Embed Size (px)
Citation preview
CPK6151
On-Demand InkJet Printing System
06.2013Printed in Japan 1306-MS
Speci�cations valid as of June 2013. Speci�cations are subject to change without notice.The product names are generally registered trademarks of each manufacturer.
Headquarters630-2 Tanaka, Kita-ku, Okayama 700-0951 JAPANTEL: +81-86-241-6681 FAX: +81-86-241-7052E-mail: [email protected]
Tokyo1-2-14 Tamagawa, Ohta-ku, Tokyo 146-0095 JAPANTEL: +81-3-5732-3700 FAX: +81-3-3756-9601
Tanaka Factory617-17 Tanaka, Kita-ku, Okayama, 700-0951 JAPANTEL: +81-86-805-8825 FAX: +81-86-244-8876
MicroCraft K.K.
Mainland ChinaTEL: +86-21-6818-3770
IndiaV-4, R.K. Complex, KSSIDC Compound, Near STPI Electronic City, Hosur Road Bangalore Karnataka-KA India 560100TEL: +91-80-28522814, +91-80-28522824 FAX: +91-80-28522818E-mail: [email protected]
GermanyReichenberger Strasse 26a 65510 Idstein/Wörsdorf, GermanyTEL: +49 6439 902924 70 FAX: +49 6439 902924 74E-mail: [email protected]
Korea1FL, Hwajin Bldg. 988-4, Dangjeong-dong, Gunpo-si, Gyeonggi-do, 435-870, KoreaTEL: +82-31-452-6546 FAX: +82-31-452-6548E-mail: [email protected]
MicroCraft GmbH
MicroCraft K.K. Shanghai Regional Office
MicroCraft K.K. India Regional Office
MicroCraft Korea Co., Ltd.
UKLong Barn, Ham Barn Farm, Farnham Road, Liss GU33 6LG EnglandTEL: +44-142-053-7020 FAX: +44-142-053-8950E-mail: [email protected]
Viking Test Services
SpainAVda Madrid 19 Nave 7-8 P.I. Albresa 28342 Valdemoro Madrid SpainTEL: +34 918083170 FAX: +34 918083171E-mail: [email protected]
Comercial Electronica Feijoo, S.L.
RussiaVolodarskogo Street 49A, 305000 Kursk RussiaTEL: +7-4712-545417 FAX: +7-4712-563550E-mail: [email protected]
Sovtest ATE
BrazilR.Jose de Carvalho 226, 04714-020 San Paulo-SP-BrazilTEL: +55-11-5182-9229 FAX: +55-11-5182-5552E-mail: [email protected]
UP-Ugo Pattaro Com. Serv. Ltda.
GermanyGewerbestr. 4 D - 83043 Bad Aibling GermanyTEL: +49 80 61-35 06 0 FAX: +49 80 61-35 06 29www.sat.eu
SAT - Electronic Vertiebs GmbH
TaiwanNo. 250, Sec. 1, Nan-San Rd., Lu-Chu, Taoyuan, Taiwan 338TEL: +886-3-212-8668 FAX: +886-3-212-7668
Mainland ChinaShenZhen: 13C Room, Bldg 9, Seamark Greatcity, Houhai Rd.,Nan Shan, Shenzhen, Guang Dong, 518054 ChinaTEL: +86-755-8605-4129 FAX: +86-755-8605-4127
KunShan: 304 Room, Bldg 10, Kunshan Garden, Kunshan, Jiangsu, 215300 ChinaTEL: +86-512-5500-2636 FAX: +86-512-5500-2621E-mail: [email protected]
Jensys Corporation
ItalyPLURISERVICE SRL Via Candossino 6 10010 BUROLO DI IVREATEL: +390125675711 FAX: +390125675750E-mail: [email protected]
FranceZ.A. ST-LEGER 12, AVENUE DE STALINGRAD 93240 STAINSTEL: +33-1-48-26-3030 FAX: +33-1-48-26-3031E-mail: [email protected]
PLURITEC
Singapore / Malaysia / Thailand51, Bukit Batok Crescent #08-41/42, Unity Centre Singapore 658077TEL: +65-6261-1933 FAX: +65-6261-1938E-mail: [email protected]
PCB GRAPHTECH PTE LTD.
U.S.A.1941 E. Miraloma Avenue, Suite A Placentia, Orange County CA 92870TEL: +1-714-482-2550 FAX: +1-714-529-5214E-mail: [email protected]
USA MicroCraft, Inc.
www.microcraft.jp
CraftPixCraftPix performs high quality printing while eliminating process steps, materials, and labor costs.The combination of high quality and fast printing allows the PCB Manufacturer to be more competitive in quick turn, high-mix, and low volume markets.
Max. Printing Size: 30.7 x 24” (780 x 610mm)
Max. Printing Size: 24 x 20” (610 x 510mm)
Lineup/Features Standard Features
Bidirectional printing with dual mounted UV pinning lamps for “on-the-fly” curing
CPK Model
CPM Model
“High Speed Model” Highest throughput with 2048 nozzles, bidirectional printing, and dual UV lamps
“Standard Model” Normal throughput with 1024 nozzles, bidirectional printing, and dual UV lamps
CPL Model
“Budget Model” Budget minded with 1024 nozzles, single direction printing, and single UV lamp
Dual mounted UV pinning lamps (High speed bidirectional printing)
High Contour and Thick Trace Printing.
Automatic Ink Recycling
Droplet Adjustment by Drop Watcher
By mounting UV pinning lamps on each side of the print head, bidirectional printing is signi�cantly more productive than other single directional systems. Additional o� line UV curing is NOT required.
All ink used during print head maintenance and purging is recycled with our automatic closed loop system. This minimizes ink waste to less than 1%. Not only does this save money, but is environmentally and EPA friendly.
Drop on demand inkjet printing allows uneven surface printing (approximately 200+ micron di�erence) while conventional silk screen system fails with big stepping and skip printing.
Ink droplets can be observed and their condition may be adjusted using a drop watcher. All nozzles can be adjusted to prevent satellite (ink scattering) and piezo can be controlled to achieve high quality printing.
Purge for cleaning
Supply Tank
Head Maintenance Station
Main TankPrint Head
Pump
Filter
Bidirectional Printing
Bidirectional Printing
Print Head
UV exposureUV exposure
On-Head UV lamp
*1 CPL has one UV lamp and single direction printing. *2 Droplet adjustment is performed by drop watcher prior to shipment. It can also be equipped in the machine as an option.
*1
*2
CPK/CPM/CPL6151CPK/CPM/CPL7861
CraftPix is a UV pinning type inkjet printer which prints and cures ink simultaneously. While lowering your printing cost, CraftPix allows various printing customizations.
1 2
Distance of the two points is measured to calculate the scaling.
More accurate correction is possible by measuring both horizontal and vertical scaling.
Even 2D distortion can be highly correctable with 4 point alignment.
Saves ink
+Prevents further
processing of faulty boards
Various numbering functions to assure product traceability
2 Point Alignment 3 Point Alignment 4 Point Alignment
Auto-alignment makes high-speedand high-accuracy printing possible.
High pressure air jets out ink clogging and foreign particles at the nozzle.
Serialization and Barcode
You can now easily add date, lot code, barcode, and serial number to production panels, individual PCBs, test coupons etc to meet the traceability requirement of your customer. Your choice of man readable, code 39, and matrix barcodes are available.
CODE39
CODE39
Serial number
Serial number DataMatrix
DataMatrix
QR Code / Micro QR Code
QR Code /
Micro QR Code
Auto-Alignment
Automated X-Out Printing (print only good boards)Automated Air Purge System
With multiple alignment features available, you can chose from 1 to 4 alignment points. X,Y and theta rotation are measured and data is rasterized for precise image printing. Furthermore, each separate or single-image piece can be aligned with “Piece Alignment”.
Integrating test data (QVS) with CraftPix allows you to print nomenclature on only GOOD PCB’s and correctly marking BAD PCB’s. Additionally, you can serialize, barcode, and test stamp good images only. This reduces the possibility of bad PCBs shipped to your customers.
Ink Ink
Air
Print array
Automated air purge system using high pressure helps prevent nozzle clogging. This operation can be implemented while machine is idle, such as when the operator is swapping panels so that print time is not affected.
CraftPixCraftPix performs high quality printing while eliminating process steps, materials, and labor costs.The combination of high quality and fast printing allows the PCB Manufacturer to be more competitive in quick turn, high-mix, and low volume markets.
Max. Printing Size: 30.7 x 24” (780 x 610mm)
Max. Printing Size: 24 x 20” (610 x 510mm)
Lineup/Features Standard Features
Bidirectional printing with dual mounted UV pinning lamps for “on-the-fly” curing
CPK Model
CPM Model
“High Speed Model” Highest throughput with 2048 nozzles, bidirectional printing, and dual UV lamps
“Standard Model” Normal throughput with 1024 nozzles, bidirectional printing, and dual UV lamps
CPL Model
“Budget Model” Budget minded with 1024 nozzles, single direction printing, and single UV lamp
Dual mounted UV pinning lamps (High speed bidirectional printing)
High Contour and Thick Trace Printing.
Automatic Ink Recycling
Droplet Adjustment by Drop Watcher
By mounting UV pinning lamps on each side of the print head, bidirectional printing is signi�cantly more productive than other single directional systems. Additional o� line UV curing is NOT required.
All ink used during print head maintenance and purging is recycled with our automatic closed loop system. This minimizes ink waste to less than 1%. Not only does this save money, but is environmentally and EPA friendly.
Drop on demand inkjet printing allows uneven surface printing (approximately 200+ micron di�erence) while conventional silk screen system fails with big stepping and skip printing.
Ink droplets can be observed and their condition may be adjusted using a drop watcher. All nozzles can be adjusted to prevent satellite (ink scattering) and piezo can be controlled to achieve high quality printing.
Purge for cleaning
Supply Tank
Head Maintenance Station
Main TankPrint Head
Pump
Filter
Bidirectional Printing
Bidirectional Printing
Print Head
UV exposureUV exposure
On-Head UV lamp
*1 CPL has one UV lamp and single direction printing. *2 Droplet adjustment is performed by drop watcher prior to shipment. It can also be equipped in the machine as an option.
*1
*2
CPK/CPM/CPL6151CPK/CPM/CPL7861
CraftPix is a UV pinning type inkjet printer which prints and cures ink simultaneously. While lowering your printing cost, CraftPix allows various printing customizations.
1 2
Distance of the two points is measured to calculate the scaling.
More accurate correction is possible by measuring both horizontal and vertical scaling.
Even 2D distortion can be highly correctable with 4 point alignment.
Saves ink
+Prevents further
processing of faulty boards
Various numbering functions to assure product traceability
2 Point Alignment 3 Point Alignment 4 Point Alignment
Auto-alignment makes high-speedand high-accuracy printing possible.
High pressure air jets out ink clogging and foreign particles at the nozzle.
Serialization and Barcode
You can now easily add date, lot code, barcode, and serial number to production panels, individual PCBs, test coupons etc to meet the traceability requirement of your customer. Your choice of man readable, code 39, and matrix barcodes are available.
CODE39
CODE39
Serial number
Serial number DataMatrix
DataMatrix
QR Code / Micro QR Code
QR Code /
Micro QR Code
Auto-Alignment
Automated X-Out Printing (print only good boards)Automated Air Purge System
With multiple alignment features available, you can chose from 1 to 4 alignment points. X,Y and theta rotation are measured and data is rasterized for precise image printing. Furthermore, each separate or single-image piece can be aligned with “Piece Alignment”.
Integrating test data (QVS) with CraftPix allows you to print nomenclature on only GOOD PCB’s and correctly marking BAD PCB’s. Additionally, you can serialize, barcode, and test stamp good images only. This reduces the possibility of bad PCBs shipped to your customers.
Ink Ink
Air
Print array
Automated air purge system using high pressure helps prevent nozzle clogging. This operation can be implemented while machine is idle, such as when the operator is swapping panels so that print time is not affected.
PCB Warpage Removal System Other options
2 Types of Loader/Unloader
Unique board securing structures to correct warpage
3 4
Various warpage correction and loader/unloader options are available for CraftPix series.
Optional
4 Side Edge Clamp (Manual)
Vacuum Suction
4 Side Edge Clamp (Manual) + Vacuum
Automated 4 Side Edge Clamp
CPK/CPM Model
-
Standard
Option
Option
Board Securing System of Each Model CPL Model
Standard
Option
Option
Option
4 Side Edge Clamp (CPL model standard)
Vacuum Suction
Vacuum Suction
Edge Clamp (Automated)
Vacuum Suction Table (CPM/CPK model standard)
4 Side Edge Clamp (Manual) + Vacuum Automated 4 Side Edge Clamp
Stacker Type
Conveyer Type
Stacker
MicroCraft’s conveyers and inkjet printer
CraftPix and Loader/Unloader are connected UnloaderLoaderInkjet Printer
CraftPix
Conveyer Conveyer
Inkjet Printer
CraftPix
Loader Unloader
Up to 200 boards can be set
(if board thickness is 1.0mm)
On-head roller is equipped directly to the print head with the Roller pressing the front and rear side of the printed part and thus correcting the warped area under print.
Conveyer arms
Conveyer arms
OPTIONAL
OPTIONAL OPTIONAL
OPTIONAL
OPTIONAL
OPTIONALOn-Head Roller
On-Head Roller
Automatic Optical Camera Nozzle Check
Using the onboard AOI camera, CraftPix can automatically perform a print check and inspect the print array (nozzle) condition. Therefore, it eliminates time consuming manual (visual) checking.
Loader and unloader are connected to each side of CraftPix to perform continuous automated operation. Boards are set into a stacker, then a transfer arm, using vacuum, transfers the boards to CraftPix. Once printing is completed, board is immediately unloaded and put into the other stacker.
Customer loader and unloader can be connected to MicroCraft conveyer. It can be integrated with various material handling equipment that customers use. Board is transferred from customer loader to designated position on MicroCraft conveyer for alignment. Then the transfer arm secures the board with vacuum and transfers it to CraftPix. Once printing is completed, board is immediately unloaded and the conveyer places into next staging area.
MicroCraft prepares unique board securing structures in order to provide more accurate printing by warpage correction. By securely holding board horizontally, spots called “satellite” and distortion of printing are prevented.
Standard clamp system for CPL model surrounds and secures board with movable clamps. Clamps are moved to fit board size without using any tool.
CPM/CPK models are equipped with vacuum suction to secure boards. With the suction force, the entire board, even with through holes, can be secured flat.
Automated 4 side edge clamp with vacuum suction supports auto loader/unloader to thoroughly correct warpage. It is the most suitable system to be used with loader/unloader since board is automatically clamped.
*Cannot be equipped to a printer with 4 side edge clamp (manual) + vacuum and/or on-head roller.
*1 Supported in CPK/CPM models
*1
Vacuum table and edge clamp structure thoroughly correct warpage. Board is securely fixed to maintain accurate printing and high productivity.
Edge Clamp (manual)
PCB
PCB
Edge Clamp
Board securing structures are available to highly improve printing accuracy and quality.
PCB Warpage Removal System Other options
2 Types of Loader/Unloader
Unique board securing structures to correct warpage
3 4
Various warpage correction and loader/unloader options are available for CraftPix series.
Optional
4 Side Edge Clamp (Manual)
Vacuum Suction
4 Side Edge Clamp (Manual) + Vacuum
Automated 4 Side Edge Clamp
CPK/CPM Model
-
Standard
Option
Option
Board Securing System of Each Model CPL Model
Standard
Option
Option
Option
4 Side Edge Clamp (CPL model standard)
Vacuum Suction
Vacuum Suction
Edge Clamp (Automated)
Vacuum Suction Table (CPM/CPK model standard)
4 Side Edge Clamp (Manual) + Vacuum Automated 4 Side Edge Clamp
Stacker Type
Conveyer Type
Stacker
MicroCraft’s conveyers and inkjet printer
CraftPix and Loader/Unloader are connected UnloaderLoaderInkjet Printer
CraftPix
Conveyer Conveyer
Inkjet Printer
CraftPix
Loader Unloader
Up to 200 boards can be set
(if board thickness is 1.0mm)
On-head roller is equipped directly to the print head with the Roller pressing the front and rear side of the printed part and thus correcting the warped area under print.
Conveyer arms
Conveyer arms
OPTIONAL
OPTIONAL OPTIONAL
OPTIONAL
OPTIONAL
OPTIONALOn-Head Roller
On-Head Roller
Automatic Optical Camera Nozzle Check
Using the onboard AOI camera, CraftPix can automatically perform a print check and inspect the print array (nozzle) condition. Therefore, it eliminates time consuming manual (visual) checking.
Loader and unloader are connected to each side of CraftPix to perform continuous automated operation. Boards are set into a stacker, then a transfer arm, using vacuum, transfers the boards to CraftPix. Once printing is completed, board is immediately unloaded and put into the other stacker.
Customer loader and unloader can be connected to MicroCraft conveyer. It can be integrated with various material handling equipment that customers use. Board is transferred from customer loader to designated position on MicroCraft conveyer for alignment. Then the transfer arm secures the board with vacuum and transfers it to CraftPix. Once printing is completed, board is immediately unloaded and the conveyer places into next staging area.
MicroCraft prepares unique board securing structures in order to provide more accurate printing by warpage correction. By securely holding board horizontally, spots called “satellite” and distortion of printing are prevented.
Standard clamp system for CPL model surrounds and secures board with movable clamps. Clamps are moved to fit board size without using any tool.
CPM/CPK models are equipped with vacuum suction to secure boards. With the suction force, the entire board, even with through holes, can be secured flat.
Automated 4 side edge clamp with vacuum suction supports auto loader/unloader to thoroughly correct warpage. It is the most suitable system to be used with loader/unloader since board is automatically clamped.
*Cannot be equipped to a printer with 4 side edge clamp (manual) + vacuum and/or on-head roller.
*1 Supported in CPK/CPM models
*1
Vacuum table and edge clamp structure thoroughly correct warpage. Board is securely fixed to maintain accurate printing and high productivity.
Edge Clamp (manual)
PCB
PCB
Edge Clamp
Board securing structures are available to highly improve printing accuracy and quality.
*Additional Offline license may be purchased separately
CraftPix DIGITAL PROCESSCraftPix performs high quality printing while eliminating process steps, materials and labor costs.The combination of high quality and fast printing allows the PCB Manufacturer to be more competitive in quick turn, high-mix and low volume markets.
Specifications
Software
Data Processing Operation Software
JetPrint SE
Simple onboard control of printing data. Operators can ensure accurate printing by choosing alignment points, print conditions, serializations, X-out, and other important features. Complete data control at your �nger tips.
*
*MicroJet Lite
MicroJet
This editor supports 274X. This allows you to setup printing jobs in advance. Controlling printing parameters, barcodes, and other features prior to print, makes data for the printer “Ready to Go”. So when the panels arrive at the printer, the operator just picks the folder and prints.
This version has all the same features as MicroJet Lite, load data folder and print with inputs of RS274D, ODB++ additionally supported (DXF is optional). There are also advanced CAM features for more detailed editing.
Supporting OS:
Windows XP / Windows Vista / Windows 7
Supporting OS:
Windows XP / Windows Vista / Windows 7
[CraftPix Series Operating Conditions] • 70–75˚F (21–24˚C), 30–70% relative humidity • Free of moisture, dust (ISO class 7 clean room or better) and vibration. CraftPix consumables are ink, cleaning fluid, filter, sending fluid tube, UV lamp, array unit, vacuum paper, temperature sensor, heater, etc. • Curing Requirements: Conditions vary depending on ink type.
Digitally Processed Legend Printing
Digitally Processed Etch Resist
Eco-friendly by eliminating dry�lms, laminators, LDI, exposure units, and associated processes.
CraftPix directly prints Etch Resist on process panels. Production cycle time and cost is dramatically reduced by eliminating Dry�lm, Laminators, LDI, Exposure Units, Developers, Labor and associated operating costs.MicroCraft is supporting Printed Circuit Board, Metal Etching, Nameplate and Graphic Metal markets.
Current Process
Digital Process
Direct Legend Printing
Current Process
Digital Process
Dry Film
Laminating processLaminate
Phototool UV Exposure
Many process steps, costing you time and money.
All Intermediate processes are not required saving Time, Money and Rejects.
Lamination Phototool Alignment UV Exposure Develop StripEtch
Lamination Phototool Alignment UV Exposure Develop StripEtch
Direct Printing of Etch Resist
With on demand Printing just a push button away; You now eliminate Dryfilm, Chemistry, Supporting Equipment and Labor costs!
CraftPix software processes digitalized printing data to work with minor design changes.
*1 Selectable 720dpi/1440dpi (Horizotal/Vertical) *2 Selectable 360dpi / 720dpi / 1440dpi (Horizotal/Vertical) *3 depending ink *4 While using UV pinning type ink, speed spec may change according to required UV energy. Print times to not include Image Alignment, Shuttle and load and unload times. *5 Printing speed of 7861 type *6 Separate power source for cooling device is necessary (specification will differ with country).
** MicroJet not used and excludes JetPrint SE features
CraftPix General Specification
60” (1520mm) 67” (1710mm)
55.5
” (14
10m
m)
55.5
” (14
10m
m)
65” (1650mm) 76.8” (1950mm)
Max. Printing Size Board Securing MethodOn-Head UV LampPrinting DirectionMin. Droplet sizeNumber of nozzlesStandard resolutionMin. line width
Speed
Number of ink tankInk Tank VolumePower supplyAir supply: Pressure : Consumption
Weight
22.8 x 17” (580 x 430mm)24 x 20” (610 x 510mm)30.7 x 24” (780 x 610mm)
6151 type: 24 x 20” (610 x 510mm) / 7861 type: 30.7 x 24” (780 x 610mm)
Single Phase 200-240V 20A 50/60Hz (CPL model: 15A)0.5MPa
13gal (50ℓ)/min6151 type: 1540lbs. (700kg) [CPL model: 1320lbs. (600kg)]7861 type: 2200lbs. (1000kg) [CPL model: 1980lbs. (900kg)]
Vacuum-style2
Bidirectional Printing14pl
2048 (1024 x 2)720dpi
70µm-90µm21 seconds29 seconds37 seconds
11000ml
Vacuum-style2
Bidirectional Printing14pl
1024 (1024 x 1)720dpi
70µm-90µm34 seconds37 seconds63 seconds
11000ml
Movable Edge Clamp1
Single Direction Printing14pl
1024 (1024 x 1)720dpi
70µm-90µm39 seconds55 seconds76 seconds
11000ml
*4
*3
*1
*5 *5
*6
*5
*2 *2
Board ThicknessAlignmentMonitorSoftwareData Input FormatOptional Input Format
0.004 to 0.24" (0.1–6mm)CCD CameraLCD MonitorWindows base Operation SoftwareRS274XRS274D, ODB++, DPF, DXF, BMP**, TIFF**
System Requirements
Supported Inks
CPK/CPM model
CPL model
Control PC, Spot Cooler and Vacuum Pump (Separate power source is necessary).
Control PC. For further detail on specification, please contact our sales.
AGFADow Chemical CompanyElectra Polymers Ltd.Goo Chemical Co., Ltd.MacDermid Incorporated.TAIYO INK MFG. CO., LTD.TAMURA Corporation
Detail Specification
Creation of Screen
Creation of Screen
CuringAligning and printing via a manual vision process
Curing
Current legend process requires highly skilled operators, screens, and squeegee tools in order to achieve basic legend printing. Problems faced by manual printing are image registration, serialization and barcode printing. The cost of phototools to generate stencils and other in process steps adds to the cost of each job. Storage of these tools is also cumbersome and expensive.
Digital printing with CraftPix immediately solves all the issues with alignment, data revisions, barcodes and serialization without any phototools; thus, reduces cycle time and cost.
Screen
Squeegee
Aligning and printing via a manual vision process
No Mask Film, No Stencil! Precise �ne lines and nomenclature are now possible.
High volume production line speeds now possible with 2048 nozzle print heads
CPK/CPM/CPL6151 CPK/CPM/CPL7861
CPM6151CPM7861
CPL6151CPL7861
CPK6151CPK7861
Software/Speci�cations
OPTIONAL
5 6
*Additional Offline license may be purchased separately
CraftPix DIGITAL PROCESSCraftPix performs high quality printing while eliminating process steps, materials and labor costs.The combination of high quality and fast printing allows the PCB Manufacturer to be more competitive in quick turn, high-mix and low volume markets.
Specifications
Software
Data Processing Operation Software
JetPrint SE
Simple onboard control of printing data. Operators can ensure accurate printing by choosing alignment points, print conditions, serializations, X-out, and other important features. Complete data control at your �nger tips.
*
*MicroJet Lite
MicroJet
This editor supports 274X. This allows you to setup printing jobs in advance. Controlling printing parameters, barcodes, and other features prior to print, makes data for the printer “Ready to Go”. So when the panels arrive at the printer, the operator just picks the folder and prints.
This version has all the same features as MicroJet Lite, load data folder and print with inputs of RS274D, ODB++ additionally supported (DXF is optional). There are also advanced CAM features for more detailed editing.
Supporting OS:
Windows XP / Windows Vista / Windows 7
Supporting OS:
Windows XP / Windows Vista / Windows 7
[CraftPix Series Operating Conditions] • 70–75˚F (21–24˚C), 30–70% relative humidity • Free of moisture, dust (ISO class 7 clean room or better) and vibration. CraftPix consumables are ink, cleaning fluid, filter, sending fluid tube, UV lamp, array unit, vacuum paper, temperature sensor, heater, etc. • Curing Requirements: Conditions vary depending on ink type.
Digitally Processed Legend Printing
Digitally Processed Etch Resist
Eco-friendly by eliminating dry�lms, laminators, LDI, exposure units, and associated processes.
CraftPix directly prints Etch Resist on process panels. Production cycle time and cost is dramatically reduced by eliminating Dry�lm, Laminators, LDI, Exposure Units, Developers, Labor and associated operating costs.MicroCraft is supporting Printed Circuit Board, Metal Etching, Nameplate and Graphic Metal markets.
Current Process
Digital Process
Direct Legend Printing
Current Process
Digital Process
Dry Film
Laminating processLaminate
Phototool UV Exposure
Many process steps, costing you time and money.
All Intermediate processes are not required saving Time, Money and Rejects.
Lamination Phototool Alignment UV Exposure Develop StripEtch
Lamination Phototool Alignment UV Exposure Develop StripEtch
Direct Printing of Etch Resist
With on demand Printing just a push button away; You now eliminate Dryfilm, Chemistry, Supporting Equipment and Labor costs!
CraftPix software processes digitalized printing data to work with minor design changes.
*1 Selectable 720dpi/1440dpi (Horizotal/Vertical) *2 Selectable 360dpi / 720dpi / 1440dpi (Horizotal/Vertical) *3 depending ink *4 While using UV pinning type ink, speed spec may change according to required UV energy. Print times to not include Image Alignment, Shuttle and load and unload times. *5 Printing speed of 7861 type *6 Separate power source for cooling device is necessary (specification will differ with country).
** MicroJet not used and excludes JetPrint SE features
CraftPix General Specification
60” (1520mm) 67” (1710mm)
55.5
” (14
10m
m)
55.5
” (14
10m
m)
65” (1650mm) 76.8” (1950mm)
Max. Printing Size Board Securing MethodOn-Head UV LampPrinting DirectionMin. Droplet sizeNumber of nozzlesStandard resolutionMin. line width
Speed
Number of ink tankInk Tank VolumePower supplyAir supply: Pressure : Consumption
Weight
22.8 x 17” (580 x 430mm)24 x 20” (610 x 510mm)30.7 x 24” (780 x 610mm)
6151 type: 24 x 20” (610 x 510mm) / 7861 type: 30.7 x 24” (780 x 610mm)
Single Phase 200-240V 20A 50/60Hz (CPL model: 15A)0.5MPa
13gal (50ℓ)/min6151 type: 1540lbs. (700kg) [CPL model: 1320lbs. (600kg)]7861 type: 2200lbs. (1000kg) [CPL model: 1980lbs. (900kg)]
Vacuum-style2
Bidirectional Printing14pl
2048 (1024 x 2)720dpi
70µm-90µm21 seconds29 seconds37 seconds
11000ml
Vacuum-style2
Bidirectional Printing14pl
1024 (1024 x 1)720dpi
70µm-90µm34 seconds37 seconds63 seconds
11000ml
Movable Edge Clamp1
Single Direction Printing14pl
1024 (1024 x 1)720dpi
70µm-90µm39 seconds55 seconds76 seconds
11000ml
*4
*3
*1
*5 *5
*6
*5
*2 *2
Board ThicknessAlignmentMonitorSoftwareData Input FormatOptional Input Format
0.004 to 0.24" (0.1–6mm)CCD CameraLCD MonitorWindows base Operation SoftwareRS274XRS274D, ODB++, DPF, DXF, BMP**, TIFF**
System Requirements
Supported Inks
CPK/CPM model
CPL model
Control PC, Spot Cooler and Vacuum Pump (Separate power source is necessary).
Control PC. For further detail on specification, please contact our sales.
AGFADow Chemical CompanyElectra Polymers Ltd.Goo Chemical Co., Ltd.MacDermid Incorporated.TAIYO INK MFG. CO., LTD.TAMURA Corporation
Detail Specification
Creation of Screen
Creation of Screen
CuringAligning and printing via a manual vision process
Curing
Current legend process requires highly skilled operators, screens, and squeegee tools in order to achieve basic legend printing. Problems faced by manual printing are image registration, serialization and barcode printing. The cost of phototools to generate stencils and other in process steps adds to the cost of each job. Storage of these tools is also cumbersome and expensive.
Digital printing with CraftPix immediately solves all the issues with alignment, data revisions, barcodes and serialization without any phototools; thus, reduces cycle time and cost.
Screen
Squeegee
Aligning and printing via a manual vision process
No Mask Film, No Stencil! Precise �ne lines and nomenclature are now possible.
High volume production line speeds now possible with 2048 nozzle print heads
CPK/CPM/CPL6151 CPK/CPM/CPL7861
CPM6151CPM7861
CPL6151CPL7861
CPK6151CPK7861
Software/Speci�cations
OPTIONAL
5 6
CPK6151
On-Demand InkJet Printing System
06.2013Printed in Japan 1306-MS
Speci�cations valid as of June 2013. Speci�cations are subject to change without notice.The product names are generally registered trademarks of each manufacturer.
Headquarters630-2 Tanaka, Kita-ku, Okayama 700-0951 JAPANTEL: +81-86-241-6681 FAX: +81-86-241-7052E-mail: [email protected]
Tokyo1-2-14 Tamagawa, Ohta-ku, Tokyo 146-0095 JAPANTEL: +81-3-5732-3700 FAX: +81-3-3756-9601
Tanaka Factory617-17 Tanaka, Kita-ku, Okayama, 700-0951 JAPANTEL: +81-86-805-8825 FAX: +81-86-244-8876
MicroCraft K.K.
Mainland ChinaTEL: +86-21-6818-3770
IndiaV-4, R.K. Complex, KSSIDC Compound, Near STPI Electronic City, Hosur Road Bangalore Karnataka-KA India 560100TEL: +91-80-28522814, +91-80-28522824 FAX: +91-80-28522818E-mail: [email protected]
GermanyReichenberger Strasse 26a 65510 Idstein/Wörsdorf, GermanyTEL: +49 6439 902924 70 FAX: +49 6439 902924 74E-mail: [email protected]
Korea1FL, Hwajin Bldg. 988-4, Dangjeong-dong, Gunpo-si, Gyeonggi-do, 435-870, KoreaTEL: +82-31-452-6546 FAX: +82-31-452-6548E-mail: [email protected]
MicroCraft GmbH
MicroCraft K.K. Shanghai Regional Office
MicroCraft K.K. India Regional Office
MicroCraft Korea Co., Ltd.
UKLong Barn, Ham Barn Farm, Farnham Road, Liss GU33 6LG EnglandTEL: +44-142-053-7020 FAX: +44-142-053-8950E-mail: [email protected]
Viking Test Services
SpainAVda Madrid 19 Nave 7-8 P.I. Albresa 28342 Valdemoro Madrid SpainTEL: +34 918083170 FAX: +34 918083171E-mail: [email protected]
Comercial Electronica Feijoo, S.L.
RussiaVolodarskogo Street 49A, 305000 Kursk RussiaTEL: +7-4712-545417 FAX: +7-4712-563550E-mail: [email protected]
Sovtest ATE
BrazilR.Jose de Carvalho 226, 04714-020 San Paulo-SP-BrazilTEL: +55-11-5182-9229 FAX: +55-11-5182-5552E-mail: [email protected]
UP-Ugo Pattaro Com. Serv. Ltda.
GermanyGewerbestr. 4 D - 83043 Bad Aibling GermanyTEL: +49 80 61-35 06 0 FAX: +49 80 61-35 06 29www.sat.eu
SAT - Electronic Vertiebs GmbH
TaiwanNo. 250, Sec. 1, Nan-San Rd., Lu-Chu, Taoyuan, Taiwan 338TEL: +886-3-212-8668 FAX: +886-3-212-7668
Mainland ChinaShenZhen: 13C Room, Bldg 9, Seamark Greatcity, Houhai Rd.,Nan Shan, Shenzhen, Guang Dong, 518054 ChinaTEL: +86-755-8605-4129 FAX: +86-755-8605-4127
KunShan: 304 Room, Bldg 10, Kunshan Garden, Kunshan, Jiangsu, 215300 ChinaTEL: +86-512-5500-2636 FAX: +86-512-5500-2621E-mail: [email protected]
Jensys Corporation
ItalyPLURISERVICE SRL Via Candossino 6 10010 BUROLO DI IVREATEL: +390125675711 FAX: +390125675750E-mail: [email protected]
FranceZ.A. ST-LEGER 12, AVENUE DE STALINGRAD 93240 STAINSTEL: +33-1-48-26-3030 FAX: +33-1-48-26-3031E-mail: [email protected]
PLURITEC
Singapore / Malaysia / Thailand51, Bukit Batok Crescent #08-41/42, Unity Centre Singapore 658077TEL: +65-6261-1933 FAX: +65-6261-1938E-mail: [email protected]
PCB GRAPHTECH PTE LTD.
U.S.A.1941 E. Miraloma Avenue, Suite A Placentia, Orange County CA 92870TEL: +1-714-482-2550 FAX: +1-714-529-5214E-mail: [email protected]
USA MicroCraft, Inc.
www.microcraft.jp
![Institute for Supply Management™ (ISM) Certification … to CPM/CPM 연구회 자료/C[1].P... · B. Financial strategies ... 2.0 Six Sigma/CpK Process Bands . ... Factors used](https://img.pdfslide.net/doc/110x75/5ad541d37f8b9a177c8cbe76/institute-for-supply-management-ism-certification-to-cpmcpm-.jpg)
![Implementation of SPC Techniques in Automotive · PDF fileImplementation of SPC Techniques in Automotive Industry: A Case Study ... Chen and Ding [3] reviewed Cp, Cpk, Cpm and](https://img.pdfslide.net/doc/110x75/5aab30c67f8b9a59658b8341/implementation-of-spc-techniques-in-automotive-of-spc-techniques-in-automotive.jpg)
