56
NOTE! To the installer: Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system. MODELS 10M – 19B 7000F VERTICAL TURBINE FIRE PUMPS INSTALLATION, OPERATION AND MAINTENANCE MANUAL Part #FMF-03-335 | © 2013 Pentair Ltd. | 08/20/13

MODELS 10M – 19B 7000F

  • Upload
    others

  • View
    5

  • Download
    0

Embed Size (px)

Citation preview

NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system.

MODELS 10M – 19B 7000FVERTICAL TURBINE FIRE PUMPSINSTALLATION, OPERATION AND MAINTENANCE MANUAL

Part #FMF-03-335 | © 2013 Pentair Ltd. | 08/20/13

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

2

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

3

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

4

The equipment as manufactured by Fairbanks Nijhuis™ is precision machinery. Proper care can give a lifetime of satisfactory service. Guarantees of performance and warranties are based on the use of original equipment manufactured (OEM) replacement parts. Fairbanks Nijhuis assumes no responsibility when alterations, nonauthorized design modifications and/or non-OEM replacement parts are incorporated.

This warranty is VOID unless the purchaser provides protective storage, installs and maintains the equipment in accordance with manufacturer’s instructions.

Fairbanks Nijhuis will assist the customer in receiving fair compensation, but assumes no responsibility to mediate such claims. This policy includes shipments wherein Fairbanks Nijhuis pays freight costs as part of the sales terms.

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

5

CALIFORNIA PROPOSITION 65 WARNING:WARNING:

This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Kansas Citv, Kansas: Fairbanks Nijhuis™ 3601 Fairbanks Avenue P.O. Box 6999 Kansas City, KS 66106-0999 Tel: (913) 371-5000 Fax: (913) 371-2272

2. Fairbanks Nijhuis Hydraulic Handbook Fairbanks Nijhuis 3601 Fairbanks Avenue P.O. Box 6999 Kansas City, KS 66106-0999

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

6

Safety should be of utmost importance when in close proximity of this pumping equipment. Before attempting to operate this equipment, you should read this manual in its entirety, taking special notice of all cautions, warnings and/or danger notifications. These warnings apply to pumps supplied by Fairbanks Nijhuis™. Refer to the manuals supplied by the driver and control manufacturer for additional wamings before operating this equipment.

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

7

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

8

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

9

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

10

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

11

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

12

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

13

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

14

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

15

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

16

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

17

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

18

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

19

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

20

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

21

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

22

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

23

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

24

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

25

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

26

It is not the intent of Fairbanks Nijhuis™ to replace the recommendations of the motor manufacturer in regard to operation and maintenance of the motor. Rather, this guide is offered as a supplement to such data.

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

27

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

28

This Fairbanks Nijhuis™ model vertical turbine fire pump is supplied with either product lubricated or oil lubricated column and product lubricated bowl bearings only. The suction bowl bearing is grease packed at the factory. It is not necessary to re-lubiricate this bearing except when the pump is to be torn down for maintenance and the bowl assembly is to be disassembled.

Use only genuine Fairbanks Ni jhuis replacement packing. The replacement procedure should be as follows: A. Stop the pump.

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

29

D. Inspect the shaft sleeve for wear or rough finish and replace the sleeve with a genuine Fairbanks Nijhuis™ sleeve if necessary.

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

30

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

31

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

32

Any parts showing signs of excessive wear or damage should be replaced with genuine Fairbanks Nijhuis™ parts. Maximum clearances are shown on the technical data page found in the drawing section of this manual.

If the shafts exceed the .005” maximum limit, straightening will be required. Consult the Fairbanks Nijhuis factory for straightening recommendations or a local qualif ied machine shop.

C. Inspect the bowl wear ring for wear and excessive clearance. The correct clearance is shown on the technical data page in the drawing section of this manual. The ring should be replaced with a genuine Fairbanks Nijhuis replacement part.

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

33

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

34

Machine work should be done by a qualified machinist experienced in similar machining work. If the wear rings are to be replaced they should be replaced with genuine Fairbanks Nijhuis™ wear rings. Install the wear rings as follows.

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

35

The fol lowing tools are to faci l i tate installation and disassembly of the pump shaft (shaft locating tool) and impeller (collet driver). These tools are available for purchase from your Fairbanks Nijhuis™ representative or they can be made according to the dimensions given below.

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

36

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

37

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

38

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

39

When ordering parts, give pump serial number, size, model number, a complete description, and item number of each part. Refer to the drawings and parts list in the drawing section of this manual. You may order parts from your local Fairbanks Nijhuis™ distributor. Consult you local telephone yellow pages under “Pumps” for the office nearest you.You may also contact Fairbanks Nijhuis directly as follows: Fairbanks Nijhuis 3601 Fairbanks Avenue P.O. Box 6999 Kansas City, KS 66106 Tel: (913) 371-5000 Fax: (913) 371-2272

Fairbanks Nijhuis makes improvements on its products from time to time and reserves the right to furnish improved parts for repairs. A part that is received and is not identical in appearance, or has a different symbol from the original part may be interchangeable. Examine the part carefully before contacting your Fairbanks Nijhuis representative. The parts should never be retumed to the factory without first obtaining proper authorization from your Fairbanks Nijhuis representative.

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

40

Fairbanks Nijhuis™ 3601 Fairbanks Avenue P.O. Box 6999 Kansas City, KS 66106 Tel: (913) 371-5000 Fax: (913) 371-2272

For service after warranty on this pump or any other pumping equipment contact your local Fairbanks Nijhuis distributor or by contacting:

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

41

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

42

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

43

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

44

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

45

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

46

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

47

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

48

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

49

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

50

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

51

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

52

Fairbanks Nijhuis™08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

53

Fairbanks Nijhuis™ 08/20/13

10M – 19B 7000F Vertical Turbine Fire PumpsInstallation, Operation and Maintenance

54

Page Intentionally Left Blank