PDCA Visit

8/17/2019 PDCA Visit

1/34

BOKARO POWER SUPPLY CO. (P) Ltd.(A Joint Venture of SAIL & DVC)

ISO 9001:2008 (QMS) , ISO 14001:2004 (EMS) , ISO 18001:2007

(OHSAS)

WELCOESSri Su!"i# K J$i!%$#

I. A. & A. S.&Prin'i$# Dire'tor of Coer'i$#

Audit & E*+O,'io AB R$n'"i


2/34

Bo-$ro Po%er Su# Co$n P/t. Ltd. 0ot in'oror$ted on12.34.5331 6 t"e Co$n Re0i!tr$r of De#"i & 7$r$n$

under Co$nie! A't 189:. DVC $nd SAIL $0reed t"$t t"e %i## $rti'i$te in t"e E;uit

S"$re! C$it$# of BPSCL in 93


3/34

BPSCL i! $n$0ed 6 it! Bo$rd of Dire'tor!.

?"e Bo$rd i! re!on!i6#e for t"e o/er$## fun'tionin0 of t"e

Co$n .

BPSCL BOARD of DIREC?ORS

C7AIRA(oin$ted 6 DVC)

DIREC?ORS (3)(oin$ted 6 SAIL)

DIREC?ORS (35)(oin$ted 6 DVC)

@UC?IOAL 7EADCEO

(Aointed 6 t"eBo$rd)


4/34

E*i!tin0 $no%er !tren0t" of BPSCL

E*e'uti/e C$dre


5/34

BOILERS

9 * 553 1133 ?F7r Kr$!n Kote#!i' Ru!!i$(B#rG1 to 9) * 5:3 243 ?F7r R$f$'o Po#$nd (B#rG: 2 &

4) 1 * 33 33 ?F7r A#!to Indi$ (B#rG8)

5143 ?F"r

?URBO HEERA?ORS 1 * 15 15 W ?HG1 (BP?H) K$#u0$ Ru!!i$

5 * 99 113 W ?HG5 & L Ru!!i$

* :3 143 W ?HG: 2 & 4 $e'" Po#$nd

1 * : : W ?HG8 (BP?H) S-od$ Ce'" Reu6#i'

4 W ::3 ?" (Ste$ to BSL)

CAPACI?Y


6/34

UI?DA?E O@

COISSIOIH?e

C$$'it(?")

Runnin07our!

(?i## 58.35.1:)

Boi#er G

1

12.3M.1825?N+19: 553 :85M

Boi#er G

5

1M.32.1825?N+19: 553 9954

Boi#er G

3:.3:.182M?N+19: 553 52221

Boi#er GM

19.32.1824 ?N+19: 553 58344

Boi#er G

9

5.3:.1843?N+19: 553 54:358

Boi#er G 1M.11.1849 OPH+5:3 5:3

BOILER DE?AILS


7/34

UI?DA?E O@

COISSIOIH ?eC$$'it

(W)

Runnin0

7r!(?i## 58.35.1:)

?.H G 11.15.182

M

P+15+83+

215 34M4:

?.H G51.32.182

5K+93+83+M 99 9:M1

?.H G1.13.182

K+93+83+M 99 514::

?.H G:59.31.184

:8K+:: :3 14M241

?.H G2

1:.38.184

4 8K+:: :3 1:M818

?URBO HEERA?OR DE?AILS


8/34

?"e entire Po%er P#$nt "$! 'oe in t"ree "$!e! i.e.?"er$# Po%er P#$nt (?PP) C$ti/e Po%er P#$nt (CPP)

$nd Unit G8.

?PP 'on!i!t! of 39 no!. of u#ti fue# 6oi#er! (B#r G 1+9) e$'" of 553 ?P7 31 o. of 15 W 6$'- re!!uretur6o 0ener$tor (133 $t$ F 8 $t$) $nd 35 no!. of 99

W 'onden!in0 ?ur6o Hener$tor!.

C$ti/e Po%er P#$nt (CPP) 'on!i!t! 3 no!. of u#tifue# 6oi#er! (B#r G :24) e$'" of '$$'it 5:3 ?P7 $nd3 n! of :3 W 'onden!in0 te tur6o 0ener$tor!.

Unit G8 'on!i!t! of 31 no!. of u#ti fue# 6oi#er (B#rG8) of '$$'it 33 ?P7 $nd 31 no of : W B$'-Pre!!ure ?ur6o Hener$tor. (133 $t$ F 4+15 $t$ %it"'ontro# e*tr$'tion of 8 $t$)

?"e tot$# !te$ ener$tion '$ $'it i! 5143 ?P7 $t

BRIE@ DESCRIP?IO


9/34

Be!ide! Po%er Hener$tion BPSCL !u#ie! Ste$ toBSL

Ste$ $t 133 $t$ re!!ure 9M33

C i! 6ein0 !u#ied to ?ur6oB#o%er St$tion to run t"e tur6o 6#o%er! (4 o!.) for B#$!t@urn$'e. ?"i! !te$ i! 6ein0 t$ed fro t"e 133 $t$ $in!te$ "e$der! of t"e o%er #$nt. A## t"e 6oi#er! feed t"e133 $t$ !te$ to 133 $t$ !te$ "e$der!.

Ste$ $t 8 $t$ re!!ure M53 + MM3 3 C i! 6ein0 !u#ied to?ur6o B#o%er St$tion to run ?ur6o Core!!or!(M o!.) forO*0en P#$nt $nd to e*"$u!ter of Co-e+O/en. ?"i! !te$ i!6ein0 t$ed fro t"e 8 $t$ !te$ "e$der!. ?"ere $re t%o!our'e! of t"i! !te$ ?$ed fro e*tr$'tion of BP?H of ?H G1 $t 8 $t$.

?$ed fro 133 $t$ $in !te$ "e$der! t"rou0"7SPRDU! %"i'" redu'e! t"e re!!ure of !te$ fro 133$t$ to 8 $t$.

Ste$ $t 4+15 $t$ re!!ure & 5M3 + 553 3 C i! 6ein0 !u#iedto B#$!t @urn$'e 7R CR RP SS $nd di=erent !"o!

(Conden!$te of t"i! ro'e!! !te$ i! not returned to t"eo%er #$nt . ?"i! !te$ i! 6ein t$ ed fro

BRIE@ DESCRIP?IO


10/34

BPSCL $#!o !u#ie! !oft %$ter to BSL6e!ide! Po%er Hener$tion.

BPSCL i! "$/in0 it! o%n %$ter '"ei'$#tre$tent #$nt. ?PP %$ter '"ei'$#tre$tent #$nt rodu'e! 33 ?P7 de+

iner$#ied %$ter for ?PP 6oi#er! $nd 33?P7 !oft %$ter %"i'" i! !u#ied to SS7R & RP for t"eir #o% re!!ure 6oi#er!.

One 93 ?P7 '$$'it D %$ter #$nt i! $#!oin!t$##ed for feedin0 D %$ter to CPP6oi#er!.

BRIE@ DESCRIP?IO


11/34

8A?AFMM33

8 – 12 ATA / 4400C STEAM

OUTLET 79 T/HR

1 5

BLR 1 .BLR 3 .BLR 4 BLR 5 BLR 6 BLR 7 BLR 8 BLR 9

553?F7

553?F7

553?F7

553?F7

553?F7

5:3?F7

5:3?F7

5:3?F7

33?F7

PRDU 1PRDU 2

PRDUS OF TPP PRDU 4

@RO 133 A?A 9M33 C S?EA COLLEC?ORS 133 A?A F 9M33 C S?EA

COLLEC?ORS II

@RO 133 A?A F 9M33 S?EACOLLEC?ORS

PRDUs OF CPP

HPRDU 1

7SPRDU 5

7SPRDU

133 A?A F 9M33 C S?EA COLLEC?ORS

PRDU

7EA?IHS?EA

?ODEARA?

OR

: A?A

4 15 A?A F 5M33 S?EACOLLEC?ORS II

4 15 A?A F 5M33 S?EA COLLEC?ORS I

?OS?EELPLA?(PROCE

SSS?EA)

?o ?BS

39 ATA / 4400C STEAM COLLECTORS – II

39 ATA / 4400C STEAM COLLECTORS – I

C 8 A t $

S t e $ )

E * t r $ ' t i o n

5 1 ? F 7 R

?o ?BS

36 M BPT!

?o ?BS &

CO+OVE 8 A?AFMM33 C

133 A?AF9M33 33?F7R

.BLR 2

T! 2T! 1 T! 3 T! 8T! 7T! 6

S?EA DIS?RIBU?IO SYS?E

T! 9


12/34

A## t"e ?ur6ine! $re 'onne'ted %it" 11.9 KV0ener$tor!. ?H G1 ?H G5 ?H G & ?H G: i!

'onne'ted to M no! 11 KV !e'tion!. A## t"e!e four 11KV !e'tion! ?H G2 & ?H G4 $re 'onne'ted to 15 KV6u! 6$r! t"rou0" 11 KV F 15 KV tr$n!forer!.

?H G8 i! 'onne'ted %it" 11 KV 6u! %"i'" i!

'onne'ted %it" 0rid 6 11 KV F 15 KV tr$n!forer.

Soe eer0en' 11 KV feeder! $re t$-en dire't#fro 11 KV !e'tion! %"i'" !u# t"e CA?EHORY I#o$d to B@ SS Pu 7ou!e O*0en P#$nt Co-e+o/en & $u*i#i$rie! of o%er #$nt. Re!t of t"e o%eri! !teed u to 15 KV $nd !u#ied o%er toSinterin0 P#$nt 6 t%o #ine! (1C 5C) to SDS+I 6t%o #ine! (C 9C) IO o*0en #$nt (fro B$ 1M)

$nd CR (fro B$ 19). One 15 KV #ine MC 'oe!fro C?PS $nd i! 'onne'ted to 15 KV 6u! 6$r to

EVACUA?IO O@ POWER


13/34

A## t"e 6oi#er! in BPSCL $re u#ti fue# Qred 6oi#er!.?"e fo##o%in0 fue#! $re u!ed.

COAL @URACE OIL BLAS? @URACE HAS COKE OVE HAS

idd#in0 Co$# i! ro'ured fro di=erent 'o$# 'o$nie!#i-e CCL BCCL ?A?A $nd CCSO. BPSCL "$! @SA %it" CCL& BCCL.

• AC %it" CCL + 8:5145 ?F e$r.

• AC %it" BCCL + 995333 ?F e$r.

?"e re$inin0 re;uireent i! fu#Q##ed 6 ro'urin0 'o$#fro ot"er !our'e! #i-e ?A?A $nd CCSO. Pre!ent#$0reeent "$! 6een done %it" ?A?A for ro'ureent of

159333 ? of 'o$# ti## 3.3M.1:.

@UELS USED


14/34

AVERAHE POWER HEERA?IO (in W)

D$t$ for @Y 5319+1: i! ti##@e6 531:


15/34

D$t$ for @Y 5319+1: i! ti##@e6 531:

AVERAHE S?EA HEERA?IO (in ?P7)


16/34

SPECI@IC OIL COSUP?IO (in #FKW7)

D$t$ for @Y 5319+1: i! ti## @e6531:


17/34

SPECI@IC COAL COSUP?IO (in -0FKW7)

D$t$ for @Y 5319+1: i! ti## @e6


18/34

AUILIARY POWER COSUP?IO ($! $ T of Ste$Hener$tion)

D$t$ for @Y 5319+1: i! ti## @e6531:


19/34

DEEED PLA? LOAD @AC?OR (T)

D$t$ for @Y 5319+1: i! ti##@e6 531:


20/34

EW II?IA?IOS&

7IH7LIH7?SI@IACIAL YEAR5319+1:


21/34

BPSCL i! on t"e /er0e of 6re$-in0 t"e $nnu$#

o%er 0ener$tion re'ord. ?"e #$!t 0ener$tion re'ord%$! of 129 W in t"e e$r 533:+32. In t"e 'urrent@in$n'i$# e$r t"e $nnu$# o%er 0ener$tion i! 18:W ti## d$te.

?"e ont"# o%er 0ener$tion re'ord %$! 're$tedt%i'e in t"e 'urrent Qn$n'i$# e$r. In $r'" 5319t"e ont"# o%er 0ener$tion %$! 53.98 W%"i'" %$! !u6!e;uent# 6ro-en in O't 5319 %it"ont"# o%er 0ener$tion of 539.98 W.

BPSCL "$! !i0niQ'$nt# redu'ed t"e furn$'e oi#'on!ution. ?"e $nnu$# furn$'e oi# 'on!utionfor 'urrent Qn$n'i$# e$r !t$nd! $t $ro* 5233 KL$0$in!t t"e 6ud0eted ;u$ntit of 4333 KL. BPSCL"$! 6ro-en t"e re/iou! 'on!ution re'ord of 9133

PER@ORACE 7IH7LIH7?S


22/34

@U?UREII?IAVES PLAED

@OR@IACIAL YEAR

531:+12


23/34

R& of ?PP Boi#er.

Au0ent$tion of Co$# 7$nd#in0 P#$nt

Re/$in0 of rote'tion !!te of ?H G5 6 #$te!t nueri're#$.

In!t$##$tion of !ide !tre$ Q#ter in RCP7.

In!t$##$tion of dr fo0 !ure!!ion !!te in Co$# 7$nd#in0P#$nt.

In!t$##$tion & Coi!!ionin0 of @ire Dete'tion $nd A#$r

S!te.

Coi!!ionin0 of on#ine SO* + O* onitorin0 !!te.

In!t$##$tion of AA onitorin0 S!te in BPSCL AD Bui#din0.

Initi$ti/e "$! 6een t$-en for t"e di!o!$# of S#ud0e of @urn$'e

EW II?IA?IOS PLAED


24/34

@IACIAL PARAE?ERS


25/34

Bo-$ro Po%er Su# Co$n Pri/$te Liited (BPSCL)

!t$rted 6u!ine!! on 14.38.5331 %"en SAIL "$! $!!i0ned

it! 6u!ine!! ert$inin0 to t"e '$ti/e o%er #$nt of 35

W C$$'it %it" !te$ 0ener$tion 1443 ?F"r. of BSL

%it" fo##o%in0 @in$n'i$# $r$eter!


26/34

SAIL $nd BPSCL !i0ned $ Po%er Pur'"$!e A0reeent (PPA) on14.38.5331 $nd utu$## $0reed for !u# of entire 0ener$ted!te$ $nd o%er to SAIL 6 BPSCL on 'o!t #u! 6$!i! %it"fo##o%in0 Qn$n'i$# $r$eter


27/34

S$#e! ( in L$-"!)

Se##in0 ri'e in'#ude!


28/34

Hro!! roQt ( in L$-"!)

*Hro!! roQt in'#udin0 In'oe ?$* 6ut e*'#udin0 Dere'i$tion & Intere!t 'o!t


29/34

Se##in0 Pri'e of Po%er

Se##in0 ri'e in'#ude!


30/34

Di!tri6ution of COS? in'urred (531M+19)

B@ & CO 'o!t $re notion$# on#.In'oe t$* & ROE $re not 'on!idered.


31/34

Co!t S"eet for Po%er


32/34

EPASIO PROJEC?S


33/34

5*593 W PROJEC?

1. Right to Use for 900 acres of land given by BSL to BPSCL on 21.0.0!.

2. "inal #PR of 2*2$0 %& 're'ared by %(C) on +,ly 200-.

. "inal L) 'laced on %(C) for Pro/ect (ngineering and Cons,ltancy Services on0.0-.0-.

. &or order 'laced on SCL for constr,ction of Bo,ndary &all on 0.0-.0-.

$. 3ll relevant st,dies s,ch as 4eo5technical nvestigation6&ater ntae St,dies6Po7er(vac,ation st,dy6(3 8 (%P st,dies6 St,dy for setting ,' Rail7ay Siding "acility "inancial 3''raisal have been carried o,t and re'orts s,b:itted.

!. 3ll Stat,tory Clearances s,ch as Chi:ney eight Clearance fro: 3ir'orts 3,thority ofndia6 #efense Clearance fro: %inistry of #efense6 &ater 3llocation fro: #;RRC6Per:ission for trans:ission of Po7er fro: +S(RC Per:ission for setting ,' of Rail7aySiding "acility fro: S.( Rail7ays have been obtained.

-. Right of Use of land 7ithdra7n by BSL on 2$.11.10 re5iss,ed by BSL on 10.01.1.

9. L)3 for Coal Linage 7ithdra7n by CCL on 0-.0.11.

11. Possession letter of -< acres of land =transferred by State 4overn:ent to S3L> and:a' thereof 'rovided by BSL to BPSCL on 2$.01.1.

12. #etails of 4% Land and "orest Land =transferred by State 4overn:ent to S3L> 'rovidedby BSL to BPSCL on 2$.01.1.

1. %eeting held a:ong State 4overn:ent o?cials6 BPSCL and villagers in the 'resence ofS#)6 Chas on 0-.02.1. t 7as decided in the :eeting that a co::ittee shall be for:ed

by the State 4overn:ent for facilitating the constr,ction of Bo,ndary &all aro,nd the'ro'osed site.


34/34

?7AK YOU

Documents

PDCA Visit