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TURBOATOM
Modernization of the HPC Flow
Path for К‐1000‐60\1500
Turbines
2Steam Turbines for NPP
TURBOATOM
Retention of the HP Casing and Rotor
Increase in Service Life to 60 Years
Increase inTime Between
Overhauls to 6 Years
Increase in Reliability
Key Points
Increase inEconomic Efficiency
Increase in Power
3Steam Turbines for NPP
TURBOATOM
Using the all‐milled shrouds of the rotor blades with a dovetail‐type
annular binding
PERFORMANCE IMPROVEMENT
Using the rotor blades and guide vanes with improved profiles
Optimally distributing the stage heat drops
Optimizing the meridional lines of the flow path along the root
and periphery
INCREASE IN
ECONOMIC EFFICIENCYis achieved by
Bringing the capacity of the HP flow path,
including the 1st stage, to the actual capacity of the steam‐generating units
Increasing the reactor thermal outputto 3120 MW
is achieved by
INCREASE INPOWER
Providing steam suction from the root area through the rim clearance into the steam discharge holes
Using multi‐row axial‐radial over‐shroud seals
is achieved by
INCREASE IN
RELIABILITY
4Steam Turbines for NPP
TURBOATOM
Existing Flow Path of HPC of the К-1000-60/1500 Turbine
The rotor blades have riveted band shrouds
Upgraded Flow Path of HPC of the К-1000-60/1500 TurbineTURBOATOM
TURBOATOMMain Characteristics of the К‐1000‐60/1500 Turbine
Equipped With a Modernized HPC
Design Characteristics
Parameter Option
1 2 3Reactor thermal power, MW 3000 3120 3210Rated parameters of live steam at the HPC valves inlet:
Flow rate, t/h 5938.08 6211.1 6417.28Pressure, kgf/cm2 (abs.) 60.0 60.0 60.0Temperature, 0С 274.3 274.3 274.3Dryness factor 0.995 0.995 0.995
Temperature of steam reheat (after MSR), 0С 250.0 250.0 250.0Steam pressure loss in the reheat circuit(from the HPC exhaust to the LPC inlet), % 7.0 7.0 7.0Cooling water temperature, 0С 15 15 15Cooling water flow to the condensers, m3/h 169800 169800 169800Steam pressure in the condenser, kgf/cm2 (abs.) 0.0352 0.0385 0.0393Steam rated pressure in the deaerator, kgf/cm2 (abs.) 7.0 7.0 7.0Feed water rated mass flow, t/h 5938.08 6211.1 6417,28Feed water temperature, 0С 222.7 225.0 224.0Electric power (without steam extractions over regeneration and with adding chemically purified water in the cycle), MW 1061.98 1100.0 1118.76
Gross heat rate, kJ/kWh (kcal/kWh) 10021.1 (2393.5)
10061(2403)
10138.8 (2421.6)
TURBOATOMModernization for the 1st to 7th stages of HPC
During modernization only rotor blades and diaphragms of the 1st to 7th stages are replaced (controller side & generator side)
The upgraded flow path of HPC ensures increase inHPC efficiency by approx. 2.9%
The design enhanced value of the electric power of the turbine plant equipped with upgraded 1 to 7 stages of HPC
is ~ 49.48 MW* with the reactor thermal power of 3120 MW
The above enchanced values of the electric power are guaranteed within the entire cooling water temperature variation range.
* - compared to the existing flow path of HPC and reactor thermal power of 3000 MW
is ~ 12 MW* with the reactor thermal power of 3000 MW
is ~ 67.48 MW* with the reactor thermal power of 3210 MW
Dependence of the Electric Power of the К-1000-60/1500Turbine Plant on the Cooling Water Temperature and
Reactor Thermal Power TURBOATOM
1 ‐ QR=3000 MW, unmodified flow path
2 ‐ QR=3000 MW, new flow path of HPC
3 ‐ QR=3120 MW, new flow path of HPC
4 ‐ QR=3210 MW, new flow path of HPC
TURBOATOM
TURBOATOM
TURBOATOM
Modernized HP rotor of the K-1100-60/1500-2M steam turbinefor Rostov NPP
12
TURBOATOM
Basic Heat Diagramof the К-1000-60/1500 Turbine Plant
13Steam Turbines for NPP
TURBOATOM
THANK YOUFOR
YOUR ATTENTION !