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1
I,i
I
I
REPORT NO. T-632
TECHNICAL MANUAL
ILLUSTRATED PARTS BREAKDOWN
CARGO HOOK ASSEMBLY
10,000 LB. CAPACITY
Model C-lOO
PART NO. SP-7102-1
BREEZE-EASTERN CORPORATIONDivision of TransTechnoloqy Corporation
Route 313Doylestown, PA 18901
4 March 1978
For Refe
rence
Only
Section 1
INTRODUCTION
1-1. GENERAL.
1-2. This illustrated parts breakdown lists and. illustratesthe assemblies and detail components of the Cargo HookAssembly, Part No. SP-7102-1, manufactured by EasternRotorCraft. This illustrated parts breakdown is usedin conjunction with technical manual, Overhaul Instructions for the Cargo Hook Assembly.Part No. 7102-1.
1-3. The illustrated parts breakdown is arranged in threesections: Section I, Introduction; Section II, GroupAssembly Parts List; Section III, Numerical Index.
1-4. SECTION I: INTRODUCTION.
1-5. This section contains information and instructions forthe use of the illustrated parts breakdown.
( 1-6. SECTION II: GROUP ASSEMBLY PARTS LIST.
i!? ..
1-7. This section contains the complete group assembly partsbreakdown. Each assembly listed is followed immediatelyby its component parts, properly indented to show theirrelationship to the assembly. Attaching parts are listed immediately.below and with the same indenture as theitems which they attach. They are identified by the designation (AP) following the description. Attaching partsmust be ordered separately. Component parts of the complete assembly which are included in any assembly, butwhich are used in conjunction with, or which attach, orattach to a certain assembly, are listed either preceding the first detail or following the last detail ofthat assembly and in line with the major assembly. Thecolumns used in the group assembly parts list are explained in the following paragraphs.
1-8. FIGURE AND INDEX NUMBER COLUMN. The number precedingthe dash is the figure number of the illustration. Thisfigure number appears at the beginning of each page orlisting. The number following the dash is the index ,
I - \
For Refe
rence
Only
(
Section IIntroduction
number of a part appearing on the illustration. The indexnumbers are arranged numberically and are. used mainly toassist in the location of a part in the group assemblyparts list after the part has been found in the numberical index.
1-9. PART NUMBER COLUMN. This column includes one or more ofthe following:
a. The manufacturer's part number.
b. Government standard parts such as AN, MS, JAN, andArmy Ordnance Standard Parts.
1-10. DESCRIPTION COLUMN. This column contains the standardidentifying noun or item name, followed by the remainderof the modifying words.
1-11. UNITS PER ASSEMBLY COLUMN. This column indicates thenumber of units required for the assembly or subassemblyin which the part appears. The quantities listed forassemblies in the "Units Per A$sy" column of the groupassembly parts list are the total quantities used perassembly. The quantities listed for the component partsindented under the assemblies are the quantities of component parts only. The abbreviation "AR" denotes thatthe quantity of the parts used is "as required."
1-12 ILLUSTRATIONS. A view of each assembly and subassembly,exploded as necessary, to show the component parts thereof, is provided to illustrate each indexed part includedin the group assembly parts breakdown. Each illustrationis assigned a figure number. Index numbers which correspond to the index numbers on the parts list page areassigned to all parts illustrated. Index numbers arelisted in numerical order on the parts list page. Continuity of illustrations, or of breakdown listings, is maintained by cross references to figure numbers. Recognitiondrawings may be located in the upper section of each illustration as an aid in locating the assembly in the complete equipment.
\-'2
For Refe
rence
Only
Section IIntroduction
1-13. SECTION IIi: NUMERICAL INDEX.
1-14. The numerical index is a list of parts contained in thegroup assembly parts list and includes cross referencesto figure and index numbers.
\-3
For Refe
rence
Only
SECTION II
GROUP ASSEMBLY PARTS LIST
1Coml.
1sq. 1
FIG. &INDEXNO.
1-
-1-2-3-4-5-7-8
-9
-10-11
-12-13-14-15-16
PART NUMBER
SP-7102-1
13029-1MS24694-S6313017-1SP-1033-1MS9021-12311670-111024-1SP-1745-1
11023-1
79-028-125-1125SP-583
11137-179-022-094-0625SP-803-1SP-804-1SP-584MS16555-627
DESCRIPTION
ASSEMBLY, Cargo Hook,10,000 lb. capacityHOUSING ASSEMBLYSCREW, Nylok (AP)(KD)HOUSING, ReleaseADAPTER, Cable entryPACKING, PreformedSEAL (KD)KNOB, ReleasePLUG, Knob retainer,0.625D x 0.562 in.2024T4 AL. ALY. 6061T6,MIL-A-8625, Type IIRETAINER, Knob, 0.875D x0.812 in. 4130 Stl. Rod.PIN, Spring (AP) (KD)PIVOT, Hinge (AP) 0.187x 0.469 in.DOOR ASSEMBLY, AccessPIN, Spring (AP) (KD)COVER, AccessINSERT, TransparentSCREW, SpecialDOWEL,
UNITSPERASSY.
1
14111111
111112
-17-18-19
-20-21
11123-1MSl7153512035-112019-112019-3SP-1572-2
SPRING, Manual Release (KD) 1PIN, Spring (KD) 1GASKET, Release Housing (KD) 1RELEASE ARM ASSEMBLY 1ARM, Release 1PIN, Drive, 0.156D x 1.250in. iStl. Drill Rod, Oil Hardening, Coml
..., - \;i..
For Refe
rence
Only
SECTION II
GROUP ASSEMBLY PARTS LIST
..• continuation
FIG. & UNITSINDEX PERNO. PART NUMBER DESCRIP TION ASSY.
-22 AN515-4-5 SCREW 1"-23 AN935-4 WASHER 1
-24 MSl71495 PIN, Spring (KD) 1-28 AN26-42A BOLT, Clevis (AP) 1-29 MS21042-6 _ NUT (AP ) 2-30 SP-1638-1 STOP, Keeper (AP) r 2
0.562 x 0.095 x 0.375 in.4130 Stl. Tube, Com1.
-31 AN27-34A BOLT, Clevis (AP ) 2-32 MS21245-7 NUT (AP) 2-33 AN960-716L WASHER, Light (AP) 4-34 AN26-34A BOLT, Clevis (AP ) 1-35 AN960-PD-616L WASHER (AP) 2-36 AN24-34A BOLT, Clevis (AP ) 2-37 MS21042-4 NUT (AP ) 2-38 AN960-PD-416 WASHER (AP ) 2-39 11052-1 BOLT, Special (AP ) 2
"I-. - 3
For Refe
rence
Only
secuon U
\--_48
24
Figure 1. Cargo Release. 10,000 Pounds Capacity (Sheet I of 3)
-:> - 'I- -
For Refe
rence
Only
Section 11
••II52
61 .. , ..
OJ
...~
..
. 161
...--160____ l$t
"---- ..~'1
'5,~ tn--U..~\ ..13, - ~. ~'7
85 .' .~ •• ~ 92
'O~ "-~~. CJe6~ <:
A __-
---_ ....
"---68 ----...~~.:~~
."''il~..
e-\..- »->: ,..
~ --' ........-167
~-'-IU...r.--- .1
~.. ~.~~~~~. ~
• 00/
"
--'-------
~:~~.~._...~
•• --Cl-. " ....._~
.. -------<~
l' ----i
• 2 ---«V_79~
'O~
"-;
Figure 1, Cargo Release, 10,000 Pounds Capacity (Sheet 2 of 3)
2-4
For Refe
rence
Only
SECTION II
GROUP ASSEMBLY PARTS LIST
FIG. &
INDEXNO. PART NUMBER
1234567
DESCRIPTION
UNITSPERASSY.
11
1
1111
1
11
2
111121611111111
xCom1xCom1
1.875Stl. ,1.875Stl. ,
SCREW, Flat Hd, Ny10k(AP) (KD)PLATE, FrontPLATE, Directional ArrowPLATE, IdentificationPLATE, Electrical DiagramBOSS, PivotSUPPORT, ShaftRIVET (AP)KEEPER, Load BeamPIN, Cotter (AP)BOLT, Clevis (AP)NUT (AP)WASHER (AP)SPRING, Keeper (AP) (KDP)SPRING, Latch (KD)ROD, Latch Spring, 0.1870 x1.5 in. St1. Drill Rod, OilHardening, Com1SPRING, Safety (KD)STOP, Level, 0.2500 x1.562 in. St1. Drill Rod,Oil Hardening, Com1STOP, Latch, 0.25 x 0.562 x1.125 in. Nylon Rod, FM1001LATCH ASSEMBLYLATCH, 0.563 x5.125 in. 4340LATCH, 0.563 x5.125 in. 4340RIVET (AP)BOLT, Shear, close toleranceNUTPIVOT, Latch, 0.5630 x2.25 in. Vascomax
SP-3496-3R
AN427-6-20NAS464P4A6AN315-4SP-1618-1
SP-1632-1SP-1565-2
SP-3496-1SP-3496-3L
MS24694-S99
SP-1567-2
14002-2SK-196-112767-113472-1SP-1623-112022-1MS20426AD3-8SP-3503-1MS-24665-300AN27-42AN320-7AN960-716SP-2914-1SP-2931-1SP-1550-2
-61
-60
-63-64-65-66
-62
-58-59
-41-42-43-44-45-46-47-48-49-50-51-52-53-54-56
1-40
'2- -S
For Refe
rence
Only
)
zo' e-- I "p---'II~ •. }\ Q e/G. G
,~•<9 105
Q..
•
.~'
)~~~
/' ¢--n~--1l
/ C}--74/ 1'-----1'
.I
I
19.-----4
\""':~--I1 •Yr---113
zoo ______
,--.
Z03/Z04 -----=:==::::..;,
/ItO ~
19r~®,.. '
IN
"'~ ,Ito
.c5U.\11.
1,
I
111------04
.II.~ <,
"'--1 <,
J-----II5
Figure 1. Cargo Release, 10,000 Pounds Capacity (Sheet 3 of 3)
2-6
For Refe
rence
Only
SECTION II
GROUP ASSEMBLY PARTS LIST
FIG. sINDEXNO. PART NUMBER
1234567DESCRIPTION
UNITSPERASSY.
(
-67
-68-69
-70
-71-72-74-75
-76-77
-78-79-80-81-82-83-84-85-86-87-88-89
SP-2897-1
11055-111057-1
11056-113474-1MS24694S1812768-113532-1SP-1597-1
RS-62SP-1596-1
SP-4392-2SP-1620-1SP-1634-213533-1SP-1616-112024-113057-1SP-2895-1SP-1564-2SP-1568-2SP-1639-1SP-l048-3
ROLLER, Latch, 1.00 x l.~5= 11.125 in. Vascomax250 Stl. Rod, ComlYOKE, Latch Spring (KD) 1BUSHING, Yoke, 0.312D x 20.125 in. 4130 Stl. Rod,ComlRIVET, Yoke (AI?) (KD) 1SPRING ASSEMBLY, Beam return 1SCREW 4SPRING, Load Beam return (KD) 1DRUM, Spring (AI?) 1RETAINER, Return Spring CAP) 1(KD)RING, Spirolox (KD) 1GUIDE, Return Spring 1(SP) (KD)LOAD BEAM 1PLUNGER, Trunnion (KD) 1SPRING, Plunger (KD) 1TRUNNION, Load Beam 1BUSHING, Load Beam (KD) 2STOP, Load Beam (KDP) 1LEVER ASSEMBLY, Internal 1LEVER, Internal 1SHAFT, Internal Lever 1SHAFT, Roller 1SPRING, Toggle (KD) 1PIN, O.187D x 1.062 in. 1Stl. Drill Rod, Oil Hardening, Coml
2.-7
For Refe
rence
Only
SECTION II
GROUP ASSEMBLY PARTS LIST
FIG. &INDEXNO. PART NUMBER DESCRIPTION
UNITSPERASSY.
I
1-90-91-92-93
":'94
-95
-96-97-98
-100-113-114-115-116
-117-118-119-120-125
-126
-128
6NBC914YZP6NBF817YJSP-1619-1SP-1617-1
SP-1048-3
SP-l048-4
12021-113016-113015-1SP-1741-1
SP-1615-113011-112034-1MS20995 C20AN502-10-612041-2MS35265-16MS20995 C2010-36675-14MS3102R-14S-6P12041-7
12041-8
·R-1880S
BEARING 1BEARING 1N~ 2LINK, Toggle, 0.100 x 10.437 x 1.062 in. Stl.PIN (AP). 0.1870 x 0.312 in. 1St1. Drill Rod, Oil Hardening, Com1PIN (AP), 0.1870 x 0.312 in. 1St1. Drill Rod, Oil Hardening, ComlSHAFT ASSEMBLY, Solenoid Arm 1SHAFT, Inner 1SHAFT,AND ARM 1PIN (AP), 0.1870 x 1.0 in. 14130 StL RodBUSHING, Latch (KD) 2COVER, Solenoid 1GASKET, Cover (KDP) 1LOCKWIRE (AP) ARSCREW (AP) 6RECEPTACLE ASSEMBLY 1SCREW (AP) 4LOCKWIRE (AP) ARGASKET, Receptacle (KD) 1RECEPTACLE 1WIRE, Electric, White No.18 1x 10 in. 19. Wire No. 1555WIRE, Electric, Red No. 18 1x 10 in. 19. Wire No. 1555TERMINAL, Lug 2
For Refe
rence
Only
SECTION II
GROUP ASSEMBLY PARTS LIST
FIG. &
INDEXNO.
-154-155-156-157
-158
-159-160-161-162-163-164-165-166
-167-168
-188-189-190-191-192-193-194-195-196-197-198
PART NUMBER
SP-2910-1MS21083N779-012-062-0437SP-2907-1SP-2911-1
SP-1348-3
AN6227-5SP-1628-1AN123862SP-1627-1SP-1624-1MS35207-26013357.:.2AN515-3-10
AN936A311165-1
SP-1331-1MS21042-4SP-2819-3SP-1507-1SP-1522-1R-1880S#1112023-111026-111670-1SP-1471-114005-2
UNITSPER
DESCRIPTION ASSY.
ACTUATOR ASSEMBLY 1NUT (AP) 1PIN, Spring (KD) 2LEVER, Safety Switch 1LEVER, Touchdown & Safety 1SwitchSHAFT, Switch Actuator 10.375D x 2.5 in. 302 StlRod, St. 302, ComlPACKING, Preformed 1INSERT, Shaft 1PACKING, Preformed 1BUSHING, Switch Pad 1PAD, Switch 1SCREW (AP) (KD) 1SWITCH 1SCREW, Cad.Plate 11/16 in. 219. (AP)WASHER (AP) 2ACTUATOR, Switch 1
NUT (AP) 2NUT (AP) 2SOLENOID 1PIN, Drive 1PIN, Locating 2TERMINAL, Lug 2INSULATION, Sleeving ARRETAINER, Solenoid 1.RING, Seal Retainer (KD) 1SEAL (KD) 1GASKET, Solenoid (KD) 1REAR PLATE ASSY. 1
For Refe
rence
Only
SECTION II
GROUP ASSEMBLY PARTS LIST
FIG. &INDEXNO.
-199.-200-201-202-203-204-205
PART NUMBER
14003-214004-2MS24694-S99SK-196-2SP-1156-1MSl7149411040-1
UNITS1234567 PERDESCRIPTION ASSY.
PLATE, Rear 1FILLER 1SCREW (KD) 2PLATE, Directional Arrow 1PIN, Dowel (KD) 2PIN, Spring (KD) 1POST, Pad Mounting 10.313D x 1.313 in.304 SST Rd., Corol
'2 -\0
For Refe
rence
Only