35
our tradition is innovation TECNOCUPOLE PANCALDI SpA www.tecnocupole.com CATALOG 2017

our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

Embed Size (px)

Citation preview

Page 1: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

our tradition is innovation

TE

CN

OC

UP

OL

E P

AN

CA

LD

I S

pA

ww

w.t

ecn

ocu

po

le.c

om

CA

TA

LO

G 2

017

Page 2: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

Tecnocupole Pancaldi was set up in 1958 by Gianni and Luigi Pancaldi, its two founding partners and specialises in thermoforming technology.

In the eighties we became a leading company in the production and sales of thermoformed Plexiglas and polycarbonate skylights.

In the nineties, our company developed and patented several natural smoke and heat exhaust ventilation systems for fire-fighting and since then, due to continuous investment, we have become a sector benchmark.

As a result of our contribution in UNI round tables on the technical standardisation of products and systems during the early millennium years, we at Tecnocupole Pancaldi continue to be a leading company in the smoke and heat control sector guaranteeing appropriate solutions to technical needs and standards by offering the broadest range of equipment.

Our many years of experience, choice of the best raw materials and development of hi-tech production factories together with our innate passion for innovation and well-established entrepreneurial spirit have allowed our company to consolidate our image of professionalism and reliability allowing us to attain a leadership position in the coverings market.

In particular, during our history, ongoing testing of innovative thermoforming technologies have resulted in Tecnocupole Pancaldi progressively developing its skylight production business by using the widest range of materials to meet all the needs of thermal insulation.

Since 2008, always focusing on market needs, we at Tecnocupole Pancaldi, have been offering our own lines of shed (lean-to) and continuous glazings boasting features of maximum flexibility in the use of components to meet all energy saving requirements.

In 2013 our company participated in the development and creation of the first Breeam certified shopping mall in Italy.

Thanks to its construction features and easy installation, this solution guarantees laboratory tested performance in a range of different contexts.

The flexibility with which our company has developed its vast product and related services range and our readiness to cooperate with construction companies and designers to carry out studies and implement bespoke solutions, are the factors which make Tecnocupole Pancaldi a leading national and international production company on the market.

our tradition is innovation

Tecnocupole Pancaldi is a benchmark on the marketthanks to its history, competence and reliability.On a daily basis we demonstrate our product and process innovation skills so as to satisfy changingtechnical and aesthetic market needs.

Our values are reinforced by our serious approach and reliability when dealing with all our partners . We always ensure that our quality and safety guarantees together with our comitments to fairness and respect are upheld.

Customer satisfaction is our number one goal and one we dynamically offer to our customers by offering fast and accurate solutions.

Our strengths are our collaborating and integrating skills, the attention we pay when listening and our goal of always ensuring effective communication.

Page 3: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

Tecnocupole Pancaldi has chosen to work alongside the manufacturing business by providing an evermore consistent package of services carried out and constantly updated by specialist technicians.

Installation and putting into operation tests Over 80% of Tecnocupole Pancaldi’s customers trust in our company, not only for product supply, but also for installation and the putting into operation tests we provide in order to guarantee state-of-the art workmanship.

When the installation is finished our company’s technicians carry out a putting into operation test together with a general installation test in the presence of Fire Brigade officers.

Increased efficiency of the covering The path identified by us at, Tecnocupole Pancaldi, is to come up with useful solutions whilst containing management costs by increasing the amount of natural light and ventilation and the insulating capacity of the covering elements:

• Covering energy assessments and average illumination of the area (LUX)

• Restoring or refacing coverings to upgrade or increase energy performance (including asbestos disposal)

• Installing suitable fixed or openable shed (lean-to) skylights and skylights between the illuminated surfaces and blind panels

Fire-fighting equipment maintenance.

In fire fighting challenges, the maintenance needed to ensure that the systems are efficient is of critical importance and on equal footing with the system installation.

For this reason, Tecnocupole Pancaldi, uses its own technicians entrusting them with periodic maintenance operations to support Protection and Prevention Service Managers of industries and department stores, trade fair centres, logistics centres and entertainment facilities (cinemas, theatres, sports centres…).

Our company can also carry out special interventions on smoke and heat exhaust ventilation systems, even on those produced by third parties, to re-establish their efficiency after periods of maintenance lapses or after the system operation start up phase as well as providing ongoing maintenance after the restore.

At the present time, we provide maintenance services for over 20,000 smoke and heat exhaust ventilation systems using management software which guarantees:

• interventions take place on the due deadline,

• correct rotation of fire simulation test on machine parks thanks to the continuous collection of the data on functioning

• special intervention planning our tradition is innovation

Page 4: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 5TECNOCUPOLE PANCALDI SPA4

Research and development

Tecnocupole Pancaldi places corporate development at the centre of its development strategy and it is for this purpose that it invests heavily in product development to be able to immediately respond to the developments in design standards as a consequence of the changing needs in energy savings, fall protection and anti tampering, natural lighting and ventilation and fire-fighting safety.

Certification and testing

Our products are tested and certified in conformity with the reference standards. Our company has dedicated an in-house laboratory for this purpose for carrying out certain types of testing (tests on walking across unstable unit, air infiltration, water penetration, U-value – thermal transmittance) described in the following pages.

Testing activities related to the UNI EN 12101 standard and certified by leading qualified Italian Institutes.

Air Infiltration Test

Reference Standards UNI EN 1026 - UNI EN 12207 Total air permeability of the sample under test, measured according to prEN1026, is divided by its total area and the result recorded in m³/hm². A sample belongs to a specific class only if the air infiltration test result does not exceed the upper limit defined for all test pressure levels. The classes are those shown in the table.

Water Penetration Test

Reference Standards UNI EN 1027 - UNI EN 12208 The prEN 1027 describes a test for determining the limits of water impermeability Pmax of the sample being tested.The classification depends on the results as specified in the table.

Thermal Transmittance U Test

Reference standards:EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001UNI EN ISO 10077-2:2004

The Thermal Transmittance U Test has been calculated by means of measurement tests performed on standard product samples applying the following formula

Note: Method A is suitable for fully exposed products Method B is suitable for partially exposed productsa) After 15 mins of zero pressure and 5 mins in subsequent phases

ClassAir infiltration

reference a 100 Pa m3/hm2

test pressure maximum 100 Pa m3/hm2- Pa

0 Not tested1 50 1502 27 3003 9 6004 3 600

Pressure test ClassificationSpecifiation

Pmax in Pa a) Testmehod A

Testmehod B

- 0 0 No requirement 0 1A 1B spraying per 15 min.

50 2A 2B As per class 1 + 15 min.100 3A 3B As per class 2 + 15 min.150 4A 4B As per class 3 + 15 min.200 5A 5B As per class 4 + 15 min.250 6A 6B As per class 5 + 15 min.300 7A 7B As per class 6 + 15 min.450 8A - As per class 7 + 15 min.600 9A - As per class 8 + 15 min.

>600 Exxx -Over 600Pa with frequency of

150Pa, the duration of each phase must be 5 mins.

CLIMATIC ZONES REFERENCE VALUES ACCORDING TO THE STANDARDS IN FORCE

WHEN THIS DOCUMENT WAS PUBLISHED

CLIMATIC ZONES

Thermal transmittance limit values shown in W/m2K Ref. Legislative Decree

26/06/2015

Thermal transmittance limit values shown in W/m2K per

energy requalification projects Ref. Legislative Decree

26/06/2015

Horizontal or scope opaque

structures

Transparent frame

structuresCovers

Openable or similar

A Up to 600° a day ≤ 0.38 ≤ 3.20 ≤ 0.34 ≤ 3.20

B Between 601° and 900° a day ≤ 0.38 ≤ 3.20 ≤ 0.34 ≤ 3.20

C Between 901° and 1400° a day ≤ 0.36 ≤ 2.20 ≤ 0.34 ≤ 2.40

D Between 1401° and 2100° a day ≤ 0.30 ≤ 1.80 ≤ 0.28 ≤ 2.10

E Between 2101° and 3000° a day ≤ 0.25 ≤ 1.40 ≤ 0.26 ≤ 1.90

F over 3000°a day ≤ 0.23 ≤ 1.10 ≤ 0.24 ≤ 1.70

Climatic Zone FClimatic Zone EClimatic Zone DClimatic Zone CClimatic Zone BClimatic Zone A

Page 5: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 7

CC CIRCULAR DOMES 8-9

CONTINUOUS DOMES 10-11- Single or double wall channelling 11TUBULAR SKYLIGHTS 12

SINGLE UNIT SKYLIGHTS 13-15- Circular design LC 14- Rectangular LR and square LQ design 15

CONTINUOUS MODULE SKYLIGHTS 16-17- With LMCXT depressed arch section 17- With two LMCXTF ridges 17

FIXING SYSTEMS FOR ZENITH SKYLIGHTS 18

BASES 19-27- For flat roof 19- For continuous ventilation with louvres 19- For continuous ventilation with slats 19- For corrugated plate cover 20- For simple undulated plate or fibre cement cover 21- To be placed on Y beams 22- Sheathings 23- for corrugated rectilinear panel 24- for curved sheet with connection to internal flat sheet 25- for curved panel, free span between the beams max 250 CM 26- for curved panel, free span between the beams over 250 CM 27

MANUAL OPENING DEVICES 28

ELECTRIC OPENING DEVICES 29

24V - 230V 90° OPENINGS 30

VENTILATION AND FIRE-FIGHTING OPENINGS 31

OPENING FRAMES- for square and rectangular zenith skylights 32- for circular zenith skylights 32

SAFETY 33-37

FALL PROTECTION AND ANTI-TAMPERING GRIDS 34-35- fall protection grid 34- anti-tampering and fall protection grid 34- fall protection nets 35ANCHORAGE POINTS AND LIFELINES 36-37- anchorage points – class A (EN 795) 37- Lifelines – Class C (EN 795) 37

SMOKE AND HEAT CONTROL SYSTEMS 38-61

NATURAL SMOKE AND HEAT EXHAUST DEVICES 40-43- free smoke 41- free smoke plus - OPEN/CLOSE 42- free smoke + electric semi-frame 43

LIGHT – NATURAL SMOKE AND HEAT EXHUAST SYSTEMS 44-46- free smoke light - single flap 45- free smoke light - double flap 46free smoke glass 47blind panel 48spoiler 48FSV09 Vertical free smoke 49free smoke air - fresh air emission from below 50

NATURAL SHEV SYSTEM CONNECTION LINES AND COMMAND PANELS 50-56- NSHES control and management unit 52- Pneumatic connection lines 53- Nitrogen box B1/B2 54- CO2 box 55- Electric single zone ERC box 56

NSHE INSTALLATION ACCESSORIESWHEN THERE ARE ELECTRICAL CONNECTION LINES 57

FREE SMOKE COURTAIN 58-59- free smoke courtain - M - mobile 59- free smoke courtain - F - fixed 59

FORCED SMOKE AND HEAT EXHAUST SYSTEMS - SHEVS 60-61- free smoke vent – smoke and heat extractors 61

LEAN TO SKYLIGHTS: KAPPASHED SYSTEM 62-63- kappashed 63- point shed 64- continuous windows 64

Page 6: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 9TECNOCUPOLE PANCALDI SPA 8

Thanks to their size that allows them to cover vast areas (from a minimum of 9.61 m2 up to a maximum of 78.50 m2) and clean architectural lines these domes are used for natural lighting in atriums, public buildings, covered markets, shopping malls, greenhouses, bars, parks and gardens and exhibition centres for displaying machinery and materials.

CC

CIR

CU

LA

R D

OM

ES

CC MODULAR DOME SERIES

Circular domes made up of sections and a ridge skylight achieved by thermoforming a compact polycarbonate sheet which can be transparent or opal in colour are made in steel and consist of: galvanised iron base sectors and mounts, galvanised iron upper crown, aluminium plates.

All the parts in the load bearing structure are chemically treated with paint. The ridge skylight can be accessorized with an electric opening device.

support and fixing detail

A

C

B

H

CC 50 - CC 51 - CC52 - CC 53 CC 54 - 55

A = C

B

H

Legend: sizes shown in the table for circular domes are from a diameter of 350 cm to 650

A

B

C

A = C

B

CC CIRCULAR DOMES

CC 50 CC 51 CC52 CC 53 CC 54 CC55

CLEAR SPAN (A) in cm 350 450 550 650 1000 840

OUTER SPAN (B) in cm 369 469 569 669 1040 880

HOLE CLEAR SPAN (C) in cm 341 441 541 641 1000 840

DOME HEIGHT (H) in cm 160 194 228 198 337 282

N° ELEMENTS 6 8 9 11 24+12 21+11

For good working results it is essential:

• To make the curb impermeable on which the dome will be placed taking care to overlap the membrane horizontally.• Overlap the second impermeable membrane inside the C profile at the base of the dome structure.• Ensure the surrounding work area of the dome’s support base is completely free of encumbrances which could make mounting operations difficult.The above listed activities are the responsibility of the customer and hence, excluded from the supply.

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

Page 7: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 11TECNOCUPOLE PANCALDI SPA 10

This solution is extremely practical and useful for covering the galleries in shopping malls or for walkways between adjacent buildings, for example, hospitals or exhibition areas, as well as for creating platform roofs and in all places where spaces need to be protected from atmospheric agents maintaining the continuity of the external ambient natural lighting.

The skylights can be opened with the following devices: manual, electric and fire-fighting belonging to the Tecnocupole Pancaldi range.

Furthermore, natural ventilation and smoke and heat exhaust systems in case of fire can be added.

Continuous domes are not self-supporting hence, they need a suitable base structure which is not included in the supply

CO

NT

INU

OU

S D

OM

ES

This system provides single unit skylights (see single unit skylights section on page 13) or continuous (see continuous skylights on page 16) mounted on a channel grid.

The midway and perimeter channels are made in pre-painted steel plate (white-grey) with a C configuration, variable sections and heights.In the case of double wall channelling, all the channels can be fitted with external galvanised steel cladding.

Water tightness can be achieved by means of waterproofing (by the customer) or by PVC membrane covering.

SIMPLE OR DOUBLE WALL CHANNELLING

Two height, simple wall channel lattice

Detail of the insulated double wall channel lattice

Perspective view of the fixed channel lattice on a load bearing sub-structure which is not included in the supply

Perspective view of insulated double wall channel lattice

CONTINUOUS SINGLE DOMES

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEE

Page 8: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA13TECNOCUPOLE PANCALDI SPA 12

A tubular skylight can be installed on any type of cover by creating a suitable base(see bases from page 19.

Tubular skylights provide an extraordinary response to flexibility needs in lighting rooms which in the past was managed by electric lighting.

Today, thanks to capturing and transferring light, any area be it inside or blind can be reached by sunlight and kept warm and welcoming by improving the wellbeing of those working or living there.

Pedestrian and vehicle accessible versions are also available.

TU

BU

LA

R S

KY

LIG

HT

S

Tubular skylight installed on curved corrugated panel base

Tubular skylight installed on flat roof base

Base product tubular skylight

Single unit skylights are generally used in prefabricated building to provide overhead lighting and ventilation as well as to optimize aesthetic and architectural features.

Rectangular, square and circular skylights can be opened with all manual and electrical devices and belong to the Tecnocupole Pancaldi range (from page 28) for natural ventilation or access to the cover.

Rectangular and square single unit skylights can also be fitted with natural smoke and heat exhaust devices (from page 40). S

ING

LE

UN

IT S

KY

LIG

HT

S

NATURAL SMOKE AND

HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

(*) see grid/net classification

TECNOCUPOLE PANCALDI SPAvia Ca’ bianca 70040024 Castel San Pietro Terme (BO)T +39 051 69 54 911 F +39 051 69 54 929

www.tecnocupole.com

Year of Marking

European Standard

Serial Number

Product Description

Internal/external pressure resistance:

External / internal pressure resistance:

Reaction to fire

Reaction to external fire:

Water tightness

Impact resistance:

Thermal transmittance:

Acoustic insulation:

Light transmittance:

Air permeability:

Solar factor g:

Sustainability:

###: ### ###

RECTANGULAR AND SQUARE SINGLE UNIT SKYLIGHTSN.D.P.

N.D.P. N.D.P.

N.D.P.Positive 900 Pa

0(*)variable

N.D.P.variable

OPENABLE

variableN.D.P.

b-s1; D0 polycarbonate Methacrylate

Positive class: 2 negative class: 4

Page 9: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 15TECNOCUPOLE PANCALDI SPA14

Single unit skylights are made by thermoforming compact or honeycomb polycarbonate sheets from 10 to 16 millimetres or compact Plexiglas and come in single or double wall versions to meet all thermal insulation needs.To obtain maximum comfort inside the rooms by means of natural lighting diffusion and relevant energy savings by reducing heat emissions, the company also offers opal and transparent panes in addition to traditional panes which contain solar factors that allow for a low transmission of heat in hot seasons.

Single unit skylights are supplied complete with expanded polyurethane seals and fixing accessories. When the fixture is provided (page 18) the product will be predrilled in the factory. Installation must be carried out on a water resistant base raised by at least 25 cm in height.

LC CIRCULAR DESIGN

SINGLE UNIT SKYLIGHTS

Circular skylight section

Skylight support detail.- this illustrative picture refers

to products made in double wall compact polycarbonate

or compact Plexiglas

A

B

H

Legend: circular skylight table

A

B

DC

The thickness of the polyurethane

insulation is 5 cm

Hb

Legend: circular skylight installed on countersunk base

DOMES ON CIRCULAR FIBREGLASS BASE

Art. CIRCULAR SKYLIGHTS (DOMES) OPENING SYSTEMS DOMES ON CIRCULAR FIBREGLASS BASE

A (cm) B (cm) H (cm) manual manhole

manualventilation

electric ventilation C (cm) D (cm) Hb (cm)

LC 01 50 65 13 • • 70 90 35LC 10 60 75 15 • • • 80 100 35LC 11 70 85 17 • • • 90 110 35LC 12 80 95 20 • • • 100 120 35LC 13 90 105 22 • • • 110 130 35LC 14 100 115 25 • • • 120 140 35LC 15 120 135 30 • • • 130 150 35LC 16 140 155 35 • • 140 160 35LC 17 150 165 37 • • 150 170 35LC 18 170 185 42 • • 160 180 35LC 19 180 195 45 • • 170 190 35LC 20 200 215 45 • • 180 200 35LC 21 110 125 27 • • • 190 210 35LC 22 130 145 32 • • 200 220 35LC 23 160 175 39 • • 220 240 35

Shorter delivery 10 working days

Single unit skylights are made by thermoforming compact or honeycomb (only vaulted sections) polycarbonate sheets from 10 to 16 millimetres or compact Plexiglas and come in single with additional canopies or double wall versions to meet all thermal insulation needs.

To obtain maximum comfort inside the rooms by means of natural lighting diffusion and relevant energy savings by reducing heat emissions, the company also offers opal and transparent panes in addition to traditional panes which contain solar factors that allow for a low transmission of heat in hot seasons.Single unit skylights are supplied complete with expanded polyurethane seals and fixing accessories.When the fixture is provided (page 18) the product will be predrilled in the factory. Installation must be carried out on a water resistant base raised by at least 25 cm in height.

Installation must be carried out on a water resistant base raised by at least 25 cm in height

Should the base need to be made, it can be supplied by Tecnocupole Pancaldi in metal sheet (see base sections from page 19).

LR LQ RECTANGULAR AND SQUARE DESIGN

SINGLE UNIT SKYLIGHTS

Vaulted skylight sectionwith canopy

Vaulted skylight section

Diamond point skylight with canopy

Diamond point skylight section

Art. A B H H * OPENING SYSTEMS

(cm) (cm) (cm) (cm) manual manhole

manual ventilation

electricventilation

Free Smoke

Free Smoke+ electric ap.

Free Smoke Plus

Free Smoke Lightsingle flap

LR 20 86X61 101X76 15 20,0 • • • LR 21 100X40 115X55 10 13,0 • • • LR 22 106X76 121X91 19 25,0 • • • • • • LR 23 136X86 151X101 21 28,5 • • • • • • LR 24 150X100 165X115 25 33,0 • • • • • • •LR 25 186X136 201X151 34 45,0 • • • • LR 26 200X40 215X55 10 14,0 • • LR 27 200X100 215X115 25 33,0 • • • • • •LR 28 216X76 231X91 19 25,0 • • • • • LR 29 236X136 251X151 34 45,0 • • • • LR 30 250X150 265X165 38 50,0 • • • • •LR 31 274X100 289X115 25 33,0 • • LR 32 274X174 289X189 43 58,0 • • LR 34 186X86 201X101 25 28,5 • • • • • LR 35 120X70 135X85 17 23,0 • • • • • • LR 36 120X170 135X185 30 40,0 • • • • • LR 37 80X250 95X265 20 27,0 • • • • • LR 38 250X100 265X115 25 33,0 • • • • • •LR 39 80X240 95X255 20 27,0 • • • • • LR 40 120X220 135X235 30 40,0 • • • • • •LR 41 90X190 105X205 23 30,0 • • • • • LR 42 150X200 165X215 37 50,0 • • • • •

Art. A B H H * OPENING SYSTEMS

(cm) (cm) (cm) (cm) manual manhole

manualventilation

electricventilation

Free Smoke

Free Smoke+ electric ap.

Free Smoke Plus

Free Smoke Lightsingle flap

LQ 00 50X50 65X65 13 16,5 • • • LQ 01 60X60 75X75 15 20,0 • • • LQ 02 70X70 85X85 17 23,5 • • • LQ 03 80X80 95X95 20 26,5 • • • • • •LQ 04 90X90 105X105 22 30,0 • • • • • •LQ 05 100X100 115X115 25 33,0 • • • • • • •LQ 06 120X120 135X135 30 40,0 • • • • • • •LQ 07 140X140 155X155 35 46,5 • • • •LQ 08 150X150 165X165 37 50,0 • • • • •LQ 09 170X170 185X185 42 56,5 • •LQ 10 # 180X180 195X195 45 60,0 • •LQ 11 # 200X200 215X215 50 66,5 • •LQ 12 110X110 125X125 27 36,5 • • • • • •LQ 13 130X130 145X145 32 43,0 • • • •LQ 14 160X160 175X175 39 53,0 • •

Shorter delivery 10 working days

A

B

H*

H

# only produced in compact polycarbonate

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 14963:2007

Page 10: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 17TECNOCUPOLE PANCALDI SPA 16

Introduced at the same time as the prefabricated structures and sized in accordance with typical standard prefabrication modules, they achieve their function of lighting, airing and natural smoke and heat control in case of fire as well as optimizing aesthetic and architectural features.

Thanks to the option to connect modules it is possible to reach nearly any length.

The LMCXT continuous module is made up of intermediary modules and terminal heads achieved by thermoforming compact or honeycomb polycarbonate or compact Plexiglas and come in single, double or single wall with additional canopied wall versions, to meet all thermal insulation needs.

CO

NT

INU

OU

S M

OD

UL

E S

KY

LIG

HT

S

To obtain maximum comfort inside the rooms by means of natural lighting diffusion and relevant energy savings by reducing external heat input, the company also offers opal and transparent panes in addition to traditional panes which contain solar factors that allow for a low transmission of heat in hot seasons.

Continuous skylights are supplied complete with expanded polyurethane seals and fixing accessories. The fixture is provided either pre-drilled in the factory or not depending on the fixture type (see page 18).Installation must be carried out on a water resistant base raised by at least 25 cm in height.

Should the base need to be made, it can be supplied by Tecnocupole Pancaldi in metal sheet (see base sections from page 19).

LMCXT WITH DEPRESSED ARCH SECTION AND LMCXTF TWO GABLE

CONTINUOUS MODULE SKYLIGHTS

Depressed arch skylight section with canopy

Two-gable skylight section

Two-gable skylight section

with canopy

LEGEND: SIZES IN TABLE - DEPRESSED ARCH SKYLIGHTArt. A* B* C* OPENING SYSTEMS

(cm) (cm) (cm) manual ventilation

electric ventilation

Free Smoke

LMC XT 60 60 75 82 • •LMC XT 70 70 85 92 • • •LMC XT 80 80 95 102 • • •LMC XT 90 90 105 112 • • •LMC XT 100 100 115 122 • • •LMC XT 110 110 125 132 • • •LMC XT 120 120 135 142 • • •LMC XT 130 130 145 152 • • •LMC XT 140 140 155 162 • • •LMC XT 150 150 165 172 • • •LMC XT 160 160 175 182 • •LMC XT 170 170 185 192 • •LMC XT 180 180 195 202 • •LMC XT 190 190 205 212 • •LMC XT 200 200 215 222 •LMC XT 250 250 265 153 •

LEGEND: SIZES IN TABLE - TWO-GABLE SKYLIGHTArt. A* B* C* OPENING SYSTEMS

(cm) (cm) (cm) manual ventilation

electric ventilation

Free Smoke

LMC XTF 90 90 105 112 • • •LMC XTF 100 100 115 122 • • •LMC XTF 110 110 125 132 • • •LMC XTF 120 120 135 142 • • •LMC XTF 130 130 145 152 • • •LMC XTF 140 140 155 162 • • •LMC XTF 150 150 165 172 • • •LMC XTF 160 160 175 182 • •LMC XTF 170 170 185 192 • •LMC XTF# 180 180 195 202 • •

(*) Size tolerance: A, B and C from 0 to 2 cm

A

B

C

Depressed arch skylight section

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 14963:2007

Page 11: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 19TECNOCUPOLE PANCALDI SPA18

FOR ZENITH SKYLIGHTS

FIXING SYSTEMS

2 FIXING SCREWS / BLOCK WITH DOMED SEALS 3 IMPREGNATED EXPANDED POLYURETHANE SEALS 4 WATERPROOFING LAYER 5 HONEYCOMB

SMALL CUP FIXING SYSTEM FOR COMPACT POLYCARBONATE DOMES AND SKYLIGHTS

1 EXTERNAL WALL 2 INTERNAL WALL 3 SCREWS/BLOCK GROUPED IN SMALL CUP WITH PROTECTION STOPPER 4 SMALL CUP 5 WATERPROOFING LAYER

SCREWS WITH SEALSFIXING SYSTEMFOR HONEYCOMB POLYCARBONATESKYLIGHTS AND DOMES

1 EXTERNAL WALL 2 INTERNAL WALL 3 EXPANDED POLYURETHANE SEALS 4 WATERPROOFING LAYER 5 UPPER CLAMP ELEMENT 6 LOWER CLAMP ELEMENT

CLAMPFIXING SYSTEM FOR PLEXIGLAS DOMES AND SKYLIGHTS

1

23

4

5

SCREWS WITH SEALSFIXING SYSTEM FOR COMPACT POLYCARBONATE DOMES AND SKYLIGHTS WITH MORE CANOPIES

12

34

5

6

1A EXTERNAL WALL IN HONEYCOMBPOLYCARBONATE

1A

3

4

2

1B EXTERNAL WALL IN COMPACT POLYCARBONATE

3

4

2

1B

5

TO BE ASSEMBLED ON SITE WITH OR WITHOUT GRID CONTAINMENT INSERTS

Bases made with C section in galvanised steel plate or pre-painted standard white/grey sheet, height from 250 to 450 mm including insulation and fixture panel made up of stainless steel rivets and nylon blocks.

If an anti-tampering or a fall protection grid is provided this will be inserted inside slots in the lower part of the base (see grid section from page 34).

Water tightness is achieved making the base water resistant by wrapping water resistant cladding around the upper flange.

FOR FLAT ROOF

BASES

BASE TO BE ASSEMBLED ON SITE AND PLACED ON A LOWER WATER RESISTANT BASE.

Made in galvanised steel sheet with 80 x 15 mm louvres to allow continuous ventilation of the lower rooms.

BASE FOR CONTINUOUS VENTILATION WITH LOUVRES

Flat roof base for single unit skylight

Flat roof base for continuous module skylight

BASE TO BE ASSEMBLED ON SITE AND PLACED ON A WATER RESISTANT BASE.

Made up of tubular structures on which galvanised steel Z shaped slats are anchored that allow for continuous ventilation of the lower rooms.

BASE FOR CONTINUOUS VENTILATION WITH SLATS

Base with louvres for continuous ventilation

Base with slats for continuous ventilation

Page 12: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 21TECNOCUPOLE PANCALDI SPA20

FOR CORRUGLATED PLATE COVERING

BASES

Bases made with C section in galvanised steel plate or pre-painted standard white/grey.

The base flange on the sides perpendicular to the ridge is profiled as the cover sheet; the “downstream” base flange is not profiled but has a downwards vertical border shaped to close on the corrugated plate.The ”upstream” base flange has a central flat part accessorized with shaped seal.

Fixings: stainless steel screws and rivets.

Full view of base

“Downstream” side detail

Side perpendicular to ridge detail

ESSENTIAL DATA

D

CB

A

A - H E I G H T O F CO R R U G AT I O NB – W I DT H O F CO R R U G AT E D R I D G E C - I N T E R AX I S O F T H E CO R R U G AT I O N S D - W I DT H O F T H E CO R R U G AT E D B A S E

J

W

R E Q U I S I T E D ATA

F O R N O N - S TA N D A R D WAV E 51

177

F O R M AT S S TA N D A R D WAV E

48

146

Bases made with C section in galvanised steel or standard pre-painted white/grey sheet.

The base flange on the sides are perpendicular to the ridge is profiled as the cover sheet.

The “downstream” base flange is not profiled but has a downwards vertical border shaped to close on the undulated plate.

The ”upstream” base flange has a central flat part accessorized with shaped seal.

Fixings: stainless steel screws and rivets.

FOR SINGLE CORRUGATED PLATE OR FIBRE CEMENT COVER

BASES

“Downstream” side detail

Full view of base

Side perpendicular to ridge detail

Page 13: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 23TECNOCUPOLE PANCALDI SPA22

TO BE PLACED ON Y BEAMS

Bases made with C section in galvanised steel or standard pre-painted white/grey sheet with two sides having a C configuration for placing on the Y beam and two arched sides for coupling to the fibre cement curved metal sheets or corrugated/undulated plates.

For double walls, an insulating panel can be placed on the base curb closed by galvanized steel sheet or standard pre-painted white/grey sheathing.

Fixings: stainless steel screws and rivets

BASES

Full view of base

Beam support detail Adjacent plate coupling detail

Connection element between the base and the lower part of the Y beam, to be assembled on site.

Made in galvanised steel or standard pre-painted white/grey sheet, 8/10 thickness, it comes complete with stainless steel screw and rivet fixings.

SOFFIT

base

Full view of soffit

soffit

soffit section

base

soffit

Page 14: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 25TECNOCUPOLE PANCALDI SPA24

FOR RECTILINEAR CORRUGATED PANEL

Bases to be assembled on site made with C section in galvanised steel or standard pre-painted white/grey sheet with flat base flange for fixing to the upper part of the panel.

The base is complete with insulation panel and external cladding which on the “upstream” side connects with the ridge profile (or with the flashings) while the remaining sides have a vertical border shaped to close on the corrugated panel.

The product can be completed by an L profile made in the same material as the base placed on the closing internal perimeter of the thickness of the panel.

BASES

Full view of base

Side detail “Downstream” side view

Base to be assembled on site made with C section in galvanised steel or standard pre-painted white/grey sheet, fixes to the flat stretcher made with anchored tubular profiles at the two ends by blocks.

The base is complete with external, insulation panel and stainless steel fixing systems. The height of the finished element is defined depending on the distance between the curved metal plate and the flat plate.

FOR CURVED PLATE WITH CONNECTION TO INTERNAL FLAT PLATE

BASES

Full view of base

Curved plate coupling detail Plate coupling detail

Page 15: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 27TECNOCUPOLE PANCALDI SPA26

FOR CURVED PANEL, FREE SPAN BETWEEN THE BEAMS MAX. 250 CM

Base to be assembled on site made with C section in galvanised steel or standard pre-painted white/grey sheet, fixes to the flat stretcher made with anchored tubular profiles at the two ends by blocks.

The base is complete with external, insulation panel and stainless steel fixing systems.

Fixings: stainless steel screws and rivets and blocks

BASES

Full view of base

Panel coupling detail

Beam support detail

A

B

C

D

BASE SECTION

A – insulationB - claddingC – baseD - beam

FOR CURVED PANEL, FREE SPAN BETWEEN THE BEAMS OF OVER 250 CM

Base to be assembled on site for connection to an insulated curved panel made in galvanised steel or standard pre-painted white/grey sheet shaped so that on two sides it overlays the cover and on two sides lays on the beams.

The base comes with external galvanised steel or standard pre-painted white/grey sheet cladding with inserted insulation panel.To guarantee the useful load of the adjacent panels, two rolled tubes are fixed at the ends by means of blocks.

On the inside, an L-shaped section is installed to cover the thickness of the panel.

Fixings: stainless steel screws and rivets and blocks

BASES

Full view of base

Fixing to stretcher and panel coupling detail.

A – insulationB - cladding

C – baseD – beam

E – 8x40 blockF – tubular support

A

B

C

D F

E

BASE SECTION

Page 16: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 29TECNOCUPOLE PANCALDI SPA28

MANUAL OPENING WITH SPRING LATCH

SINGLE MANUAL OPENING

TANDEM MANUAL OPENING

MANUAL OPENING ACCESSORY

MANUAL OPENING DEVICE

The opening device is made up of a stainless steel spring latch, galvanised steel support bracket and two gas springs (1).

The spring latch device is mounted inside the skylight and activated.

The opening device is made up of a worm screw (300 mm stroke) operated with mobile arm hook and anodised aluminium support bracket.

The opening device is made up of two worm screws (300 mm stroke) connected to an aluminium rod which can be operated by means of a mobile arm hook and anodised aluminium support brackets.

MOBILE ARM HOOK:Possible lengths. 2 - 2,5 – 3 metres

(1)For skylights with widths less than 90 cm: the gas springs are substituted by serrated stops.

The opening device is made up of a 230V with 300 mm stroke electric actuator, parallel connection relay, micro-switch end of stroke and galvanised steel support and adjustment bracket.

Protection: IP55

The opening device is made up of a 230V rack actuator with 350 mm stroke, parallel connection relay, electronic end stroke plus rack actuator connected to aluminium bar and galvanised steel support and adjustment bracket.

Protection: IP55

The opening device is made up of a 230V rack actuator with 350 mm stroke, parallel connection relay, electronic end stroke plus rack actuator connected to aluminium bar and galvanised steel support and adjustment bracket.

Protection: IP55

The electric opening with rack actuator can also be supplied in the following models:• 230V rack actuator with 550 mm stroke• 24V cc rack actuator with 350 mm stroke• 24V cc rack actuator with 550 mm stroke

Open/close button

ELECTRIC OPENING WITH 230V ACTUATOR

ELECTRIC OPENING WITH SINGLE 230V RACK ACTUATOR

ELECTRIC OPENING WITH TANDEM 230V RACK ACTUATOR

ELECTRIC OPENING WITH RACK ACTUATOR MODELS

ELECTRIC OPENING - ACCESSORY

ELECTRIC OPENING DEVICES

Page 17: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 31TECNOCUPOLE PANCALDI SPA30

TANDEM 24V – 230V RACK ACTUATOR 90°OPENING The electric opening with 24V or 230V power supply and 750 or 1000 mm stroke rack actuator allows to obtain a wide opening angle that can reach 90°.

Support brackets are in galvanised steel fixed to the lower part of the base which must have a minimum height of 450 mm placed horizontally to the opening.

Full view of device opened at 90°

Cross section of device

in closed position

Cross section of the device in open position

NATURAL SMOKE AND HEAT EXHAUST AND VENTILATION ON CONTINUOUS MODULE SKYLIGHTS

VENTILATION AND FIRE-FIGHTING OPENINGS

Continuous skylights are the perfect solution for obtaining a naturaI diffusion of light for large surface areas to which can be combined natural ventilation and smoke and heat exhaust functions.

A range of functions can be flanked by using separation channels between the different skylight sections (fixed, openable for ventilation, openable for exhaust).

These channels are inserted in the perimeter bases and must be impermeable.

Example of electric opening insertion for ventilation and Free Smoke SHEVS device in the same skylight by means of a separation channel interruption

Page 18: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA33TECNOCUPOLE PANCALDI SPA32

The opening frames for square and rectangular single unit and continuous module skylights are made with UNI6060 natural alloy extruded aluminium profiles which conform to the following standards:

EN 1873:2006, EN 14963:2007 and CE certified.

FOR ZENITH, SQUARE AND RECTANGULAR SKYLIGHTS

OPENING FRAMES

Aluminium profile section completewith fixing seals and hinge

Aluminium profile section in opening phase

Frame seal detail

The frames for circular single unit skylights are made in polyester resin reinforced with glass fibre and come with seals on the support perimeter.

FOR CIRCULAR ZENITH SKYLIGHTS

Polyester resin profile section

complete with fixing seals and hinge

Works carried at high levels can subject workers to particularly high risks to their health and safety.

Especially the risk of falling from heights and other serious work accidents which make up a high percentage in the total number of accidents and, above all, those which are fatal.

Tecnocupole Pancaldi with its vast experience in working at high levels offers certified protection systems to be installed in the cover for anti-tampering and fall protection purposes.

SA

FE

TY

Page 19: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 35TECNOCUPOLE PANCALDI SPA34

TO BE POSITIONED ON THE CONCRETE COVER UNDER THE BASE

FALL PROTECTION NET

ANIA INDICATIONS From the safety point of view, the gratings must be made with flat section (rods or profiles) steel elements (minimum thickness 15 mm), anchored to the wall, with maximum spans of 180x500 mm, or if not rectangular with a shape that is inscribable in the pre-mentioned rectangles or surfaces lower than 400 cm2 in order not to allow people to enter from outside without breaking the structures.

MADE IN WELDED IRON ROD

FALL PROTECTION GRID

FALL PROTECTION AND ANTI-TAMPERING GRID

Full view of fall protection grid inserted in the base gaps.

Full view of the fall protection grid installed on the summitof the base

Grid fixing with bushings detail

HUMAN PASSAGE TESTSTests have been carried out following the modes provided in the UNI EN 1873:2006 standards ‘Prefabricated accessories for covers – Single unit skylights in plastic material’ and EN 14963:2007 ‘Covers – Continuous skylights in plastic material with or without bases’ Tests carried out on 50 kilo weights Classifications:Fall from 2.40 metres = class SB 1200 Fall from 1.60 metres = class SB 800 Fall from 1.20 metres = class SB 600

At the end of the test, the net may become permanently deformed but does not create holes allowing the body to go through.

Fall protection grid made with 8 mm diameter rod with 150x150 mesh with electrolytic zinc-plated treated surfaces.The grid is inserted in convenient gaps in the lower part of the base and evenly locked with rings.

Should the base already exist, then the grid can be installed on the top of it and in this case on the perimeter a profile will be welded to allow for the fixing using blocks or self-tapping screws.

Classification for human passage test: SB 1200

CONFORMS TO ANIA INDICATIONS When the fall protection grid must also act as an anti-tampering device. it is made with a 15 mm rod with 150x300 mesh.

Classification of human passage tests: SB1200

Electro-welded net galvanised prior to welding with 2 mm diameter wire, 50x100 mm mesh anchored with wooden slats and blocks on the CONCRETE ceiling

Classification for human passage test: SB 600(see specifications on page 34)

Electro-welded net galvanised prior to welding with 2 mm diameter wire, 50 x 100 mesh, anchored to the ridge of the basement with pressure bent profiles with slot working for preventing extraction by means of self-tapping screws evenly positioned.

Classification for human passage test: SB 600(see specifications on page 34)

TO BE PLACED ON THE SUMMIT OF THE BASE

FALL PROTECTION NET

Full view of the fall protection net fixed to the base ridge

Net fixing detail

Net fixing detail

Fall protection net mesh

Page 20: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 37TECNOCUPOLE PANCALDI SPA 36

Tecnocupole Pancaldi designs and makes anchorage points and lifelines in compliance with the UNI EN 795 standard to guarantee that the user can operate in total safety when carrying out ordinary and/or special maintenance on the cover.

For this purpose, in the technical documentation supplied together with the equipment,all the risk elements involved in operating on the cover starting from access are examined.

Tecnocupole Pancaldi offers its own techniciansor assessments concerning

• the type of structure• the choice of suitable fixings• the positioning of the fall protection systems

AN

CH

OR

AG

E P

OIN

TS

AN

D L

IFE

LIN

ES

The anchorage points in classes A1 and A2 are designed to be fixed to vertical, horizontal and sloping surfaces.

They can be used by one operator at 360° in respect to the anchorage point or only in the direction of the slope.

The anchorage points are supplied with suitable fixing accessories so as to guarantee the hold of the anchorage to the structure following a fall.

Class C consists of equipment which uses flexible horizontal anchorage lines that do not deviate more than 15° from the horizon and can be used by a maximum of three operators at the same time.

The line can be installed on posts, directly onto walls or spanned between counter posed walls.Thanks to the wide choice of posts and fixing systems, a line on posts can be installed on most of the cover.

ANCHORAGE POINTS

LIFELINES

CLASS A (CONFORMS TO THE UNI EN795 STANDARD)

CLASS C (IN CONFORMITY WITH UNI EN795 STANDARD)

Class A 1 Stainless steel anchorage point

Wall Lifeline combination example Class C

Pole Lifeline combination example Class C

Rotating kit for poles Class A1

Class A1 Fixed

anchorage point

Page 21: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 39TECNOCUPOLE PANCALDI SPA 38

Smoke and heat control systems have the goal of eliminating and containing the spread of smoke and heat in the concerned ambient from fire by keeping a layer on the ground free of smoke.

These systems must be designed and produced in compliance with the UNI 9494 standard which distinguishes between two types of solutions:

• NSHESNATURAL smoke and heat exhaust systems

• SHEVSFORCED smoke and heat exhaust systems

SM

OK

E A

ND

HE

AT

C

ON

TR

OL

SY

ST

EM

S

In detail these systems pursue the following objectives:

• To keep exits and access to the areas affected by the fire free of smoke;

• To delay and/or prevent the conditions causing the fire to spread (“flash-over”);

• Ease fire-fighting intervention team operations;

• Limit damage to systems and goods;

• Reduce heat demand in the structures;

• Reduce damages caused by toxic or corrosive substances stemming from the combustion.

In the following pages the components for smoke and heat control will be shown, some of which are used in both natural and forced situations.

Page 22: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 41TECNOCUPOLE PANCALDI SPA 40

1

2

3

4

5

6

7

8

9

10

11

12

COMMERCIAL NAME: Free smoke/ Free smoke plus / Free smoke + electric semi-frame for ventilation

SERIAL NUMBER: #######

FUNCTIONING: automatic / automatic + manual

THERMAL START UP TEMPERATURE 68° C / 93° C / 141° C / 182° C

USEFUL AERODYNAMIC SURFACE varies depending on the size of the device

RELIAILITY : RE50

OPENING UNDER LOAD

• SL 1000 if the geometric surface is less than or equal to 3 m2• SL 500 if the geometric surface is greater than or equal to 3 m2

LOW AMBIENT TEMPERATURE: T -25° C

WIND LOAD: WL 1500

HEAT RESISTANCE: B300

SKYLIGHT REACTION TO FIRE: • B-s1,d0 for polycarbonate• E for Plexiglas

SPOILER RESISTANCE: 10 Hz frequency

FREE SMOKE natural smoke and heat exhaust devices (NSHE), are one of the essential components in the natural exhaust system (NSHES).

In case of fire they allow to automatically open the skylights to extract the products generated by the combustion thus, contributing to keep a smoke free layer.

These devices can operate by temperature, via a sensor and a local energy source or by means of the equipment which can be connected to fire detection systems.

FREE SMOKE devices are designed and produced in compliance with the EN12101-2:2005 standard and CE certified under the provisions of Regulation 305/11 CE, DoP

NA

TU

RA

L S

MO

KE

AN

D H

EA

T

EX

HA

US

T D

EV

ICE

S:

FR

EE

SM

OK

E

12

3

124

5

6 7 8 9 10 11

The FREE SMOKE device is made up of a UNI6060 natural alloy extruded aluminium (see page 32) frame and counter frame, caulk assembled, complete with three –wing aluminium hinges and stainless steel screws and rivets.

The device is opened with a three section pneumatic telescopic cylinder which operates with a mix of CO2 / OIL pivoted between two parallel brackets, a cylinder containing CO2 gas, a thermo fusible glass tube set at 68° (different settings must be specified when ordering) and a thermal valve. A further spring latch cylinder blocks the system in closed state when there is no emergency.

The above mentioned latch cylinder can be undone to open the door for periodic maintenance. The system also allows to keep the opening position even in head winds of 10 m/sec. All the cylinder feed pipes provided are in Teflon protected by double stainless steel braiding.

The opening with controlled thrust up to full opening is also guaranteed in the presence of head winds. The device can be connected to a pneumatic type remote opening system (see page 53) without the need for other accessories.

NATURAL SMOKE AND HEAT EXHAUST DEVICES

FREE SMOKE

1 Three section pneumatic cylinder2 thermal valve with CO2 gas cylinder3 opening frame 4 fixed door 5 upper bracket 6 lower bracket 7 base

CYLINDER OBSTRUCTION AT OPENING

H(mm) A - clear span (mm)355 ≤ 860480 > 860 / < 1500650 ≥ 1500

1

25 3

4

6

7

A

HExterior view of the pneumatic system for activating the FREE SMOKE NSHE from the ground

Full view of the FREE SMOKE NSHE

View of the inside of the pneumatic system for activating the FREE SMOKE NSHE from the ground

diagram of the FREE SMOKE NSHE device

activation system

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 12101-2:2005

Page 23: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 43TECNOCUPOLE PANCALDI SPA42

OPEN/CLOSE (1)

FREE SMOKE PLUS

The FREE SMOKE PLUS system is made up of a frame and counter frame in UNI6060 natural alloy extruded aluminium (see page 32) caulk assembled with aluminium three part hinges and stainless steel rivets and screws.

To operate the opening are: one three bore cylinder which operates with a mix of CO2 gas / OLIO pivoted between two parallel brackets, a thermo fusible glass tube set at 68° (different settings can be specified on order) and a thermal valve. A further latch cylinder to block the system in closed state in non-emergency conditions .The above mentioned spring latch can be used to externally open the door for periodic maintenance.The system allows to maintain the opening position even when there are head winds of 10 m/sec. All the cylinder feed pipes are in Teflon with double stainless steel braiding.

The opening with controlled thrust up to full opening is also guaranteed in the presence of head winds. The device can be connected to a pneumatic type remote opening system (see page 53) without the need for other accessories.The cylinder ‘double effect’ function and the thermal valve allow to re-close from the floor.

The device is connected to the ground control box (see page 53).

(1) THE OPEN/CLOSE FUNCTION PROVIDES FOR: • Opening in cases of emergency • Re-closing from the ground in cases of emergency

Full view of the FREE SMOKE PLUS NSHE device.

1 three section pneumatic cylinder2 thermal valve with CO2 gas cylinder3 opening frame4 fixed door5 upper bracket6 lower bracket7 matching part8 inspection pole9 base

CYLINDER OBSTRUCTION AT OPENING

H(mm) A – clear span (mm)355 ≤ 860480 > 860 / < 1500650 ≥ 1500

CYLINDER OBSTRUCTION AT OPENING

H(mm) A – clear span (mm)355 ≤ 860480 > 860 / < 1500650 ≥ 1500

275

3

4 8

91

6

A

H

FOR DAILY VENTILATIONThe FREE SMOKE device is made up of a UNI6060 natural alloy extruded aluminium frame and counter frame, caulk assembled, complete with three –wing aluminium hinges and stainless steel screws and rivets.The device is opened with a three section pneumatic telescopic cylinder which operates with a mix of CO2 / OIL pivoted between two parallel brackets, a cylinder containing CO2 gas, a thermo fusible glass tube set at 68° (different settings must be specified when ordering) and a thermal valve. A further spring latch cylinder blocks the system in closed state when there is no emergencyThe above mentioned latch cylinder can be undone from the outside to open the door for periodic maintenance. The system also allows to keep the opening position even in head winds of 10 m/sec. All the cylinder feed pipes provided are in Teflon protected by double stainless steel braiding.The opening with controlled thrust up to full opening is also guaranteed in the presence of head winds. The device can be connected to a pneumatic type remote opening system (see page 53) without the need for other accessories.By adding an electric actuatorised door to the frame, the skylight can also be opened for daily ventilation.

FREE SMOKE+ ELECTRIC SEMI-FRAME

Frame + semi-frame section in different closing, opening for ventilation

and opening for extraction positions

1 three section pneumatic cylinder2 thermal valve with CO2 gas cylinder3 opening frame for smoke and heat extraction3a opening frame for ventilation4 fixed door5 upper bracket6 lower bracket7 electric actuator8 base

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 12101-2:2005

305/11/CEEEN 12101-2:2005

25

7

3

4

8

3a

16

A

H

Page 24: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 45TECNOCUPOLE PANCALDI SPA 44

FREE SMOKE LIGHT natural smoke and heat exhaust devices (NSHE), are one of the essential components in the natural exhaust system (NSHES) .

They are available in single or double flap versions to reach larger areas and can also be accessorized with an electric actuator for room ventilation.

FREE SMOKE devices are designed and produced in compliance with the EN12101-2:2005 standard and CE certified under the provisions of Regulation 305/11 CE, DoP

NA

TU

RA

L S

MO

KE

AN

D H

EA

T

EX

HA

US

T D

EV

ICE

S:

FR

EE

SM

OK

E L

IGH

T

6 7 8 9 10 11 124

2

5

1

3

1

2

3

4

5

6

7

8

9

10

11

12

COMMERCIAL NAME: FREE SMOKE LIGHT / 1 FLAP/ 2 FLAPS

SERIAL NUMBER: #######

FUNCTIONING: automatic / automatic + manual

THERMAL START-UP TEMPERATURE: : 68° C / 93° C / 141° C / 182° C

USEFUL AERODYNAMIC SURFACE varies depending on the size of Aa the device

RELIABILITY : RE 50

OPENING UNDER LOAD: SL 500 (single flap)SL 800 (double flap) LOW 0° C

LOW AMBIENT TEMPERATURE: T 0° C

WIND LOAD WL 1500

HEAT RESISTANCE: B 300

SKYLIGHT REACTION TO FIRE: • B-s1,d0 for polycarbonate• E for Plexiglas

SPOILER RESISTANCE: 10 Hz frequency

SINGLE FLAPThe FREE SMOKE LIGHT/1 system is made up of a frame and counter frame in UNI6060 natural alloy extruded aluminium (see page 32) caulk assembled with aluminium three-wing hinges and stainless steel rivets and screws.To operate the opening are: - a double effect pneumatic cylinder only for opening or open/close is connected to a remote system pivoted between two parallel hinges, - a cylinder containing CO2 gas, - a thermo fusible glass tube set at 68°, - a thermal valve.The closing block on the flap allows to open the door from the outside for periodic maintenance.All the cylinder feed pipes are in Teflon with double stainless steel braiding.

The device can be connected to a pneumatic type remote opening system (see page 53) without the need for other accessories. The device can be used for daily ventilation by installing a 230V, 300 mm stroke electric actuator, optional.

FREE SMOKE LIGHT

View of the FREE SMOKE LIGHT NSHE device and spoiler together (optional)

Detail of the FREE SMOKE LIGHT NSHE

device open for extraction with the position of the

electric actuator for ventilation highlighted

FREE SMOKE LIGHT NSHE DEVICE

when open for extraction detail

5

4

69 1 2 7

3

8

1 double effect pneumatic cylinder2 thermal valve with CO2 gas cylinder3 opening frame for smoke and heat extraction4 fixed door 5 upper bracket6 lower bracket 7 actuator (optional)8 actuator release system (optional)9 base

305/11/CEEEN 12101-2:2005

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 12101-2:2005

(optional)

Page 25: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 47TECNOCUPOLE PANCALDI SPA46

DOUBLE FLAP

FREE SMOKE LIGHT

The FREE SMOKE LIGHT/1 system is made up of a frame and counter frame in UNI6060 natural alloy extruded aluminium (see page 32) caulk assembled with aluminium three-wing hinges and stainless steel rivets and screws.To operate the opening are:- a double effect pneumatic cylinder only for opening or open/close (when connected to a remote system) pivoted between two parallel hinges, - a cylinder containing CO2 gas, - a thermo fusible glass tube set at 68° (different settings can be specified at time of order),- a thermal valve.

The closing blocks on the flap allow to open the door from the outside for periodic maintenance.All the cylinder feed pipes are in Teflon with double stainless steel braiding.The device can be connected to a pneumatic type remote opening system (see page 53) without the need for other accessories.The device can be used for daily ventilation by installing a 230V, 300 mm stroke electric actuator, optional.

54

27

1 6

3

8

A

1 double effect pneumatic cylinder 2 thermal valve with CO2 gas cylinder 3 opening frame for smoke and heat extraction4 central flap separator5 upper bracket 6 lower bracket7 base 8 spoiler

view from inside the FREE SMOKE LIGHT NSHE

double flap device

Full view of the FREE SMOKE LIGHT NSHE double flap device

305/11/CEEEN 12101-2:2005

FREE SMOKE GLASS is a natural smoke and heat exhaust device NSHE made with extruded aluminium thermal break profiles, painted in standard RAL colours.

The structure for the openable frame must guarantee a frame insert of at least 13mm, with a field of use on slopes with gradients from 7° to 75°. All the seals come in elastomer (EPDM).The profiles shown allow a door opening of approx. 90° with the opening of the hinges on the sloping side inclined “downsteam”.

The opening device is made up of a SINGLE C SECTION/BLOCKS with a span of 740 mm pneumatic cylinder pivoted between two parallel brackets orthogonal to the galvanised steel 40/10 thickness hinge side, thermal valve with spring latch to hold the mobile door, thermo sensitive tube and 60 gram CO2 cylinder.

A seal is inserted to avoid contact between the upper bracket and the glass.The opening position is pneumatically guaranteed even in the presence of head winds.

All the cylinder feed pipes are in Teflon with double stainless steel braiding

The NSHE is re-closed manually from the outside of the frame.

FREE SMOKE GLASS

1 single part pneumatic cylinder2 thermal valve with CO2 gas cylinder 3 frame4 glass buffer

4

3

1

2

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 12101-2:2005

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 12101-2:2005

Page 26: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 49TECNOCUPOLE PANCALDI SPA48

Blocking element placed flat and made with a 20 mm thick panel in sintered extruded polystyrene covered by two flat surfaces in steel plate.Pre-painted in white/greyThe panel is fixed to the mobile frame by means of an angular profile.

Vertical spoiler, 200 mm in height positioned on 3 sides of the NSHE made in steel plate, connected to the fixed door of the NSHE via suitable spacers complete with stainless steel screws.

The SPOILER can be used with the following products:• FREE SMOKE• FREE SMOKE PLUS,• FREE SMOKE + ELECTRIC SEMI-FRAME• FREE SMOKE LIGHT SINGLE AND DOUBLE FLAP

BLIND PANEL

SPOILERTO INCREASE THE USEFUL AERODYNAMIC SURFACE AA

View of the spoiler in open extraction status

View of the spoiler in closed extraction status

FREE SMOKE V

1 2

3

6 7 8 9 10 11 4

5

1

2

3

4

5

6

7

8

9

10

11

COMMERCIAL NAME: Free smoke V / V PLUS

SERIAL NUMBER #######

FUNCTIONING: automatic / automatic + manual

THERMAL START-UP TEMPERATURE: : 68° C / 93° C / 141° C / 182° C

USEFUL AERODYNAMIC SURFACE Aa

varies depending on the size of Aa the device

RELIABILITY’ : RE 50

OPENING UNDER LOAD: SL 0

LOW AMBIENT TEMPERATURE: T -25° C

WIND LOAD: WL 1500

HEAT RESISTANCE: B 300

SKYLIGHT REACTION TO FIRE B-s1,d0 for polycarbonate

cold drawn profilein external rabbet the open and internal rabbet

thermal cut profile in external rabbet in the open and internal rabbet

FSV09 VERTICAL NATURAL SMOKE ND HEAT EXHAUST DEVICE

Openable external vasistas vertical windows made in cold drawn profile or thermal break extruded aluminium EN AW 6060, silver in colour. The windows come with seals and a honeycomb block which can be altered to customer requirements and suitable fixing.

To open the device are: a multi thrust pneumatic cylinder pivoted between two parallel brackets, a thermo valve with holding spring latch, a cylinder containing CO2 gas and a thermo fusible glass tube set at 68° (different settings must be specified when ordering) .

All the cylinder feeding pipes are in Teflon protected by double stainless steel braiding. There is a flexible cable at the end of the spring latch to manually unhook the door from the outside for periodic NHSE maintenance purposes.

Under extraction conditions, the option to reclose from the floor is provided by the “double effect” function of the cylinder and the thermal valve.

(1) THE OPEN/CLOSE FUNCTION IS INTENDED FOR:• Opening in emergencies• Re-closing from the floor in emergency conditions

FREE SMOKE V PLUSOPEN/CLOSE (1)

1 Thermal valve with CO2 gas cylinder2 opening frame 4 buffer5 upper bracket 6 lower bracket

3

5 21

4

6

View from the exterior

View from the interior

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 12101-2:2005

Page 27: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 51TECNOCUPOLE PANCALDI SPA50

FRESH AIR EMISSION FROM BELOW

FREE SMOKE AIR

The FREE SMOKE AIR device is made using thermal break aluminium profiles complete with glazing beads and seals with a blind block made of white/grey pre-painted steel sheet with a sandwich insulation panel.

The external vasistas opening comprises a gas spring and two hydraulic springs to control the door in cases of falls up to 90° .

The unhooking device follows an electrical command to “shunt trip” coming from the main system control panel. Re-arming is done manually from a nearby position.

Supply is completed with suitable fixing sets.

The FREE SMOKE AIR device can be accessorized by a door foot support kit in the open position and finishing flashings.

Applicable corrective factor: 0,65According to chart 3 UNI9494-1:2012 Para. 6.7

Exterior view of the FREE SMOKE AIR device (optional grid)

View of FREE SMOKE AIR device closed (external/internal)

NS

HE

SY

ST

EM

CO

NN

EC

TO

N L

INE

S

AN

D C

OM

MA

ND

PA

NE

LS In accordance

with the UNI 9494-1:2012 standard, the devices that make up the natural smoke and heat exhaust system NSHES must be connected and controlled by power supply lines and dedicated command and control panels.

Tecnocupole Pancaldi offers connection lines and pneumatically powered supply boards and electricity line boards.

In the following pages the control and command lines and panels for electrical and pneumatic power and any accessories to be installed on the NSHE will be described.

Page 28: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 53TECNOCUPOLE PANCALDI SPA52

NSHES CONTROL AND MANAGEMENT UNITControl and management unit for NSHES activation with activation cycle.The unit moves the NSHES components from vigilance state into fire-fighting position via signals coming from the smoke detector system (relay contact) or manual.

The unit is programmed according to the activation sequence provided in the design and can manage output signals both by compartment or common to the whole area.

It is possible to program delayed activation signals (up to a max. of 5 minutes – UNI 9494-1:2012 para.6.9.6.2); during this delay it is possible to abort the fire-fighting action by pressing the reset.

If the alarm coming from the smoke detection system persists then the fire-fighting sequence is once again activated.

Back-up batteries for supporting the signal from the unit and where needed power supply to activate the electromagnetic actuators in the NSHES components are included.

Container size 300x400 mm 225 mm depth.

Protection IP66 – continuous functioning temperature -40°C +80°C (120°C for short periods).

The unit can be programmed from the 4x20 display, multi-task operating system, application software with the option of managing up to 16 digital + 2 analogue inputs, 12 assignable relay outputs for 1-6 zones, memory for up to 50 events..

Front view of the NSHES control unit

Picture of the inside

of the NSHES control unit

The NSHEs must have a suitable input for the pneumatic connection with the boxes on the ground in the thermo system.

This input must allow to open the NSHE without involving the emergency device with which it is fitted comprising a thermo fusible tube and a CO2 cylinder.

In this way it isn’t necessary to replace the above-mentioned components whereas in other cases this would need to be replaced when the electrical grounding emergency system is installed.

The advantages gained by using this system are:• Zero costs for replacing used components,• Possibility of periodically keeping system efficiency under control by the reading on the manometer and the signal control lights on the NITROGEN BOX panel,• High reliability (removes unwanted opening risks in the electrical emergency system).

The connection line can be made up of one or two pipes depending on the NSHE be it only OPEN or OPEN/CLOSE, in this case with the two pipe system it is also possible to command the re-closing of the NSHE from the ground in emergency opening conditions.

Furthermore, the line can be installed either inside or outside the covered rooms.

The connection line between the NSHE and the command panel consists of a backbone with one or two copper 6 mm internal / 8 mm external diameter pipes connected by chrome plated brass fixtures.

The connection between the backbone and NSHEs is made via Teflon pipes with internal diameter of 2 mm / external diameter of 4 mm protected by double stainless steel braiding.

The wall fixing comprises suitable brackets anchored to blocks or screws on the lower surface of the cover.

In the case of external systems, the line described above is inserted inside a PVC pipe.The latter is fixed by means of forks inside an inspection duct anchored to the cover by suitable supports.

PNEUMATIC CONNECTION LINES

Single pipe external connection

line detail

Examples of internal connection lines

Examples of external connection

double pipe external connection line detail

Example of control chart

of an area divided

into 3 zones

LEGEND

LEGEND

PAE_(U/A) (Z/G) N. nElement acronym

PAE_(U/A) (Z/G) N. n

U = Command A= Acquisition

PAE_(U/A) (Z/G) N. n

Z = Zone, G = Common part

PAE_(U/A) (Z/G) N. nZone number/common part

PAE_(U/A) (Z/G) N. nelement no.

Acquisition

Command

Same Commandto following elements

Page 29: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 55TECNOCUPOLE PANCALDI SPA54

NSHE COMMAND PANEL

This command panel has been designed for installations inside buildings and consists of a box with lock which is 650x405x200 mm in size on the front of which is an alarm button and a LED signal panel.On the upper part of the box are the outputs for the connections to the pneumatic connection lines.

Inside the box are the following:a cylinder of nitrogen with appropriate capacity to open a maximum of 10 NSHEs, a manometer, a pressure regulator and an electro-valve. Furthermore, the BOX is fitted with a back-up battery which must be connected to the network for maintaining the load status (connection to be done by electrical plant engineer).

The command panel can be connected to additional remote alarm buttons (if connected in parallel on the glass breakage button on the front of the box) and for receiving smoke detection alarm signals from an external switchboard.

PNEUMATIC B1/B2 NITROGEN BOX

1

2

3

4

6 5 7 8 11

9

10

1 Disconnected or broken smoke sensor lines2 Switchboard powered by mains at 220V3 Switchboard powered by back-up battery (in the absence of 220V mains)4 Fire/smoke alarm. SHEV in emergency opening5 SHEVS all open signal

6 SHEVS all closed signal7 Back-up battery recharge8 Nitrogen cylinder empty - replace9 Glass breakage button active10 SHEV in opening signal11 Open/close external command Active (only operates on B2)

Front view of the nitrogen

command panel

Panel with

LED signals

Picture of the inside

of the nitrogen

command panel

Emergency button

Front view of CO2 command panel

This command panel designed for installation inside a building comprises a metal container with lock and from one to two carbon dioxide cylinders with enough capacity to activate the connected user stations.

The container size can vary as follows: height from 345 to 700 mm, base from 255 to 560 mm, depth 105 mm

The command panel can receive signals from alarms coming from an external smoke detection switchboard.

NSHE COMMAND PANEL

PNEUMATIC - CO2 BOX

Inside the one CO2 cylinder command panel OPEN only

Inside the two CO2 cylinder command panel

OPEN/CLOSE

Page 30: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 57TECNOCUPOLE PANCALDI SPA56

NSHE COMMAND PANEL

This command panel designed for installation inside buildings comprises a “box” with lock inside which is a switchboard that supplies electrical power to the actuators installed on the NSHE.

The switchboard comprises a power supply and two back-up batteries. The cabling system must be sized in accordance with the number of actuators and the length of the line.The connection of the command panel to the network line and between the NSHEs and command panel is carried out by an electrical plant engineer.The lines must be made with cables which are fire resistant or suitably protected with non –combustible materials.

The fire resistance of the cables must be in compliance with CEI EN 50200 for 30 minutes and conform to CEI 20-105 (UNI 9494-1:2012 parag. 6.9.4.4.).

Activation takes place by breaking the glass over the button which is supplied separately to the box. The command panel can be interfaced with the smoke detection system.

ELECTRIC SINGLE AREA ERC BOX

Possibility to connect:- max 10 outgoing actuators in parallel - smoke detectors- incoming glass breakage buttons

Front view of the Single Area ERC box

Emergency glass breakage button

WHEN THERE ARE ELECTRICAL CONNECTION LINES

PYROTECHNIC ACTUATOR

ELECTROMAGNETIC ACTUATOR

When there are electrical connection lines between the command panels and the NSHEs, the latter must be accessorized with a local actuator which, on receiving the electrical impulse from the command panel as a result of pushing the button after breaking the glass or from the smoke detector system that triggers the opening of the NSHE causing the thermo fusible glass tube to break.

It is made up of a cylinder inside which is housed a small explosive charge containing a resistance.When the current goes through the actuator it expels a firing pin that causes the thermo fusible tube to break and thus, trigger the opening of the NSHE.

The pyrotechnic actuator must be replaced after use

This comprises a mechanical system driven by an electro magnet which allows the triggering of the NSHE opening cycle by means of breaking the thermo fusible glass tube.The system functions as a “shunt trip”.

After using the electromagnetic actuator does not need replacing but must be re-armed.

NSHE INSTALLATION ACCESSORIES

Pyrotechnic actuator installed on thermal valve

Electromagnetic actuator nstalled on thermal valve

Activated system(firing pin released, broken glass tube)

Intact system

Intact system

Activated system(firing pin released, broken glass tube)

Page 31: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 59TECNOCUPOLE PANCALDI SPA 58

FR

EE

SM

OK

E C

UR

TA

IN

Smoke barriers are one of the main components of natural and forced smoke and heat exhaust ventilation systems (NSHES and SHEVS).According to the UNI 9494-1:2012 standard, smoke barriers are elements that cordon off the ceilinged area inside a building.

The smoke area must be made in such way as to contain the fumes where the fire has broken out by impeding it to enter surrounding areas.

In this way emergency operations and evacuation of the rooms can take place in conditions of greater safety and visibility and can reduce damage to goods.

The FREE SMOKE CURTAIN barriers are CE Certified under the provisions of Regulation (EU) N.305/2011, and conform to the EN 12101-1:2006 standard.

MOBILE SMOKE BARRIER

FREE SMOKE CURTAIN-M

The FREE SMOKE CURTAIN-M mobile smoke barriers for mounting on the ceiling are made of sheets of cladded fibre glass textile and steel wires. The white sheets are fixed overhead with a galvanised steel shaped upper structure .Mounting can be carried out with or without side rails.

The sheets are wrapped around one or more rollers depending on whether it is a single or multiple configuration. In the latter case the overlay of the textile forms a continuous barrier. The rollers are housed inside a galvanised steel sheet carter.The maximum height of a barrier is 10 metres.

The curtain is moved and managed by a control unit which on receiving an alarm or power cut signal, automatically drops the curtain.Descent is assisted by a 24V tubular motor for rewinding the sheets inserted into the rollers.

FIXED SMOKE BARRIER

FREE SMOKE COURTAIN-F

The FREE SMOKE CURTAIN-M mobile smoke barriers for mounting on the ceiling are made of sheets of cladded fibre glass textile and steel wires. The white sheets are fixed overhead with a galvanised steel shaped upper structure.

A pocket for inserting the tubular curtain tensioning is on the base.

Special steel wire is used for sewing the sheets; the barrier panels are joined by means of galvanised steel plates and suitable fixings. Mounting takes place without side rails.

Single roller barrier detail For widths up to 7 metres

Multiple roller barrier detail For widths greater than 7 metres

Fixed barrier under beam fixing system detail

Fixed barrier fixing system detail in the presence of systems

Page 32: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 61TECNOCUPOLE PANCALDI SPA 60

The forced smoke and heat ventilation systems (SHEVS) are complementary to natural smoke and heat exhaust ventilation systems (NSHES) and provide an alternative when there are structural restraints.For example: in the case of a multi-storey building or areas affected by the intervention which are in the basement.

Forced exhaust ventilation systems are designed by following principles that are similar to those for natural systems hence, these also demand the installation of several components, some of which are used in the natural system: floor release fresh air devices (see page 50), smoke containment curtains (see pages 58-59).

The basic difference to natural systems is that the evacuation of the fumes from the fire comes from electrically actuatorised fans.Tecnocupole Pancaldi offers Free Smoke Vent devices with CE product certifications in accordance with the UNI EN 12101-3:2004 standard and under the provisions of European Regulation 305/2011.

FO

RC

ED

SM

OK

E A

ND

HE

AT

EX

HA

US

T

SY

ST

EM

S S

HE

VS

Diagram of the FREE SMOKE VENT device activation system.

They are a subset of a larger range of fans certified in compliance with the EN 12101-3: 2004 standard and able to operate at +300°C for 2 hours or +400°C for 2 hours.

The structure is entirely made of steel making the extractor strong and durable, the axial type fan is made in die-cast aluminium. The totally

closed actuators have ball bearings for guaranteeing a long life.

Protection rating IP55.

These products have been designed to be used in buildings such as: shopping malls, stairwells,

closed garages, underground stations.

SMOKE AND HEAT EXTRACTORS

FREE SMOKE VENT

F300 (300° 2H), SHORT BODY (FUNCTIONING ONLY IN EMERGENCIES S2)DESCRIPTION Diameter POLES Nominal Power Actuator size Max capacity Sound pressure level available versions

mm kW m3/h dBA @ 3m max F300 (300° C 2h) F400 (400° C 2h)

FSVENT400/2 400 2 1,32 80 7740-8280 70 sì sìFSVENT450/3 450 2 2,64 90L 12240 77 sì noFSVENT500/4A 500 2 3,45 L90L 15660 74 sì noFSVENT500/4B 500 2 4,6 100L 17820 76 sì noFSVENT400/4 400 4 0,66 80 4680 56 sì sìFSVENT450/4 450 4 0,66 80 6840 61 sì sìFSVENT500/4 500 4 0,66 80 9360 58 sì sìFSVENT560/4 560 4 0,9 80 12600 62 sì sìFSVENT630/4 630 4 1,8 90L 18000 67 no sìFSVENT630/4A 630 4 1,32 90S 17280 65 sì noFSVENT630/4B 630 4 1,8 90L 18000 66 sì noFSVENT710/4A 710 4 2,53 L90L 25200 72 sì sìFSVENT710/4B 710 4 3,6 100L 27000 74 sì sìFSVENT800/4A 800 4 3,6 100L 34560 74 sì sìFSVENT800/4B 800 4 4,8 112M 36540 74 sì sìFSVENT800/4C 800 4 6,6 132M-S 40680-38880 75 sì sìFSVENT900/4A 900 4 6,6 132M-S 46800-47528 77 sì sìFSVENT900/4B 900 4 8,63 132S-M 53640-52200 78 sì sìFSVENT1000/4A 1000 4 8,63 132S-M 63360-61020 81 sì sìFSVENT1000/4B 1000 4 13,2 160M 75960-72540 81 sì sìFSVENT1000/4C 1000 4 18 160L 78120 83 sì sì

F300 (300° 2H), SHORT BODY (DUAL PURPOSE FUNCTIONING S1 ACCORDING TO ERP 2015)DESCRIPTION Diameter POLES Nominal Power Actuator size Max capacity Sound pressure level available versions

mm kW m3/h dBA @ 3m max F300 (300° C 2h) F400 (400° C 2h)

FSVENT500/2 500 2 3,45 L90L 15660 75 sì noFSVENT500/4 500 4 0,66 80 8280-5760 57 sì sìFSVENT560/4 560 4 0,9 80 12600-12780 63 sì sìFSVENT630/4 630 4 1,8 90L 18000 67 no sìFSVENT630/4A 630 4 1,32 90S 17280 65 sì noFSVENT630/4B 630 4 1,8 90L 18000 66 sì noFSVENT710/4A 710 4 2,53-2,64 L90L-100L 24500-25200 72 sì sìFSVENT710/4B 710 4 3,6 100L 27000 74 sì sìFSVENT800/4A 800 4 3,6 100L 34560 74 sì sìFSVENT800/4B 800 4 4,8 112M 36540 74 sì sìFSVENT800/4C 800 4 6,6 132M-S 40680-37440 75 sì sìFSVENT900/4A 900 4 6,6 132M-S 46800-47520 77 sì sìFSVENT900/4B 900 4 8,63 132S-M 53640-50400 78 sì sìFSVENT1000/4A 1000 4 8,63 132S-M 63360-61020 81 sì sìFSVENT1000/4B 1000 4 13,2 160M 75960-72540 81 sì sìFSVENT1000/4C 1000 4 18 160L 78120 83 sì sì

NATURAL SMOKE AND HEAT EXHAUST

NATURAL VENTILATION

MANHOLE

NATURAL LIGHTING

FORCED SMOKE AND HEAT EXHAUST

305/11/CEEEN 12101-3:2004

Page 33: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA 63TECNOCUPOLE PANCALDI SPA 62

This is the solution to the needs of modern industrial buildings where the use of alternative “light” tile covering systems able to supply the right balance between economy and energy efficiency are constantly more in use.

The system comprises insulated metal panels, extruded aluminium structural profiles and honeycomb polycarbonate or glass for facade blocking.

It can combine in a single element three fundamental functions, such: lighting, ventilation and fire-fighting safety since it can be fitted with electrical opening systems for daily ventilation of the rooms and Free Smoke V09 smoke and heat exhaust ventilation systems, made in compliance with the UNI-EN12101-2 standard.

Kappashed is a flexible system that can be designed according to the thermal isolation needs of the customer. Every solution is certified, not only for what concerns Thermal Transmittance but also in relation to air permeability and water resistance.

The Kappashed System can guarantee a stable structure up to a breaking load of 240 Kg/m2 and an operating load of 160 Kg/ m2, in accordance with the test results carried out by I.T.C. (Istituto per le Tecnologie delle Costruzioni - CNR Milan

LE

AN

TO

SK

YL

IGH

TS

: K

AP

PA

SH

ED

SY

ST

EM

KAPPASHED

This system comprises a structural element, a cover element and a window element.

The STRUCTURE element is the load bearing structure and made using triangular architectural tubular aluminium profiles, bonded to base extruded aluminium profiles which may be cold or with thermal break. Tubular and base profiles are anodised in silver colour. The structure is fixed on a metal base which is not included in the supply.

Each triangular element is supplied preassembled, the mountings are supplied unconnected with hooking pre-drillings.

The COVERING element: This is made up of sandwich panels held by means of a double-lapped joint connected to the structural element via aluminium profile joints with the function of regulating the slope of the panel or the height of the windows

FIXED OR OPENABLE WINDOW element: Made in EN AW extruded aluminium thermal break or cold profiles surface anodised in silver colour. The connection between the vertical and horizontal profiles is made through suitable extruded or die-cast aluminium corner cleat for pin method. The blocking glazing beads of the buffering are trigger inserted and fitted with a special seal. All the seals on the door, frame and glazing beads are in EPDM.

The buffering can be in honeycomb polycarbonate or double glazing.Supply is complete with suitable fixing sets.

The windows are supplied in pre-assembled double module. The two glass panes on the same module can both be fixed or openable for ventilation or natural smoke and heat ventilation exhaust.

Kappashed cover system section

External view of the Kappashed cover system

Inside view of the Kappashed cover

Page 34: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

TECNOCUPOLE PANCALDI SPA64

POINT SHED

CONTINUOUS WINDOWS

FIXED OR OPENABLE WINDOW element: Made in EN AW extruded aluminium thermal break or cold profiles surface anodised in silver colour. The connection between the vertical and horizontal profiles is made through suitable extruded or die-cast aluminium corner cleat for pin method. The blocking glazing beads of the buffering are trigger inserted and fitted with a special seal. All the seals on the door, frame and glazing beads are in EPDM.

The buffering can be in honeycomb polycarbonate or double glazing.

Supply is complete with suitable fixing sets.

The windows are supplied in pre-assembled double module. The two glass panes on the same module can both be fixed or openable for ventilation or natural smoke and heat ventilation exhaust.

The versatility of the design and construction meets all thermal insulation and solar comfort needs.

The structure of the product always guarantees the best exposure of the window in order to avoid the insertion of shade elements which otherwise would be needed to reduce the g solar factor.

our tradition is innovation

The Tecnocupole Pancaldi S.P.A. Catalogue is simply information documentation. All the pictures and contents in this catalogue are provided in good faith and serve to give an indication of the business carried out by Tecnocupole Pancaldi S.P.A., which believes such content to be correct.Hence, all the information in this catalogue is provided with no implicit or explicit guarantee of any type, for example, product quality, suitable for a specific purpose and not in breach of intellectual property rights. Tecnocupole Pancaldi S.P.A. bears no responsibility for any direct or indirect damage caused by using this Catalogue. The information contained in this catalogue may be technically inaccurate or affected by printing errors.The information can be amended or upgraded without prior notice. Tecnocupole Pancaldi S.P.A. may also improve or change the products described in this catalogue with no prior warning.

The general sales terms and conditions can be downloaded from the Tecnocupole Pancaldi

SpA official website www.tecnocupole.com

Page 35: our tradition is innovation - Tecnocupoletecnocupole.com/public/PDF EN/ENcompleto.pdf · EN 1873:2005 UNI EN ISO 6946:1999 UNI EN ISO 14683:2001 UNI EN ISO 10077-2:2004 The Thermal

Tecnocupole Pancaldi SpA

via Ca’ Bianca 70040024 Castel San Pietro Terme (BO)

T +39 051 69 54 911F +39 051 69 54 929

[email protected]

www.tecnocupole.com

SAFETY ENERGY EFFICIENCY

NATURAL LIGHTING AND VENTILATION