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PDSP R E M I U M D R I V E S E R V I C E
before
after
Innovation Driven ResultsInnovation Driven Results
NEW SERVICE
An example of Sumitomo Hansen in house design team’s skill and craftsmanship, this drive is now in service, approx. 22 tonnes in size.
Sumitomo Hansen capabilitiesHistoryIn March 2011, Sumitomo
Heavy Industries fi nalised
the purchase of the
industrial gear division
of Hansen Transmissions
International NV.
In Australia, the
Sumitomo & Hansen
entities were merged and
in October 2013, a new
company Sumitomo (SHI)
Hansen Australia Pty. Ltd.
was born.
The merging of these
two major Gearbox
manufacturing entities
allows Sumitomo
Hansen to now offer the
most comprehensive
range of mechanical
power transmission
products available, all
this supported by years
of power transmission
knowledge of two
companies now available
from our new single
company.
In House Engineering & Design TeamOur Engineering team are able to design a complete drive package to suit your requirements; this includes the selection of all high quality major drive components such as Lubrication, Cooling and Braking systems when required, High speed and low speed couplings, Fluid couplings and any electronic monitoring devices. The design of Baseplates is also done in house, checked using our own Finite Element Analysis (FEA) program, then checked by an independent source to ensure the bestfitforpurposedrivepackageis supplied.
In-House Manufacturing and AssemblyWhilst core gearbox components are imported from our factories around the world, many special items are manufactured locally in our Rowville, Victoria machine shop section. Special shafting, labyrinth / taconite seals, motor adaptors, casing covers and adaptor plates are designed, quality checked and manufactured in-house. Assembly is then carried out by factory trained technicians with Sumitomo Hansen’s strict quality standards and manufacturers recommended tolerances adhered to during the assembly process.
Premium Drive Service (PDS)This latest service to our customers will ensure that all repairs are carried out by trained technicians, who know our products well. When repairing Sumitomo or Hansen units Historical records are always at hand and special considerations taken into account during the original manufacture are most importantly again taken into consideration. For other brands of Gear boxes or Gear motors original makers parts will be used wherever possible.
A 2 year warranty is standard for all new parts and our workmanship.
Global Manufacturing Company = Global Support SUMITOMOHANSENproductsare supported no matter where in the world they are installed. With manufacturing taking place inJapan,China,North&SouthAmerica and Europe we are able to ensure supply to all parts of the globe. More than 100 sales officelocationsthroughouttheworld are supported by local build centres.AllourSalesofficeshavetrained product specialists able to offer advice on all product or application related matters.
From unit arrival for strip, inspection and quote to unit ready for return to service, the highest level of workmanship is carried out in the workshop. A 12 month warranty on parts and workmanship is standard. Sumitomo (SHI) Hansen Premium Drive Service (PDS) - Innovation Driven Results
Industries & applicationsn Miningn Bulk Handlingn Quarryingn Process Engineeringn Food Manufacturingn Packagingn Water Treatmentn Power Generationn Recyclingn Steel Making
Productsn Mixer Drivesn Conveyor Drives n Cooling Tower Drivesn Agitatorsn Crushersn Sizersn Pump Drivesn Turn Tablesn Hoists
InspectionsStandard Inspections (Strip & Quote)n Unit Cleaned before inspection.
n Unit opened & Inspection of gear train.
n Oil samples taken.
n Visual Inspection of casing and shafting.
n If no major damage detected repair cost calculated.
n Quotation will be based on standard replacement of all bearings and seals, gear train will be cleaned, casing cleaned and blasted if required before assembly and repaint.
Detailed Inspectionn If evidence of Component damage, i.e. Surface fatigue,
Pitting, Spalling, shaft distress or breakage is found, then a more detailed inspection is recommended.
n All components are stripped and inspected, to determine the cause of damage.
n Non-destructive testing can be carried out including case alignment checks
n Case / Bore alignment checks will be carried out to ensure all shafts & gears are true.
n A detailed fixed price quotation will follow. (No hidden costs)
n All labour & parts will be covered by our Premium Drive Service 18 month guarantee.
From unit arrival for strip, inspection and quote to unit ready for return to service, the highest level of workmanship is carried out in the workshop. A 12 month warranty on parts and workmanship is standard. Sumitomo (SHI) Hansen Premium Drive Service (PDS) - Innovation Driven Results
Complete Condition Reportn Fixed Strip & Inspect
Charge
n No hidden cost for quoting purposes
n Fixed Strip & Inspect Cost will be deducted off the final repair cost if the go ahead is given
n Options of Visual Inspection or ND Testing (Non Destructive Test)
n No Load Run Test on completion
n Load test to 150kw available at additional charge if required
n All Sumitomo Hansen units are refurbished using only genuine parts.
How it works: Dedicated report tablets in the Service workshops have a program writtenspecificallyforSumitomoHansenserviceneeds.
The technicians can strip the gear box, list serial numbers, model of the gear unit etc., at the same time take photographic evidence with the tablet, which saves it straight to the report.
Each section of the reduction ratio and its components are able to be photographed, notations made, again it then saves it straight into the report all done via the tablet.
The tablet will automatically send this report, once the servicedepartmentfinishesassessingtheunit/repair,withrecommendations directly to the sales team, who then prepare the finalreport,withrepairrecommendationsandpricingetc.,finallyaquotation is generated along with all photos which are included in the quotation.
The report is automatically given a register number and is then filedforfuturereference.
ROWVILLE VICTORIA
n 25 tonne gantry crane – over Assembly area.
n 10 tonne gantry crane – over Service area.
n 5 tonne gantry area - over Machine shop.
n On site Machine shop.
n In House Engineering design team/Engineered Solutions.
n Laser alignment equipped.
n Factory trained technicians.
n In House paint section.
n Wash down & parts wash on site.
n Large stock of spare parts (Hansen & Sumitomo).
n ISO9001certification(SGS).
n Multiple Fork lifts – to 7 tonne.
n Urgent Breakdown capabilities.
GLENDENNING NSW
n 150kW full load test cell.
n 2 x 10 tonne gantry cranes – over Service & Assembly area.
n 1x3tonnepostcrane–General.
n 1x2tonnepostcrane–General.
n 150 Tonne Hydraulic Press.
n In House Engineering design team / Engineered Solutions.
n Factory trained technicians.
n Laser alignment equipped.
n In House paint section.
n Turbo Jet Automated wash bay – 10 tonne capacity.
n Large stock of spare parts (Hansen & Sumitomo).
n ISO9001certification(SGS).
n Multiple forks lifts – to 7 tonne.
n Urgent breakdown capabilities.
Innovation Driven ResultsP R E M I U M D R I V E S E R V I C EPDS
181 Power St, Glendenning, NSW, [email protected]: +61 2 9208 3000Fax: +61 2 9208 3050
Reputationn The most experienced
factory trained gear box
specialists in Australia
n Providing one of the most
comprehensive range
of power transmission
solutions available
n Additional products and
services you know and trust
n Increased assembly, service
and repair capabilities
n Unrivalled customer support
SUMITOMO DRIVE TECHNOLOGIES OFFICES
VICTORIA
MelbourneUnit 2, 88 Henderson St, Rowville, VIC, [email protected]: +61 3 97654300Fax: +61 3 9765 4390
NEW SOUTH WALES
Sydney181 Power St, Glendenning,NSW,[email protected]: +61 2 9208 3000Fax: +61 2 9208 3050
Central CoastSuite 3 - 11 Platinum Bld, 4 Ilya AvePh: +61 2 4365 7535 Fax: +61 2 9208 3050
QUEENSLAND
BrisbaneUnit11,20ArcherfieldRd,Darra, QLD [email protected]: +61 7 3853 3800Fax: +61 7 3375 1000
WESTERN AUSTRALIA
PerthUnit 1/23 Morduant Circuit, Canning Vale, WA [email protected]: +61 8 9456 1766Fax: +61 8 9456 0944