Pdac 2014 Herrenknecht Brockway

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  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N GH E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT AG.O C C C O C Q SINNOVATIVE MECHANICAL EXCAVATION TECHNIQUES

    FOR MINING APPLICATIONS

    JACK BROCKWAY CEO AND PRESIDENT OF HTS USA/CANADA

    Toronto, PDAC, 4 March 2014

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    Founded in 1977Founded in 1977

    Conversion to Herrenknecht AG in 1998

    Today around 4,600 employees worldwide, 2,000 in Schwanau, Today around 4,600 employees worldwide, 2,000 in Schwanau, around 200 young people in trainingaround 200 young people in training

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT CORE MARKETSHERRENKNECHT CORE MARKETS.

    Corporate

    CoreMarkets

    Corporate Brand

    Markets

    Core

    Additional Equipment Additional Equipment Additional Equipment

    Core Brands

    Group Brands

    Additional Services Additional Services Additional Services

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    MILESTONES OF COMPANY HISTORYMILESTONES OF COMPANY HISTORY.

    1975/77 1977 1980 1998 1999 2002 20082005 2010 2011 2012

    Engineer office, Lahr Office and

    AssemblyComplete product

    Assemblyin China

    Worlds largestTunnel BoringM hi d li d f

    35 yearsHerrenknecht

    Foundation of

    plant in Schwanau

    Conversion of

    range TBM

    Total operating performance of 1 013 Mrd

    (Guangzhou) Machine delivered forItaly: 15.55m

    Final breakthrough atthe Gotthard Base

    e e ec t

    Herrenknecht GmbH

    Conversion of GmbH in AG

    Market leader in mechanized tunnellingtechnology

    1.013 Mrd. 2,915 employees

    the Gotthard Base TunnelFirst place in brandranking by theGerman Wirtschafts-German WirtschaftsWoche magazine

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT WORLDWIDE ON ALL CONTINENTSHERRENKNECHT WORLDWIDE ON ALL CONTINENTS.

    Canada

    USA

    RussiaUkraineUK

    NetherlandsFrance Switzerland

    Germany

    ItalySpain

    Mexico

    VenezuelaSaudi Arabia

    Abu Dhabi

    Iran

    IndiaThailand

    China

    Brazil

    SingaporeMalaysiaPanama

    ArgentinaChile

    Australia

    Subsidiary

    Representative

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT GROUPHERRENKNECHT GROUP.COMPANY FIGURES.

    1.143

    Order inflow in Mio. Euro

    1 104 1.135

    Total output in Mio. Euro

    1.042

    939 908 916

    1.051

    874

    1.013953 952

    1.104

    2007 2008 2009 2010 2011 20122007 2008 2009 2010 2011 2012

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT GROUPHERRENKNECHT GROUP.COMPANY FIGURES.

    5.1194.848

    Employees at the end of the year*

    231 239 246 231

    Trainees at the end of the year

    3.632 3.7293.915 147

    199231 239 231

    3.053

    2007 2008 2009 2010 2011 20122007 2008 2009 2010 2011 2012

    2007 2008 2009 2010 2011 20122007 2008 2009 2010 2011 2012

    * Without trainees, incl. agency worker

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    INFRASTRUCTURE - GLOBAL TRENDSINFRASTRUCTURE - GLOBAL TRENDS.

    P l i h d b i iPopulation growth and urbanization

    Lack of resources

    Industrialization and automation

    Increased demand for mobility for people and goods

    Need for new supply and disposal systems

    Large infrastructure projects, with parallel sub-projectsg p j , p p j

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT PRODUCT PORTFOLIOHERRENKNECHT PRODUCT PORTFOLIO.OVERVIEW OF CORE PRODUCTS TUNNELLING.

    EPB Shield Mixshield Gripper TBM

    Multi-mode TBMFlexible machine technology f

    Single Shield TBM Double Shield TBM

    for highly variable ground. The machine mode can be changeddepending on the groundconditions.Single Shield TBM Double Shield TBM

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT PRODUCT PORTFOLIOHERRENKNECHT PRODUCT PORTFOLIO.OVERVIEW OF CORE PRODUCTS TUNNELLING.

    AVN Machine Partial-face Excavation Machine

    Auger BoringMachine

    HDD Rig Direct Pipe Vertical Shaft SinkingHDD Rig Direct Pipe Vertical Shaft SinkingMachine

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT PRODUCT PORTFOLIOHERRENKNECHT PRODUCT PORTFOLIO.ADDITIONAL EQUIPMENT.

    fFull-Range-Tunnelling for optimized jobsite processes

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT PRODUCT PORTFOLIOHERRENKNECHT PRODUCT PORTFOLIO.SERVICES.

    Installation services

    Personnel

    Spare and wear parts

    Excavation tools

    Refurbishment

    Rental equipment &Rental equipment & used machines

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    MILESTONES OF PRODUCT DEVELOPMENT.MILESTONES OF PRODUCT DEVELOPMENT.

    Tunnelling infrastructures

    n

    s1983/1984 19901985/1986 1993/1994 1999 2005/2006 2010

    s

    o

    l

    u

    t

    i

    o

    n

    /Micro Machines,Non-accessible Diameters

    Single Shield 11.80 m Btzberg

    /Mixshield 6.0 m Hera

    /EPB Shield 6.26m Taipei

    Gripper TBM 9.53m Tscharner

    /Mixshield 15.43mShanghai

    EPB Shield 15.55mSparvo

    Exploration

    -

    a

    r

    o

    u

    n

    d

    2005FoundingHerrenknecht

    2007first 2000HP / 350 ton

    2011First Jack-up Rig leaves the port of

    1977Foundation of Herrenknecht GmbH

    Mining

    A

    l

    l

    -

    HerrenknechtVertical

    / 350 ton hook load rig

    leaves the port of Rotterdamm

    2008/2009Herrenknecht Mining

    2010RBR 550VFVianden

    2011BBM TestSBR Engineering RBR 600VF Marti RBR 400VF EdilRBR 400VF Edilmac

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    HERRENKNECHT MINING | Development

    MI-005RBR600VF

    MI-014BBM1500

    MI-007RBR900VF

    MI-011BBM1100

    MI-016RBR600VF

    MI-001RBR600VF

    MI-009Jumbo

    HERRENKNECHT MINING | Development

    MI-003SBR RBR600VF BBM1500RBR900VF BBM1100 RBR600VFRBR600VF JumboSBR

    2010 2011 2012 2013

    MI-012 MI-015MI-002 MI-006MI-004 MI-010MI-008 0RBR600VF

    0 5RBR400VF

    MI 002BBM1100

    MI 006BBM1500

    MI 004SBR

    0 0BBM1100RBR400VF

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    NEW BUSINESS SEGMENT MININGNEW BUSINESS SEGMENT MINING.PRODUCT PORTFOLIO.

    Raise Boring RigRaise Boring Rig

    Multi service vehiclesMulti service vehicles

    Shaft boring machinesShaft boring machinesBelt conveyor systemsBelt conveyor systems

    Multi-service vehiclesMulti-service vehicles

    Boxhole Boring MachineBoxhole Boring Machine

    Shaft Drilling JumboShaft Drilling Jumbo Gripper TBMGripper TBM

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    BOXHOLE BORING MACHINE BBM

    f f

    BOXHOLE BORING MACHINE BBM.

    Fast and safe construction of slot holes with small diameters

    D illi di t f t 1 5 tDrilling diameters of up to 1.5 meters

    Maximum drilling length of 60 meters

    In the Cadia East Gold Mine in Australia more than 40 slot holes were successfully drilled

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    RAISE BORING RIG RBR

    f f

    RAISE BORING RIG RBR.

    Construction of shafts in rock down to 2,000 meters in depth

    High flexibility even under space constraints

    Pilot drill vertically or at a downward angle of up to 45 degrees

    Rig pulls the reamer on the drill string upwards

    Power plant Nant de Drance: 2 x 424m deep vertical penstocks

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    SHAFT DRILLING JUMBO SDJ

    C ti l h ft t ti

    SHAFT DRILLING JUMBO SDJ.

    Conventional shaft constructionin hard rock

    Shaft diameters of up to 12Shaft diameters of up to 12 meters

    With booms the borehole isWith booms the borehole isdrilled and blasted afterwards

    Drilling cycle is carried outDrilling cycle is carried out manually or automatically and with all booms at the same time

    First project at pumped storagepower plant Nant de Drance( )( 8m)

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    SBR PROJECT TASK AND CHALLENGESSBR PROJECT, TASK AND CHALLENGES.

    Project Potash Mine Saskatchewan Canada Potash Mine, Saskatchewan, Canada Shaft depth ~ 1000 m

    Task

    Development of a shaft sinking method for deep blind shafts in soft and frozen ground

    Ch ll Challenges Enhanced safety in shaft sinking Changing geology Variable diameters 700 m of frozen ground E i f Excavation of cut-outs Weight restrictions Muck removal from bench

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    TECHNICAL DATA OF THE SBR

    SBR is supsended by headframe (ropes)

    TECHNICAL DATA OF THE SBR.SHAFT BORING ROADHEADER.

    SBR is supsended by headframe (ropes)

    Geology: medium-hard rock (up to 120 MPa)

    Possible shaft diameters: 8 11,4 m

    Machine weight: 320 tMachine weight: 320 t

    Depth: up to 1000 m

    Conveying sytem in SBR: Pneumatic Mucking System

    Instantanious cutting rate: 3-6 m/dg /

    Machine height: 45 m

    Shaft wall support: shotcrete and rock bolting unit

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    SHAFT BORING MACHINE SBMSHAFT BORING MACHINE SBM.

    Shaft depth: 2,000 m(as per requirement)Diameter: 10 12mDiameter: 10 12mTotal Weight: approx. 2,800tGeology: Hard rockGeology: Hard rockStabilization through Gripper systemStabilization shield in the lower partStabilization shield in the lower partCutterhead with disc cuttersW di tt b dil l dWorn disc cutters can be readily replaced in a safe and secure working areaMaterial is transported by a vertical beltMaterial is transported by a vertical belt conveyor

  • H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

    THINK POSITIVETHINK POSITIVE.

    TOGETHER WE ARE BUILDING THE FUTURE.