13
Paper No. 61-WA-112 Seni or Research Engi neer, Rocketdyne Corporation, Canoga Park, Calif. Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology, Pa sa de na , Cal if. Assoc. Mem. ASME A free-streamline flow through a cascade of semi-infinite flat plates is taken as a simpli- fied model of the cavitation process in a helical inducer pump . The length and thickness of the resulting cavity is determined as a f unction of blade geometry and cavitation parameter. Loss coefficients resulting fr om the cavitation are estimated and representa- tive cavity shapes are ca lculated to aid in designing the leading edge shape of the blades. Introduction IN RECENT YEARS an increasing amo unt of attention has been devoted to pr oblems of high-speed pumping systems . This has been brought about la rgely by the problems of develop- ing lightwei ght turbomachine components for liquid-rocket pro- pulsi on systems. The weight of rotating equipment such as pumps and turbines for given power l evels is, of course, reduced rapidly as the rotative speed is in creased. The sp eed cann ot be increased ind efinit ely, however, since t he cavitation which de- velops in the inlet portions of the pump impell er limits the per- formance. The size and weight advantage conferred by higher rotative speeds is not lim ited to mi ssile- pump applications. It is, in fact, always desirable to operate a liquid pumping system at the highest speed possible, subject only to the afore-mentioned limi ta- tions of cavitation. This is true fo r pumping appl ications in the petroleum industry as well as, for example, hydroelectric power- plant installations. The dete rioration in p erformance caused by cavitation may occur in several ways. Extensive cavitation in the eye or inl et of the pump may give rise to apprec iab le mixing losses and therefore a redu ced an d possibl y u nacceptably low efficiency. The presence of t he cavitation may a lso di stort the flow pattern to su ch a degree that insufficient power is trans- mitted to the flowing fluid. Damage to the structure from the coll aps ing cavity vo ids eith er from erosion or vibration can also occur, but this is not the subject of present conc ern . A knowledge of the conditions under whi ch r apid deterioration of performanc e takes place by cavitation is therefore extremely important to the designer of all kinds of rotating e quipment . In this paper we are concerned chiefly with th e effects of cavitation in what are call ed " inducer pumps. " Experience an d theory both have shown that the inl et portions of the impeller must have a low Contribute d by the Hydraulic Division for presentation at the \¥inter Annual lVIeeting, New York, N.Y., November 26-December 1, 19 61, of T HE AMERICAN SociETY OF IVIECHANICAL ENGINEERS. 1\tianuscript received at ASIVIE H eadquarters , July 27, 1961. Paper No. 61 - WA-112. blade angle and moderately high solidity 1 to forestall the effects of cavitation. These r eq uirements usua lly res ult in a pre- dominantly axial portion of the impeller entrance as shown in Fig. 1. (This portion may or may not be integral with the rest of the pump impeller.) The development of cavitation in such a de- vice as the pressure is gradually lowered is quite complex [1 ]. 2 For example, t he flow is not usually steady nor is it always sym- metric, i.e., the amount of cavit a tion m ay vary from blade to blade. Also, at moderate angles of attack comp li cated back flows, r eal fluid effects, and t ip clear ance cavi tat ion conf use an d obfuscate the observer. Some of these effects are illu strated in Fig. 2 in which the appearance of the cavit ati on is shown for various cavitation numbers a nd angles of attack on a helical in- ducer of constant pit ch . With reduction in inlet pr essure the cavitating region grows a nd moves down stream well into the pas- sages of t he i nducer [1] and approac hes the condition of the s udd en decrease in performance (shown in Fig. 3) known as cavitation breakdown. Needless to say, it is of the utmost im- portance that the designer be able to est imate when this condition may take pl ace. Several p apers have a pp ear ed in recent years that treat this problem. One of t he fir st of these is due to Gongwer [2]. In this he adopt ed the model of a free-streamline flow through a cascade of flat plate hydrofoils due to Betz and Pete rsohn [3] to represent the cavity flow in the inlet of a centrifugal impeller. These same ideas were then later appl ied to cavitation in an axial inducer [1 , 4] where the assumption of a planar cascade flow is more appli cab le th an it is in a centrif ugal impeller. It was observed in a st udy of heli cal inducers of constant pitch [1] that the mini mum cavita- tion number that co uld be safely achieved was something like twice the val ue of th at obtained from the free streamline theory of Betz-Petersohn, alt hough due to the limi tation s of the ex- perimental equ ipment, these res ults were not conclusive. Similar results were also found by other workers at a bout the same time. 3 1 See notations. 2 Numbers in brackets designate References at end of paper. 3 T. Iur a, private communi cation. ----Nomenclature------------------------------ c = length of cavity v D 271" = blad e spacing w F complex velo city potential X ' y ;p + il/i z h Y = wake or cavity height at a cavity cl osure (3 i v-1 'Y k cavitation number (p 1 - p ,)/ s pw,' /2 p p stat ic pressure T P total pressure u velocity component in x-direction ;p ul impell er speed w, sin ('Y + a) lfi = velocity co mpon ent in y- direct ion magnitude of veloc ity vector co-ordinates in physical plane = x+iy angle of attack to blade blade angle, ( 7r /2) - 'Y stagger angle hodograph variable u - iv density (slugs/ft 3 ) = cavitation parameter (P, - po) j p Ut"/2 velocity pot ential str eam functi on .j/ head coefficient, total pressure increase ac ross rotor I pU1 2 if/ 1 total pressure loss coeffici ent ( Pt- P ,)j pU, 2 Subscripts 1 far upstream of cascade 2 far downstream of cascade (within p assage) 3 a ft er mixing process far downstream c = quantities evaluated on free stream- line Discussion on this paper will be accepted at ASME Headquarters until January 10, 1962

Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

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Page 1: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

Paper No. 61-WA-112

Senior Rese arch Engineer, Rocketd yne Corporation,

Canoga Park, Calif. Cavitation in Turbo Pumps-Part 1

A. J. ACOSTA Associate Profe ssor

of M echanical Engineering, California Institute of Technology,

Pasad e na , Calif. Assoc. Mem. ASME

A free-streamline flow through a cascade of semi-infinite flat plates is taken as a simpli­fied model of the cavitation process in a helical inducer pump. The length and thickness of the resulting cavity is determined as a f unction of blade geometry and cavitation parameter. Loss coefficients resulting from the cavitation are estimated and representa­tive cavity shapes are calculated to aid in designing the leading edge shape of the blades.

Introduction

IN RECENT YEARS an increasing amount of attention has been devoted to problems of high-speed pumping systems. This has been brought about largely by the problems of develop­ing lightweight turbomachine component s for liquid-rocket pro­pulsion systems. The weight of rotating equipment such as pumps and turbines for given power levels is, of course, reduced rapidly as t he rotative speed is increased. The speed cannot be increased indefinitely, however, since the cavitation which de­velops in the inlet portions of the pump impeller limits the per­formance. The size and weight advantage conferred by higher rotative speeds is not limited to missile-pump applications. It is, in fact, always desirable to operate a liquid pumping system at the highest speed possible, subject only to the afore-mentioned limita­tions of cavitation. This is true fo r pumping applications in the petroleum industry as well as, for example, hydroelectric power­plant installations. The deterioration in performance caused by cavitation may occur in several ways. Extensive cavitation in the eye or inlet of the pump may give rise to appreciable mixing losses and therefore a reduced and possibly unacceptably low efficiency. The presence of t he cavitation may a lso distort the flow pattern to such a degree that insufficient power is trans­mitted to the flowing fluid. Damage to the structure from the collapsing cavity voids eit her from erosion or vibration can also occur, but this is not the subject of present concern.

A knowledge of the condit ions under which rapid deterioration of performance takes place by cavitation is therefore extremely important to t he designer of a ll kinds of rotating equipment. In this paper we are concerned chiefly with the effects of cavitation in what are called " inducer pumps. " Experience and theory both have shown that the inlet portions of the impeller must have a low

Contributed by the Hydraulic Division for presentation at the \¥inter Annual lVIeeting, New York, N.Y., November 26-December 1, 1961, of T HE AMERICAN SociETY OF IVIECHANICAL ENGINEERS. 1\tianuscript received at ASIVIE Headquarters, July 27, 1961. Paper No. 61- WA-112.

blade angle and moderately high solidity 1 to forestall the effects of cavitation . These requirements usually result in a pre­dominantly axial portion of the impeller entrance as shown in Fig. 1. (This portion may or may not be integral with the rest of the pump impeller.) The development of cavitation in such a de­vice as the pressure is gradually lowered is quite complex [1 ].2

For example, the flow is not usually steady nor is it always sym­metric, i.e., the amount of cavitation may vary from blade to blade. Also, at moderate angles of attack complicated back flows, real fluid effects, and t ip clearance cavitation confuse and obfuscate the observer. Some of these effects a re illustrated in Fig. 2 in which the appearance of the cavitation is shown for various cavitation numbers and angles of attack on a helical in­ducer of constant pitch . With reduction in inlet p ressure the cavitating region grows and moves downstream well into the pas­sages of t he inducer [1] and approaches the condition of the sudden decrease in performance (shown in Fig. 3) known as cavitation breakdown. Needless to say, it is of the utmost im­portance that the designer be able to estimate when this condition may take place.

Several papers have appeared in recent years that treat this problem. One of t he first of these is due to Gongwer [2]. I n this he adopted the model of a free-streamline flow through a cascade of flat plate hydrofoils due to Betz and Petersohn [3] to represent the cavity flow in the inlet of a centrifugal impeller. These same ideas were then later applied to cavitation in an axial inducer [1, 4] where the assumption of a planar cascade flow is more applicable t han it is in a centrifugal impeller. It was observed in a study of helical inducers of constant pitch [1] that the minimum cavita­tion number that could be safely achieved was something like twice the value of t hat obtained from t he free streamline theory of Betz-Petersohn, although due to the limitations of the ex­perimental equipment, these results were not conclusive. Similar results were a lso found by other workers at about the same time. 3

1 See notations. 2 Numbers in brackets designate References at end of paper. 3 T. Iura, private communication.

----Nomenclature------------------------------c = length of cavity v D 271" = blade spacing w F complex velocity potential X

' y

;p + il/i z h Y = wake or cavity height at a

cavity closure (3

i v-1 'Y k cavitation number (p 1 - p,)/ s

pw,'/ 2 p

p static pressure T

P total pressure u velocity component in x-direction ;p

ul impeller speed w, sin ('Y + a) lfi

= velocity component in y-direction magnitude of velocity vector co-ordinates in physical plane

= x+iy angle of attack to blade blade angle, ( 7r /2) - 'Y stagger angle hodograph variable u - iv density (slugs/ft3 )

= cavitation parameter (P, - po) j

p Ut"/2

velocity pot ential stream function

.j/ head coefficient, total pressure increase across rotor I p U1

2

if/ 1 total pressure loss coefficient (Pt- P ,)jp U , 2

Subscripts

1 far upstream of cascade

2 far downstream of cascade (within passage)

3 after mixing process far downstream

c = quantities evaluated on free stream­line

Discussion on this paper will be accepted at ASME Headquarters until January 10, 1962

Page 2: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

MAIN PUMP

·:··· '

Fig. 1 Cross s ection of typical pump-inducer combination

k = o. 02.3 k ~ n. oz

Fig. 2(a) Development of cavita ti on in a helica l inducer with a 12- deg ti;> angle at a flow coefficient of <:> = 0.1 2 (the a verage a x ial velocity divided by the impeller tip speed) for v a riou s ca v itation num bers . Per­formance is seriously reduc ed in the lower right photograph.

The assumption of plauar flow a long cylindrical section s through an inducer is, of course, a great simplificat ion. H.adia l flows are developed a1ong the constant pressure sur faces of t he cavity (which are themselves primarily mdial), and the axial velocity distribution through t he inducer, which depends upon the radial work distribution of the rotor, is rarely constan t, for in­ducer pumps are seldom free vortex designs [5]. In addition, observations and rough calculations [1 , 6] show that appreciable radia l boundary-layer flows take place a long the surfaces of the blades. Nevertheless, the free stream line theory appears to be a good guide in determining the cavitation limits of these simplified pumping configurations and more especially is it useful as a basis for correlating experimental tests.

The remainder of the present p aper discusses several simplified free streamline models suitable for the flow through an inducer

2

k ~ 0 . 15 I< = 0 • .13

k " o. 07

Fig . 2(b) Cavitation development at a flow coefficient of 'P a 12-deg inducer for various cavitation numbers

0.08 in

and in a compa nion paper·1 these results are compared with tests on actual inducers. It will be shown that, with the use of experi­mentally determined correlating facto rs, this t heory forms a use­ful basis of design. The present studies are limited to helical inducers of la rge solidity constant pitch and constant hub and tip radii for simplicity. Furthermore, it is assumed that the cavita­tion phenomenon in such flows is well represented by a free­streamline model and that the vapor pressure within the cavity is

4 L. B . Stripling, "Cavitation in Turbo Pumps- Part 2," ASME Paper No. 61 - WA-98 .

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Page 3: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

0.28,-- ----·-- --- - ----- - - -- - - ·- - - ·---. - - ----- - - -

0.26

~0' 0.24 I <I

..... z w u i:: u. w 8 0 < w I

0.22

0.20

0.18

.155

<I>= .170

<I>= .191

0.!6L-----~-----~-----L------L-----~----~-----~

0.05 0.10 0.15 0.20 0.25 0.30 0.35 040

CAVITATION PARAMETER, '(' = NPSH/ U~ 2g

Fig. 3 Typical performance of an inducer pump with 18-deg tip angle, 0.31 hub ratio and 1.25 tip solidity (chard over circumferential blade spacing). (rp is the axial velocity divided by impeller tip speed which is here denoted by U2.)

CAVITY

Q

FREE STREAMLINE ---..

b

Fig. 4 Sketch of various cavitation models: (a) Image plate; (b) "transition" or wake model; (c) re-entrant jet

kuown. These latter conditions may not be fulfilled, especially for some of the cryogenic fluids now in common use . Here, al­lowance must be made for the so-called "thermal effect" [7] and possibly for the existence of other modes of cavitation such as the foaming that takes place when liquid hydrogen cavitates5 rather than a distinct cavity as is presumed below. These considera­tions, however, are beyond the scope of the present article.

Cavitation Models The model we take for the flow is that of a series of flat plate

hydrofoils arranged in an infinite cascade with a free streamline originating from the leading edge of each hydrofoil. The flow is assumed to be two-dimensional, irrotational, and inviscid. The cavity may be longer than the chord of the hydrofoil but observa­tions [1] have shown that, to provide the necessary flow turning, the cavity must lie within the blade passage. There is no unique solution for a constant pressure cavity of finite length, as there are a variety of ways in which the cavity can be terminated (see, for example, the book by Birkhoff and Zarantonello [8] ). Among

"Private communication, W. Wilcox, NASA, Cleveland, Ohio.

Journal of Basic Engineering

these are a re-entrant jet, an imuge plate on which the free stream­line collapses, or the free streamline may gmdually recover pres­sure on a solid boundary that resembles a wake. These are sketched in Fig. 4. While all of these various models give more or less the same numerical results, it is believed that the wake model (sometimes called the "dissipation" model) simulates to some degree the actual wake downstream of the cavity terminus where intense mixing is observed to occur. This is not par­ticularly important for flows over isolated hydrofoils, but when the flow is confined, as it is in a cascade or water tunnel, the blockage of the wake is important in determining the subsequent downstream flow. The actual wake thickness and structure of the real flow cannot, of course, be determined from a perfect fluid theory, so that there is considerable arbitrariness in any particu­lar mathematical model chosen for the flow. Therefore, we will take the simplest possible model that retains the desired features mentioned above.

It was mentioned that an inducer operates with the cavitation bubble or region within the blade passage. That is, the length of the cavity is less than the chord, so that we are interested ,pri­marily in the case of "partial" cavitation. Since the ,chord of an

3

Page 4: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

>;;

. ·>;;;) ; )

Fig. 5 Sketch of partly cavitating cascade

- iv

{= u-iv

u

Fig. 6 Hodograph of the flow in the physical plane

inducer pump is ordinarily much longer than the peripheral spacing (say, two or three times) we will simplify the work below by taking the chord to be infinitely long and studying the de­velopment of the cavity in the inlet region as the pressure is lowered.'

Formulation of Problem An upstream flow of uniform velocity w, approaches the stag­

gered array of flat plates at an angle a as shown in Fig. 5. A free streamli ne originates at the leading edge of each plate an d closes upon a flat surface parallel to the original surface. The length of the cavitating region cas well as its height hare to be determined as functions of the stagger a ngle 'Y, angle of att.ack a, and the eavitation number k which relates the upstream velocity w, to the velocity along the constant pressure surface w,. The eavita­tion number for this flow is defined to be

'The case of finit e chord length has abo been worked out but no computations have been made. See also G. A. Dombrovsky, "On Free Streamline Flow at Subsonic Velocities About an Infinite Lat­tice of Flat Plates," Doklady Academy Nauk USSR. 1956, vol. III, no. 2, p. 312. Translated bv G. and H. Cohen, Rensselaer Polv-tcchnic Institute , RPI Trans: no. 3. ··

4

k =PI-p, pw1

2/2

a nd from t he Bernoulli relation

( Ia)

( lb )

As is customary in problems involving free streamlines, it is con­venient to discuss the flow in reference to the hodograph plane, in which the streamlines that describe t he wetted surfaces and constant pressure surfaces are sketched as a function of the hodogmph variable s = u - iv. That is, if F = ;p + if is the complex potential of the flow, with ;p being the velocity potentia l and If/ the stream function, then

dF I= - = u- iv · dz

(2)

where u, v a1·e the x and y-velocity components in the physical plane, and z = x + iy is the complex variable in the physi­cal plane. The solution rests upou the fad that the imaginary part of Ji' is known around the boundary of the flow as seen in the hodograph plane. This is shown in Fig. 6 and corresponding points in the physical and hodograph plnne are iden tified. If F

Transactions of the AS ME

Page 5: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

can be determined as a fun ction of t, then physical co-ordinates for corresponding points in the t-plane can be determined by in­tegrating (2), i .e.,

f dF z = T + const (3)

The usua l procedure to determine F(n is to transform the hodograph onto the potentia l plane F = cp + i f by suitable in­termediate steps. In the present work, however, the hodograph is sufficiently simple so that the solution F(n can be determined by inspection as was done in the original work of Betz and P ctersohn.

This is greatly facilitated by recognizing t hat the uniform flows at infinity correspond to source-vortexes located a t their cor­responding points in the hodograph plane. For example,

F = w,e-i<a+.,) In (t- w,e-i")

represen ts a source-vortex in the t -plane located at the point cor­responding to z = - co. Then, from (3), the corresponding p hysical co-ordinates are

\Vhen w 1e- ia is encircled once in the counterclockwise direction, z moves a distance 27r to a corresponding point on the next step of the cascade. (The slant height of the cascade can be changed to any other value by introducing a scale factor. ) Also it is readily shown that t he streamlines in the t-plane near the origin of the vortex a re uniform a nd inclined at the angle a to the x-axis in the physical plane.

Solution The complex potential must have the appropriate singula r

behavior indicated a bove a t each of the points - co, + co of Fig. 6. In addit ion the real axis and the circle lr l = w. must be stream­lines in the hodograph. F inally, it is necessary that the point f

0 be a stagnation point of this flow which requires that

dF df (f = 0) = 0. (4)

The poten tia l satisfy ing the above conditions, determined hy t he method of images, is

~ F Cn = e -ih+al In (f - w,e-i") w ,

+ e; <.,+al In Ct- w, ei") + eih+ al In (r- w; e - ia) w,

+ c-i(-y+al In (r - w; ei") - 2 cos ( 'Y + a) W r

[In Ct - w,) +In (i-- ::') J +canst (5)

and in order that ( 4) be fulfi lled the following relntionship be­tween the ve locity rat ios must hold:

sin a tan ('Y + a ) (6)

It is interesting to observe that (6) can be derived from momen­tum considerations a lone, so that this relationship merely states that the fo rce on the hydrofoils is normal to the chord.

Journal of Basic Engineering

The physical co-ordinates of the flo w, obtained by in tegrating (3), are

z = e-i-y In (f - w,e -i") + eh In (t - w1 ei'~)

+ w~: eih+2a) In (r - w; e - ia ) We W 1

+ w~: e-ih+2a) In (r -w; e':") We W t

21!!.!. cos ( 'Y + a) [In (.\ - w,) + w,' In (r - w;)] + const W2 Wr2 W2

(7)

Our primary in terest is in t he co-ordinates of t he leading edge and terminus of t he cavity. These a re the length of the cavity c measured from the lea ding edge and the height of t he wake meas­ured norma l to the blades. Upon reference to Fig. 5, it can he seen that the difference in these co-ordinates is given hy

(8)

and to insure the correct branches of (7 ), the argument oft must increase from -7r to 0 as r increases from -w, along the circle lrl = w,. After some m anipulation we obta in

[

W I COS()' + a)] h = 27r cos 'Y 1 - - _ __:_..:.._....:...___:_ w, cos 'Y

(9 )

and

The solution to the problem set out is summarized in equation (6), (9), and (10). For example, let )', a , a nd k be given. w. is then found from ( 1b) and w2 from (6). h a nd c t hen foll ow im­mediately from (9) and (10), respectively.

Discussion First, let us examine the two limiting cases k --+- co and c --+- co .

For the former case ask --+ co , w./w1 --+- co and we see from (6) that w1 jw, --+ cos )' /cos ('Y + a) so that both hand c approach zero. That is, the flow becomes fully wetted and the pressure at the leading edge becomes negatively infinite as it should . Thus, as k increases, c decreases . At the other extreme we note that if we = w 2, c or the cavity length becomes infinite. This cor­responds to the Betz-Petersohn case for infin ite chord length. The cavitation number is not zero for infinite cavity length but

is given by (6) with we= w2 = w1V1 + k, and is the minimum value of k achievable in the eascade. Thu H,

k = 2 sin a cos ( 'Y + a)

min 1 +sin 'Y ( 11 )

Equation ( 11 ) brings out clearly t hat to obtain small cavitation numbers, 'Y should approach 90 deg. When a = 0 or 'Y + a =

1r / 2 it is seen that kmin = 0 but these values a re not realistic since in the first case blade thickness and boundary-layer blockage restrict the flow and, in the second, there is no net through flow. Between these extremes kmin achieves a m aximum va lue (for 'Y const) when a = 7r/ 4- )'/ 2 of (1 - sin )') / (1 +sin)' ). This shows aga in t hat large values of 'Y a re necessary to obtain small values of k.

The results of the foregoing (albeit elementary) problems are

5

Page 6: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

. ~

a: w en ::! ::> z

z 0 1-~ ~ u

102 ~---------~-----------r----

CAV IT Y LE'-JGTH / SPAC ING

(a)

C/ 2 Tr

-----=1350.1 0.2 0.3

1.0 '""""....-~--,---~---,--~----,-----~----.--~--,---,----,-l

- ~ 13 10 a. 2 _j

--= ~: j ~[~ - - = a. 7.5 _j" <>=-?; ~ 10- 1 +----------~--~~-----~~~~~~~~~----~--------~----------~

~ ~ a: w co ~ ::> z

z 0

~ ~ u

1 0 3~--~~--~~--~-----L----~----L---~----~----~----~----._--~~--~ 0 0 .2 0 .4 0 .6 0 .8 1.0 1.2

CAV IT Y LENGTH/S PAC IN G

(b)

C/2 T(

Fig. 7 Cavity length- s pacing ratio versus cavitation number for various blade angles and angles of attack

6 Transactions of the AS ME

Page 7: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

1.0

/3 15 a. 2 a. 3

_ , _ = a. 4

0.5 a. 7.5

103~--~~--~~--~-----L----~----L-----~--~----~-----L----~----1---~ 0 0 .2 0 .4 0 .6 0.8 1.0 i.2

CAV IT Y L ENGTH/SPACING

Fig . 7(c)

C/ 2 Tr

1.0

;1f · N

~~

-- = /3 30 0.2 0.3 0.5

-= a. 7.5 __...,....._ = a. 10

II --o-- a. 15 ~

n:: tu Gl :2 10

1

:J z z 0

s > < u

102

0 0 .2 0.4 0 .6

C A V IT Y LEN G TH/S PAC IN G

0 .8

C / 2 Tr

Fig. 7(d)

believed to be of some interpst to pump design ers. Th erefore, extensive computations of the ehar:wteristies of this cascade f·Jo\1· have been carried out and a re presented in Figs. 7 to 13. The first of these (F ig. 7) shows how t he length of t he cavity increases as the eavitation nnmber is desr reased for various inlet angles a and blade angles (3 (the complement of 'Y ). It is of special interest to observe that the minimum cavita tion number is :whieved when the length-spacing ratio is about unit~· fo r a ll Pxt·Ppt the sma ll t>st

.l ournill of Basic Engineering

blade a ngles. Since the blade ehord to spacing ratio of most in­ducer configurations is about one and a half to two, we may take this result to mean that the assumpt ion of infinite b lade chord does not in validate th e results of the present calculations for practieal configuration s. In fact, it suggests that inducers of considerably lower solid ity mule! be used to good effect.

The cavita tion number is not pa rti cularly convenient for use in applieat.ionH, htl\\·ever, so t ha t. the r·psults of t he foregoing have

7

Page 8: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

/3 60 a2 a4

1.0 - a 7.5 __,...._ = a 10

~~ a IS I N_

o.:-:5: a 20 Q._ I

:.::

a: w (J) :::!; ::J z z Q !;( 1-'

~ u

102

0 0 .2 0 .4 0.5 (;" 1.0

CAVITY LENGTH/SPACI N G C/ 2 Tr

Fig. 7(e}

1.0

o_U~ I ("!..;.-o_- :>

Q._

" :!:

a: w (I)

2 ::J z

-- = {390 a2 z __..,..._ = a4 0 -= a 7.5

~ --..-- = a 1o ~ a1s

~ a2o u

102

0 0 .2 0.4 0 .6 0 .8 1.0

CAVIT Y LE N GTH/SPACING

Fig. 7(1}

C/2Tr

been presented in Fig. 8 in terms of an equivalent parameter.

NPSH P, - p, T = - - - = ---

U12j2g pU,'/2 (12)

where the abbreviation NPSH stands for the "net positive suc­tion head" and U, is the speed of the inducer blade (no prerotation is assumed to occur). T his parameter is of direct use in applica­tion since t he NPSH and rotative speed of the pumping appl ication are usually known in advance.

The height of the cavity eomparecl to the blade spacing is shown in F ig . 9 for an angle of attack of fou r degrees as a function of the cavitation number. Note that these curves all terminate at the minimum cavitation number possible for the cascade at each particular blade angle and angle of attack. Also shown by t he

8

dotted lines are crossplots for chord spacing ratios of 0.5 and 1.0. It is interesting to observe that the maximum heights in each case are nearly rea"hed when the cavity-spacing ratio is unity.

Some idea of the proportions of cavities is given in F ig . 10, again for an angle of attack of four degrees . For the most part, the cavit ies are rather "slender" except for large cavitation numbers, say, in excess of 0 .2.5.

Mixing Loss In the present model, the flow becomes asymptotically parallel

to the blades, and because of the finite height of the cavity wake, it does not fill the passage. For all real cavity flows, however, the cavity collapses and flui d will completely occupy the region be­tween the blade surfaces of the impeller. Again, in a real flu id,

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Page 9: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

- =135 0. I 1.0 - = 0.2 - = 0.3 - = 0.4 --c- =/310 0. 2

--o-= 0.3 --6- = 0.4

a_l~ .,_ ' ::::> c..- Q._

--o-= 0.5 --x-= 0. 75

~ 161

a: w 1-w :::! < a: < (L

z 0 162

1-

~ ~ u

163 L---~----~----~--~L---~----~----~--~~--~----~--__J 0 0 .2 0.4 0 .6 0 .8 1.0

CAVITY LENGTH/SPACING C/27r (a)

1.0

a_U~~ -=/315 0. 2

' ::::> 0.3 c..-~ -· 0.4 - · 0.5 ~ -· a. 75

a. 10 a: I w

I 1-~J

2 10

1 <(

-----t a: ~

z 0

r 1-··.r I -->

I <( I u ,I

10" ' 0 0.2 0 .4 O.S 0.8

C \V ITY L EN GTH/SPACIN G c . 2 IT

(b)

Fig . 8 Cavity length-spacing ratio versus cavitation parameter T for various blade angles and angles of aHack

Journal of Basic Engineering 9

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~~N~ I :J n.- Q...,

• ... a: w 1-w ~ < a: ~

z Q

~ 1-"

g

1.0

161

102

0 0.2 0.4 0.6

-={325 a. 3 a. 5 -= 0.7.5 -= a. 10 a. 15

1.0

CAVITY LENGTH/SPACING

Fig. 8(c)

0.8

C/2Tr

10

ul ~ 0.: N-I :J n.- ..._

II -· {340 a. 3 1-' -· 0.5

-· a. 7.5 -· 0.10 a:

w -· 0.15 1- -= 0.20 w ::::! 1.0 < a: ~

z 0 1-~ ~ u

101

0 0.2 0.4 0.6 0.8 1.0

CAVITY LENGTH/SPACING

Fig. 8(cl)

C/2Tr

there will be a certain inherent mixing loss in this process which arises from destroying the momentum of the re-entrant jet that tends to form in cavity flows. This effect may be estimated from the present calculations by permitting the flow to undergo a rapid expansion to the full area between the blade passages. Thus, the head loss will be

where w3 is obtained from the continuity equation

w1 cos (-y + a) = w, cos-y.

This relationship neglects the thickness of the blade and therefore tends to overestimate this loss. It is convenient to express the mixing loss in terms of the coefficient

10

(13)

fo r now if; 1 represents that part of the total head generated by the blade se,tion under consideration that is lost due to cavita­tion. Of course, other more complicated real fluid and cavitation interactions may occur, but we are unable to estimate them with the present theory. Similar mixing losses are also reported for a fully cavitated, i.e., infinite cavities, cascade of finite flat. plate hydrofoils by Cornell (9]. The present results, shown in Fig. 11 for an inlet angle of four degrees, therefore illustrate how the loss coefficient 1/;1 varies with inlet pressure for a given cascade geometry. \Vith t h is diagram at tbe special angle of attack listed rapid estimates of the total pressure loss due to cavitation alone can be made. The maximum loss if; 1 "'"'is not much greater than that for the cavity length-spacing ratio of unity in conform­ity with the results of Fig. 9, so that the charts of Cornell's work

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10

0:.=4"

1.0 -

~~~ ' "'-=~

Q..._

:<:: = 1.0

a: f3 90 w co _, ~ 10 ::J z

f3 45 z 0 1-

1---~ ~

/3 IS u

102

{310

103~--~----~~--~----~----~--~~--~L---~----~----~ 0 .02 .04 .06 .08 .10

CAVITY HEI GHT/ SP.A.C 1~1\. Y/21T

Fig. 9 Cavity height-spacing ratio versus cavitation number for an angle of aHack of 4 deg. The symbol c/ d stands for the length-spacing ratio.

can be used for this case as well. For reference we also include a plot of the maximum loss coefficient t/;1 max as a function of inlet angle, Fig. 12.

Cavity Shape To realize the cavitation performance of the present calcula­

tions, it is necessary that the suction side of the blade not inter­fere with the free streamline. This is particularly important near the leading edge where the cavity may be quite thin. Repre­sentative free streamlines were therefore calculated for a blade angle of 15 and 6-deg angle of attack, utilizing equation (7). The leading edge of the blade should therefore be filed so that it will not contact the free streamline. This requires, especially for the lower cavitation number of Fig. 13, a rather pointed leading edge contour. If the blade shape is blunter than the free streamline shape for the desired operating cavitation number, a drag force parallel to the blade chord will be experienced. This will have the undesirable result of increasing the mixing loss and the mini­mum cavitation number for the cascade. In practice' blunt lea d-

7 See part 2 of the present paper.

Journal of Basic Engineering

ing edge shapes have inferior cavitation performance to slender shapes, and those that have the pressure side of the blade filed are inferior to those with the suction side filed in conformance to the above ideas.

Acknowledgments This work was supported by the Office of Naval Research

Contract Nonr-220(24) and the Rocketdyne Divieion of North American Aviation, Inc. Reproduction for any purpose of the United States Government is permitted.

References A. J. Acosta, "Experimental Study of Cavitating Inducers,''

Second Symposium on Naval Hydrodynamics, August, 1958, Wash­ington, D. C.

2 C. A. Gongwer, "A Theory of Cavitation Flow in Centrifugal Pump Impellers," TRANS. ASME, vol. 63, 1941, pp. 29-40.

3 A. Betz and E. Petersohn, "Anwendung du Theorie der Frien Strahlen,'' Ing. Archiv., Band II, 1931.

4 A. J . Acosta and A. Hollander, "Remarks on Cavitation in Turbomachines,'' Engineering Division Report E-79.3, California Institu te of Technology, Pasadena, Calif., October, 1959.

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12

N-::J

~ Q?i

o.-

.... ?-

1-z L.J

u u.. u.. L.J 0 u

V) V)

0 _J

0 I')

CQ

0 <0

CQ

161

0 01

CQ

CAVITATION NUMBER K = ~ f/2 w,2

1.0

Fig. 10 Cavity height-length ratio versus cavitation number for an angle of attack of 4 deg. The symbol c/d represents the length-spacing ratio.

1.0

------

~ 0.=4 ' --!. t3 5

L' I -I ~~t3 7 =-r 10 --- --' -5 Cto = 1.0___.-

-----~-~- ---

102

1<53

103

102 - I

10 1.0

CAVITATION PA RP.METER T= P,- Pc

ft2U~

10

Fig. 11 Loss coefficient versus cavitation parameter T for an angle of aHack of 4 deg and various blade angles

Transactions of the AS ME

Page 13: Paper No. 61-WA-112 Cavitation in Turbo Pumps-Part 1Cavitation in Turbo Pumps-Part 1 A. J. ACOSTA Associate Professor of M echanical Engineering, California Institute of Technology,

0.9

N-:::J

~ Q."'

.E:: II 101

~

~

1-z w !::! 1&.. 1&.. w 0 u

(/) (/)

0 ...J

~ :::J :::;1 )( <!{

~

/1."-IGLE O F INCIDENCE 0.

Fig . 12 Maximum loss coefficient versus angle of aHack or incidence for various blade angles

LO

HORIZONTAL COORDINATE X/2Tr

Fig. 13 Cavity shape for two cavitation numbe rs for a bla~e angle of 15 deg and an angle of aHack of 6 deg . (Note the d istorted scale .)

5 J. C . ?dontg-omer>·, "Analytical Per formance C haracteristics and Outlet Flow Conditions of Constant and Variable Lead H elical Inducers for C ryogenic Pumps," N ASA TN D-583.

6 A. J. Acosta, and G. F. \Vislicenus, "Some Comments on Pump Cavitation Research ," W ADD Tech. Note 60-23.

7 V. Salemann, "Cavitat ion and NPSH R equirements of Various

Journal of Basic Engineering

Liquids," Jo u RN.u , OF BAs te ENGtNEt·: mNG, TrtANS. ASlVIE, Series D, vol. 81, 1959, pp. 167- 173 .

8 G. Birkho!I and E . Za ra ntonello , "Jets, Wakes, tmd Cavities," Academic Press, 1957.

9 W. Cornell. "The Stall Performance of Cascades," Proceedings, Second N ational Congress of Applied :\Iechanics, June, 1954.

Printed in U. S. A.

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