OWNER'S MANUAL€¦ · dangerous. "]3res can lose traction with the ground and cause you to lose control,_YwAOur tractor. RNING: The engine exhaust from this product contains chemicals

II

OWNER'S MANUALMODELNO.27045113.5HP38 INCHLAWNTRACTOR

• Assembly

• Operation

Maintenance

• Service and Adjustments

• Troubleshooting

• Repair Parts

For Parts and Service, contact our authorized distributor:call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886

174207 Rev. 3 5.15.02 RD/SV/MH

PRINTED IN U.S.A.

Safety Rules ......................................... 2Product Specifications .......................... 5Assembly .............................................. 7Operation ............................................ 10Maintenance Schedule ...................... 16Maintenance ....................................... 16

Service and Adjustments .................... 20Storage ............................................... 25Troubleshooting ................................. 26Repair Parts ........................................ 30Warranty ............................................. 46

IMPORTANT- This cutting machine is ca-pable of amputating hands and feet andthrowing objects. Failure to observe thefollowing safety instructions could resultin serious injury or death.

GENERAL OPERATION

• Read, understand, and follow allinstructions in the manual and on the

machine before starting.• Only allow responsible adults, who are

familiar with the instructions, tooperate the machine.

• Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machineif anyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Be aware of the mower dischargedirection and do not point it at anyone.Do not operate the mower withouteither the entire grass catcher or theguard in place.

• Slow down before turning.• Never leave a running machine

unattended. Always turn off blades, setparking brake, stop engine, andremove keys before dismounting.

• Turn off blades when not mowing.• Stop engine before removing grass

catcher or unclogging chute.• Mow only in daylight or good artificial

light.• Do not operate the machine while

under the influence of alcohol ordrugs.

• Watch for traffic when operating nearor crossing roadways.

• Use extra care when loading orunloading the machine into a trailer ortruck.

• Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-related injuries. These operatorsshould evaluate their ability to operatethe riding mower safely enough toprotect themselves and others fromserious injury.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, whichcan result in severe injury or death. Allslopes require extra caution. If youcannot back up the slope or if you feeluneasy on it, do not mow it.DO:

• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree

limbs, etc.• Watch for holes, ruts, or bumps.

Uneven terrain could overturn themachine. Tall grass can hide ob-stacles.

• Use slow speed. Choose a low gearso that you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-weights to improve stability.

• Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.

2

DO NOT:• Do not turn on slopes unless neces-

sary, and then, turn slowly andgradually downhill, if possible.

• Do not mow near drop-offs, ditches, orembankments. The mower couldsuddenly turn over if a wheel is overthe edge of a cliff or ditch, or if an edgecaves in.

• Do not mow on wet grass. Reducedtraction could cause sliding.

• Do nottry to stabilize the machine byputting your foot on the ground.

• Do not use grass catcher on steepslopes.

CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to themachine and the mowing activity. Neverassume that children will remain where

you last saw them.• Keep children out of the mowing area

and under the watchful care of another

responsible adult.• Be alert and turn machine off if

children enter the area.• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Never allow children to operate themachine.

• Use extra care when approachingblind corners, shrubs, trees, or otherobjects that may obscure vision.

SERVICE

• Use extra care in handling gasolineand other fuels. They are flammableand vapors are explosive.

Use only an approved container.Never remove gas cap or add fuelwith the engine running. Allow en-gine to cool before refueling. Donot smoke.Never refuel the machine indoors.Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heat-er.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keepequipment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting.

• Never make adjustments or repairswith the engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicingthem.

• Check brake operation frequently.Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machineif anyone enters the area.

• Never carry passengers or childreneven with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Keep children out of the mowing areaand under the watchful care of another

responsible adult.• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max),not across.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps.Uneven terrain could overtum the

machine. Tall grass can hide obsta-

3 cles.

• Use slow speed. Choose a low gearso that you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly andgradually downhill, if possible.

_Look for this symbol to point outimportant safety precautions. It meansCAUTION!!! BECOMEAWARE!!!YOUR

_FETY IS INVOLVED.CAUTION; In order to prevent

accidental starting when setting up,transporting, adjusting or making repairsalways disconnect spark plug wire andplace wire where it cannot contact spark

CAUTION: Do not coast down a hill in

neutral, you may lose control of thetractor.

_CAUTION: Tow only the attachmentsthat are recommended by and complywith specifications of the manufacturer ofyour tractor. Use common sense whentowing. Operate only at the lowestpossible speed when on a slope. Tooheavy of a load, while on a slope, isdangerous. "]3res can lose traction withthe ground and cause you to lose control,_YwAOur tractor.

RNING: The engine exhaust fromthis product contains chemicals known tothe State of California to cause cancer,birth defects, or other reproductive harm.

4

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONSCAPACITY UNLEADEDAND TYPE: REGULAR

OILTYPE SAE 30(ABOVE 32°FAPI-SF/SG/SH): SAE 5W-30

(Below 32°F)

OILCAPACITY: 3 PTS

_PARK PLUG: CHAMPIONGAP: .030") RJ19LM OR J19LM

VALVE INTAKE: .005"-.007"

CLEARANCE: EXHAUST:.009"-.011"

GROUND SPEEDFORWARD:

(MPR): 1ST 1.1

2ND 2.2

3RD 3.4

4TH 4.3

5TH 5.5

REVERSE: 1.7

TIRE FRONT: 14 PSIPRESSURE: REAR: 12 PSI

CHARGING 9 AMPS@3600 RPMSYSTEM:

BATTERY: AMP/HR: 25MIN.CCA: 190CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBSTORQUE:

CONGRATULATIONS on your purchaseof a New Tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contactyour nearest authorized service center.We have competent, well-trainedtechnicians and the proper tools toservice or repair this tractor.Please read and retain this manual. The

instructions will enable you to assembleand maintain your tractor properly.Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near anyunimproved forest-covered, brush-covered or grass-covered land unlessthe engine's exhaust system is equippedwith a spark arrester meeting applicablelocal or state laws (if any). If a sparkarrester is used, it should be maintainedin effective working order by the opera-tor.In the state of California the above isrequired by law (Section 4442 of theCalifornia Public Resources Code).Other states may have similar laws.Federal laws apply on federal lands. Aspark arrester for the muffler is availablethrough your nearest authorized servicecenter/Department (See REPAIR PARTSsection of this manual).

5

SteeringWheel Insert

(1) Hex Bolt 5/16-18 x 1-1/4

_L Steering WheelAdapter

Steering Wheel

(1) Hex Bolt3/8-16 x 1

(1) Locknut 5/16-18

_St_oeritg

(1) Large Flat Washer

(1) Lockwasher 3/8

SteeringExtensionShaft

Seat

(1) Washer(_) 17/32 x 1-3/16 x 12 Gauge

_(1)Knob

(1) ShoulderBolt 5/16-18

Keys

Slope Sheet

(2) Keys

6

Your new tractor has been assembled at the factory with exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper tightness. Review the video cassette beforeyou begin.

TOOLS REQUIRED FORASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.(1) 9/16"wrench (1) Pliers(1) 1/2" wrench (1) Utility knife(1) 5/16" wrench (1) Tire pressure

gaugeWhen right or left hand is mentioned inthis manual, it means, from your point ofview, when you are in the operatingposition (seated behind the steeringwheel).

TO REMOVETRACTOR FROMCARTON

• Remove all accessible loose partsand parts cartons from carton.

• Cut, from top to bottom, along lines onall four corners of carton, and laypanels flat.

• Check for any additional loose partsor cartons and remove.

BEFORE REMOVING TRACTORFROM SKIDATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holesin extension and lower shafts andinstall 5/16 hex bolt and Iocknut.Tighten securely.

• Place tabs of steering boot over tabslots in dash and push down tosecure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.• Remove steering wheel adapter from

steering wheel and slide adapter ontosteering shaft extension.

• Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

• Assemble large flat washer, 3/8 lockwasher, 3/8 hex bolt and tightensecurely.

• Snap steering wheel insert into centerof steering wheel.

• Remove protective materials fromtractor hood and grill.

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

Steering Wheel Insert

o,t,___./3/8 Lock Washer

__e Flat Washer

Steering Wheel

Steering Boot _ _abs

Adapter _j Extension Shaft

5/16 Locknut"=_5/16 Hex Bolt

Lower Steering ,,_--_., _Shaft _ "F_"""'-÷-',

_. '__,_ _ TabJ "- " ' Slots

,.':;

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised position andopen battery box door.

• If this battery is put into service aftermonth and year indicated on label(label located between terminals)charge battery for minimum of onehour at 6-10 amps. (See "BAI-rERY" inMaintenance section of this manual forcharging instructions).

7

Ba_e_ Box

INSTALL SEAT

Adjust seat before tightening adjustmentknob.

• Remove adjustment knob and flatwasher securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

• Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

• Place seat on seat pan and assembleshoulder bolt. Tighten shoulder boltsecurely.

• Assemble adjustment knob and flatwasher loosely. Do not tighten.

• Lower seat into operating position andsit on seat.

• Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

• Get off seat without moving its adjustedposition.

• Raise seat and tighten adjustmentknob securely.

Shoulder Seat Pan f_-f---_'_ II

AdjustmentKnob

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractor fromthe skid.

TO ROLLTRACTOR OFF SKID (SeeOperation section for location and

function of controls)

• Press lift lever plunger and raiseattachment lift lever to its highestposition.

• Release parking brake by depressingclutch/brake pedal.

• Place gearshift lever in neutral (N)position.

• Roll tractor forward off skid.

• Remove banding holding dischargeguard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for locationand function of controls)

,_ WARNING: Before starting, read,understand and follow all instructions inthe Operation section of this manual. Besure tractor is in a well-ventilated area.Be sure the area in front of tractor is

clear of other people and objects.• Be sure all the above assembly steps

have been completed.• Check engine oil level and fill fuel

tank with gasoline.• Sit on seat in operating position,

depress clutch/brake pedal and setthe parking brake.

• Place gear shift lever in neutral (N)position.

• Press lift lever plunger and raiseattachment lift lever to its highestposition.

• Start the engine. After engine hasstarted, move throttle control to idleposition.

• Depress clutch/brake pedal into full"BRAKE" position and hold. Movegearshift lever to 1st gear.

• Slowly release clutch/brake pedal andslowly drive tractor off skid.

• Apply brake to stop tractor, set parkingbrake and place gearshift lever inneutral position.

• Turn ignition key to "OFF" position.Continue with the instructions thatfollow.

8

CHECK TIRE PRESSURE

The tires on your tractor were overin-flated at the factory for shipping pur-poses. Correct tire pressure is importantfor best cutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"section of this manual.

CHECK FOR PROPER POSITIONOF ALL BELTS

See the figures that are shown forreplacing motion and mower blade drivebelts in the Service and Adjustmentssection of this manual. Verify that thebelts are routed correctly.

CHECK DECK LEVELNESS

For best cutting results, mower housingshould be properly leveled. See 'q-oLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

CHECKBRAKESYSTEM

After you learn how to operate yourtractor, check to see that the brake isproperly adjusted. See "TO ADJUSTBRAKE" in the Service and Adjustmentssection of this manual.

/CHECKUST

BEFORE YOU OPERATE AND ENJOYYOUR NEW TRACTOR, WE WlSHTOASSURE THAT YOU RECEIVE THEBEST PERFORMANCE ANDSATISFACTION FROM THIS QUALITYPRODUCT.

PLEASE REVIEW THE FOLLOWINGCHECKLIST:

,/All assembly instructions have beencompleted.

,z No remaining loose parts in carton./ Battery is properly prepared and

charged. (Minimum 1 hour at 6amps).

,z Seat is adjusted comfortably andtightened securely.

,/All tires are properly inflated. (Forshipping purposes, the tires wereoverinflated at the factory).

,/Be sure mower deck is properlyleveled side-to-side/front-to-rear forbest cutting results. (Tires must beproperly inflated for leveling).

,/Check mower and drive belts. Be surethey are routed properly aroundpulleys and inside all belt keepers.

/ Check wiring. See that all connectionsare still secure and wires are properlyclamped.

WHILE LEARNING HOW TO USE YOURTRACTOR, PAY EXTRAATTENTION TOTHE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level.,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.J' Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

,/Be sure brake system is in safeoperating condition.

9

These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

fBATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

j @l kENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKEDLOCKED

!

MOWER LIFT

R N H LATrACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

10

FREEWHEEL(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments, Save this manual for future reference.

Attachment

Clutch Ignition Switch

Throttle/Choke

Lever• " ." Plunger

AttachmentLift Lever

Clutch/Brake Pedal o Height

AdjustmentIndicator

Brake Lever

Gearshif \Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH LEVER - Usedto engage the mower blades, or otherattachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deckor other attachments mounted to yourtractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.

IGNITION SWITCH - Used for startingand stopping the engine.LIFT LEVER PLUNGER - Used torelease attachment lift lever whenchanging its position.LIGHT SWITCH - Turns the headlights onand off.PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brakeposition.THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

11

The operation of any tractor can result in foreign objects thrown into theeyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operator toleave the seat without first setting theparking brake will shut oft the engine.• Depress clutch/brake pedal into full

"BRAKE" position and hold.• Place parking brake lever in "EN-

GAGED" position and release pres-sure from clutch/brake pedal. Pedalshould remain in =BRAKE" position.Make sure parking brake will holdtractor secure.

Attachment Clutch Lever"Engaged" Position

Throttle/ChokeControl \

Clutch/ "Disengaged"Brake Position

Pedal ParkingBrake"Engaged"Position

GearshiftLever

"Brake" "Disengaged"Position Position

STOPPING

MOWER BLADES -

• TO stop mower blades,move attach-ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N)position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idlebefore stopping may cause engine to"backfire".

• Turn ignition key to "OFF" position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.IMPORTANT: Leaving the ignitionswitch in any position other than "OFF"will cause the battery to be discharged,(dead).NOTE: Under certain conditions when

tractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

CAUTION: Always stop tractorcompletely, as described above, beforeleaving the operator's position; to emptygrass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best baggingand mower performance.

TO MOVE FORWARD ANDBACKWARD

The direction and speed of movement iscontrolled by the gearshift lever.• Start tractor with clutch/brake pedal

depressed and gearshift lever inneutral (N) position.

• Move gearshift lever to desiredposition.

• Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful

life of your transaxle.

12

TO ADJUST MOWER cu'n'INGHEIGHTThe position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights aremeasured from the ground to the bladetip with the engine not running. Theseheights are approximate and may varydepending upon soil conditions, heightof grass and types of grass beingmowed.• The average lawn should be cut to

approximately 2-1/2 inches during thecool season and to over 3 inches

during hot months. For healthier andbetter looking lawns, mow often andafter moderate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cut

relatively high; the second to desiredheight.

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachmentclutch engaged will shut off the engine.• Select desired height of cut.• Start mower blades by engaging

attachment clutch control.• TO STOP MOWER BLADES - disen-

gage attachment clutch control._,CAUTION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the deflector

shield in place. Attachment Clutch Lever

"Engaged" Position

_mntLift LeverHigh Position

Low

Position

TO OPERATE ON HILLS

_JkCAUTION: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope.• Choose the slowest speed before

starting up or down hills.• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttlecontrol lever to slower position.

• If stopping is absolutely necessary,push clutch/brake pedal quickly tobrake position and engage parkingbrake.

• Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.

• To restart movement, slowly releaseparking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highestposition with attachment lift control.

• When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.

• Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed and

secured to tractor. Use an appropriatemeans of tying hood to tractor (rope,cord, etc.).

TOWING CARTS AND OTHERATrACHMENTS

Tow only the attachments that arerecommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Too heavy of a load, while on a slope, isdangerous. -13res can lose traction withthe ground and cause you to lose controlof your tractor.

Position

Shield 13

BEFORE STARTING THE ENIGNE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.

• Check engine oil with tractor on levelground.

• Remove oil fill cap/dipstick and wipeclean, reinsert the dipstick and screwcap tight, wait for a few seconds,remove and read oil level. If neces-sary, add oil until "FULL" mark ondipstick is reached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See "OILVISCOSITY CHART" in the Mainte-

nance section of this manual).• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasolinewill increase carbon and lead oxide

deposits and reduce valve life). Donot mix oil with gasoline. Purchasefuel in quantities that can be usedwithin 30 days to assure fuel fresh-Bess.

IMPORTANT: When operating intemperatures below 32°F(0°C), usefresh, clean winter grade gasoline tohelp insure good cold weather starting.

WARNING: Experience indicates thatalcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage. To avoid engineproblems, the fuel system should beemptied before storage of 30 days orlonger. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructionsfor additional information. Never useengine or carburetor cleaner products inthe fuel tank or permanent damage mayOCCUr.

_CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill oruse gasoline near an open flame.

TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuelfrom the tank to the engine.• Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

• Place gear shift lever in neutral (N)position.

• Move attachment clutch to "DISEN-GAGED" position.

• Move throttle control to choke position.NOTE: Before starting, read the warmand cold starting procedures below.• Insert key into ignition and turn key

clockwise to "START" position andrelease key as soon as engine starts.Do not run starter continuously formore than fifteen seconds per minute.If the engine does not start afterseveral attempts, move throttle controlto fast position, wait a few minutes andtry again. If engine still does not start,move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F andabove)

• When engine starts, move the throttlecontrol to the fast position.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minuteusing the choke as described above.

COLD WEATHER STARTING ( 50 ° F andbelow)

• When engine starts, allow engine torun with the throttle control in the

choke position until the engine runsroughly, then move throttle control tofast position. This may require anengine warm-up period from severalseconds to several minutes, depend-ing on the temperature.

• The attachments can also be used

during the engine warm-up period.NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32F) the carburetor fuel mixture may needto be adjusted for best engine perfor-mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustmentssection of this manual.

14

MOWING TIPS

• Tire chains cannot be used when themower housing is attached to tractor.

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section ofthis manual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has been cut. Havethe cut area to the right of the tractor.This will result in a more even distribu-tion of clippings and more uniformcutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or tworounds, mow in the opposite directionmaking left hand turns until finished.

• If grass is extremely tail, it should bemowed twice to reduce load andpossible fire hazard from driedclippings. Make first cut relativelyhigh; the second to the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leaveundesirable clumps. Allow grass todry before mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to givethe mower cutting performance as wellas the quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of theattachment being used.

f

ttJ

15

Ch6ck Brake Operation _V rCheck Tire Pressure

Check Operator Presence andT Int_dock Systems If

R CheckforLooseFasteners V# _7 If /

Sharpen/Replace Mower Blades I_4

T Lubrication Chad _ If

0 Check BaRe,"/Level

R Clean Battery and Terminals

Check Transaxle Cooling !_

Adjust Blade Belt(s) Tension II_s

Adjust Motion Drive Belt(s) Tens_n !,_s

Check Engine Oil Level V w

Change Engine Oil _t2,= V'

E Clean Air Filter Vw2

N CleanAirScreen _zG Inspect Muffier/Spark Arrester if

NI (if equipped) _.zReplace Oil Filler

E Clean Engine Cooling Fins 1_2

Replace Spark Plug _#z ifReplace Air Filter Paper Cartridge

Replace Fuel Filter I_

1 "Ch_r'cJe more oldenwhen opemling Lmder a heaw load or i_ h_ amblenl tempemtum¢_ 5 - If equipped with adjuslBble system.2 - Se_ice morn of_n when operating kl dirty or dusty coP_16ons. 6 - Not required if equipped with _n_u_e-_ee batte_y.3 - If equipped with oil filer, chango Ollever/50 hours, 7 - 3_htan ftor,t axle pivot bo_ l_ 35 It_1_1.mm_mum.4 - Replace 1:4ad_ moseo_en when mow_g insan_ scd+ DO no_o_dighi_.

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. Toreceive full value from the warranty,operator must maintain tractor asinstructed in this manual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.

All adjustments in the Service andAdjustments section of this manualshould be checked at least once eachseason.• Once a year you should replace the

spark plug, clean or replace air filter,and check blades and belts for wear.A new spark plug and clean air filterassure proper air-fuel mixture andhelp your engine run better and lastlonger.

BEFORE EACH USE

• Check engine oil level.• Check brake operation.• Check tire pressure.• Check operator presence and

interlock systems for proper operation.• Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

BearingZerk

Bearing Zerk

( iI :I Ii :I I :

(_SAE OR 10W30 MOTOR OIL_)REFER TO MAINTENANCE "ENGINE"

SECTION

IMPORTANT" DO not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life ofthe self-lubricating bearings. If you feelthey must be lubricated, use only a dry,powdered graphite type lubricant

16 sparingly.

TRACTORAlways observe safety rules whenperforming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feetstopping distance at high speed inhighest gear, then brake must beadjusted. (See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual).

TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, orinsect control chemicals which canharm rubber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures andprevent flat tires due to slow leaks, tiresealant may be purchased from yourlocal parts dealer. Tire sealant alsoprevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are working properly. If yourtractor does not function as described,repair the problem immediately.• The engine should not start unless the

clutch/brake pedal is fully depressedand attachement clutch control is in

the disengaged position.• When the engine is running, any

attempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave theseat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in theseat.

BLADECARE

For best results mower blades must be

kept sharp. Replace bent or damagedblades.

BLADE REMOVAL

• Raise mower to highest position toallow access to blades.

• Remove hex bolt, lock washer and flatwasher securing blade.

17

• Install new or resharpened blade withtrailing edge up towards deck asshown.

IMPORTANT: To ensure proper assem-bly, center hole in blade must align withstar on mandrel assembly.• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.• Tighten bolt securely (27-35 Ft. Lbs.

torque).IMPORTANT: Blade bolt is Grade 8 heattreated.

Mandrel AssemblyTrailing Edge Up

Blade CenterHole

Flat Washer

Lock Washer

/

_-'-Hex Bolt i*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.TO SHARPEN BLADE

NOTE: We do not recommend sharpen-ing blade - but it you do, be sure theblade is balanced.

Care should be taken to keep the bladebalanced. An unbalanced blade willcause excessive vibration and eventual

damage to mower and engine.• The blade can be sharpened with a

file or on a grinding wheel. Do notattempt to sharpen while on themower.

• To check blade balance, you will needa 5/8" diameter steel bolt, pin, or acone balancer. (When using a conebalancer, follow the instructionssupplied with balancer.)

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded

portion of the steel bolt or pin and holdthe bolt or pin parallel with the ground.If blade is balanced, it should remainin a horizontal position. If either end ofthe blade moves downward, sharpenthe heavy end until the blade isbalanced.

Center Hole

BATTERY

Your tractor has a battery chargingsystem which is sufficient for normal use.However, periodic charging of the batterywith an automotive charger will extendits life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps orcovers. Adding or checking level ofelectrolyte is not necessary.

TO CLEAN BAI-FERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.• Open battery box door.• Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

• Rinse the battery with plain water anddry.

• Clean terminals and battery cableends with wire brush until bright.

• Coat terminals with grease or petro-leum jelly.

• Reinstall battery (See "REPLACINGBATTERY" in the SERVICE ANDADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirtand chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SF, SG, orSH. Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

SAE VISCOStTY GRADES

TEMPERATURE RANGE ANTICIPATED B-1EF0 R E N_0XT 011 CH30ANGE 40

18

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.) improve starting incold weather, these multi-viscosity oilswill result in increased oil consumptionwhen used above 32°F. Check yourengine oil level more frequently to avoidpossible engine damage from runninglow on oil.

Change the oil after every 25 hours ofoperation or at least once a year if thetractor is not used for 25 hours in one

year.Check the crankcase oil level before

starting the engine and after each eight(8) hours of operation. Tighten oil fill cap/dipstick securely each time you checkthe oil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SF, SG or SH.• Be sure tractor is on level surface.

• Oil will drain more freely when warm.• Catch oil in a suitable container.• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

• Remove drain plug.• After oil has drained completely,

replace oil drain plug and tightensecurely.

• Refill engine with oil through oil filldipstick tube. Pour slowly. Do notoverfill. For approximate capacity see"PRODUCT SPECIFICATIONS"section of this manual.

• Use gauge on oil fill cap/dipstick forchecking level. Be sure dipstick cap istightened securely for accuratereading. Keep oil at "FULL" line ondipstick.

Oil Fill Cap/

.. Dipstick

_,/Oil Drain Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt andstubborn dried gum fibers.

ENGINE COOLING FINSRemove any dust, dirt or oil from enginecooling fins to prevent engine damagefrom overheating.• Remove screws from blower housing

and lift housing and dipstick tubeassembly off engine.

• Cover oil fill opening to prevent entryof dirt.

• Use compressed air or stiff bristlebrush to thoroughly clean enginecooling fins.

• To reassemble, reverse aboveprocedure.

Screws Blower Housing Screws

Assembly

Engine Cooling Fins,

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation orevery season. Service paper cartridgeevery 100 hours of operation or everyseason, whichever occurs first.Service air cleaner more often under

dusty conditions.• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.• Wash it in liquid detergent and water.• Squeeze it dry in a clean cloth.• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

• If very dirty or damaged, replace pre-cleaner.

• Reinstall pre-cleaner over cartridge.• Reinstall cover and secure with

knob(s).TO SERVICE CARTRIDGE

• Remove cartridge nut.• Carefully remove cartridge to prevent

debris from entering carburetor. Cleanbase carefully to prevent debris fromentering carburetor.

• Clean cartridge by tapping gently onflat surface. If very dirty or damaged,replace cartridge.

• Reinstall cartridge, nut, precleaner,cover and secure with knob(s).

IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deteriora-tion of the cartridge. Do not oil cartridge.Do not use pressurized air to clean ordry cartridge.

Cov er ......-.------"_

KnobCover _Cartridge

\vJ'_ Nut

Foam P_pCleaner_ _ aper

n Cartridge

Base_

MUFFLER

Inspect and replace corroded mufflerand spark arrester (if equipped) as itcould create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning ofeach mowing season or after every 100hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-tor, replacement is required.• With engine cool, remove filter and

plug fuel line sections.• Place new fuel filter in position in fuel

line with arrow pointing towardscarburetor.

• Be sure there are no fuel line leaksand clamps are properly positioned.

• Immediately wipe up any spilledgasoline.

ClamP_amp

Fuel Filter _

19

CLEANING• Clean engine, battery, seat, finish, etc.

of all foreign matter.• Keep finished surfaces and wheels

free of all _]asoline, oil, etc,• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a gardenhose to clean your tractor unless theelectrical system, muffler, air filter andcarburetor are covered to keep water out.Water in engine can result in a short-ened engine life.

i

41_CAUTION: Before performing any service or adjustments:: * Depress clutch/brake pedal fully and set parking braKe.

Place gearshift lever in neutral (N) position.Place attachment clutch in "DISENGAGED" position.• Turn ignition key "OFF' and remove key.

Make sure the blades and all moving parts have completely stopped._, Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTORTO REMOVE MOWERMower will be easier to remove from theright side of tractor.• Place attachment clutch in "DISEN-

GAGED" position.• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.• Remove small retainer spring, and lift

clutch spring off pulley bolt.• Remove large retainer spring, slide

collar off and push housing guide outof bracket.

• Disconnect anti-swaybar from chassisbracket by removing retainer spring.

• Disconnect suspension arms from reardeck brackets by removing retainersprings.

• Disconnect front links from deck byremoving retainer springs.

• Raise lift lever to raise suspensionarms. Slide mower out from undertractor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole inframe.

TO INSTALL MOWER• Raise attachment lift lever to its

highest position.• Slide mower under tractor with

discharge guard to right side of tractor.• Lower lift lever to its lowest position.• Install mower in reverse order of

removal instructions.

Small Retainer ,_ngClutch Spring

:rent Link

Retainer Spring

Anti-Sway

Retainer Springs(Both Sides)

Housing Guide

Large Retainer Spring:et

2O

TO LEVEL MOWER HOUSINGAdjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual). If tires are over orunderinflated, you will not properlyadjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" onboth sides of mower should be thesame or within 1/4" of each other.

• If adjustment is necessary, makeadjustment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge ofmower to ground mower to ground

Check adjustment on right side of tractor.Measure distance "D" directly in frontand behind the mandrel at bottom edgeof mower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length. Both links should beapproximately 10-3/8".

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"on both front links an equal number ofturns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links.Tighten nut "E" on both front links anequal number of turns.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nut "1_'against trunnion on both front links.

• Recheck side-to-side adjustment.

" Mandrel

"D"

Both Front Links Should be Equal in Length

._ Suspension Arm

//

Lift Link Adiustment Nut

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-to

side. If the following front-to-backadjustment is necessary, be sure toadjust both front links equally so mowerwill stay level side-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.

Nut "F"

Trunnion /

Front Links

"E"

21

TO REPLACE MOWER BLADEDRIVE BELT

The mower blade drive belt may bereplaced without tools. Park the tractoron level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See '_'OREMOVE MOWER" in this section ofthis manual).

• Work belt off both mandrel pulleys andidler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order ofremoval.

• Make sure belt is in all pulley groovesand inside all belt guides.

• Install mower in reverse order ofremoval instructions.

Pulley

MandrelPulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-able brake system which is mounted onthe right side of the transaxle.If tractor requires more than six (6) feetstopping distance at high speed inhighest gear, then brake must beadjusted.

• Depress clutch/brake pedal andengage parking brake.

• Measure distance between brakeoperating arm and nut "A ° on brakerod.

• If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A'.

• Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater than six (6) feet in highestgear, further maintenance is neces-sary. Contact your nearest authorizedservice center/department.

With Parking Brake "Engaged"

"_ Nut "A"

. _ 7 perating

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottomside of left footrest.

• Remove mower (See "3-0 REMOVEMOWER" in this section of this

manual.)• Remove belt from stationary idler and

clutching idler.• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxlepulley by deflecting belt keepers.

• Pull belt toward front of tractor andremove downwards from around

engine pulley.• Install new belt by reversing above

procedure.

En

Clutching

Stationary Idler

Transaxle

22

TO ADJUST STEERING WHEELALIGNMENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, removesteering wheel and reassemble perinstructions in the Assembly section ofthis manual.

FRONT WHEEL TOE-IN/CAMBERThe front wheel toe-in and camber are

not adjustable on your tractor. If damagehas occurred to affect the front wheel

toe-in or camber, contact your nearestauthorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.• Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheel contains a square key - Do notlose).

• Repair tire and reassemble.• On rear wheels only: align grooves in

rear wheel hub and axle. Insertsquare key.

• Replace washers and snap retainingring securely in axle groove.

• Replace axle cover.NOTE: To seal tire punctures andprevent flat tires due to slow leaks, tiresealant may be purchased from yourlocal parts dealer. Tire sealant alsoprevents tire dry rot and corrosion.

Washers

RetainingRing

AxleCover

I

Square Key --'---'_'_ "_(Rear Wheel Only)

TO START ENGINE WITH A WEAKBATI'ERY

,_ CAUTION: Lead-acid batteriesgenerate explosive gases. Keep sparks,flame and smoking materials away frombatteries. Always wear eye protectionwhen around batteries.If your battery is too weak to start theengine, it should be recharged. (See"BATTERY" in the MAINTENANCE

section of this manual).If "jumper cables" are used for emer-gency starting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt negative grounded system.The other vehicle must also be a 12 voltnegative grounded system. Do not useyour tractor battery to start other vehicles

TO A]-I-ACH JUMPER CABLES -

• Connect each end of the RED cable tothe POSITIVE (+) terminal of eachbattery, taking care not to short againstchassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fullycharged battery.

• Connect the other end of the BLACKcable to good CHASSIS GROUND,away from fuel tank and battery.

TO REMOVE CABLES, REVERSEORDER -

• BLACK cable first from chassis andthen from the fully charged battery.

• RED cable last from both batteries.

Positive Terminal Negative Terminal

23

Terminal Battery

TerminalREPLACING BAI-I'ERY

_.CAUTION: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatchbands,rings,etc.Positive terminal must be connected firstto prevent sparking from accidentalgrounding.• Lift seat pan to raised position and

open battery box door.• Disconnect BLACK battery cable first

then RED battery cable and carefullyremove battery from tractor.

• Install new battery with terminals insame position as old battery.

• First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.

• Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tightensecurely.

• Close battery box door.

ENGINEseat

BatteryBox

Positive Negative(Red) Cable (Black) Cable

TO REPLACE HEADLIGHT BULB• Raise hood.• Pull bulb holder out of the hole in the

backside of the grill.• Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILLASSEMBLY• Raise hood.

• Unsnap headlight wire connector.• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

• To replace, reverse above procedure.

TO ADJUST THRO'R'LE CONTROLCABLE

The throttle control has been preset atthe factory and adjustment should not benecessary. Check adjustment as de-scribed below before loosening cable. Ifadjustment is necessary, proceed asfollows:

• With engine not running, move throttlecontrol lever from slow to choke

position. Slowly move lever fromchoke to fast position.

• Check that hole in throttle lever andhole in plate line up. If holes "A" arenot aligned, loosen clamp screw andmove throttle cable until holes are

aligned. Tighten clamp screw se-curely.

TO ADJUST CARBURETOR

The carburetor has been preset at thefactory and adjustment should not benecessary. However, minor adjustmentmay be required to compensate fordifferences in fuel, temperature, altitudeor load. If the carburetor does need

adjustment, see engine manual.High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper with theengine governor, which is factory set forproper engine speed. Overspeeding theengine above the factory high speedsetting can be dangerous. If you think theengine-governed high speed needsadjusting, contact your nearest autho-rized service center/department, whichhas proper equipment and experience tomake any necessary adjustments.

Idle SpeedPlate

\Throttle Cable

Headlight WireConnector

Throttle Lever

Screw

Hole "A"

Fast24

Immediatelyprepareyour tractor forstorage at the end of the season or if thetractor will not be used for 30 days ormore.wI_hCAUTION: Never store the tractor

gasoline in the tank inside abuilding where fumes may reach anopen flame or spark. Allow the engine tocool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winterstorage. When mower is to be stored fora period of time, clean it thoroughly,remove all dirt, grease, leaves, etc. Storein a clean, dry area.• Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

• Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

• Lubricate as shown in the Mainte-nance section of this manual.

• Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

• Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATI'ERY

• Fully charge the battery for storage.• After a period of time in storage,

battery may require recharging.• To help prevent corrosion and power

leakage during long periods ofstorage, battery cables should bedisconnected and battery cleanedthoroughly (see 'q-O CLEAN BATIERYAND TERMINALS" in the Maintenancesection of this manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINEFUEL SYSTEM

IMPORTANT: It is important to prevent}_uUmdeposits from forming in essential

el system parts such as carburetor, fuelfilter, fuel hose, or tank during storage.Also, experience indicates that alcoholblended fuels 9called gasohol or using

25

ethanol or methanol) can attract moisturewhich leads to separation and formationof acids during storage. Acidic gas candamage the fuel system of an enginewhile in storage.• Drain the fuel tank.

• Start the engine and let it run until thefuel lines and carburetor are empty.

• Never use engine or carburetorcleaner products in the fuel tank orpermanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank orstorage container. Always follow the mixratio found on stabilizer container. Run

engine at least 10 minutes after addingstabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tankand carburetor if using fuel stabilizer.ENGINEOIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

• Remove spark plug(s).• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).• Turn ignition key to "START" position

for a few seconds to distribute oil.

• Replace with new spark plug(s).OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection fromdust and dirt.

• Cover your tractor with a suitableprotective cover that does not retainmoisture. Do not use plastic. Plasticcannot breathe which allows conden-

sation to form and will cause yourtractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are stillwarm.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start • Out of fuel.• Engine not "CHOKED"

properly.• Engine flooded.

Hard to start

Enginewill notturn over

Bad spark plug.• Dirty airfilter.• Dirty fuel filter,• Water in fuel.

• Loose or damaged wiring.• Carburetor out of adjustment.

Engine valves out ofadjustment.

• Dirty air filter.• Bad spark plug.• Weak or dead battery.

• Dirty fuel filter,• Stale or dirty fuel.

• Loose or damaged wiring.• Carburetor out of adjustment.

Engine valves out ofadjustment,

Clutch/brake pedal notdepressed.Attachment clutch isengaged.Weak or dead battery.

Blown fuse.Corroded battery terminals.Loose or damaged wiring.Faulty ignition switch.

Faulty solenoid or starter.

Faulty operator presenceswitch(es).

• Fill fuel tank.• See "TO START ENGINE"

in Operation section.• Wait several minutes

before attempting to start.• Replace spark plug.• Clean/replace air filter.• Replace fuel filter.• Drain fuel tank and

carburetor, refill tank withfresh gasoline and replacefuel filter.

• Check all wiring.See "To Adjust Carburetor"in Service Adjustmentssection.

• Contact anauthorized service center/department,

• Clean/replace air filter.• Replace spark plug.• Recharge or replace

battery.• Replace fuel filter.• Drain fuel tank and refill

with fresh gasoline.• Check all wiring.• See "To Adjust Carburetor"

in Service Adjustmentssection.

• Contact an authorizedservice center/department.

• Depress clutch/brakepedal.

• Disengage attachmentclutch.

• Recharge or replacebattery.

• Replace fuse.• Clean battery terminals.• Check all wiring.• Check/replace ignition

switch.• Check/replace solenoid or

starter.• Contact an authorized

service center/department.


CAUSE

• Weak or dead battery.• Corroded battery terminals.• Loose or damaged wiring.• Faulty solenoid or starter.

PROBLEM

Engine clicks butwill not start

Loss of power • Cutting too much grass/toofast.

• Throttle in "CHOKE"position.

• Build-up of grass, leavesand trash under mower.

• Dirty air filter.• Low oil level/dirty oil.• Faulty spark plug.

• Dirty fuel filter.• Stale or dirty fuel.

• Water in fuel.

Spark plug wire loose.

• Dirty engine air screen/fins.• Dirty/clogged muffler.• Loose or damaged wiring.• Carburetor out of

adjustment._. Engine valves out of

adjustment.

CORRECTION

• Recharge or replace battery.• Clean battery terminals.• Check all wiring.• Check/replace solenoid or

starter.

• Set in "Higher Cut" position/reduce speed.

• Adjust throttle control.

• Clean underside of mowerhousing.

• Clean/replace air filter.• Check oil level/change oil.• Clean and regap or change

spark plug.• Replace fuel filter.• Drain fuel tank and refill with

fresh gasoline.• Drain fuel tank and Carbure

tor, refill tank with freshgasoline and replace fuelfilter.

• Connect and tighten sparkplug wire.

• Clean engine air screen/fins.• Clean/replace muffler.• Check all wiring.• See "To Adjust Carburetor" in

Service Adjustments section.• Contact an authorized

service center/department.

Excessive • Worn, bent or loose blade. • Replace blade.vibration Tighten blade bolt.

• Bent blade mandrel. • Replace blade mandrel.• Loose/damaged part(s). • Tighten loose part(s).

Replace damaged parts.

Engine continuesto runwhen operatorleaves seatwith attachmentclutch engaged

• Faulty operator-safetypresence control system.

Check wiring, switches andconnections. If notcorrected, contact an authorized service center/department.


PROBLEM

Poor cut - uneven

Mower blades willnot rotate

Poor grassdischarge

Headlight(s) notworking(if so equipped)

Battery will notcharge

Engine "backfires"whenturnlngengine "OFF"

CAUSE

• Worn, bent or loose blade.

• Mower deck not level.• Buildup of grass, leaves,

and trash under mower.• Bent blade mandrel.

• Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

• Obstruction in clutchmechanism.

• Worn/damaged mowerdrive belt.

• Frozen idler pulley.• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.• Wet grass.

• Mower deck not level,• Low/uneven tire air pressure.

• Worn, bent or loose blade.

• Buildup of grass, leavesand trash under mower.

• Mower drive belt worn.• Blades improperly installed.

• Improper blades used.

Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

• Switch is "OFF".• Bulb(s) burned out.• Faulty light switch.• Loose or damaged wiring.• Blown fuse.

• Bad battery cell(s).• Poor cable connections.• Faulty regulator

(if so equipped).• Faulty alternator.

• Engine throttle control notset at "SLOW" positionfor 30 seconds beforestopping engine.

CORRECTION

Replace blade. Tightenblade bolt.Level mower deck.Clean underside of mowerhousing.Replace blade mandrel.Clean around mandrels toopen vent holes.

Remove obstruction.

Replace mower drive belt.

Replace idler pulley.Replace blade mandrel.

Place throttle control in"FAST" position.

i• Shift to slower speed.,• Allow grass to dry before

mowing.• Level mower deck.

• Check tires for proper airpressure.

• Replace/sharpen blade.Tighten blade bolt.

• Clean underside of mowerhousing.

• Replace mower drive belt.• Reinstall blades sharp edge

down.• Replace with blades listed in

this manual.• Clean around mandrels to

open vent holes.

• Turn switch "ON".• Replace bulb(s).• Check/replace light switch.• Check wiring and connections• Replace fuse.

• Replace battery.• Check/clean all connections.• Replace regulator.

• Replace alternator.

Move throttle control to"SLOW" position and allowto idle for 30 seconds beforestopping engine.

28

SCHEMATIC

TRACTOR- MODEL NUMBER 270451

SA'FrERY

AMMETER FUSE(OPTIONAL) p

J

BLACK

RED

SOLENOID

n

_G AI(

IGNmONSWITCH

IGNITION SWITCH

PosmoN CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGH] B+A1 A2+L

RUN B÷A1 NONE

START B ÷ S + A1 NONE

J

(CLUTCH OFF)

, ..... , BLACKIGNITION

, FUELI -- UNIT

e_uE : LINE1 I

I_ 3 AMP DC W 3Be° RPM

SEAT SWITCH(NOT OCCUPIED)

GROUNDINGCONNECTOR

ql_ ASPARK vPLUG IGAP

r (2 PLUGS ON |TWIN CYL ENGINES) 0

C_RGING Sy_ OUTPUT _ VOLTS AC MIN IP 3600 RPM

{CHARGING _tSTEM D,_CONNECTED )

RED _1 I

FUEL SHUT-OFF SOLENOIDI(IF SO EQUIPPED)I _ s_sm=OU_UT _sAMPACiI _o P_M DIODEC¢_NG_E

NOTEYOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATFERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS. THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE JSSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.

HEADLIGHTS

F,

NON-REMOVABLECONNECTIONS

REMOVABLECONNECTIONS

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPS WERE REMOVED FORSERVICING OF UNIT. THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

29


ELECTRICAL

21 22

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ELECTRICAL


KEY PARTNO. NO. DESCRIPTION

1 1449252 747604128 15641716 1_21 16618122 4152J24 4799J25 14614726 16618027 7351040028 4207J29 121305X30 16396833 14040140 17021741 7111040842 13156343 14567348 14084452 141940

Battery 12 Volt 25 AmpBolt, Hex Head 1/4-20 unc x 3/4Case, Battery Mech HingeSwitch, Interlock Push-lnHarness, Light Socket (Includes 4152J)Bulb, LightCable, Battery, 6 Gauge, Red, 11"Cable, Battery, 6 Gauge, Red, W/16 WireFuseNut Kaps Hex 1/4-20 UNCCable, Ground, 6 Gauge, Black, 12"Switch, PlungerSwitch, IgnitionKey, IgnitionHarness, IgnitionBolt, Hex Head, Fin. 1/4-20 x 1/2Cover,Terminal, RedSolenoidAdaptorAmmeter RectangularProtectionWire Loop

NOTE: All componentdimensions given in U. S.inches 1 inch = 25.4 mm

31


CHASSIS AND ENCLOSURES

208

3O

212

?12

28

53

29

/

55

54

26

3310

3

0

35

34

26

208

32

TRACTOR- MODEL NUMBER 270451CHASSIS AND ENCLOSURES


1 169831 Chassis2 169061 Drawba_3 17060612 Screw 3/8-16 x 3/45 155272 BumperHood/Dash6 155924X014 Saddle SlkscrFit LT8 155138 ClipRetainerSlide-On9 168347X011 Dash10 72140608 Bolt Rdhd Sqnk 3/6-16unc X 111 155927 Panel Dash LH12 145660 ClipTinnarmanGrille P/L13 172107X010 Panel SlkscrDash RH15 74180512 Screw Mach TRHD 5/16-18 uric x 3/416 73510500 Nut Keps 5/16-18 Unc17 159639X417 HoodAsm18 126938X BumperHood24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 525 19131312 Washer 13/32 X 13/16 x 12 Ga26 73680600 Nut Hex Lock W/Ins. 3/8-16 Unc28 150407 Grille/LensAsm29 150209X599 Lens Headlight Bar Clear30 169465X417 Fender31 136619 Bracket Fender Rep1109873x33 105476X417 Footrest Pnt Lh34 105475X417 Footrest Pnt Rh35 72140606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/437 17490508 Screw Thdrol 5/16-18 x 1/238 169834 Bracket Asm Pivot Mower Rear51 73800400 Nut Lock Hex w/Ins 1/4-2052 19091416 Washer 9/32 x 7/8 x 16 Ga.53 144697 Bracket, Grille LH54 161464 Screw55 144696 Bracket, Grille RH57 74780412 Bolt Hex 1/4-20 x 3/458 150127 Air Duct P/L145 156524 Rod Pivot Chassis/Hood206 170165 BoltShoulder 5/16-18208 17670608 Screw thdrol3/8-16 x 1/2209 17000612 Screw Hex Wsh Thdrol3/6-16212 156494 Insert Lens Reflective- - 5479J Plug Button BIk359 Dia Choke

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

33

GROUND DRIVE


29 ////L

J

2627

34

GROUND DRIVE


KEY PARTNO. NO.1 ......

2 1466823 123666X4 120000285 121520X6 170605127 1622408 13167910 7602041611 105701X12 1915121613 7455041214 1004040015 7449054418 7478061619 7380060021 106933X22 13080424 733506OO25 106888X26 1913101627 7602041228 14520429 7167330 13080732 7476051234 15507135 120183X36 1921161637 1572H38 13149439 74760644

40 4470J41 165838

KEY PARTDESCRIPTION NO. NO.TransaxleDana D4360-139 42 19131312(Order parts from transaxle 47 127783Manufacturer) 48 154407Spring Return Brake T/a Zinc 49 123205XPulley Transaxle 18/20" tires 50 74760624Ring Retainer# 5100-62 51 73680600Strap Torque 30 Degrees 52 73680500Screw 5/16-18 x 3/4 53 105710)(Bracket Saddle Shift T/a 55 105709)(Rod Shf Sdl LY/YT Str BIk 56 74760620Pin Cotter 1/8 x 1 Cad 57 160855Washer Plate 388 Sq Hole 59 169691Washer 15/32 x 3/4 x 16ga 51 17060612Bolt 1/4-28urd Gr8 W/Patch 62 8883RWasher Lock Hvy Helical 1/4 63 140186Bolt Hex Flghd 5/16-18 x Gr. 5 64 71170764BoltFin Hex 3/8-16 UNC x 1Gr. 5 65 10040700Nut Lock Hex W/Ins. 3/8-16 Unc 66 154778Knob Rd 1/2-13 Plstc Thds 70 134683Rod Brake BIk Zinc 26 840 72 19132012Nut Hex Jam 3/8-16 Unc 74 109502XSpring Rod Brake 2 00 Zinc 75 121749XWasher 13/32 x 5/8 x 16 Ga 76 12000001Pin Cotter 1/8 x 3/4 Cad 77 123583XRod Brake Parking Lt/Yt 78 121748XCap Brake Parking 112 19091210Bracket Mtg Traosaxle 113 127285XBolt Hex Hd 5/16-18unc x 3/4 116 72110610Shaft Asm Pedal Foot 150 165850Bearing Nylon BIk 629 Id 151 19133210Washer 21/32 x 1 x 16 Ga 170 165849Pin Roll 3/16 x 1" 202 72110612Pulley idler Flat 204 17060516BoltFin Hex3/8-16UNC x 2-3/4Gr. 5Spacer Split 395 x 59 BzpKeeper Belt Idler

DESCRIPTIONWasher 13/32 x 13/16 x 12 GaPulley IdlerV Groove PlasticBellcrenkAsm. ClutchRetainer BeltStyle SpringBolt Hex Hd 3/8-16unc x1-1/2Nut Crownlock3/8-16 UNCNut Crown Lock 5/16-18Link Clutch7 66Spring Return Clutch6 75Bolt Fin Hex 3/8-16 unc x 1-1/4V-Belt Gd Drive9530Keeper BeltCenterspanScrew 3/8-16 x 3/4Cover Pedal BIk RoundPulleyEng CI Mech 38degBolt Hex 7/16-20 x 4 Gr 5Washer Lock HIcl Spr 7116Keeper BeltEngine FPGuide BeltMower DriveRHWasher 13/32 x 1-1/4 x12 GaSpacer AxleWasher 25/32 x 1-1/4 x16 GaE-ring#5133-75Key Square 2 0 x 1645/1865Washer 25/32 xl-5/8 x 16 GaWasher 9/32 x 3/4 x 10 GaStrapTorque LH LTBolt Rdhd Sq Neck 3/6-16 x 1,25BushingBellcrankGRD DriveWasher 13/32 x 2 x 10 Ga.Keeper BeltTransaxle GearBolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5Screw 5/16-18 x 1

NOTE: All componentdimensionsgiven in U. S.inches 1 inch = 25.4 mm

35

STEERING


_41

51 54

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25

68 67 67

67

43

36

STEERING


KEY PART

NO. NO. DESCRIPTION

1 140044 SteeringWheel2 154427 AxleAssemblySTMP DroppedSTL3 156483 SpindleAssembly, LH.4 157473 SpindleAssembly, R.H.5 6266H Bearing, Race, Thrust, Hardened6 121748X Washer 25/32 x 1-5/8 x 16 Gauge7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge8 12000029 Ring, Klip9 3366R Bearing,SteeringColumn10 169832 Draglink11 10040600 Washer, Lock13 136518 Spacer BearingAxle Front15 145212 Hexflange Lock17 156546 Shaft Assembly, Steering18 57079 Washer, Thrust .515 x .750 x .03319 160395 Support, Shaft22 165857 Screw, Hex Wshhd23 165851 Pittman Shaft Assembly25 154406 Bracket, Steering26 126847X Bushing, Unk, Drag27 136874 Gear, Sector28 19131416 Washer 13/32 x 7/8 x 16 Gauge29 17060612 Screw, 3/8-16 x 3/430 76020412 Pin32 130465 Rod,Tie36 155099 Bushing,Steering37 152927 Screw38 140045 Cap, SteeringWheel39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge40 7810H Gdpco Nut41 100711L Adaptor,SteeringWheel42 145054X428 Boot, Steering43 121749X Washer 25132x 1-1/4 x 16 Gauge44 153720 Shaft ExtensionSteering46 121232X Cap, Spindle47 6855M Fitting, Grease51 73800500 Nut lockHex w/Ins 5/16-1854 74780520 Bolt FinHex 5/16-18 UNC x 1-1/462 167902 Kit Steering Asm Service63 74780616 Bolt Fin Hex 3/8-16 x 1-1/465 160367 Spacer Brace Axle66 154404 BearingArm Pittman67 72140618 Bolt, Rdhd Sq 3/8-16 UNC x 2-1/468 169827 Axle, Brace79 19132012 Washer 13/32 x 1-1/4 x 12 Ga.80 74950612 Bolt Hex Nylon 3/8o16 x 3/482 169835 Bracket Susp Chassis Front85 133835 Fastener Christmas Tree

NOTE: All component dimensions given in U. S.inches 1 inch = 2.4 mm

37

ENGINE


29

I OPTIONAL EQUIPMENTSpark Arrester

13


123

14031017720410

4 13734813 16529114 1328032415 1320030016 1105060023 16983729 13718031 109202X32 14052733 123487X37 13704038 -40 124028X44 1767041245 1700061246 1909141662 1004050072 7107051278 1706062081 73510400

Control Th/chScrew Hex Thd Cut 1/4-20x5/8 TEngine BdggsModel 28R707(Order parts from Engine Manufacturer)MufflerGasket Eng 1 313 Id Tin PlatedNipple Pipe 3/8 Npt x 3"Elbow Std 90 Degree 3/8-18 NptWasher Lock Ext Tooth 3/8ShieldBrowningKit Spark Arrestor (Flat Scm)Tank Fuel Front 1 25Cap AsmFuelClamp Hose BIkLine Fuel20"PlugOil Drain (Order parts from Engine Manufacturer)BushingSnap Nyl BIk Fuel LineScrew HexwshThdrol 1/4-20 x 3/4Screw Hex Wsh Thdrof3/8-16Washer 9/32 x 7/8 x 16 gaWasher Lock Hvy Hlcl Spr 5/16Screw Hexhd Cap 5/16-18 x 3/4Screw 3/8-16 x 1-1/4Nut Keps Hex 1/4-20 UNC


38


SEATASSEMBLY

12

_5 6

21

KEY PARTNO. NO.1 1274272 1405513 711106164 191316105 145O066 738O06OO7 124181X8 170006169 1913161410 15592511 16636912 121246X

KEY PART

DESCRIPTION NO. NO.Seat 13 121248XBracket Pvl St 14 72050412Bolt Fin Hex 3/8-16unc x 1 15 134300Washer Flat 13/32 xl xl0 Ga 16 121250XClip Push-InHinged 17 123976XLocknutHex W/Wsh 3/8-16 21 171852Spdng Seat Cprsn 2 250 BIk 22 73800500Screw 3/8-16 x 1 24 19171912Washer 13/32 x 1 x 14 Ga 25 127018XPan SeatKnob Seat Adj. WingnutBracket MountingSwitch

DESCRIPTION

Bushing Snap BIk Ny150 IdBolt RdhdSht 1/4-20xi-1/2Spacer Split28x 96 Yel ZincSpring Cprsn 1 27 BIk PntNut Lock 1/4 Lge Fig Gr 5Bolt Shld 5/16-18 UncNut Lock Hex W/Ins 5/16-18Washer 17/32 xt-3/16x12 GaBolt Shoulder 5/16-18 x 62


39

DECALS


4

6 3

105

13

15 I

KEY PARTNO. NO.1 1718312 1721683 1718284 1718295 1450056 1742097 1718308 15686710 171833

12

KEY PARTDESCRIPTION NO. NO.Decal LowerDash 11 156439Decal Engine HP 12 4900JDecal Hood 13 146046Decal Fender 15 136832Decal Battery Danger - - 138311Decal Replacement PartsDecal Steering - - 174207Decal, Oper sdl P/L Gear - - 174208Decal Fender

DESCRIPTIONDecal Fender DngerDecal, Clutch/Brake EngDecal V-Belt DrSch tractorDecal V-Belt echDecal Handle Lft HeightAdjust (Lift Handle)Owner's Manual, EnglishOwner's Manual, Spanish

WHEELS AND TIRES

11

KEY PARTNO. NO.

1 591922 651393 106222X4 599045 106732X4276 278H7 9040H

8 106108)(4279 124635X10 7152J11 104757X-- 144334

DESCRIPTION

Cap Valve TireStem ValveTire F Ts 15 X 6 0 - 6 ServiceTube Front (Service Item Only)Rim Asm 6"front White ServiceFitting Grease (Front Wheel Only)Bearing Flange (front WheelOnly)Rim Asm 8"rear White ServiceTire RearTube Rear (Service item Only)Cap Axle BIk 1 50 X 1 0OSealant, Tire ( 10 oz. Tube)

NOTE: All componentdimensions given in U. S.inches 1 inch = 25.4 mm

4O

LIFT ASSEMBLY


133

2

4

19

13

32

13

19

2O

15


1 159460 Wire Asm InnerW/plunger2 159471 Shaft Asm Lift3 105767X Pin Groove 1 500 Zinc4 1200(3002 E Ring #5133-625 19211621 Washer Pifd21/32 X 1 X 21ga6 120183X Bearing Nylon BIk 629 Id7 125631X Grip Handle FlutedBIk8 122365X Button PlungerRed11 139865 Link Lift LH12 139866 Link Lift RH13 4939M Retainer Spring15 173288 Link Front16 73350800 Nut Jam Hex 1/2-13 Unc17 130171 Trunnion Bik Zinc18 73800800 Nut Lock w/Wsh 1/2-13 UNC19 139868 Arm Suspension Rear20 163552 Retainer SpdngZinc31 140302 Bearing Pvt Lift Spherical32 73540600 Nut Crown]ock 3/8-24

NOTE: All component dimensions given in U. S,inches 1 inch = 25.4 mm

41

MOWER DECK


212

14

29

42

MOWER DECK


KEY PARTNO. NO.1 1702802 721405063 1380174 169970

5 4939M6 1308328 85O8579 1OO3O6OO10 140296

11 13414812 12989513 137645

14 12877415 110485X16 14032919 13282721 7368050023 13760724 105304X25 123713X26 110452X27 106736X42828 1911101629 106735X30 15772231 12996332 15353233 13726636 13149445 4497H53 13O84O54 13394355 13384O

KEY PARTDESCRIPTION NO. NO.

MowerHousingAssembly 56 165723Bolt, Carriage 5/16-18 x 3/4 67 149846BracketAsm. Fram Sway Bar 68 144200Bracket, Asm. Deck Sway 69 76020312Bar 86 7631JRetainer,Spring 87 128772Asm. SuspensionRear 88 19111216Bolt, Hsx 3/8-24 x 1-1/4 Gr 8 89 19131612Washer, Lock, HIcl Sprg 3/8 107 133502Washer, Hard Blade Mower 108 133503Vented 109 74760640Blade,Mower, Mulching38" 110 142587BallBearing 113 17060512Shaft and Bearing Assembly 122 131289(IncludesKey Number 15) 123 169971Mandrel Housing,Vented 128 153390BallBeadng, Mandrel 146 165891Stdpper,Mower, Vented 148 169022Bolt, Shoulder 149 165898Nut, Crownlock 5/16-18 150 19091216Bracket, Mower Deflector 151 169670Cap, Sleeve 152 172758Spring, Deflector 153 169674Nut, Push 154 169675Shield, Deflector 155 169671Washer 11/32x3/4x16Ga 156 169672Rod, Hinge 157 169669Screw, Thdro Washer Hd 158 17720410Washer, SpacerPulley, Mandrel - - 130794Nut, Flangelock 9/16Pulley, Idler, FlatRetainer, Spring - - 171665Brake AssemblyWasher HardenedIdler Arm Assembly

DESCRIPTIONSpacer, RetainerKnobBeltPin, Cotter 3/32 x 3/4Runner,LHRunner,RHWasher 11/32 x 3/4 x 16 GaWasher 13/32 x 1 x 12 GaSpacer, RetainerStiffener, Idler ArmBolt, Hex Head 3/8-16 x2-1/2Upstop Deck Front 38"Screw 5/16-18 x 3/4Rod, Brake, LHRod, Brake, RHWasherFeltBolt Cardage IdlerSpring Return IdlerRetainer SpdngYellow ZincWasher 9/32 x 3/4 x 16 Ga.Bracket ClutchCable Clutch 38 InWasher Flat 3/8" Type BSpdng RetainerSpdng Retention LeverSpacerRod ClutchScrew Hex Thd Cut1/4-20x5/8Mandrel Assembly (IncludesKey Numbers 12-15, 17-19,31 and 33)Mower Deck, Complete

NOTE: All component dimensions given in U, S.inches 1 inch = 25.4 mm

43

LIMITED WARRANTYThe Manufacturer warrants to the original consumer purchaser that this productas manufactured is free from defects in materials and workmanship. For a periodof one (1) year from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, without charge for parts or labor incurred inreplacing parts, any part which we find to be defective due to materials orworkmanship. This Warranty is subject to the following limitations and exclusions.1. This warranty does not apply to the engine, other than FHP manufactured

transaxle/transmission components, battery (except as noted below) orcomponents parts thereof. Please refer to the applicable manufacturer'swarranty on these items.

2. Transportation charges for the movement of any power equipment unit orattachment are the responsibility of the purchaser. Transportation charges forany parts submitted for replacement under this warranty must be paid by thepurchaser unless such return is requested by Frigidaire Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace,without charge to you, any battery which we find to be defective in manufac-ture, during the first ninety (90) days of ownership. After ninety (90) days, wewill exchange the Battery, charging you 1/12 of the price of a new Battery foreach full month from the date of the original sale. Battery must be maintainedin accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposesis limited to 90 clays from the date of odginal purchase.

5. This Warranty applies only to products which have been properly assembled,adjusted, operated, and maintained in accordance with the instructionsfurnished. This Warranty does not apply to any product which has beensubjected to alteration, misuse, abuse, improper assembly or installation,delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters,normal wear, normal adjustments, standard hardware and normal mainte-nance.

7. In the event you have a claim under this Warranty, you must return the productto an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, pleasecontact:

Frigidaire Home Products In Canada contact:Outdoor Products Customer Service Dept. Frigidaire Home Products250 Bobby Jones Expressway 7075 Ordan DriveAugusta, GA 30909 USA Mississauga, Ontario

L5T 1K6

giving the model number, serial number and date of purchase of your productand the name and address of the authorized dealer from whom it was pur-chased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIALDAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAMETIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES.Some areas do not allow the limitation of consequential damages or limitationsof how long an implied Warranty may last, so the above limitations or exclusionsmay not apply to you. This Warranty gives you specific legal rights, and you mayhave other rights which vary from locale to locale.This is a limited Warranty within the meaning of that term as defined in theMagnuson-Moss Act of 1975.

44

45

46

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTINGGUIDE

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

I /% Operate your Tractor up and down the face of slopes (not I

i

AJk greater than 15 ), never across the face. Make turns gradu- [ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

Poulan

Documents

OWNER'S MANUAL€¦ · dangerous. "]3res can lose traction with the ground and cause you to lose control,_YwAOur tractor. RNING: The engine exhaust from this product contains chemicals