580.0:emit

epytepaT hctipdeeF ezisleeR

SC5B9C SC5B9E repaP P5.0 leerllamS

VC5B9C VC5B9E repaP P5.0 leeregraL

SC1B9C SC1B9E repaP P1 leerllamS

VC1B9C VC1B9E repaP P1 leeregraL

SN5A9C ∗2 SN5A9E dessobmE P5.0 leerllamS

VN5A9C ∗2 VN5A9E dessobmE P5.0 leeregraL

SN1A9C ∗2 SN1A9E dessobmE P1 leerllamS

VN1A9C ∗2 VN1A9E dessobmE P1 leeregraL

SC1A9C ∗2 SC1A9E dessobmE P1 leerllamS

VC1A9C ∗2 VC1A9E dessobmE P1 leeregraLTAPE-002TE

TAPE-E-OMA01-A02-00

Page 1-16

8 mm

EMBOSS

P: 4 mm

CM86C-MCM82C-MG

No.0000097

8 mm

EMBOSS

P: 4 mm

CM86C-MCM82C-MG

No.0000097

3) Types of the 8 mm embossed tape feederThere are two types of the 8 mm embossedtape feeder: standard type and wide type.Use them according to the boss width ofthe main tape on which components to bemounted are.

Criteria for selection of standard type and wide type∗ As for the type selection for the standard

components, see the list on the next page.

TAPE-E-OMA01-A02-01

Top cover tape

Chip

Main tape

Boss width of the main tape:

4 mm or less

3.8 – 4.7 mm

Standard type

Green

or

Wide type

Silver

Boss width of the main tape:

E9,H9,L9,A9,C9,J9,M9A1NS

E9,H9,L9,A9,C9,J9,M9A1NV

or

E9,H9,L9,A9,C9,J9,M9A1CS

E9,H9,L9,A9,C9,J9,M9A1CV

4.15mm

4.7mm

S

W


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1Chip availability chart

: Available : Not available : Available, but pick-up rate is worse.

TAPE-E-OMA01-A02-00

EPYT evoorgemarffosnoisnemiD pihcelbaliavA

epytdradnatS

SN1A9EVN1A9ESN1A9HVN1A9HSN1A9LVN1A9LSN1A9AVN1A9ASN1A9CVN1A9CSN1A9JVN1A9JSN1A9MVN1A9M

emanpihC feirBeman

snoisnemiD)x(L × )y(W × )z(T

-liavAytiliba

rotsiseRlacirdnilyCφ 0.1 5.1 × 0.1 × 0.1φ 52.1 0.2 × 52.1 × 52.1φ 4.1 5.3 × 4.1 × 4.1

roticapaClacirdnilyC φ 5.1 4.3 × 5.1 × 5.1

roticapaCmulatnaTY 2.3 × 5.2 × 2.2A 8.3 × 9.1 × 6.1X 5.3 × 8.2 × 9.2

ecnatcudnIpihC5223 2.3 × 5.2 × 2.20252 5.2 × 0.2 × 6.1

rTinim-ss nip3 8061 6.1 × 0.1 × 57.1

rTinim-snip3 5212 1.2 × 3.1 × 9.0nip5 5212 1.2 × 3.1 × 9.0nip6 5212 1.2 × 3.1 × 9.0

rTinim

nip3 5192 8.2 × 9.1 × 1.1nip4 5192 8.2 × 9.1 × 1.1nip5 5192 8.2 × 9.1 × 1.1nip6 5192 8.2 × 9.1 × 1.1

iDinim-ss nip2 8061 6.1 × 0.1 × 6.0

iDinim-snip2 5212 5.2 × 5.0 × 7.0nip3 5212 1.2 × 3.1 × 9.0

iDinim

nip2 5212 8.3 × 5.0 × 1.1nip3 5192 8.2 × 9.1 × 1.1nip4 5192 8.2 × 9.1 × 1.1nip6 5192 8.2 × 9.1 × 1.1

edoiDebuTssalG 5.3 × 4.1 × 4.1retemoitnetoPremmirT 0303 0.3 × 0.3 × 5.1

epytediW

SC1A9EVC1A9ESC1A9HVC1A9HSC1A9LVC1A9LSC1A9AVC1A9ASC1A9CVC1A9CSC1A9JVC1A9JSC1A9MVC1A9M

emanpihC feirBeman

snoisnemiD)x(L × )y(W × )z(T

-liavAytiliba

rotsiseRlacirdnilyCφ 0.1 5.1 × 0.1 × 0.1φ 52.1 0.2 × 52.1 × 52.1φ 4.1 5.3 × 4.1 × 4.1

roticapaClacirdnilyC φ 5.1 4.3 × 5.1 × 5.1

roticapaCmulatnaTY 2.3 × 5.2 × 2.2A 8.3 × 9.1 × 6.1X 5.3 × 8.2 × 9.2

ecnatcudnIpihC5223 2.3 × 5.2 × 2.20252 5.2 × 0.2 × 6.1

rTinim-ss nip3 8061 6.1 × 0.1 × 57.1

rTinim-snip3 5212 1.2 × 3.1 × 9.0nip5 5212 1.2 × 3.1 × 9.0nip6 5212 1.2 × 3.1 × 9.0

rTinim

nip3 5192 8.2 × 9.1 × 1.1nip4 5192 8.2 × 9.1 × 1.1nip5 5192 8.2 × 9.1 × 1.1nip6 5192 8.2 × 9.1 × 1.1

iDinim-ss nip2 8061 6.1 × 0.1 × 6.0

iDinim-snip2 5212 5.2 × 5.0 × 7.0nip3 5212 1.2 × 3.1 × 9.0

iDinim

nip2 5212 8.3 × 5.0 × 1.1nip3 5192 8.2 × 9.1 × 1.1nip4 5192 8.2 × 9.1 × 1.1nip6 5192 8.2 × 9.1 × 1.1

edoiDebuTssalG 5.3 × 4.1 × 4.1retemoitnetoPremmirT 0303 0.3 × 0.3 × 5.1

TAPE-003TE

Center of sprocket hole

2.5

1.35 4.15 1.4

2.5

1.0 4.7 1.2

Center of sprocket hole


Page 1-18

16 mm

EMBOSS

P: 4 mm

CM100-M

No.0000097

8 mm

EMBOSS

P: 4 mm

CM86C-MCM82C-MG

No.0000097

TAPE-E-OMA01-A02-01

1-2-4 Precautions in Using the Tape Feeder of more than 16 mm

There are two types of embossed tape feeders whose tape widthare more than 16 mm : Standard groove type (C9D3CV, M9E4CV, etc.)and deep groove type (K9D3DV and M9E4DV.)Select and use them according to the tape width and boss depth ofthe main tape of the chip to be used.∗ The feeder of which the lower two figures of feeder type No. are “DV” indicates

the deep groove type.∗ K9 type tape feeder of deep groove is only for CM100.∗ M9 type tape feeder is only for CM20 and 120.

Criteria for selection of standard groove type and deep groove type

Top cover tape

Chip

Main tape

Main tape width

12 mm to 44 mmStandard groove type

(feeder type No. CV)


Boss depth of the main tape

6.0 mm or less

Main tape width

16 mm to 56 mm

Boss depth of the main tape

13.5 mm or lessK9F4DV

etc.TAPE-023E

NOTICE

Deep groove type tape feeder can not be used on the High-speed Chip Mounter.

(High-speed Chip Mounter: CM88C-M, CM86C-M, CM85C-M, etc.)

C9F4CV

etc.

Deep groove type(feeder type No. DV)

M9E4CV

M9E4DV

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TAPE-E-OMA01-A02-01

1-3 How to Select a Tape Feeder

This part describes how to select a tape feeder by referring to section 1-4, “Table for the Applicationof Tape Feeder.”The selection procedure under the following conditions is shown as an example.E.g. Mounter : CM88C-M (Tact time is 0.085 sec./chip.)

Tape : Feeding distance 4 mm; 8 mm embossed tape of the φφφφφ178 reelChip : mini Tr (3 pin)

See the table for the tape feeder for the board of size M because the mounter of the size M isgoing to be used.See the column for suitability of mounters.Both the C9 and E9 types are available for the 8 mm tape, but the adequate tape feeder is theE9 type because the tact time is 0.085 sec/chip.

∗ It is also possible to confirm the items and with the table in “1-2-2 Board Size and Typesof Tape Feeder.”See the column for tapes.Possible tape feeders are E9A1NS and E9A1CS considering the tape features of feed amount4 mm and 8 mm embossed with the small reel.For the 8 mm embossed tape, see the chip availability chart on the previous page to check thedepth of groove width of the desired tape feeder. After checking, see the groove width columnon the table.Since mini Tr (3 pins) is a standard type, select the feeder whose groove width is 4.7 mm fromthe table.Check that the boss depth of embossed tape is not deeper than the feeder groove depth.

Now, you know that the most suitable feeder is E9A1NS by carrying out steps – .Select a feeder by confirming the label on the side of a reel plate (See “1-2-1 Confirming TapeFeeder Types.”), and fit a reel onto the feeder.

1

2

4

3

1 5

1Tape feeder for the board of size M

1 2

TAPE-004TE

epyTeludoM

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evoorGhtdiw

evoorGhtped

retnuomfoytilibatiuS

skrameRhtdiW epyT deeF

)mm( leeR ∗1M-C58MCM-C68MC

1M/M-C88MC1M/M-S88MC

M-001MC

SN5A9C

mm8

dessobmE

2llamS 51.4 5.2

epytdlO•

ehT•tnerruc

mm8epat

sredeef9Efo

eraepyt-aliava

.elb

VN5A9C egraL 51.4 5.2

SN1A9C

4

llamS 51.4 5.2


SC1A9C llamS 7.4 5.2

VC1A9C egraL 7.4 5.2

SC5B9C

repaP

2llamS - -

VC5B9C egraL - -

SC1B9C4

llamS - -

VC1B9C egraL - -

SC1C9C

mm21 dessobmE

4llamS 5.8 5.6

VC1C9C egraL 5.8 5.6

SC2C9C llamS 58 56

VC8H9C 23 4.73 5.6

VC9H9C 63 4.73 5.6

VC3G9C mm23 evisehdA 21 egraL - -

9Eepyt

SN5A9E

mm8

dessobmE

2llamS 51.4 5.2

VN5A9E egraL 51.4 5.2

SN1A9E

4

llamS 51.4 5.2


SC1A9E llamS 7.4 5.2

VC1A9E egraL 7.4 5.2

SC5B9E

repaP

2llamS - -

VC5B9E egraL - -

SC1B9E4

llamS - -

VC1B9E egraL - -

∗2 ∗3

∗2

2

4

3

5

5

Page 1-20

1-4 Table for the Application of Tape Feeder

Tape feeder for the board of size M (Standard type)

∗1 : Reel -------------------------- small reel =φ178, large reel =φ178 to 382∗2 : Maximum tact time ------- Do not use these tape feeders with the tact time faster than 0.1 sec/chip.∗3 : Required to be remodeled-- To use the tape feeder on CM100, remodel according to “APPENDIX

B” in this manual.

TAPE-E-OMA01-A02-01

epyTeludoM

.oN

epaT

evoorGhtdiw

evoorGhtped



)mm( leeR ∗1M-C58MCM-C68MC


M-001MC

9Cepyt

SN5A9C

mm8

dessobmE

2llamS 51.4 5.2

epytdlO•

ehT•tnerruc

mm8epat

sredeef9Efo

eraepyt-aliava

.elb


SN1A9C

4

llamS 51.4 5.2


SC1A9C llamS 7.4 5.2

VC1A9C egraL 7.4 5.2

SC5B9C

repaP

2llamS - -

VC5B9C egraL - -

SC1B9C4

llamS - -

VC1B9C egraL - -

SC1C9C

mm21 dessobmE

4llamS 5.8 5.6


SC2C9C8

llamS 5.8 5.6


VC3C9C 21 egraL 5.8 5.6

VC2D9Cmm61 dessobmE

8egraL

5.21 5.6

VC3D9C 21 5.21 5.6

VC2E9C

mm42 dessobmE

8

egraL

5.02 5.6

VC3E9C 21 5.02 5.6

VC4E9C 61 5.02 5.6

VC2F9C

mm23 dessobmE

8

egraL

62 5.6

VC3F9C 21 62 5.6

VC4F9C 61 62 5.6

VC2H9C

mm44 dessobmE

8

egraL

4.73 5.6

VC3H9C 21 4.73 5.6

VC4H9C 61 4.73 5.6

VC5H9C 02 4.73 5.6

VC6H9C 42 4.73 5.6

VC8H9C 23 4.73 5.6

VC9H9C 63 4.73 5.6

VC3G9C mm23 evisehdA 21 egraL - -

9Eepyt

SN5A9E

mm8

dessobmE

2llamS 51.4 5.2


SN1A9E

4

llamS 51.4 5.2


SC1A9E llamS 7.4 5.2

VC1A9E egraL 7.4 5.2

SC5B9E

repaP

2llamS - -

VC5B9E egraL - -

SC1B9E4

llamS - -

VC1B9E egraL - -TAPE-004TE

∗2

∗2

∗3

Page 1-21

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epyTeludoM

.oN

epaTevoorG

htdiwevoorG

htped



)mm( leeR ∗1 M-C58MCM-C68MC


M-001MC

9Kepyt

VD1D9K

mm61 dessobmE

4

egraL

54.21 8.31

VD2D9K 8 54.21 8.31

VD3D9K 21 54.21 8.31

VD4D9K 61 54.21 8.31

VD1E9K

mm42 dessobmE

4

egraL

54.02 8.31

VD2E9K 8 54.02 8.31

VD3E9K 21 54.02 8.31

VD4E9K 61 54.02 8.31

VD5E9K 02 54.02 8.31

VD6E9K 42 54.02 8.31

VD3F9K

mm23 dessobmE

21

egraL

4.42 8.31

VD4F9K 61 4.42 8.31

VD6F9K 42 4.42 8.31

VD2H9K

mm44 dessobmE

8

egraL

4.53 8.31

VD3H9K 21 4.53 8.31

VD4H9K 61 4.53 8.31

VD5H9K 02 4.53 8.31

VD6H9K 42 4.53 8.31

VD8H9K 23 4.53 8.31

VD9H9K 63 4.53 8.31

VD2J9K

mm65 dessobmE

8

egraL

4.74 8.31

VD3J9K 21 4.74 8.31

VD4J9K 61 4.74 8.31

VD5J9K 02 4.74 8.31

VD6J9K 42 4.74 8.31

VD8J9K 23 4.74 8.31

VD9J9K 63 4.74 8.31

TAPE-E-OMA01-A02-01

Tape feeder for the board of size M (Deep groove type)

∗1 : Reel ---------------------- small reel =φ178, large reel =φ178 to 382

TAPE-005TE

Table for the Application of Tape Feeder

Page 1-22


TAPE-006TE

TAPE-E-OMA01-A02-01

epyTeludoM

.oN

epaT evoorGhtdiw

evoorGhtped

retnuomfoytilibatiuSskrameR

htdiW epyT deeF)mm( leeR ∗1 C58MC C68MC D-C88MC

9Jepyt

SC1C9J

mm21 dessobmE

4llamS 5.8 5.6

VC1C9J egraL 5.8 5.6

SC2C9J8

llamS 5.8 5.6

VC2C9J egraL 5.8 5.6

VC3C9J 21 egraL 5.8 5.6

VC2D9Jmm61 dessobmE

8egraL

5.21 5.6

VC3D9J 21 5.21 5.6

VC2E9J

mm42 dessobmE

8

egraL

5.02 5.6

VC3E9J 21 5.02 5.6

VC4E9J 61 5.02 5.6

VC2F9J

mm23 dessobmE

8

egraL

62 5.6

VC3F9J 21 62 5.6

VC4F9J 61 62 5.6

VC2H9J

mm44 dessobmE

8

egraL

4.73 5.6

VC3H9J 21 4.73 5.6

VC4H9J 61 4.73 5.6

VC5H9J 02 4.73 5.6

VC6H9J 42 4.73 5.6

VC8H9J 23 4.73 5.6

VC9H9J 63 4.73 5.6

VC3G9J mm23 evisehdA 21 egraL - -

9Hepyt

SN5A9H

mm8

dessobmE

2llamS 51.4 5.2

VN5A9H egraL 51.4 5.2

SN1A9H

4

llamS 51.4 5.2

VN1A9H egraL 51.4 5.2

SC1A9H llamS 7.4 5.2

VC1A9H egraL 7.4 5.2

SC5B9H

repaP

2llamS - -

VC5B9H egraL - -

SC1B9H4

llamS - -

VC1B9H egraL - -


Tape feeder for the board of size D

Page 1-23

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1Tape feeder for the board of size L

TAPE-E-OMA01-A02-01

∗1 : Reel ---------------------- small reel =φ178, large reel =φ178 to 382TAPE-007TE

epyTeludoM

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epaT evoorGhtdiw

evoorGhtped


htdiW epyT deeF)mm( leeR ∗1 L-C58MC C68MC C88MC

9Aepyt

SN5A9A

mm8

dessobmE

2llamS 51.4 5.2

VN5A9A egraL 51.4 5.2

SN1A9A

4

llamS 51.4 5.2

VN1A9A egraL 51.4 5.2

SC1A9A llamS 7.4 5.2

VC1A9A egraL 7.4 5.2

SC5B9A

repaP

2llamS - -

VC5B9A egraL - -

SC1B9A4

llamS - -

VC1B9A egraL - -

SC1C9A

mm21 dessobmE

4llamS 5.8 5.6

VC1C9A egraL 5.8 5.6

SC2C9A8

llamS 5.8 5.6

VC2C9A egraL 5.8 5.6

VC3C9A 21 egraL 5.8 5.6

VC2D9Amm61 dessobmE

8egraL

5.21 5.6

VC3D9A 21 5.21 5.6

VC2E9A

mm42 dessobmE

8

egraL

5.02 5.6

VC3E9A 21 5.02 5.6

VC4E9A 61 5.02 5.6

VC2F9A

mm23 dessobmE

8

egraL

62 5.6

VC3F9A 21 62 5.6

VC4F9A 61 62 5.6

VC2H9A

mm44 dessobmE

8

egraL

4.73 5.6

VC3H9A 21 4.73 5.6

VC4H9A 61 4.73 5.6

VC5H9A 02 4.73 5.6

VC6H9A 42 4.73 5.6

VC8H9A 23 4.73 5.6

VC9H9A 63 4.73 5.6

VC3G9A mm23 evisehdA 9 egraL - -

9Lepyt

SN5A9L

mm8

dessobmE

2llamS 51.4 5.2

VN5A9L egraL 51.4 5.2

SN1A9L

4

llamS 51.4 5.2

VN1A9L egraL 51.4 5.2

SC1A9L llamS 7.4 5.2

VC1A9L egraL 7.4 5.2

SC5B9L

repaP

2llamS - -

VC5B9L egraL - -

SC1B9L4

llamS - -

VC1B9L egraL - -


Page 1-24


TAPE-E-OMA01-A02-01

Tape feeder for the board of size M (Multi-functional chip mounter, groove depth : standard)

epyTeludoM

.oN

epaT evoorGhtdiw

evoorGhtped


htdiW epyT deeF)mm( leeR ∗1 M-F02MC UM-021MC

9Mepyt

SN5A9M

mm8

dessobmE

2llamS 51.4 5.2

VN5A9M egraL 51.4 5.2

SN1A9M

4

llamS 51.4 5.2


SC1A9M llamS 7.4 5.2

VC1A9M egraL 7.4 5.2

SC5B9M

repaP

2llamS - -

VC5B9M egraL - -

SC1B9M4

llamS - -

VC1B9M egraL - -

SC1C9M

mm21 dessobmE

4llamS 5.8 5.6

VC1C9M egraL 5.8 5.6

SC2C9M8

llamS 5.8 5.6


VC3C9M 21 egraL 5.8 5.6

VC1D9M

mm61 dessobmE

4 egraL 5.21 5.6

VC2D9M 8 egraL 5.21 5.6

VC3D9M 21 egraL 5.21 5.6

VC4D9M 61 egraL 5.21 5.6

VC1E9M

mm42 dessobmE

4 egraL 5.02 5.6

VC2E9M 8 egraL 5.02 5.6

VC3E9M 21 egraL 5.02 5.6

VC4E9M 61 egraL 5.02 5.6

VC5E9M 02 egraL 5.02 5.6

VC6E9M 42 egraL 5.02 5.6

VC3F9M

mm23 dessobmE

21 egraL 62 5.6

VC4F9M 61 egraL 62 5.6



VC2H9M

mm44 dessobmE

8 egraL 4.73 5.6

VC3H9M 21 egraL 4.73 5.6

SN4H9M 61 egraL 4.73 5.6

VN5H9M 02 egraL 4.73 5.6

SN6H9M 42 egraL 4.73 5.6

VN8H9M 23 egraL 4.73 5.6

SC9H9M 63 egraL 4.73 5.6

VC3G9M mm23 evisehdA 21 egraL - -TAPE-014TE


Page 1-25

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TAPE-E-OMA01-A02-01

Tape feeder for the board of size M (Multi-functional chip mounter, groove depth : deep)

epyTeludoM

.oN

epaT evoorGhtdiw

evoorGhtped


htdiW epyT deeF)mm( leeR ∗1 M-F02MC UM-021MC

9Mepyt

VD1D9M

mm61 dessobmE

4 egraL 54.21 8.31

VD2D9M 8 egraL 54.21 8.31

VD3D9M 21 egraL 54.21 8.31

VD4D9M 61 egraL 54.21 8.31

VD1E9M

mm42 dessobmE

4 egraL 54.02 8.31

VD2E9M 8 egraL 54.02 8.31

VD3E9M 21 egraL 54.02 8.31

VD4E9M 61 egraL 54.02 8.31

VD5E9M 02 egraL 54.02 8.31

VD6E9M 42 egraL 54.02 8.31

VD3F9M

mm23 dessobmE

21 egraL 4.42 8.31

VD4F9M 61 egraL 4.42 8.31

VD5F9M 02 egraL 4.42 8.31

VD6F9M 42 egraL 4.42 8.31

VD2H9M

mm44 dessobmE

8 egraL 4.53 8.31

VD3H9M 21 egraL 4.53 8.31

VD4H9M 61 egraL 4.53 8.31

VD5H9M 02 egraL 4.53 8.31

VD6H9M 42 egraL 4.53 8.31

VD8H9M 23 egraL 4.53 8.31

VD9H9M 63 egraL 4.53 8.31

VD2J9M

mm65 dessobmE

8 egraL 4.74 8.31

VD3J9M 21 egraL 4.74 8.31

VD4J9M 61 egraL 4.74 8.31

VD5J9M 02 egraL 4.74 8.31

VD6J9M 42 egraL 4.74 8.31

VD8J9M 23 egraL 4.74 8.31

VD9J9M 63 egraL 4.74 8.31


TAPE-015TE

Page 1-26


TAPE-E-OMA01-A02-01

Tape feeder for the board of size M (Modular-type chip mounter, groove depth : standard)

epyTeludoM

.oN

epaT evoorGhtdiw

evoorGhtped


htdiW epyT deeF)mm( leeR ∗1 202/102MC 103MC

9Mepyt

SN5A9M

mm8

dessobmE

2llamS 51.4 5.2


SN1A9M

4

llamS 51.4 5.2


SC1A9M llamS 7.4 5.2

VC1A9M egraL 7.4 5.2

SC5B9M

repaP

2llamS - -

VC5B9M egraL - -

SC1B9M4

llamS - -

VC1B9M egraL - -

SC1C9M

mm21 dessobmE

4llamS 5.8 5.6


SC2C9M8

llamS 5.8 5.6


VC3C9M 21 egraL 5.8 5.6

VC1D9M

mm61 dessobmE

4 egraL 5.21 5.6

VC2D9M 8 egraL 5.21 5.6

VC3D9M 21 egraL 5.21 5.6

VC4D9M 61 egraL 5.21 5.6

VC1E9M

mm42 dessobmE

4 egraL 5.02 5.6

VC2E9M 8 egraL 5.02 5.6

VC3E9M 21 egraL 5.02 5.6

VC4E9M 61 egraL 5.02 5.6

VC5E9M 02 egraL 5.02 5.6

VC6E9M 42 egraL 5.02 5.6

VC3F9M

mm23 dessobmE

21 egraL 62 5.6




VC2H9M

mm44 dessobmE

8 egraL 4.73 5.6

VC3H9M 21 egraL 4.73 5.6

SN4H9M 61 egraL 4.73 5.6

VN5H9M 02 egraL 4.73 5.6

SN6H9M 42 egraL 4.73 5.6

VN8H9M 23 egraL 4.73 5.6

SC9H9M 63 egraL 4.73 5.6

VC3G9M mm23 evisehdA 21 egraL - -TAPE-022TE


Page 1-27

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TAPE-E-OMA01-A02-00

Tape feeder for the board of size M (Modular-type chip mounter, groove depth : deep)

epyTeludoM

.oN

epaT evoorGhtdiw

evoorGhtped



9Mepyt

VD1D9M

mm61 dessobmE

4 egraL 54.21 8.31

VD2D9M 8 egraL 54.21 8.31

VD3D9M 21 egraL 54.21 8.31

VD4D9M 61 egraL 54.21 8.31

VD1E9M

mm42 dessobmE

4 egraL 54.02 8.31

VD2E9M 8 egraL 54.02 8.31

VD3E9M 21 egraL 54.02 8.31

VD4E9M 61 egraL 54.02 8.31

VD5E9M 02 egraL 54.02 8.31

VD6E9M 42 egraL 54.02 8.31

VD3F9M

mm23 dessobmE

21 egraL 4.42 8.31

VD4F9M 61 egraL 4.42 8.31

VD5F9M 02 egraL 4.42 8.31

VD6F9M 42 egraL 4.42 8.31

VD2H9M

mm44 dessobmE

8 egraL 4.53 8.31

VD3H9M 21 egraL 4.53 8.31

VD4H9M 61 egraL 4.53 8.31

VD5H9M 02 egraL 4.53 8.31

VD6H9M 42 egraL 4.53 8.31

VD8H9M 23 egraL 4.53 8.31

VD9H9M 63 egraL 4.53 8.31

VD2J9M

mm65 dessobmE

8 egraL 4.74 8.31

VD3J9M 21 egraL 4.74 8.31

VD4J9M 61 egraL 4.74 8.31

VD5J9M 02 egraL 4.74 8.31

VD6J9M 42 egraL 4.74 8.31

VD8J9M 23 egraL 4.74 8.31

VD9J9M 63 egraL 4.74 8.31


TAPE-023TE

Page 1-28

epyTeludoM

.oN

epaT evoorGhtdiw

evoorGhtped



9Mepyt

WN5A9M

mm8 dessobmE

2

llamS

5.0 51.4

WC1A9M 4 1 7.4


TAPE-E-OMA01-A02-00

Tape feeder for the board of size D (Modular-type chip mounter, double reel, groove depth : standard)

∗1 : Reel ---------------------- small reel =φ178

TAPE-016TE

Page 2-1

Chapter 2SETTING TAPE REELSSETTING TAPE REELS

(E9, H9, L9, and M9 (8mm) types)(E9, H9, L9, and M9 (8mm) types)This part describes how to set a tape reel in the E9, H9, L9, and M9 (8mm) type tapefeeders.∗ All of them are set in the same way, and the E9 type is shown here as an example.

Appearance and part namesE9 type (for a board of size M.)

Front press cover (open condition)

Toggle lever

Take-up reel

Feed lever

Lever B

Shutter cover

Lever A

Reel press holder

Reel spindle

Reel plate

H9 type (for a board of size D)

BlockThe others arethe same as theE9 type.

L9 type (for a board of size L)

Block

The others are the sameas the E9 type.

TAPE-E-OMA02-A01-01

TAPE-010E

M9 type (for CM20 and 120)

Slide kitThe others arethe same as theE9 type.

TAPE-043E

Page 2-2

2-1 Difference in Each Type (E9, H9, J9, and M9-8 mm)

2-1-1 Difference in E9 and H9 or L9 types

The 8 mm tape feeder for high speed chip mounter has following three types.These three types differ only in the presence or types of block set between the main body and thereel.You can use any of them in the same way, and E9 type is described in this chapter, as an example.

E9 type (for a board of size M) H9 type (for a board of size D) L9 type (for a board of size L)

2-1-2 Difference between E9 and M9 types (8 mm)

DifferencesM9 type is used for the 8 mm tape feeder for the multi-functional chip mounters CM20 and 120.E9 type differs from M9 type only in the presence of slide kit.You can use both of them in the same way, and E9 type is described in this chapter, as an example.

E9 type (for a board of size M) M9 type (for CM20 and 120)

Reel

Main body

Block(for a board of size D)

Reel

Main body

Slide kitThe others are thesame as the E9 type.

Block(for a board of size L)

Reel Reel

Main body Main body

Reel

Main body

TAPE-E-OMA02-A01-01

Page 2-3

SE

TT

ING

TAP

E R

EE

LS(E9, H9, L9, and M

9 (8mm

) types)

2

Manual operation of M9 type

The E9 type tape feeder works and feeds the tape by operating the feed lever.On the contrary, M9 type does by operating the slide lever. This is the main difference between E9type and M9 type.However, also M9 type has a lever on the usual position, it works by the same operation as E9type, in manual operation/

E9 type (for a board of size M)

M9 type ( for CM20 and 120)

Works by slidelever operation

Works by feedlever operation

Works by feedlever operation

TAPE-E-OMA02-A01-01

TAPE-046E

TAPE-043E

Difference in Each Type (E9, H9, J9, and M9-8 mm)

Page 2-4

2-2 Pre-mounting Check

1) Shutter coverClean the shutter cover every time a reel is replaced. Contamination on the cover makes the coverpress a tape improperly and the tape feed motion not smooth, resulting in the miss rate increase.The top cover tape is also damaged and a tape will be cut because of it.

Make sure that the end of the shuttercover is not contaminated with theforeign bodies such as adhesive dust.

Make sure that no chips are stuck onthe back of the shutter cover.

2) Sprocket and ratchetClean the sprocket and ratchet every time a reel is replaced. Chips or contamination on thesprocket and ratchet makes the tape feed motion impossible, resulting in the miss rate increase.

Make sure that there are no chips andforeign bodies on the sprocket andratchet.

Chips

Foreign bodies such as adhesive dust

Chips

TAPE-E-OMA02-A01-01

Page 2-5

SE

TT

ING

TAP

E R

EE


9 (8mm

) types)

2

2-3 How to Set Tape Reels

Follow the procedure below to fit a tape reel.∗ When lifting up the covers, be sure to lift up the shutter cover first, then the front press

cover.

1. Pull down lever B backward to unlockthe shutter cover.

2. Lift up the shutter cover.

3. Push up lever A with a finger and keepit raised.

4. Lift up the front press cover with leverA pushed up.

5. Release the finger from lever A.

• Lever A secures the front press cover.

6. Lift up the reel press holder, and fit atape reel on the reel spindle.∗ Make sure that the tape reel is secured by

each holder as shown below.

Reel press holder Reel side holder

TAPE-E-OMA02-A01-01

TAPE-024E

TAPE-018E

TAPE-019E

Page 2-6

7. Feed the tape, with both the top covertape and the main tape passing underthe shutter cover.• Feed the tape from the rear of the shutter cover

as shown below.

8. Pass the main tape under the frontpress cover, and position the main tapeso that the sprocket pins go into thesprocket holes.∗ Do not pass the top cover tape under the

front press cover.

9. Push up lever A and close the frontpress cover.• The front press cover then returns to its closed

position, and fixes the main tape.∗ When closing the covers, be sure to close the

front press cover first, then the shutter cover.∗ Take care so that the top cover tape will not

get caught under the front press cover.

∗ Make sure that the sprocket holes on themain tape are securely registered withsprocket pins.

Top cover tape

Main tape

N.G.

Sprocket hole

Sprocket pin

TAPE-E-OMA02-A01-01

How to Set Tape Reels

Front press cover

Shutter cover

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9 (8mm

) types)

2

10. Close the shutter cover and secure itwith lever B.

∗ The shutter cover will not close if lever B isdown. Make sure that lever B is up.

11. Feed the top cover tape through rollers1, 2, and 3.

12. Pass the end of the top cover tapethrough the slit on the take-up reel androtate the reel clockwise.• Hold the end of the tape passed through the slit

with a finger for the first two turns.

13. Rotate the take-up reel clockwise untilthe top cover tape is stretched tight.∗ Make sure that the top cover tape turns at the

end of the shutter cover and is not slack.

Lever B

OK N.G.

Roller 1

Roller 2

Roller 3

Shutter cover

Top cover tapeFront press cover

TAPE-E-OMA02-A01-01


Page 2-8

14. Press the feed lever several times untilthe first chip appears from the pockethole.

∗ Discard the first chip by turning the tapefeeder upside down.

15. Cut off the main tape that is trailing atthe edge of the front press cover withthe nippers.

Pocket hole

AAAAAA

AAAAAAAA

AAAAAAAAAAAA

AAAAAAAAA

TAPE-E-OMA02-A01-01


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9 (8mm

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2

2-4 How to Remove Tape Reels

Follow the procedure below to remove a tape reel.• Carry out steps 1 to 7 only, for discarding the top cover tape.

1. Hold reel A of the take-up reel withfingers and rotate reel B clockwise untilit comes off.

2. Pull off reel B.

3. Cut off the top cover tape.

In the case that the work reel has chips.Pull back the top cover tape a little which hastaken up, and cut it off at the point of about50 cm from where it separates from the maintape.

In the case that the work reel has no chips.Cut off the top cover tape at an adequate point.

1

Reel B

Reel A

About 50 cm

2

TAPE-E-OMA02-A01-01

Page 2-10

4. Take off the ring together with the topcover tape, and discard the tape only.

5. Refit the ring on reel B.

• Engage the protrusion on the ring with thegroove in reel B.

6. Refit reel B on reel A.

• Align the locking pawls.

7. Hold reel A with fingers and rotate reelB counterclockwise until it is locked.

Ring

Groove

ProtrusionReel B

Ring

Reel A

Reel B

Locking pawls

TAPE-E-OMA02-A01-01

How to Remove Tape Reels

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2

8. Lift up the front press cover and theshutter cover.• See steps 1 to 5 in “2-2 How to Set Tape Reels”

for how to open the covers.

9. Disengage the main tape from thesprocket by applying finger pressure tothe end of the tape.

10. Pull out the tape toward the tape reelthrough the covers.

11. Raise the reel press holder and removethe tape reel.

12. Close the front press cover and theshutter cover.• See steps 9 and 10 in “2-2 How to Set Tape

Reels” for how to close the covers.

TAPE-E-OMA02-A01-00



= MEMO =


Chapter 3SETTING TAPE REELS

(M9 (8mm) type double tape feeder)This part describes how to set a tape reel in the M9 (8 mm) type double tape feeder.

Appearance and part namesM9 (8 mm) type tape feeder (for CM201 and 202)

TAPE-055E

Feed lever R

Lever R

Shutter R

Feeder L

Feeder R

Shutter L

Lever L

Feed lever LTake-up reel L

Reel press holder L

Reel press holder R

Take-up reel R

Page 3-2

3-1 Outline

Basic operationA M9 (8 mm) type double tape feeder has the same function of two 8 mm tape feeders. This feederconsists of a 8 mm tape feeder on each side as shown below. They can be operated almost in thesame way, except few points.

Fig. 2 Structure of this chapter

The tape passesat the right side.

Fig. 1 Feeders L and R, and the difference between them in dealing with. ( in the boxes)

∗ Feeder R is described in details.

(Noticing the difference from feeder L)

∗ Feeder L is described in details.

(Basic operating method)

Description in this chapterThis chapter describes dealing feeders L and R separately in the order on the figure 2, to explain indetails.Feeders L and R can be dealt with almost in the same way as it is mentioned in the previoussection. Read dealing feeder L first, then proceed to feeder R, noticing the defference betweenthem.

The tape passesat the left side.

Feeder L (right side and grayed area)

The reel is set tothe upper side.

The take-up reel rotatescounter clockwise.

Feeder R (left side and grayed area)

The reel is set tothe lower side.The take-up reel rotates

counter clockwise.

TAPE-070E TAPE-069E

3-1 Outline

3-2 Check before Setting

3-3 Preparation for Setting

3-4 Setting the Tape Reel for Feeder L

3-5 Removing the Tape Reel for Feeder L

3-6 Setting the Tape Reel for Feeder R

3-7 Removing the Tape Reel for Feeder R

TAPE-E-OMA03-A01-02

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LS( M9 (8mm) type double tape feeder )

3-2 Checking before Setting

1) ShutterClean shutters L and R in every change of reels. Foreign bodies on them may prevent the shutterfrom pressing the tape well or prevent the smooth tape feeding, increasing the rate of wrongfeeding. It may also damage the top cover tape and make the tape cut.

Make sure that the end of the shuttercover is not contaminated with theforeign bodies such as adhesive dust.

Make sure that no chips are stuck onthe back of the shutter cover.

2) Sprocket and ratchetClean the sprocket and ratchet in every change of reels. Foreign bodies on them may prevent thesmooth tape feeding, increasing the rate of wrong feeding. (both of feeders L and R)

Make sure that there are no chips andforeign bodies on the sprocket andratchet.

TAPE-E-OMA03-A01-02

TAPE-012P

Chips

TAPE-013P

Chips

TAPE-011P

TAPE-011P

TAPE-011P

Foreign bodies such as adhesive dust


3-3 Preparing for Setting

Both of paper and emboss tapes can be used on the same feeder, by setting andremoving the block for the double tape feeder.Select and set the block before setting the tape reel.

1) The block in the fig 1 is set to the position described below, on the delivery of doubletape feeder.

Deviated tape

2) Check that the tape reel to be set is paper or embossed tape.

To set the paper tapeSet the block for paper following “3. Setting procedure of block.”

To set the embossed tapeWhen the work tape to be used matches the condition in the table 2, you can use the corre-sponding block for emboss. Set it following “3. Setting procedure of block.”

←

←

Picture 1Fig. 1

1 pitch feed type

(M9A1CW)

0.5 pitch feed

type (M9A5NW)

Feeder type

Block for paper Block for emboss(standard)

TAPE-057E TAPE-058E TAPE-059E

Block for emboss(L type)

2 pieces

2 pieces

2 pieces

2 pieces

None

2 pieces

The block for paper reduces the gap

between the work tape and frame,

and stabilizes the running of tape.

TAPE-49E

TAPE-48E

The block for emboss reduces

the gap between the work tape

and frame, and stabilizes the

running of tape.

This decreases the vibration of

micro chip (SS-Mini, etc.).

L-type block prevents the work

tape from deviating from the

feeder.

Work tape Main body of tape feeder

Large gap

Block for emboss (standard type)

Block for emboss (L-type type)

Sm

all gapS

mall gap

BlockTAPE-014P

AAAAAAAAAAAAAAAA

Block for paperMain body of tape feeder

Work tape

TAPE-47E

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TAPE-E-OMA03-A01-02

A

B

CC

Feeding holeWork tape

Feeding hole Feeding hole

TAPE-050E

Main body of tape feeder

Table 2

Block for emboss (L-type)Block for emboss (standard type)

Note 1) When the size of B is shorter than 1.2 mm, the block for emboss (standard and L-type) is unnecessary.Note 2) When the size of B is longer than 1.3 mm, do not set the block for emboss (standard and L-type).

Setting it makes troubles in the tape feeding.

Possible blocksSize of BSize of AFeeder type

Block for emboss (standard) typeis available.

The size of C is 0.1 to 0.2, and when thework piece is the micro chip, the vibrationis reduced.

Block for emboss (standard) typeis available.

The size of C is 0.1 to 0.2, and when thework piece is the micro chip, the vibrationis reduced.

0.5 pitch feed type(M9A5NW)

Center of feeding hole

Shorter than4.05 mm 1.2 to 1.3 mm

AAA

1.35 4.15 1.4

2.5

AA

AAAA

1.0 4.7 1.2

2.5

AA

TAPE-052E

3.2 to 4.6 mm 1.2 to 1.3 mm

1.2 to 1.3 mm

1 pitch feed type(M9A1CW)

Shorter than3.2 mm

TAPE-053E

Center of feeding hole

Preparing for Setting

Main body of tape feeder

Block for emboss (L) type isavailable.

The size of C is 0.1 to 0.2, and when thework piece is the micro chip, the vibra-tion is reduced. It also prevent the worktqpe from deviating from the feeder.

Page 3-6

3) Setting Procedure of Block(The following is the setting procedure on the feeder L side. That of the feeder R isthe same as 1.)

1. Remove the block set to the side offeeder, with the precision Philips driver.

2. Open the shutter of feeder L.

• For opening the shutter, refer to procedures 1and 2 of “Setting the Tape Reel of Feeder L.”

3. Insert the block into the groove offeeder.

• Set the block so that the screw setting holedirects the tape feeding direction.

4. Set the block with the precision Philipsdriver.

5. Close the shutter.

• For closing the shutter, refer to procedure 7 of“Setting the Tape Reel of Feeder L.”

TAPE-E-OMA03-A01-02

Preparing for Setting

TAPE-018P

TAPE-019P

Precision Philips driver

TAPE-020P

TAPE-021P

Tape feeding direction

TAPE-057E TAPE-058E TAPE-059E

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TAPE-E-OMA03-A01-03

3-4 Setting the Tape Reel of Feeder L

Setting position of tape reel of feeder L

Reel press holder L

(Rigth side view)

(Left side view)

Shutter L

Lever L

Feed lever L

Take-up reel L

TAPE-022P

TAPE-023P

Page 3-8

Set the tape reel of feeder L following the procedures below.

1. Turn the lever down to the arrow direc-tion and unlock.

2. Open the shutter.

3. Hold up the reel press holder, and setthe tape reel to the reel axis.

• Check that the tape reel is within the frame of thereel press holder.

TAPE-E-OMA03-A01-02

Setting the Tape Reel of Feeder L

Reel pressholder

Tape reel

TAPE-028P

Lever Shutter

TAPE-026P

TAPE-024P

TAPE-025P

TAPE-027P

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4. Let in the top cover tape and the maintape until they pass under the shutter.

• Pass the tapes inside the guide.

• Pass it from the opening of the shutter and frameas shown on the left.

5. Let in the top cover tape through thestripping hole of the shutter.

TAPE-E-OMA03-A01-02


TAPE-031P

TAPE-031P TAPE-032P

TAPE-030P

The stripping hole of the shutter

TAPE-067E

Main tape

Tape feeding direction

Shutter

Opening

Frame

TAPE-029P

Guide



6. Fit the feeding holes of the main tape tothe pins of sprocket.

∗ Check that they are fit properly.

7. Close the shutter and fix the lever.

∗ When the lever is turned down backward, theshutter does not close. Check that it is turneddown as that on the left.

8. Catch the edge of the top cover tape tothe slit of the take-up reel.

TAPE-034P

Feeding hole

Sprocket pin

TAPE-038P

Lever

[Good example] [Bad example]

Shutter

TAPE-036PTAPE-037P

Front side Rear side

Slit

Edge of top cover tape

TAPE-035P

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TAPE-E-OMA03-A01-00


9. Hold the edge of the top cover tape androtate it a few times counter clockwise.Then wind it to the reel.

10. Pull the edge of the top cover tape tothe center strongly, and fix the tape.

∗ Pull 10 to 20 mm of the tape from the reel.

TAPE-062E

TAPE-063E 10 to 20 mm

Center of reel

TAPE-068E



11. Ensure that the top cover tape is nottwisted, and pass the top cover tapebetween rollers 1 and 2.

12. Rotate the take-up reel counter clock-wise, until the top cover tape is tight-ened a little.

∗ Be careful not to wind the take-up reel too much.

∗ Check that it is folded at the stripping point ofshutter and not loosened.

13. Press the feed lever several times untilthe first chip comes.

∗ Turn the tape feeder up side down and get rid ofthe first chip.

14. Fit the main tape to the edge of the tapefeeder and cut with a nipper.

Shutter

Top cover tape

TAPE-060E

TAPE-041P

AAAA

Top cover tape

Roller 2

Roller 1

TAPE-043P

TAPE-044P

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3-5 Removing the Tape Reel of Feeder L

NOTICE

The take-up reel can wind the tape for a small reel. Make sure of discarding thetop cover tape for exchanging the reel.

Remove the tape reel of feeder L following the procedures below.

1. Remove the top cover tape from rollers1 and 2. Then loosen it to remove thetake-up reel easily.

TAPE-046P

TAPE-E-OMA03-A01-00

Looseness

Roller 1Top cover tape

Roller 2

TAPE-045P

Page 3-14

Removing the Tape Reel of Feeder L

TAPE-E-OMA03-A01-00

2. Press reel A of the take-up reel byhand, and rotate reel B to the counterclockwise until it comes off.

3. Remove reel B.

4. Cut the top cover tape.

When the chips remain on the work reelUnroll the top cover tape which is taken up, andcut it at 50 cm from the stripping point.

When the work pieces are used upCut the top cover tape at the optional position.

TAPE-050P

Reel A

Reel B

TAPE-054E

About 50 cm

1

2

TAPE-048P

TAPE-047P

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5. Pull out the top cover tape with a ring,and unroll and discard the tape.

6. Fit the ring to reel B.

∗ Put the projection of ring into the groove of reelB.

7. Fit reel B to reel A.

∗ Adjust the position of lock engagement.

∗ Set the feeder L for reel B.

8. Press reel A by hand, and rotate reel Bto the clockwise until it is locked.

TAPE-E-OMA03-A01-00


TAPE-051P

Ring

Groove

Projection

Reel A

Reel B

TAPE-054E

Reel AReel B

TAPE-056E

Lock engagement

Reel B

TAPE-052P

Reel BReel A



9. Unlock the lever and open the shutter.

10. Press the end of the main tape by hand,and separate the sprocket and the tape.

11. Pull out the tape backward.

∗ When the chips remain on the work reel, becareful of not separating the top cover tape fromthe main tape in pulling out the latter.

12. Hold up the reel press holder, andremove the tape reel.


TAPE-054P

TAPE-055P

TAPE-021P

TAPE-053P

TAPE-056P

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TAPE-E-OMA03-A02-01

3-6 Setting the Tape Reel of Feeder R

Setting position of tape reel of feeder R

(Rigth side view)

(Left side view)

TAPE-058P

Reel press holder R

Shutter R

Lever R

Take-up reel R

TAPE-057P

Feed lever R

Page 3-18

Set the tape reel of feeder R following the procedures below.

1. Turn the lever down to the arrow direc-tion and unlock.

2. Open the shutter.

3. Hold up the reel press holder, and setthe tape reel to the reel axis.

• Check that the tape reel is within the frame of thereel press holder.

TAPE-E-OMA03-A02-00

Setting the Tape Reel of Feeder R

TAPE-026P

Lever Shutter

Tape reel

TAPE-062P

TAPE-061P

Reel pressholder

TAPE-059P

TAPE-060P

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TAPE-E-OMA03-A02-00


4. Let in the top cover tape and the maintape until they pass under the shutter.

• Pass the tape inside guides a and b.

• Pass it from the opening of the shutter and frameas shown on the left.

5. Let in the top cover tape through thestripping hole of the shutter.

TAPE-065P

TAPE-064P TAPE-066P

TAPE-063P

The stripping hole of the shutter

Guide b

Guide a

TAPE-064P

ShutterOpening

Frame



6. Fit the feeding holes of the main tape tothe pins of sprocket.

∗ Check that they are fit properly.

7. Close the shutter and fix the lever.

∗ When the lever is turned down backward, theshutter does not close. Check that it is turneddown as that on the left.

8. Catch the edge of the top cover tape tothe slit of the take-up reel.

Feeding hole

Sprocket pin

Slit

TAPE-064E

Lever

[Good example] [Bad example]

Shutter

TAPE-036PTAPE-037P

Front side Rear side

Edge of top cover tape

TAPE-065P

TAPE-067P

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9. Hold the edge of the top cover tape androtate it few times clockwise. Thenwind it to the reel.

10. Pull the edge of the top cover tape tothe center strongly, and fix the tape.

∗ Pull 10 to 20 mm of the tape from the reel.

TAPE-065E

TAPE-066E 10 to 20 mm

Center of re

el

TAPE-068E



11. Ensure that the top cover tape is nottwisted, and pass the top cover tapebetween rollers 1 and 2.

12. Rotate the take-up reel clockwise, untilthe top cover tape is tightened.

∗ Be careful not to wind the take-up reel too much.

∗ Check that it is folded at the stripping point ofshutter and not loosened.

13. Press the feed lever several times untilthe first chip comes.

∗ Turn the tape feeder up side down and get rid ofthe first chip.

14. Fit the main tape to the edge of the tapefeeder and cut with a nipper.

Shutter

Top cover tape

TAPE-060E

TAPE-069P

TAPE-071P

TAPE-072P

AAAA

Top cover tapeRoller 2

Roller 1

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3-7 Removing the Tape Reel of Feeder R

NOTICE

The take-up reel can wind the tape for a small reel. Make sure of discarding thetop cover tape for exchanging the reel.

Remove the tape reel of feeder R following the procedures below.

1. Remove the top cover tape from rollers1 and 2. Then loosen it to remove thetake-up reel easily.

TAPE-E-OMA03-A02-00

TAPE-073P

Roller 2TAPE-069P

Top cover tape

Roller 1

Looseness

Page 3-24

Removing the Tape Reel of Feeder R

TAPE-E-OMA03-A02-00

2. Press reel A of the take-up reel byhand, and rotate reel B to the clockwiseuntil it comes off.

3. Remove reel B.

4. Cut the top cover tape.

When the chips remain on the work reelUnroll the top cover tape which is taken up, andcut it at 50 cm from the stripping point.

When the work pieces are used upCut the top cover tape at the optional position.

About 50 cm

1

2

TAPE-075P

TAPE-050P

Reel A

Reel B

TAPE-074P

TAPE-054E

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5. Pull out the top cover tape with a ring,and unroll and discard the tape.

6. Fit the ring to reel B.

∗ Put the projection of ring into the groove of reelB.

7. Fit reel B to reel A.

∗ Adjust the position of lock engagement.

∗ Set the feeder R for reel B.

8. Press reel A by hand, and rotate reel Bto the counter clockwise until it islocked.

TAPE-E-OMA03-A02-00


TAPE-051P

Ring

Groove

Projection

Reel A

Reel B

TAPE-054E

Reel AReel B

TAPE-056E

Lock engagement

Reel B

TAPE-076P

Reel B

Reel A



9. Unlock the lever and open the shutter.

10. Press the end of the main tape by hand,and separate the sprocket and the tape.

11. Pull out the tape backward.

∗ When the chips remain on the work reel, becareful of not separating the top cover tape fromthe main tape in pulling out the latter.

12. Hold up the reel press holder, andremove the tape reel.


TAPE-079P

TAPE-080P

TAPE-081P

TAPE-021P

TAPE-078P

Page 4-1

Front press cover (open condition) Toggle lever

Take-up reel

Feed lever

Shutter coverLever A

Reel press holder

Reel spindle

Reel plate

BlockBlock

TAPE-E-OMA04-A01-02

Chapter 4SETTING TAPE REELS

(A9, C9, J9, K9 and M9 (12 to 56mm) types)This part describes how to set a tape reel in the A9, C9, J9, K9 and M9 (12 to 56mm) type tape feeders.∗ All of them are set in the same way, and the C9 type is shown here as an example.

Appearance and part namesC9 type (for a board of size M)

The others are thesame as the C9 type.

The others are thesame as the C9 type.

Click B

K9 type(for a board of size M / Deep groove type)

TAPE-023E

J9 type (for a board of size D) A9 type (for a board of size L) M9 type (for CM20 and 120)

Slide kitThe others are the sameas the E9 type.

Page 4-2

4-1 Difference in Each Type (A9, C9, J9, M9-12 to 56 mm)

4-1-1 Difference in C9, J9 and A9 types.

The 12 to 56 mm tape feeder for high speed chip mounter has following three types.These three types differ only in the presence or types of block set between the main body and reel.You can use any of them in the same way, and E9 type is described in this chapter, as an example.

E9 type (for a board of size M) J9 type (for a board of size D) A9 type (for a board of size L)

4-1-2 Difference between C9 and M9 types (12 to 56 mm)

DifferencesM9 type is used for the 12 to 56 mm tape feeder for the multi-functional chip mounters CM20 and120.C9 type differs from M9 type only in the presence of slide kit.You can use both of them in the same way, and C9 type is described in this chapter, as an example.

C9 type (for a board of size M) M9 type (for CM20 and 120)

TAPE-E-OMA04-A01-01

Main body

Block(for a board of size D)

Block(for a board of size L)

Reel Reel Reel

Main body

Main body

Slide kitOthers are the sameas the E9 type.

Reel

Main body

Reel

Main body

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TAPE-E-OMA04-A01-02

4-2 Pre-mounting Check

For the front presser cover

1) Front press coverClean the front press cover every time. Chips on the cover makes the cover press a tape improp-erly and the tape feed motion not smooth, resulting in the miss rate increase.

Make sure that no chips are caught inthe shutter traveling groove.• The shutter is locked by a chip caught in the

groove.

Make sure that no chips are stuck onthe back of the front press cover.

Make sure that the rear end of the frontpress cover is not contaminated withthe foreign bodies such as adhesivedust.

2) Sprocket and ratchetClean the sprocket and ratchet every time.

Make sure that there are no chips onthe sprocket and ratchet.• Chips on the sprocket and ratchet make the tape

feed motion impossible, resulting in the miss rateincrease (the miss rate will go up to about 10-20%).

Chip

Chips

Page 4-4

Pre-mounting Check

TAPE-E-OMA04-A01-02

For the integrated presser cover

1) Press coverClean the press cover every time. Chips on the cover makes the cover press a tape improperly andthe tape feed motion not smooth, resulting in the miss rate increase.

Make sure that the rear end of thepress cover is not contaminated withthe foreign bodies such as adhesivedust.

Make sure that no chips are stuck onthe back of the press cover.

2) Sprocket and ratchetClean the sprocket and ratchet every time.

Make sure that there are no chips onthe sprocket and ratchet.• Chips on the sprocket and ratchet make the tape

feed motion impossible, resulting in the miss rateincrease (the miss rate will go up to about 10-20%).

Chips

TAPE-097P

TAPE-098P

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TAPE-E-OMA04-A01-01

Click B

Rear cover

Reel press holder Reel side holder

4-3 How to Set Tape Reels

Follow the procedure below to fit a tape reel.

For the front presser cover

1. Hold down lever A .

2. Lift up the front press cover.

3. Press down the lever to open the rearcover.• Click B secures the lever and the rear cover is

kept raised.

4. Lift up the reel press holder.

5. Fit a tape reel on the reel spindle.

∗ Make sure that the tape reel is secured byeach holder as shown below.


6. Feed the tape, with both the top covertape and the main tape passing underthe rear cover.

7. Position the main tape so that thesprocket pins go into the sprocketholes and keep that condition by hold-ing with a finger.

8. Press click B to close the rear cover.

9. Press down lever A and close the frontpress cover.∗ Take care that the top cover tape will not get

caught under the front press cover.

∗ Make sure that the sprocket holes are se-curely registered with sprocket pins.

Top cover tape

Main tape

Click B

N.G.

Sprocket pin


Sprocket hole

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For the integrated presser cover

1. Move the lever backward.

2. Insert the tape reel into the pin on the

lever, and then put that reel into the

holder while sliding the weight in the

direction of the arrow.

∗∗∗∗∗ Check that the weight is holding the flange ofthe tape reel.

∗∗∗∗∗ Tape should be routed over the weight.

3. Hold the lever A down.

4. Open the presser cover.

SPTF-082P

SPTF-016P

SPTF-028E

SPTF-209P

Lever Holder

Weight

TAPE-097P



5. Route the top cover tape and thecarrier tape under the presser cover.

6. Route the top cover tape through thepresser cover window to pull that out.

7. Route the top cover tape through theslit.

8. Align the sprocket holes and thesprocket pins with each other in amanner that the pickup positionmatching mark and the work centeraligns with each other.

9. Hold down the lever A to close thepresser cover.

∗∗∗∗∗ Ensure that the sprocket holes and thesprocket pins are engaged with each other.

TAPE-099P

Presser cover window

TAPE-100P

Lever A

TAPE-100P

Slit

TAPE-101P Pickup position matching mark

Work center

Page 4-9

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TAPE-E-OMA04-A01-01

Reel A

Ring

Reel B

GrooveProtrusion

Rear cover

N.G.

OK

Pul

loff

Put on


∗ As for the rest of the steps, use the same setting procedure for both the cases (the front pressercover and the integrated presser cover).

10. Hold reel A with fingers and rotate reelB in the arrow direction (counterclock-wise) to take it off.

11. Loop the top cover tape through thering.

12. Engage the protrusion on the ring withthe groove in reel A.

13. Refit reel B on reel A, turning the reel Bin the arrow direction (clockwise).∗ Make sure that the tape is not twisted.

14. Feed the top cover tape under theroller.

15. Rotate the take-up reel in the arrowdirection (counterclockwise) to stretchthe top cover tape tight.∗ Make sure that the top cover tape turns at the

end of the rear cover and is not slack.


16. Press the feed lever several times untilthe first chip appears from the pockethole.

∗ Discard the first chip by turning the tapefeeder upside down.

17. Cut off the main tape that is trailing atthe edge of the front press cover withthe nippers.

Pocket hole


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4-4 How to Remove Tape Reels

Follow the procedure below to remove a tape reel.• Carry out steps 1 to 5 only, for discarding the top cover tape .

1. Hold reel A with fingers and removereel B by rotating it in the arrow direc-tion (counterclockwise).

2. Cut off the top cover tape.

In the case that the work reel has chips.Pull back the top cover tape a little which hastaken up, and cut it off at the point of about 50cm from where it separates from the main tape.

In the case that the work reel has no chips.Cut off the top cover tape at an adequate point.

1

2

Reel A

Reel B

About 50 cm

Pul

loff


3. Take off the ring together with the topcover tape, and discard the tape only.

4. Refit the ring on reel B.

• Engage the protrusion on the ring with thegroove in the take-up reel.

5. Refit reel B on reel A.

• Engage the protrusion on reel B with the groovein reel A.

6. Hold reel A with fingers and rotate reelB clockwise until it is locked.

Ring

Groove

Protrusion

Groove

Protrusion


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7. Open the front press cover and the rearcover.• See steps 1 to 3 in “4-2 How to Set Tape Reels”

for how to open the covers.

8. Disengage the main tape from thesprocket by applying finger pressure tothe end of the tape.

9. Pull out the tape toward the tape reelthrough the covers.

10. Raise the reel press holder and removethe tape reel.

11. Close the front press cover and therear cover.• See steps 8 and 9 in “4-2 How to Set Tape

Reels” for how to close the covers.



4-5 Adjusting the Gap in the Breakaway of Tape

The chip movement when the breakaway of tape is under the edge of front press cover.

The following shows that the chip in the breakaway of main tape is under the edge of front presscover, in mounting with the tape feeder (especially A9 and C9 type,) which can be often observedon the high speed video screen.As the miss can not be explained mathematically, see the sequent illustration of observed missbelow.

The chip is jumped up in the breakaway.

The tape goes, and the chip hits the edge offront cover.

The tape goes more, and the chip is pushedforward by the tape, then the front coverstands up.

Miss mode 1 Miss mode 2

Reversed chip Chip goes up on the tape, and results in coverfloating and the following chips also drop out.

TAPE-072E

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Adjustment Procedure

It is important for adjustment to have the gap between the front cover and rear press cover for 8mm tape feeder. Be sure of adjustment with the top tape installed.

GapFor (C9B5CS, C9B5CV) 1005C (Gap 0.2 mm)For (C9B1CS, C9B1CV) 1608C (Gap 0.3 mm)For (A9A1NS, C9A1NS, C9A1NV) MINI TR 3 pin (Gap 0.3 mm)For 12 mm (Gap 0.4 mm) When it is 16 mm or more, (Gap 0.8 mm ~ 1.2 mm)

: Loosen the small round-head screw on rear press cover. (Do not remove the square washer.) : Open the front cover and rear press cover. : Move the edge of rear press cover backward. : Set the top tape under the cover. : Close the front cover and rear press cover.

: Adjust the gap between the edge of rear press cover and the front cover. : Tighten the small round-head screw on the rear press cover.

Small round-head screw

Rear press cover

EdgeFront cover

Remove the top tape to endthe adjustment.

2

1

24

5

5

7

6

View from the top

Width of gap1608 0.3 mm1005 0.2 mm

TAPE-073E

TAPE-074E

12345

6

7

Square washer

Adjusting the Gap in the Breakaway of Tape


Adjust the pitch plate to the feed pitch to be used.For information about the available feed pitches, see “4-6-1 Available Feed Pitches.”

NOTICE

Be careful not to lock the feed-pitch changing plate with it slanted.

4-6 Adjusting the Feed-Pitch Chenging Plate

1. Loosen the fixing screws for the feed-pitch changing plate of the presser-cover block.

TAPE-104P

Fixing screws

TAPE-104P

Fixing screws

TAPE-103P

Reference plane of the set feed-pitch plate

Presser cover

Feed-pitch scale

Feed-pitch changing plate

Page 4-17

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Adjusting a Feed Pitch

2. Move the feed-pitch changing plate so

that the scale located at the lower part

of the numeric of the feed pitch to be

set will be aligned with the reference

plane of the set feed-pitch plate.

3. Lock the feed-pitch changing plate bytightening the fixing screws for it.

∗∗∗∗∗ Use the driver #1.The tightening torque is about 40N•cm.

∗∗∗∗∗ Because the inside and the outsidedimension of the feed-pitch changing platedo not conform to each other completely, becareful not to lock it with it slanted.

TAPE-104P

Fixing screws

TAPE-104P

Reference plane of the set feed-pitch plate


Adjusting a Feed Pitch

4-6-1 Available Feed Pitches

∗ � represents the pitch that can actually support works.

TAPE-021TE

epytepaTepaThtdiw

hctipdeefcisaB)mm4=hctip1(hctipdeeF

5.0 1 2 3 4 5 6 7 8 9 01

00AG2L1WFXK

mm23

sehctip2 - - � - � - � - - - -

00AH2L1WFXK sehctip3 - - - � - - � - - - -

00AJ2L1WFXK eciwtsehctip2 - - � - � - � - - - -

00AK2L1WFXK eciwtsehctip5.2 - - - - - � - - - - -

00AL2L1WFXK eciwtsehctip3 - - - � - - � - - - -

00AM2L1WFXK

mm44

sehctip2 - - � - � - � - � - -

00AN2L1WFXK sehctip3 - - - � - - � - - � -

00AP2L1WFXK eciwtsehctip2 - - � - � - � - � - -

00AQ2L1WFXK eciwtsehctip5.2 - - - - - � - - - - -

00AR2L1WFXK eciwtsehctip3 - - - � - - � - - � -

00AS2L1WFXK eciwtsehctip5.3 - - - - - - - � - - -

00AV2L1WFXK

mm65

sehctip2 - - � - � - � - � - -

00AW2L1WFXK sehctip3 - - - � - - � - - � -

00AX2L1WFXK eciwtsehctip2 - - � - � - � - � - -

00AY2L1WFXK eciwtsehctip5.2 - - - - - � - - - - �

00AZ2L1WFXK eciwtsehctip3 - - - � - - � - - � -

00A03L1WFXK eciwtsehctip5.3 - - - - - - - � - - -


Chapter 5CHECKING TAPE FEEDERS

Periodically check tape feeders for the proper chip pick-up position.

∗ This part describes how to inspect the C9 type tape feeder as an example. The E9,H9, and J9 type tape feeders are checked in the same way as that of the C9 type.

∗ K9, and M9 type tape feeder can not be inspected by this jig. When you needinspection and maintenance of it, please contact our company.

∗ For more accurate checking, use the TA11C-G tape feeder jig which can be pur-chased individually.

Inspection jig

Tape feeder


5-1 Tape Feeder Inspection Jig

The tape feeder inspection jig is used to check tape feeders for the proper chip pick-up position.∗ Adjust the inspection jig periodically (see “5-3 Adjusting the Tape Feeder Inspection Jig”).

Locations of nozzle and tape feederLocations of a nozzle and a tape feeder differ depending on the tape feeder width. See the tablebelow for a detailed description.

∗ 1: Indicates the location of the feeder rod and nozzle height inspection jig for adjusting the tapefeeder inspection jig.

Tape feeder inspection jig

Stand

Base

Nozzle hole A Nozzle hole B

Base

Base

Base

1

2

3

1

3

2

1 2

1

2 2

2

TAPE-008TE

htdiwredeeF gnitteselzzoN gnittesredeeF gijnoitcepsnIgnittes ∗∗∗∗∗1

hctip1 AelohelzzoN esaB esaB

sehctip2 BelohelzzoN dnasesaB esaB

sehctip3 AelohelzzoN dna,,sesaB esaB

Page 5-3

5

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EC

KIN

G TA

PE

FEE

DE

RS

TAPE-E-OMA05-A01-00

5-2 How to Check Tape Feeders

Follow the procedure below to check tape feeders.• See the table on the previous page for a detailed description of the locations of a nozzle and a

tape feeder.

1. Insert a nozzle into a nozzle hole on thetape feeder inspection jig.

2. Mount a tape feeder, with a tape reelset, on the inspection jig.

3. Press down the toggle lever in thearrow direction to fix the tape feeder.

4. Press down the nozzle with a fingerwith the tape feed lever pressed.

5. Make sure that the nozzle tip is at thecenter of a chip.

NOTICE

If the nozzle tip deviates from the center of a chip, make sure of the following:• The inspection jig is properly adjusted.• A nozzle is not bent.• A tape reel is properly fit in a tape feeder.• A nozzle and a tape feeder are correctly located.If the nozzle tip still deviates from the center of a chip even after checking theabove items, the tape feeder needs to be adjusted. Contact our company.

Nozzle

Chip


5-3 Adjusting the Tape Feeder Inspection Jig

Adjust the tape feeder inspection jig periodically for an accurate checking.• See “5-1 Tape Feeder Inspection Jig” for a detailed description of the locations of a nozzle and

the feeder rod nozzle height inspection jig.

1. Insert a nozzle into a nozzle hole on thetape feeder inspection jig.

2. Mount the feeder rod and nozzle heightinspection jig.

3. Press down the nozzle with a finger.

4. Make sure that the nozzle tip goes intoa hole on the feeder rod and nozzleheight inspection jig smoothly.• For tape feeders which are 1 or 3 pitches wide, a

nozzle tip should go into hole a, and for thosewhich are 2 pitches wide, a nozzle tip should gointo hole b.

5. If the nozzle tip does not go into thehole smoothly, adjust the stand posi-tion.• Adjust the position by loosening the two bolts.

Hole aHole b

Page 1TAPE-E-OMZ00-A01-06

AAttaching the distinction seal .......................... B-7Adjusting thr feed-pitch chenging plate ..........4-16Adjusting the gap in the breakaway of tape ...4-14Available feed pitches ....................................4-18

CCheking before setting .....................................3-3Chip availability chart .....................................1-17Criteria for selection of standard groove type

and deep groove type ........ 1-18Criteria for selection of standard type and wide type .. 1-16

DDouble tape feeder ..........................................3-1

EExchange the coil springs ............................... B-4

FFeeder groove width ......................................1-13Feeder type ....................................................1-13Feeder type depending on the groove width ..1-13

HHandling the tape feeder screws .....................1-4How to remove tape reels ...................... 2-9, 4-11How to set tape reels ...............................2-5, 4-5

LList of tape feeder type for chip mounter .........1-4Limits for the use after remodeling .................. B-3

MMounting procedure

L (L shaped) type ....................................... A-7P (plate) type ............................................. A-5

PPre-mounting check .................................2-4, 4-3Preparing for setting .........................................3-4Production number .........................................1-13

RReference for the combination of plates ......... A-4Removing the tape reel of feeder L ................3-13Removing the tape reel of feeder R ...............3-23Restrictions on the use...................................1-15

SSelecting a tape guide .................................... A-2Setting the tape reel of feeder L .......................3-7Setting the tape reel of feeder R ....................3-17Suitable mounter ............................................1-13

TTable for the application of tape feeder ..........1-20

Tape feeder for the board of size D ..........1-22Tape feeder for the board of size D(Modular-type chip mounter, double reel, groove depth : standard) ... 1-28Tape feeder for the board of size L ...........1-23Tape feeder for the board of size M (Deep groove type) ..... 1-21Tape feeder for the board of size M(Modular-type chip mounter, groove depth : deep) ........ 1-27Tape feeder for the board of size M(Modular-type chip mounter, groove depth : standerd) .. 1-26Tape feeder for the board of size M(Multi-functional chip mounter, groove depth : deep) ..... 1-25Tape feeder for the board of size M(Multi-functional chip mounter, groove depth : standerd) ..... 1-24Tape feeder for the board of size M (Standard type) ..... 1-20

Tape feed amount ..........................................1-13Tape feeder necessary to remodel .................. B-3Tape size ........................................................1-13Tape type........................................................1-13Troubles .......................................................... B-2Types of tape feeder ......................................1-14Types of the 8 mm embossed tape feeder .....1-16

Page 2 TAPE-E-OMZ00-A01-01

= MEMO =

Page A-1TAPE-E-OMA0A-A01-00

Appendix AGUIDE FOR PREVENTING THEGUIDE FOR PREVENTING THE

WORK TAPE DEVIATIONWORK TAPE DEVIATION (For 24 mm tape feeders) (For 24 mm tape feeders)

Tape guides are used to prevent the deviation of the work tape set on the 24 mmtape feeder. Two kinds of guides are available: P (plate) and L (L shaped) types.

Deviation of work tape

P (plate) type L (L shaped) type

Work tape

Tape feeder frame

Not set in the tape feeder when purchased.

Guide

Already set in the tape feeder when purchased.

Guide

Page A-2 TAPE-E-OMA0A-A01-01

A-1 Selecting a Tape Guide

Measure the work tape size (A and B in the figures below), and select an adequate guide, referringto the following table.

Sprocket hole

AfoeziS BfoeziS ediugelbacilppA

sselromm6.1 sselromm5.4 epytP

eromromm6.1 mm5.4ot5.3 epytP

eromromm6.1 sselromm5.3 epytL

eromromm5.4 elbaliavaediugoN

Sprocket hole

A

B

TAPE-009TE

Standard groove type (feeder type No. CV)

TAPE-010TE

Deep groove type (feeder type No. DV)

AfoeziS BfoeziS ediugelbacilppA

sselromm6.1 sselromm5.11 epytP

eromromm6.1 sselromm5.11 epytL

eromromm5.11 elbaliavaediugoN

Page A-3

A

GUIDE FO

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RK TAPE DEVIATION

A-2 Mounting the P (plate) Type Guide

The P (plate) type guide supports the boss of a work tape.

Standard groove type (feeder type No. CV)Guides of this type are packed by sets (one set consists of 7 plates).

(G) : Guide plate 2 mm thick

(1) : Plate 1 mm thick × 3

(0.5) : Plate 0.5 mm thick × 1


Deep groove type (feeder type No. DV)Guides of this type are packed by sets (one set consists of 11 plates).

(G) : Guide plate 2 mm thick × 1






TAPE-E-OMA0A-A01-01

Work tape

Tape feeder

Guide


Guide heightHg (mm) = 6.5 - B (mm) - α (mm)

B(mm)

Hg(mm)

α=0.25mm

)thgiehssob(B)mm(

)thgiehediug(gH)mm(

noitanibmoC

5.4ot2.4 0.2 )G(

3.4ot0.4 2.2 )2.0(+)G(

0.4ot7.3 5.2 )5.0(+)G(

8.3ot5.3 7.2 )2.0(+)5.0(+)G(

5.3ot2.3 0.3 )1(+)G(

3.3ot0.3 2.3 )2.0(+)1(+)G(

0.3ot7.2 5.3 )5.0(+)1(+)G(

8.2ot5.2 7.3 )2.0(+)5.0(+)1(+)G(

5.2ot2.2 0.4 )1(+)1(+)G(

3.2ot0.2 2.4 )2.0(+)1(+)1(+)G(

0.2ot7.1 5.4 )5.0(+)1(+)1(+)G(

Reference for the combination of platesThe combination of plates depends on the boss height of the tape to be used (the boss height isdescribed as “B” and the unit is mm). Decide the combination by referring to the table below.

Standard groove type (feeder type No. CV)

Deep groove type (feeder type No. DV)

Mounting the P (plate) Type Guide

B )thgiehssob()mm(

gH )thgiehediug()mm( noitanibmoC B )thgiehssob(

)mm(gH )thgiehediug(

)mm( noitanibmoC

2.11 ot 5.11 0.2 )G( 2.6 ot 5.6 0.7 )7(

0.11 ot 3.11 2.2 )2.0(+)G( 0.6 ot 3.6 2.7 )2.0(+)7(

7.01 ot 0.11 5.2 )5.0(+)G( 7.5 ot 0.6 5.7 )5.0(+)7(

5.01 ot 8.01 7.2 )2.0(+)5.0(+)G( 5.5 ot 8.5 7.7 )2.0(+)5.0(+)7(

2.01 ot 5.01 0.3 )1(+)G( 2.5 ot 5.5 0.8 )1(+)7(

0.01 ot 3.01 2.3 )2.0(+)1(+)G( 0.5 ot 3.5 2.8 )2.0(+)1(+)7(

7.9 ot 0.01 5.3 )5.0(+)1(+)G( 7.4 ot 0.5 5.8 )5.0(+)1(+)7(

5.9 ot 8.9 7.3 )2.0(+)5.0(+)1(+)G( 5.4 ot 8.4 7.8 )2.0(+)5.0(+)1(+)7(

2.9 ot 5.9 0.4 )2(+)G( 2.4 ot 5.4 0.9 )2(+)7(

0.9 ot 3.9 2.4 )2.0(+)2(+)G( 0.4 ot 3.4 2.9 )2.0(+)2(+)7(

7.8 ot 0.9 5.4 )5.0(+)2(+)G( 7.3 ot 0.4 5.9 )5.0(+)2(+)7(

5.8 ot 8.8 7.4 )2.0(+)5.0(+)2(+)G( 5.3 ot 8.3 7.9 )2.0(+)5.0(+)2(+)7(

2.8 ot 5.8 0.5 )1(+)2(+)G( 2.3 ot 5.3 0.01 )1(+)2(+)7(

0.8 ot 3.8 2.5 )2.0(+)1(+)2(+)G( 0.3 ot 3.3 2.01 )2.0(+)1(+)2(+)7(

7.7 ot 0.8 5.5 )5.0(+)1(+)2(+)G( 7.2 ot 0.3 5.01 )5.0(+)1(+)2(+)7(

5.7 ot 8.7 7.5 )2.0(+)5.0(+)1(+)2(+)G( 5.2 ot 8.2 7.01 )2.0(+)5.0(+)1(+)2(+)7(

2.7 ot 5.7 0.6 )2(+)2(+)G( 2.2 ot 5.2 0.11 )2(+)2(+)7(

0.7 ot 3.7 2.6 )2.0(+)2(+)2(+)G( 0.2 ot 3.2 2.11 )2.0(+)2(+)2(+)7(

7.6 ot 0.7 5.6 )5.0(+)2(+)2(+)G( 7.1 ot 0.2 5.11 )5.0(+)2(+)2(+)7(

5.6 ot 8.6 7.6 )2.0(+)5.0(+)2(+)2(+)G(TAPE-012TE

TAPE-011TE

Guide heightHg (mm) = 13.8 - B (mm) - α (mm)

Page A-5

A

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WO

RK TAPE DEVIATION

TAPE-E-OMA0A-A01-00

Mounting procedureFollow the procedure below to set a guide(s) in a tape feeder.

1. Pull off the take-up reel and lift up thefront press cover.• You will see the threaded holes for the installa-

tion of a guide(s).

2. Insert a guide(s).

• Combine the guides selected on the previouspage, and insert them into the tape feeder framefrom the front of the feeder.

∗ For C9 type (Standard):Be sure to fit the guides so that the sidewhose distance between a threaded hole andan edge is shorter comes at the front, asshown below.

∗ For K9 type (Deep groove):Be sure to fit the guides so that the sidewhose distance between a threaded hole andan edge is longer comes at the front, asshown below.

Long

Short

Front

Rear


Short

Long

Rear

Front

TAPE-059E

TAPE-027E


Threaded holes

3. Fix the guides with the flat countersunkhead screws attached .• Torque the screws to about 49 N•cm. Securely fix

the guides with the phillips screwdriver.

4. Refit the take-up reel removed on step1, and then close the front press cover.


Phillips screwdriver

Torque value of49 N•cm

Page A-7

A

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TAPE-E-OMA0A-A01-01

A-3 Mounting the L (L shaped) Type Guide

The L (L shaped) type guide supports the work tape edge which has no sprocket holes.The L type guide is already set in the tape feeder when purchased. So, if the work tape sizesatisfies the conditions on the list shown in “A-1 Selecting a Tape Guide,” it is possible to use thetape feeder any time you desire.

Mounting procedureFollow the procedure below to refit the L type guide after having removed it to use the P type guide.

1. Pull off the take-up reel and lift up thefront press cover.• You will see the threaded holes for the installa-

tion of a guide.

2. Insert a guide.

• Insert the guide into the tape feeder frame fromthe front of the feeder.

* After insertion, slide the guide to the side asshown below.

3. Fix the guide with the truss head ma-chine screws attached.• Torque the screws to about 49 N•cm. Securely fix

the guide with the phillips screwdriver.

4. Refit the take-up reel removed on step1, and then close the front press cover.

Work tape

Tape feeder Sprocket

Guide

Slide

Phillips screwdriver

Torquevalue of49 N•cm

Threaded holes


= MEMO =

Page B-1

Appendix BREMODELING THE C9 TYPEREMODELING THE C9 TYPE

FOR CM100 SPECIFICATIONSFOR CM100 SPECIFICATIONS (Only 8 mm embossed tape feeder) (Only 8 mm embossed tape feeder)

To use 8 mm tape feeder of C 9 type on the figure 1 on CM 100-M, it is necessary toremodel the following items. (Refer to the section 1-2-3 “Precautions in Using the 8mm Tape Feeder.”)The outline of remodeling and method of it are described here.)

Figure 1 : List of 8 mm embossed tape feeder of C9 type

Items of remodelingTo use the feeder on the figure 1 on CM100-M

(1) Exchanging the coil spring(2) Attaching the distinction seal

The chapters consist of followings.

B-1 Outline of remodelingThe feeders necessary to remodel to use on CM100-M, and the limits for the use after remodel-ing are described.

B-2 Method of remodelingThe way of remodeling is described.

TAPE-E-OMA0B-A01-00

.oNeludoM semaN

SN5A9CVN5A9CSN1A9CVN1A9CSC1A9CVC1A9C

,redeefepatmm8,redeefepatmm8,redeefepatmm8,redeefepatmm8,redeefepatmm8,redeefepatmm8

,dessobme,dessobme,dessobme,dessobme,dessobme,dessobme

,P5.0,P5.0,P1,P1,P1,P1

)9C(leerllamsdna)9C(leeregraldna)9C(leerllamsdna)9C(leeregraldna

)9C(leerllamsdna,ediw)9C(leeregraldna,ediw

TAPE-013TE

TAPE-028E

(2)(1)

Page B-2

8 mm

EMBOSS

P: 4 mm

CM86C-MCM82C-MG

No.0000097

B-1 Outline of Remodeling

When you use the old type 8 mm tape feeder, that of C9 type, on CM100-M, the troubles in the toptape may occur. To prevent this, remodeling is necessary, as it is described in this APPENDIX.

1) TroublesWhen you use 8 mm embossed tape of C9 type on CM100-M, the troubles in the top tape (figure 1)may occur.This tends to occur when the adhesive of top tape of workpiece is over the JIS / EIAJ standardvalue (0.2 to 0.7 N). Also, it does not occur so often in the case of the high speed mounters(CM86C-M and CM88C-M, etc.), but the frequency of troubles is high in the case of CM100-M witha different way of driving the tape feeder.Then we recommend to use E 9 type, mass-produced currently, for CM100-M.(Refer to the section 1-2-3 “Precautions in Using the 8 mm Tape Feeder.”)

∗ However, remodeling in this APPENDIX can improve these troubles.

(Figure 1) A trouble of C9 type

Front holding cover Top tape

The woundThe top tape is got into underthe front holding cover.

C9 type(8 mm and embossed)

8 mm

C9A∗∗∗

C9A1NS etc.

Rear coverFront holding cover Rea

r cov

er

TAPE-029TETAPE-095TETAPE-096TE

TAPE-E-OMA0B-A01-01

Page B-3

B

REM

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THE C

9 TYPEFO

R C

M100 SPEC

IFICATIO

NS

2) The tape feeder necessary to remodelWhat is necessary to remodel for using on CM100-M is 8 mm embossed tape of C9 type. That islisted on the figure.

Figure 1 : List of 8 mm embossed tape feeder of C9 type

3) The limits for the use after remodeling

The tape feeder remodeled for CM100-M specifications can not beused for the high speed mouter. Distinguish it only for CM100 fromothers.

The top tape of remodeled tape feeder tends to be come off more than that of standard tapefeeder.

Therefore, when the remodeled feeder is used on CM 86 or 88, etc. the top tape is often damaged.Make sure of not using the remodeled feeder on the high speed mounter (CM 86 or 88, etc.) Also,attach the seal according to the next item, “B-2 : Remodeling,” and distinguish the feeder fromothers.

.oNeludoM semaN

SN5A9CVN5A9CSN1A9CVN1A9CSC1A9CVC1A9C

,redeefepatmm8,redeefepatmm8,redeefepatmm8,redeefepatmm8,redeefepatmm8,redeefepatmm8

,dessobme,dessobme,dessobme,dessobme,dessobme,dessobme

,P5.0,P5.0,P1,P1,P1,P1

)9C(leerllamsdna)9C(leeregraldna)9C(leerllamsdna)9C(leeregraldna

)9C(leerllamsdna,ediw)9C(leeregraldna,ediw

TAPE-013TE

TAPE-E-OMA0B-A01-00

Outline of Remodeling

Page B-4

B-2 Remodeling

This section describes remodeling the 8 mm embossed tape of C9 type for CM100 specifications.

Operating process

A. Exchanging the coil springs• Remove the standard spring (store)• Set the new spring

B. Attaching the distinction seal• Attach the distinction seal

A. Exchanging the coil springs

1. Check the springs to exchange.

∗ The standard spring to change is that indicatedby the arrow mark on the left figure. That is thecoil spring a.(upper side)

∗ The C9 standard spring is black.After removing, store it not to lose. It is neces-sary in changing the CM100 specifications to thestandard ones.

∗ The spring used for remodeling is gold.

TAPE-030E

(1) Exchanging the coil springs

(2) Attaching the distinction seal

a

b

C9 standard: black

For remodeling forCM100 specifications: Gold

TAPE-031E

TAPE-E-OMA0B-A01-00

Page B-5

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2. Remove the standard spring accordingto the following procedures.

1 Remove the coil reel.(It is to make it easy to exchange thesprings.)

2 Insert such a tool with sharp edge as theprecision screw driver (-) into the root ofhook on the upper side.

3 Remove the root side of hook a. from thecatching pin, holding it up.

4 Keep the condition of 3, and remove the cutside b. of hook.

5 Remove hooks on the other sides in thesame ways.

Spring Hook

Catchingpin

a. Root side

b. Cut side

TAPE-032E

TAPE-033E

TAPE-034E

TAPE-035E

TAPE-036E

TAPE-E-OMA0B-A01-00

Remodeling

Page B-6

3. Set the gold spring for CM100 specifi-cations, according to the followingprocedures.

1 Check the direction of hook.

2 Catch the lower hook by the catching pin.

3 Catch the hook from the cut side b. of hookand push the root side a. to the edge ofpin.

4 Catch the upper hook in the same way as 3in the order of b. cut side and a. root side.

TAPE-037E

a. Root side

b. Cut side

OK NG

TAPE-038E

TAPE-039E

TAPE-040E

Catching pin

TAPE-E-OMA0B-A01-00

Remodeling

Page B-7

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NS

B. Attaching the distinction seal

1. Attach the distinction seal in the follow-ing procedures, not to mistake the tapefeeder for that of the standard specifi-cations (for high speed mounter).

1 Remove the dirt on the attached part of reelholder with a rag soaked with alcohol.

2 Attach the distinction seal attached to thespring for remodeling to the narrow part ofreel holder (left figure).

Reel holder

TAPE-041E

TAPE-042E

TAPE-E-OMA0B-A01-00

Remodeling

Page B-8 TAPE-E-OMA0B-A01-01

= MEMO =

Page C-1TAPE-E-OMA0C-A01-01

Appendix CMAINTENANCE OFMAINTENANCE OF

TAPE FEEDERS TAPE FEEDERSThis chapter describes the grease names required for the maintenance of tapefeeders, lubrication points, and the procedures.

Table 1. Recommended grease types and lubrication points

Table 2. Grease-lubrication timing and maintenance cycle

∗ BARRIERTA (NOK) is white grease that accompanies CM86C and CM88C.

∗ SHELL STAMINA GREASE RL2 (SHOWA SHELL SEKIYU K.K.) can be substituted for VALIANT U2.

TAPE-019TE

TAPE-018TE

foemaNtinuhcae

epaTreddef

epyt

ydobniamredeeFtinugnidilS

hcaEgnidils

aera

revel-evirDaeramurcluf

aeratehctaRmurclufedilS

aeraaerakniL

97

D&TLARIB

V/LEIATREIRRAB

2UTNAILAV

99/98

9E -

9C V/LEIATREIRRAB

9K -

9M

epytmm-8 -

XDHAINABLA D&TLARIB

revo-ro-mm-21epytdradnats

V/LEIATREIRRAB

epytevoorg-peeD -

epytelbuoD)mm8(

-

epytesaerGgnimiT

D&TLARIB

)A(

ATREIRRABV/LEI)B(

2UTNAILAV

)C(

XDHAINABLA

)D(

gnimitnoitacirbullaitinIowtretfA

shtnomshtnomxisretfA

owtretfAshtnom

morfelcycecnanetniaMdrawnoemitdnoceseht

roenoyrevEskeewowt

shtnomeerhtyrevE

∗ 000003dnayadrep00001,snoitareporedeefepatforebmunehtnodesaberaesehTnoitacirbulehttsujda,revewoh,snoitarepoforebmunehtnognidneped;htnomrep

.gnimit

∗ redeefepatlanoitpoehthtiwdedulcnisiecnanetniamrofderiuqerhcnerweuqrotehT.gijecnanetniam

Page C-2

C-1 Outline of Grease Lubrication

TAPE-E-OMA0C-A01-01

TAPE-017TE

Lubricate the sliding areas of each tape feeder, which are shown on the lubrication points and thereference diagram, with grease.

Lubrication list

.oN tinU tniopnoitacirbuL emanesaerG elcycecnanetniaM egaP

1 epyt-97 redeefepat

1 aeramurclufrevel-evirD B V/LEIATREIRRAB shtnomeerhtyrevE

1-2-C

2 aeragnittesrettuhS A D&TLARIB skeewowtroenoyrevE

3 tehctaR C 2UTNAILAV shtnomeerhtyrevE

4 knilrevel-evirDA D&TLARIB skeewowtroenoyrevE

5 aeramurclufkcilC

2 epyt-98 redeefepat


2-2-C




5 aeramurclufkcilC

3epyt-9E redeefepat

1aeramurclufkcilC

)edisesreveR( A D&TLARIB skeewowtroenoyrevE

3-2-C2 aeragnittesrettuhS



5 aeramurclufkcilC

4epyt-9C redeefepat


4-2-C




5 aeramurclufkcilC

5 epyt-9K redeefepat


5-2-C3 tehctaR C 2UTNAILAV shtnomeerhtyrevE


5 aeramurclufkcilC

6 elbuoDepyt-9M redeefepat

1 aeramurclufrevel-evirD D XDHAINABLA shtnomeerhtyrevE

6-2-C




5 aeramurclufkcilC

7

epyt-9MredeefepattinugnidilS

-dnah-enOepytdloh

1 kniLA D&TLARIB skeewowtroenoyrevE

7-2-C

2 aeragnittesrelloR

3 aeramurcluF D XDHAINABLA shtnomeerhtyrevE

-dnah-htoBepytdloh

1 kniLA D&TLARIB skeewowtroenoyrevE

2 aeragnittesrelloR


elbuoDepyt

1 kniL A D&TLARIB skeewowtroenoyrevE


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TAPE-E-OMA0C-A01-00

TAPE-075E

TAPE-076E

C-2-1 79-Type Tape Feeder

C-2-2 89-Type Tape Feeder

A BIRAL T&DB BARRIERTA IEL/VC VALIANT U2D ALBANIA HDX

2. Shutter setting area (A)

3. Ratchet (C)

4. Drive-lever link (A)

5. Click fulcrum area (A)


3. Ratchet (C)


1. Drive-lever fulcrum area (B)



Tightening torque1.1N•m(11kgf•cm)


C-2 Grease Lubrication Points


Page C-4 TAPE-E-OMA0C-A01-00

TAPE-077E

TAPE-078E

TAPE-077E

C-2-3 E9-Type Tape Feeder


2. Shutter setting area (A)3. Ratchet (C)



1. Click fulcrum area (Reverse side) (A)

Grease Lubrication Points

Crosssection

Exploded view

(Lubricate from the point indicated by an arrow)

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TAPE-E-OMA0C-A01-00

TAPE-079E

TAPE-079E

C-2-4 C9-Type Tape Feeder



3. Ratchet (C)






Exploded view


TAPE-045E

TAPE-045E

C-2-5 K9-Type Tape Feeder



3. Ratchet (C)




Exploded view

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TAPE-E-OMA0C-A01-01

TAPE-080E

TAPE-080E

C-2-6 M9-Type Double Tape Feeder



3. Ratchet (C)



1. Drive-lever fulcrum area (D)


Exploded view


TAPE-082E

TAPE-081E

C-2-7 M9-Type Tape Feeder Sliding Unit


1. Link (A)

2. Roller setting area (A)3. Fulcrum area (D)



One-hand hold type

Link fulcrum pin

Link fulcrum pin

Exploded view

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TAPE-E-OMA0C-A02-00

TAPE-083E

TAPE-084E


1. Link (A)

2. Roller setting area (A)

3. Fulcrum area (D)




Both-hand hold type

Link fulcrum pin

Link fulcrum pin

Exploded view


TAPE-086E

TAPE-085P


1. Link (A)

2. Fulcrum area (D)



Double type

Link fulcrum pin ( Left side )

Link fulcrum pin ( Right side )

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TAPE-083P

TAPE-084PTAPE-082P

C-3-1 Feeder Main Body

Grease to use : BIRAL T&D

1 CleaningClean the lubricating area with an air ejector.If rust has formed, wipe it off with cloths.

2 LubricationLubricate the sliding area (excluding the drive-lever fulcrum area and the ratchet)with BIRAL T&D. At this time, be careful not to lubricate the sprocket.And, be careful not to leave the drippings inside, where those are hard to be wiped out.∗ As long as grease has remained since the feeder was shipped, lubrication is not required.

3 Wiping outWipe out the grease drippings with cloths.

4 Sliding operation checkCheck the sliding operations.

C-3 Grease Lubricating Procedure


TAPE-087E

TAPE-088E

C-3-2 Ratchet Area

VALIANT U2

VALIANT U2

Left side (From hole )

VALIANT U2

Right side (From below )

Grease to use : VALIANT U2

1 CleaningRemove chips and foreign bodies by using an air ejector, and wipe there up with cloths.

2 LubricationTurning the ratchet, apply as much grease as will be wiped out with cloths, to all around the toothflank.Use VALIANT U2.How to apply grease to

a) Tape feeders for 8-mm widthb) M9-type double tape feedersc) The other tape feedersis as follows.

a) E9 and M9 (8-mm type)

b) M9-type double tape feedersAs for the L side, apply grease from the hole located at the front in the below figure; as forthe R side, from below.

Apply grease from where the arrow in the below figure is pointing.

Sprocket and ratchet area

Details of the sprocket and ratchet area

Grease Lubricating Procedure

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TAPE-E-OMA0C-A02-00

TAPE-090E

TAPE-089E VALIANT U2

c) The other tape feeders

Open the front holder cover, and apply grease from above.

∗ Ensure that as much grease as will be wiped out with cloths is applied to all around the tooth flank of the ratchet . Ensure that no grease is adhered to the outer regions of the sprocket and to the pins .

3 Wiping outIf grease is adhered to the outer regions of the sprocket and to the pins , wipe it out withcloths.

4 Sliding operation checkCheck the sliding operations.

Ratchet Area

Grease

Sprocket Area

No grease

Wip it out if itis adhered





TAPE-087P

TAPE-085P

TAPE-086P

C-3-3 Sliding Unit (M9-Type Tape Feeder)

Grease to use : ALBANIA HDX (Fulcrum area)

BIRAL T&D (Other areas)

1 Taking apartRemove the fixing bolts from the sliding unit.(One-hand-hold type: Two places, Both-hand-hold type: Three places, M9 double: One place)

2 CleaningUse an air ejector.If there are any particles from wear on the sliding areas, wipe them out with cloths.

3 Lubricating the link areasLubricate the link and roller areas with BIRAL T&D, and then wipe out the drippings with cloths.


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TAPE-091E

TAPE-088P

4 Lubricating the fulcrum areasLubricate the link fulcrum areas with ALBANIA HDX.Apply it enough especially to the grease pool of the fulcrum pin.

Pin detail

Grease pool

Sketch Cross section

(Grease application area: Two-dot chain line )

Use something sharp-pointed to apply grease to the inside well.

(In the following picture, the cotton swabs cut diagonally is used.)

Cotton swabs

5 Putting togetherWhen the application of grease is complete, put them together referring to the devel-opment.At this time, tighten the bolts at the specified torque (refer to the development).

∗∗∗∗∗ The torque wrench is included with the optional tape feeder maintenance jig.

Grease pool

ALBANIA HDX

Cut diagonally



TAPE-093E

TAPE-092E

6 Sliding operation checkCheck the sliding operations of the link areas and the rotation of the drive roller areas for the both-hand-hold type.


Page D-1TAPE-E-OMA0D-A01-00

Appendix DMEASURES AGAINSTMEASURES AGAINST

CHIP TUMBLINGCHIP TUMBLING (For 8 mm Tape Feeders) (For 8 mm Tape Feeders)

TAPE-097E

This chapter describes the measures against chip tumbling for 8-mm tape feeders.

D-1 Outline of the Measures against Chip TumblingD-2 Attaching a Magnetic Plate (8-mm Embossed)D-3 Replacing with the Shutter with a Slit (8-mm Single)

Spring

Magnetic plate

Shutter with a slit

Page D-2

D-D-1 Outline of the Measures against Chip Tumbling

TAPE-E-OMA0D-A01-00

TAPE-100E

1. Problems

(A) In low-humidity winter, chip postures are lost because the chips are adhered to a top tape by static electricity that occurs when the top tape is peeled off.(B) Chip postures are lost because the chips are adhered to a top tape by adhesive viscosity of the top tape.(C) Chip postures are lost on impact because of the large gap between embossed holes and such chips as 2-PIN diode or tantalum.

2. Remedies

(Currently, the remedies exist individually; however, not all of them are effective.)

(1) To keep the chip postures, put a weak magnet on the pick-up groove. → The chips shall have magnetism and there shall be no problem with their quality if magnetized.(2) To prevent the chips from adhering to the top tape, provide a slit to the shutter so that the top tape will be peeled off beforehand.(3) For 4-mm-pitch small chips, to prevent tape float at the pick-up section, change the single- type front cover kit for 4-mm pitch to the one for 2-mm pitch to increase the tape-pressing area.(4) Apply the twice-feeding method for 2-mm pitch chips to 4-mm pitch ones. → This is available for the single feeders of CM20F, CM301, and CM202.

∗ Generally, the remedies (1) and (2) are used independently. ∗ You can evaluate the remedies (3) and (4) without purchasing the parts.

3. Parts ordering

After making sure that the remedies have worked, please place an order for the parts. (For the sample parts for previous check, please consult our sales representative.)

Page D-3

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TAPE-098E

TAPE-099E

TAPE-020TE

Outline of the Measures against Chip Tumbling

(1) Magnet + Plate

Magnet

Plate

Magnet order number

Plate order number

∗∗∗∗∗ Peel off double-faced tape from the magnet surface, and stick it on a plate.

TAPE-101E

Emboss depth Embossed tape Magnet

Plate

Groove depth

Within 2.5-mm groove depth, adjust the number of T1 and T2 until theyjust touch the emboss bottom.

[Combination example]

Adjust the clearance to between 0 and 0.2 so that the magnet willstabilize the chip postures.

(2) Shutter with a slit + Replacement spring

TAPE-102E

Top tape

ShutterSlit width

eludoM pihctegraT htdiwtilS rebmunredrotils-a-htiw-rettuhS rebmunredrognirpS

SN1A9MedoidNIP-2,R8061

5.0 00AF0Q1AFXK

00AN50E0FXK

SC1A9M

SC1B9MR8061

VC1B9M

SN5A9M DEL

2.0 ∗ 100AG0Q1AFXK

VC5B9MR5001

SC5B9MR3060

WC1A9M edoidNIP-2,R8061 5.0 00AJ0Q1AFXK

WN5A9M DEL 3.0 ∗ 2 00AH0Q1AFXK

Adapting ∗∗∗∗∗ 1 and ∗∗∗∗∗ 2 to splicing is impossible

0.95

0.5x2

B=0.50.95

0.5x1

B=1.0

Page D-4 TAPE-E-OMA0D-A01-00

D-2 Attaching a Magnetic Plate (8-mm Embossed)

Overview

This section describes how to attach the anti-tumbling magnetic plate (hereafter called “magneticplate”). (See the figure 1 below.)The emboss-packaged microscopic chips such as S-Mini-Tr are apt to rock in the pocket holes in acarrier tape. (See the figure 2 below.)If, especially, chip shape is bad or the pocket holes in a carrier tape are improperly molded, thechips rock a great deal, causing a pick up error (a chip erect error).The “magnetic plate” lightens this problem because magnetic force locks them.However, since they pass through a magnetic field in principle, be sure to check the followingbeforehand.

Checks before using the magnetic plate

(1) The target chips will not get electrically damaged when they pass through a magnetic field. (The chips that are apt to get damaged by static electricity require care.)(2) A circuit will not malfunction when the target chips become magnetized. (They must not be placed near magnetometric sensors on the circuit.)(3) The target chips are magnet-attractable. (In principle, the magnetic plate does not work for the chips that are not attracted by a magnet.)

TAPE-097ETAPE-097E

TAPE-103E

Magnetic plate

For how to attach the magneticplate, see page 3-6 “Setting Pro-cedure of Block.”

(Figure 1. Magnetic plate)

Chip rocking Pockets are too large.

Pockets are improperly molded.

Chip tumbling

Chip leads are improperly molded.

Chip tumbling

(Figure 2. Chip rocking)

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TAPE-091P

TAPE-090P

TAPE-092P

TAPE-094P

TAPE-089P

D-3 Replacing with the Shutter with a Slit (8-mm Single)

PurposeIn small chip feeding, chip postures are apt to be lost because the chips are adhered to a top tapeby static electricity that occurs when the top tape is peeled off or by adhesive viscosity of the toptape. Shutter replacement is the measure against such an adhesion. (This measure also works forthe problem that chip postures are lost because of the large gap between embossed holes andsuch chips as 2-PIN diode.)

Replacement parts required

SpringIntended for both0.5P and 1P

Shutter with a slitIntended for 0.5P or 1P

Appearance of parts

Shutter

The slit locating on thefront peels off a top tape.

1) Remove this E-shaped retaining ring.

2) Pull out the pin, and replace with a new shutter.

3) Insert the pin, and fit in the E-shaped retaining ring.

Page D-6 TAPE-E-OMA0D-A01-00

TAPE-095P TAPE-096P

TAPE-089P

TAPE-104E

Replacing with the Shutter with a Slit (8-mm Single)

4) Replace the take-up reel driving spring. (If you continue to use a conventional spring, the slit entangles a top tape.)

Be careful about spring hook orientations.

Top tape peel-off position for standard operation

Top tape peel-off slit against static electricity

5) Check the actions. Manually pitch-feed the tape with chips in practical use about 10 to 20 times. Make sure that peel-off trouble has not occurred at the slit section and the top tape is not broken.

Documents

Model No.smtexpert.net/MANUAL-K/DATA-2/TAPE/manual/TapeEOM.pdf · Use the tape feeder stand to store tape feeders. Piling up tape feeders can damage and deform parts. When storing