P445_Technical Proposal Rev.0

8/11/2019 P445_Technical Proposal Rev.0

1/37

t

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USH

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UST

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ER:

SNA

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LTD

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CO

NTA

CT:

Mr

GIU

SEP

PE

CAR

USO

C

UST

OME

R

REQ No.:

2

0003

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0

J30

C

OLU

MN

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PR

OPO

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WA

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HM

AN

ISSUING OFFICE:

NATCO

AL

RUSHAID

MIDDLE

EAST

LTD,

JUB

AIL

KSA

)

MO

HAM

MA

D

ATI

Q

G

ener

al

M

ana

ger

C

opy

right

M

ER

ON

ll

righ

ts

re

serve

d.

ll

info

rma

tion

cont

aine

d

in th

is

do

cum

ent

is p

ropr

ietar

y

an

d su

bjec

t

to

the

ter

ms

an

d

cond

ition

s

o

f th

e ag

reem

ent

o

r c

ontra

ct un

der whic

h

the

d

ocum

ent

wa

s

su

ppli

ed

to the

r

eci pi

en ts

orga

nizat

ion

Non

e

of

the in

form

atio

n con

tain

ed n this d

ocum

ent

s

hal l

b

e

disc

lose

d ou

tside the

rec ip

ien t

s ow

n o

rgan

izati

on

w

ithou

t the

exp

ress wr

itten

perm

issi

on

o

f

CAM

ERO

N.


2/37

CAMERON

R F

2000339270

T BLE

OF CONTENTS

1

PRICES

3

1 1 BASE

PRICE

3

1.2 OPTIONAL

PRICE

4

1.3

CONTRACTCOMMENCEMENTDATE

4

2.0

INCLUSION

4

3.0 EXCLUSIONS

5

4.0 NOTES

6

5.0

PROPOSAL

VALIDITY

7

6.0

DELIVERY

7

6 1 DELIVERY

CONDITIONS

7

6.2

DELIVERYSCHEDULE

7

7.0 PAYMENT

7

7 1

SCHEDULE

7

7.2 METHOD

8

8.0

TERMSANDCONDITIONS

8

9.0 MECHANICALWARRANTY

8

10.0

SAMPLEINSPECTION TESTPLAN

9

11.0 SHIPPING

VOLUME

1

12.0

SUB VENDORLIST

11

13.0 UNIT

R TES OPTION L

PRICES

14

14.0

COMPANY

CERTIFICATES/STAMPS

15

15.0 EXPERIENCELIST

16

Proposal

Ref.:P445 RD

Page

2 o f 16


3/37

fCAMERON

CUSTOMER

REF.

2000339270

1.0

PRICES

1.1

BASE PRICE

NATCO

Al

Rushaid

Middle

East Ltd.,

Jubail,

KSA offers fo r Design Mechanical

only

for

Vessels ,

Manufacture,

Development

of Shop

fabrication

Drawings,

Procurement

of

Material,

Inspection,

Testing

External Painting

and Supply

of Vessels,

as

described in Tender No .

2000339270, Ex-Works

NATCO AR

Jubail

Works,

KSA

Incoterms 2010

basis.

The

following price

is

for the

supply of below

equipment List:

Vessel

Vessel

SL

QTY.

Description

Item

No. Unit Price

Total

Price

.

Nos.

USD

USD)

10

QUENCH

COLUMN J30-C-1 302

2

QUENCH

COLUMN

J30-C-2302

3

QUENCH

COLUMN

J30-C-3302

40

COMISSIONIG

J30-C-

3

SET

SPARES

1302/2302/3302

50

TEMPLATES

J30-C-

3

SET

1302/2302/3302

60

SCOT

ABSORBER J30-C-1 303

70

SCOT

ABSORBER

J30-C-2303

8

SCOT

ABSORBER

J30-C-3303

9

COMISSIONIG

J30-C-

3

SET

SPARES 1303/2303/3303

100

TEMPLATES

J30-C-

3

SET

1303/2303/3303

110

SCOT

J30-C-1304

REG

E

NE

RATRO

R

2

SCOT

J30-C-2304

REGENERATROR

3

SCOT

J30-C-3304

REGENERATROR

4

COMISSIONIG J30-C-

3

SET

SPARES

1304/2304/3304

5

TEMPLATES

J30-C-

3

SET

1304/2304/3304

Total

US

DOLLARS

ONLY

Proposal Ref.:P445

RO

Page

3

of

16


4/37

CUSTOMER:

SAIPEM

CAMERON

CUSTOMER

REF. 2000339270

1.2 OPTIONAL

PRICE

QTY.

Unit

Price

Total

Price

SL . Description

Item

No .

Nos.

USD USD

01

TVVO YEAR

J30-C-

3 SET

OPERATIONS

SPARES

1302/2302/3302

02

TWO

YEAR

J30-C-

3 SET

OPERATIONS

SPARES

1303/2303/3303

03

TWO

YEAR

J30-C-

3

SET

OPERATIONS

SPARES

1304/2304/3304

The ladder,

Platform and handrail if required will

be

supplied at the extra

cost

of

US Dollars

per

KG.

Clips

CS

for

ladder,

Platform,

Handrail insulation

if required will

be

supplied

at

the

extra cost of US

Dollars

per KG.

1.3 CONTRACT

COMMENCEMENT DATE

Contract

Commencement

date

is

defined as the date on which Natco Al Rushaid written

acceptance

of Buyers detailed

Purchase

Order.

2.0 INCLUSIONS

1. Preparation and submission

of

mechanical

design calculations fo r the Vessels, detailed

shop fabrication drawings as per ASME Sec VIII Div

Edition

2013

fo r the equipment fo r

your

review

approval,

based on

Datasheets

and

Specifications.

2.

Submission

of

Welding Procedure Specifications WPS and Procedure qualification

Records

PQRs

fo r

your review approval

prior

to

commencement

of

fabrication. Existing

weld procedures

qualified

to

ASME Section IX are considered fo r the whole

scope

of

work.

3.

Procurement

and Supply of materials viz. Plates, Pipes, Flanges, Pipe Fittings, Gaskets

and Fasteners

etc.

based on

approved

fabrication drawings.

4.

Fabrication

of the Vessels in

accordance

with the

AFC

drawings.

5. Fabrication Supply

of

Lifting lugs/ Trunions, Earthing

lugs,

Manway

Davit

support,

Stiffening

rings, Nameplates,

Vortex breaker, Ladder rung, etc.

6. Spot/ Full Radiography by

Gamma

rays

as

per

Code

Specification.

7. Hydro-test

with

potable

water

as per code

and

specifications, in

shop.

8.

We

have considered PWHT

only

fo r

item

No.

J30-C-1303/2303/3303.

9.

External Painting

of

vessels as

per APCS-1A for i tem

No.

J30-C-1303/2303/3303

J30-C-

1304/2304/3304

only.

10.

Internal

External passivation on weld joints only fo r item No. 1302/2302/3302.

11.

ASME U Stamp

for

the

vessels.

12. National Board NB Stamp

fo r Vessels.

13. Internal Nitrogen

purging/filling

5PSI

fo r

all vessels.

14. Blind

flanges for manholes,

hand holes and blinded nozzles

only

complete with

gasket

bolt

nuts.

15 . Installation of only

those internals which are

included

in

our

scope

like Vortex

breaker

Proposal

Ref:P445

RO

Page 4

of

16


5/37

tt

ME

RON

20

0033

9270

ladd

er rung

s.

16.

10

spare

fasteners

mm.

3

sets/size)

and 200

spare gaskets

fo r

blinded

nozzles

only

wil

l be supp

lied as

Start

-up an

d

C

omm

issi

onin

g

spa

res as

m

entio

ned

in s

ectio

n

1

.1.

17

.

10

sp

are faste

ners

m

m.

3

s

ets/s

ize)

and 20

0

sp

are ga

sket

s fo r

blin

ded no

zzle

s

only

wil

l be supp

lied as

Two 2

) Y

ears Op

erati

onal an

d M

ainte

nanc

e

spare

s as

m

entio

ned in

secti

on

.

2.

18.

Sup

ply

o

f

Lad

der,

P

latfo

rm

Hand

rail

CS)

Op

tiona

l pric

e prov

ided

).

19. C

lip s fo r

La

dder

, P

latfo

rm

H

and

rail

CS)

Optio

nal p

rice

prov

ided)

.

3.0

EX

CLU

SIO

NS

1 Pro

cess

D

esig

n

fo

r vess

el an

d In

terna

ls,

Cyc

lic

vib

ratio

n

ser

vices

,

FE

A

C

FD

A

nalys

is,

la

dder

s

and

p

latfo

rms,

Spr

eade

r

bar,

etc

.

2. C

ont

rol, Instr

ume

ntati

on

a

nd El

ectri

cal

Cl

E) h

ook

u

p

ma

teria

ls

and

inst

allat

ion

i

f any)

.

3.

Sup

ply

In

stal

lation of

Valv

es,

L

evel

gau

ge,

Le

vel

tran

smitt

er,

In

stru

ment

s,

etc.

4

. Su

perv

ision

of

e

rect

ion, i

nstal

latio

n,

ho

oks-

up, tes

ting and

com

mis

sion

ing of the i

tem a

t

pro

ject site.

5.

Supp

ly

of a

ll i

ntern

als

Inter

nal Tr

ays, Liqu

id Dis

tribu

ter,

S

truc

tured

Pa

ckin

gs,

Inle

t ha

lf

open pipe

,

Scho

epe

ntoet

er, Sp

ider

in

let

d

evic

e,

e

tc.)

6. Su

ppor

t grids

an

d h

old

dow

n,

if

an

y.

7

. Eq

uipm

ent

t

op dav

it An

chor

b

olts

etc.

8.

Internal painting

of

all

vessels.

9.

Inte

rnal VCI

app

licat

ion

fo

r

all

vess

els.

10.

Ex

terna

l

p

ainti

ng

fo

r

i

tem No

.

J30-

C-13

02/2

302/

3302

.

11. Site tou

ch up

pain

ting.

1

2. S

izing

a

nd

s

uppl

y

of

PRV

/PS

V.

13

. An

y t

ype

of

T

estin

g

Com

mis

sion

ing

of

the ves

sel

a

t

sit

e.

1

4. Thi

rd

party

Inspe

ctio

n

o

ther

than S

tam

p.

15.

Fi

repr

oofin

g

an

d Ins

ulati

on

m

ateria

l an

d wo

rk.

16.

Spreader

Bar

Beam,

slings

shackles.

17.

Inte

rnal

Exte

rnal

C

P

i

nclud

ing C

P mon

itori

ng syste

m

aux

iliary c

onne

ction

s.

18

. Tran

spo

rtatio

n

of vesse

ls fr

om N

ATC

O sho

p

to

Si

te.

19.

Unlo

adin

g

o

f

ves

sels

at

j

ob

sit

e.

2

0.

Any oth

er i

tems not

spe

cific

ally

me

ntion

ed

in

our pro

posa

l.

2

1. All

taxe

s Du

ties,

othe

r

than

th

ose

p

ayab

le

b

y N

ATC

O

A

l Ru

shai

d

f

or

the

impo

rt of

an

y

mat

erial requ

ired f

or the NAT

CO

Al Rus

haid s

cope of

f

abric

atio

n,

to

c

ompl

y

w

ith t

he

agre

ed

d

eliv

ery t

erm

a

s

defi

ned

by

INC

OTE

RMS 20

10.

Pro

posa

l

Ref

:P

5

RO

Pa

ge

of 6


6/37

CA

M

E

RO

N

2

0003

392

70

4.0

N

OTE

S

TECHNICAL

Ou

r p

ropo

sal

is bas

ed

on

Ten

der

2000

339

270

and

poi

nts

h

ighl

ighte

d

in t

his pro

posa

l.

Pric

es

and

D

elive

ry

in

th

is of

fer

wil

l be su

bjec

t

to chan

ge

fo

r

an

y re

visio

ns

in m

ateri

al

qua

ntity

, siz

e,

dim

ensio

n,

noz

zle

load

ing a

nd i

nspe

ction

req

uirem

ent

s.

T

he

inf

orma

tion

pro

vide

d in

yo

ur

data

she

et/d

rawin

g

is

inte

nded

as

bein

g m

axim

um

r

equir

eme

nt.

2.

T

he

u

nit

d

ime

nsion

s

and

m

ateri

al

of

t

he e

quip

men

t

is

as

bel

ow

Ve

ssel

SN

Des

cript

ion

QTY

Ve

ssel

Vess

el

Thic

k.

Ma

jor

Mate

rials

N

o)

ID mm

) T

IT

mm

)

mm)

SA

2

40

T

P32

1Pl

ate),

J30

-C-

3

SA-

240T

P32

1/SA

-312

TP3

21

3150

8650

8

/SA

182

F32

1No

zzles

)

1

302/

2302

/330

2

S

A-18

2F 321

F

lange

s)

SA

-516

Gr.6

0+A

ISI-3

21/S

A

516

Gr.

6

0N+

HIC

Plate

s)

2

J30-

C-

3

6

100+

10

+3.2

/

S

A-10

5+A

ISI

321

/SA

-105

N

ozzle

s)

2

600

13

03/2

303/

3303

780

0

1

0

SA

-106

Gr.

B A

ISI

321

/SA-

106

Gr.B

N

ozz

les)

SA

-350

LF2

+AI

SI-3

21/S

A-35

0LF

2

Fla

nge

s)

SA-516Gr.60+AISI-321

P lates)

J

30-C

-

3

200

0

21

050

10+

3.2

SA

-105

+AI

SI

321/

S

A-1

06 Gr

.

1

304/2

304

/330

4

B

AI

SI

3

21

N

ozzle

s)

SA

-350

LF2

AI

SI 32

1

Flan

ges)

3

.

M

ajor

m

ateri

al

li

ke pla

tes

and

forg

ings sh

ould

be

proc

ured

from

M

ill

an

d orig

in o

f

mate

rial

shou

ld

be

fr

om

So

uth

Ko

rea, Japa

n,

US

A a

nd

Wes

tern

Eur

ope

etc

.

A

RAM

CO

APP

ROV

ED

)

How

ever

Struc

ture

,

Pipe

,

F

lang

es

e

tc. sho

uld be

pr

ocure

d

from

Stoc

kist

of

L

ocal

m

arke

t

of

KS

A

GCC

coun

tries.

4.

M

ater

ials ar

e

proc

ured

with

EN

102

04

3.1

Ce

rtific

ation

fo

r press

ure

part

s

an

d

E

N

1020

4

2.2

cer

tific

ation

fo r

non

-pre

ssure

parts an

d

wel

d c

onsu

mab

les.

5.

All site connection

flanges

will

be temporari

ly blin

ded

of

f

w

ith

Ply

woo

d

2/4 Bo

lts .

6.

F

abri

catio

n

w

orks

shall

be

based

on

appr

oved sh

op

d

raw

ings.

All

nece

ssar

y

ins

pecti

on wil

l

b

e

c

arrie

d o

ut a

ccord

ing t

o t

he

qua

lity

pl

ans that

w

ould b

e

draw

n up

at the

be

ginn

ing o

f

the

pr

ojec

t and

subm

itte

d

f

or

yo

ur

a

ppro

val. Once

Sh

op Draw

ings

are

app

rove

d,

m

inor

c

hang

es

or

adju

stme

nts

can

b

e

ac

com

mod

ated

wit

hout

co

st im

pac

t. How

eve

r i ch

ang

es

h

ave im

pac

t

on

m

ater

ials,

d

esign

, and

/or

imp

ede s

ched

ule,

ad

justm

ent to

the

c

ontr

act

pric

e

del

ivery

shal

l

be

mut

ually

a

gree

d u

pon.

7.

For

Tag

no

. J3

0-C-

1

30

2/23

02/3

302

all

nozz

les are

s

elf-r

einfo

rced ty

pe

Lip

cons

truct

ion)

A

NS

I W

NR

F fla

nge e

xcep

t 2

,

3

1

6

w

hic

h

a

re

ma

de

fr

om

P

ipe+

W

NR

F

f

lang

e.

8.

F

or

Tag n

o. J30

-C-1

303

I

2

303

/33

03

J30-

C-1

30

4

I

2

304

/

33

04 a

ll noz

zles

a

re s

elf

rei

nforc

ed type

Lip

cons

truc

tion)

A

NSI

WN

RF

fla

nge

ex

cept

2

w

hich ar

e

LW

NR

F

3

Pip

e+ W

NRF

flan

ge).

Prop

osal

Ref

:P4 4

5

P

age

o


7/37

CUS

TOM

ER

RE

F.

2000

339

270

9. Dis

h

e

nds

h

avin

g

diam

ete

r more

than

2

400m

m

shou

ld

be

m

ore

t

han o

ne pie

ce

con

struc

tion

w

ith 10

0 RT .

10

. M

ax.

No

zzle pro

ject

ion

is

2

50m

m.

11

.

Cur

rentl

y

lo

cal

no

zzle

load an

alysi

s has

not

bee

n p

erfor

med. T

his

will

be

do

ne

durin

g

det

ail

eng

ineer

ing a

fter awa

rd

of the

job as

p

er WR

C 107 fo r pr

ocess

n

ozzl

es. Our

of f

er

is

ba

sed

on lo

cal load

s s

ustai

ned

as

per

q

uote

d w

all thic

kness o

f she

ll/he

ad with

3

tim

es

allo

wabl

e

stre

sses

.

S

hell/

head th

ickn

ess

will

not

b

e i

ncre

ased for

the s

ake

of

loc al

lo

ads.

12. O

ur

sc

ope o

f w

ork is

t

th

e

first f

lang

e

out

side/

Insid

e

o

f

t

he

ves

sel.

A

ny

other pipin

g

or

equip

men

ts be

yond firs

t fla

nge

of

th

e ve

ssel

a

re not in

ou

r

scope

of

w

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LO

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Location

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Design

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age

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C

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ER :

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16/37

CUSTOMER:

SAIPEM

CAMERON

CUSTOMER REF 2 33927

11

SHIPPING

VOLUME

SEE

ATTACHED

Proposal Ref :P445 RO

Page 1 of

16


17/37

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18/37

CAMERON

2000339270

12.0 SUB VENDOR LIST

PLATES

CARBON

STEEL

HIC

POSCO, SOUTH

KOREA

ARCELOR MITTAL INDUSTEEL , BELGIUM

ARCELOR

MITTAL INDUSTEEL , FRANCE

DILLINGER HUTTE

GERMANY

VOESTALPINE,

AUSTRIA

DILLINGER MIDDLE

EAST

FZE.

CLAD DED

ARCELOR MITTAL INDUSTEEL , BELGIUM

ARCELOR

MITTAL INDUSTEEL ,

FRANCE

DILLINGER HUTTE

GERMANY

VOESTALPINE,

AUSTRIA

DM C

Nobelciad , France,

Germany

and

USA

STAINLESS STEEL

APERAM

BELGIUM

OUTOKUMPU

SWEDEN

VOESTALPINE,

AUSTRIA

DKC SOUTH

KOREA

2.

HEADS

ARABIAN

OASIS

INDUTRIES LLC U.A.E

ENERGY ENGINEERING SERVICES

FACTORY

EES ,

KSA.

3.

FLANGES

FORGING

FITTINGS

GM S

KOREA

CO. LTD. SOUTH KOREA

DJF

CO .

LTD. SOUTH

KOREA

KJ F

CO.LTD

SOUTH

KOREA

Al Kafaa,

KSA

ANSE

Global,

KSA

Gulf

Allianz KSA

ALl N

AL

NASSAR

PARTNERS

CO

KSA

INTERNATIONAL SUPPLY

EST KSA

Zakariya

Hossain Al Sabity, KSA

ERNE

FITTINGS, EUROPE I

KS A

Gerab

National Enterprise,

KSA

PAN

ARABIAN

OFFICE

CO.

LTD KS A

ARROW PIPES

FITTINGS

FZCO, UAE

OGS

Chemicals

FZC. UAE

Proposal

Ref:P445 RO

Page 11

o l


19/37

CAMERON

CUSTOMER

REF. 2000339270

KADDAS

OILFIELD SERVICES

TRADING CO

L.L.C.,UAE

GALPERTI

MIDDLE

EAST FZE, UAE

4. PIPES AN D

TUBES

ANSE

GLOBAL,

KSA

AL- RIYADHA AL- OULA, KSA

GULF

ALLIANZ,

KSA

KADDAS

OILFIELD

SERVICES

TRADING CO L.L.C.,UAE

GERAB NATIONAL

ENTERPRISE,

KSA

ARROW

PIPES

FITTINGS FZCO

KSA

M.

A.

AL BAWARDI,

KSA

OGS

CHEMICALS FZC, KSA

STEEL

WORLD

COMPANY

LIMITED,

KSA

ALl

N

AL

NASSAR

PARTNERS

CO , KSA

EDGENMURRAY,KSA

ZAKARIYA HOSSAIN AL-

SABITY,

KSA

STEEL TUBES, INDIA

PAN ARABIAN OFFICE

CO.

LTD, KSA

5.

NDE

SERVICES

COOPERHEAT SAUDI ARABIA

COMPANY

LTD.

STORK , KSA

AMSYCO Al-Mutawa

Samyong NDT Co. Ltd , KSA

VETCO

Saudi

Arabia

Co .

Ltd.,

KSA

EXOVA SAUDI ARABIA

COMPANY

LTD.,Arab

Bolts,

KSA

SOGEC Saudi

Bea,

KSA

ZEPPELIN SYSTEMS

GULF

INDUSTRIES

SERVICES, KSA

6.

STUD BOLTS I FASTENERS

ALl AL

ATIQ

COMMERCIAL

CORP.KSA

PETROFAST

MIDDLE EAST

FZC, UAE

TRIPPLEFAST MIDDLE EAST

LIMITED.,UAE

AL-

KHAMISIAN

HARDWARE TRADING

COMPANY

LTD.,KSA

DOSSARY

HARD

WARE

GENERAL

STORE,

KSAMunther-AI-Ibahim,

KSA

AL-MUHAIDIB

TECHNICAL

SUPPLIES

AL RASHED

GULF FASTNERS, KSA

7.

GASKETS

AL-IMAN

FACTORIES

SAUDIGASKETCO.

GULF

GASKET

FACTORY

PAN

ARABIAN

CONTRACTING AND

TRADING, KSA

AMIANTIT RUBBER

INDUSTRIES

LTD.

DELMON GASKET,

KSA

DHAHRAN GASKET,

KSA

Proposal Ref.:P445

RD

Page

12 of 16


20/37

CAMERON

2000339270

8.

PAINTING

MATERIALS

AMERON INTERNATIONAL

HEMPEL

P INTS

SIGMA

P INTS

SIPCO

JOTUN P INTS

9.

BLASTING

PAINTING

SKS Contracting

Services

GLOBAL ANTI

CORROSION

TECHNIQUES

Co.

LTD.

GLOBAL

SUHAIMI OMP NY

10 .

STEEL

STRUCTURE

AL-

NIMR

STEEL

TRADING

LLC

UAE

INDUSTRIAL SUPPLIES

FZE UAE

M.

A.

AL

BAWARDI KSA

UNITED

STEEL

GRATING

ATTIEH STEEL

CO .

LTD. KSA

EDGENMURRAY KSA

STEEL

WORLD OMP NY

LIMITED

KSA

PAN

GULF STEEL

CO

KSA

MITWALLI

STEEL PRODUCTS

COMPANY KSA

LIONWELD

MEISER

LLC UAE

NOTE:

The

above lists of

material

sub vendor also

include

the stockiest/traders of the

material.

Proposal Ref:P445 RO

Page 13 o f 1 6


21/37

CUSTOMER:

SAIPEM

M

ERO

N

CUSTOMER

REF

2 33927

13

UNIT

RATESIOPTIONAL

PRICES

SEE ATTACHED

Proposal

Ref :

P445

RO

Page

4

of

6


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Documents

P445_Technical Proposal Rev.0