www.envea.global

PROCESSFlow, Velocity, Mass Flow &

Moisture Detection Monitors

CATALOG

POWDER & BULK SOLIDS

Industries

Flow Measurement

Flow/NoFlow Detection

Level Detection

Moisture

Velocity

Dust Leakage

Air Monitoring

Bag Leak Monitoring

Compliance Dust

COMPLIANCE

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Powder & Bulk Solid

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INNDDDUUSSSTTRRIIEESS

WHERE WE WORK

MINERALS Cement

Lime

Gravel

Asphalt

Quartz

Coal / Coke

Glass

Asbestos

China clay

Fiberglass

Lead glass

Refractory

Quarrying

Vermiculite

Gypsum

Brick

Ceramics

Salt

Mining

METALS Steel

Galvanizing

Foundry

Aluminum recycling

Aluminum smelting

Nickel smelting

Precious smelting

Zinc recycling

Zinc smelting

Copper recycling

Copper smelting

Ferrous foundry

Lead recycling

Lead smelting

CHEMICALS Plastic

Refi nery

Painting

Pharma

Pigments

TiO2

Coating

Fertilizer

Rubber

Cosmetics

Carbon black

Pesticides

Ink

TIres

Detergents

Our extensive experience in process applications in a wide range of industrial markets has provided us with an unrivaled knowledge and understanding of differing applications and the potential cost reductions and process enhancements that our instruments and services can bring.

Working closely with many of the world’s leading manufacturers has given us an in-depth understanding of their needs which has always been an important driver in the development of our instrumentation. Often installed in harsh working environments, our sensors have been designed to provide rugged, reliable monitoring often with built-in self-checks to assure optimum instrument functionality.

Working in a wide range of applications from heavy industries such as power, minerals and steel to complex processes in the chemical and food industries, our instrumentation for the monitoring of powder, dust and gas help to make processes more reliable and more cost effi cient.

WHATEVER INDUSTRY, WE WORK INOur installations are driven by:

• Providing our users with increased automation for energy and raw material effi ciency

• Increasing the potential for on-line real time quality control and trending

• Providing real time sensor feed-back information for more fl exible and highly effective production

• Meeting new regulatory demands and developments for environmental protection while driving operating costs down

and many more...

FOOD Coffee

Milk powder

Sugar

Animal / pet food

Cereals

Pectin

Grain

Tobacco

Beverages

Flour

Starch

WOOD Insulations

Floors

Chipboards

Pulp & paper

Celluloses

Fibers and additives

Particleboards

Timber products

ENERGY Coal

Biomass

Gas

Bio fuels

Oil

INCINERATION Clinical

Chemical

Crematorium

Municipal

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ENVEA manufactures an unrivaled range of monitors for powder, granulates and dust to meet the continued demands of industrial processes. Our instruments helpyou to better understand and con-trol your process to increase effi ciency and product quality.

With almost 25 years of expe-rience, ENVEA has achieved ex-tensive knowledge in the use of sensors for measurement of fl ow, level, moisture, con-centration, velocity and par-ticle size. We employ the latestground-breaking microwave andelectromagnetic technologies.

POWDERS &BULK SOLIDS

PicoFlow

Electrodynamic fl ow sensor for mea-surement of low flow rates from 0 - 100 kg/h.

For pipe diameters up to 1 m.

Ideally used in leanphase conveying.

In free fall conditions with at least 2 m/s drop speed.

• suitable for very low concentrations

• ceramic coating prevents sensorwear

Measurement of low flowrates from 0 - 100 kg/h

IDEAALLLY USSED IIN LEEANPPHAASSE COONNVEEYINGG

FLOW MEASUREMENT AT LOW AIR/SOLID RATIOS

SolidFlow 2.0

Microwave sensor for on-line mass fl ow measurement of solids up to 20 t/h.

Used in pneumatic leanphase convey-ing or vertical freefall after mechanical feeders.

• easy assembly via weld-on socket

• for almost all types of dust, powdersand granules

• latest technology with active ropingcompensation

• suitable for nearly all pipe diameters

Measurement for flow rates up to 20 t/h

MICROWAVE FLOW MEASUREMENT

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FLOW MEASUREMENT

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Flow measurement up to 300 t/h

ELECTROMAGNETIC FLOW MEASUREMENT

MaxxFlow HTC

Electromagnetic fl owmeter, designedto measure bulk material fl ows fromup to 300 t/h.

The meter has no mechanical parts inthe fl ow, is 100 % dustproof and erosionfree because of ceramic inner pipe.

• arbitrary mounting position(inclined/free fall)

• low headroom required

• easy to calibrate

MEEAASUUREEMMENNT AFFTTERR MME--CHHAANICCAAL FEEEDDINNGG SYYSTEEMSS

FLOW MEASUREMENT FOR DENSEPHASE CONVEYING

DensFlow

Designed to measure solid fl ows duringpneumatic densephase transport.The sensor measures density and speed.

• no wear because of ceramic inner pipe

• standard version up to 25 bar

Also available as a high pressure ver-sion up to 110 bar.

Flow measurement in dense-phase conveying lines

INSSTTAALLLAATIONN IN PPIPPE DIAMMEE-TEERSS UUP TOO 15500 MM

DensFlow HP

FLOW MEASUREMENT

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FLOW/NOFLOW DETECTION

FlowJam & FlowJam S

Microwave detector for contactless monitoring of material fl ow (Flow/NoFlow).

Reliable sensor insensitive to deposits or build-up of material.

• with adapters suitable up to 1000°Cand 20 bar pressure

• as compact version or with separateelectronics

• FlowJam S with 4 - 20 mA output

BLOCKAGE DETECTION

FlowJam Plus

This microwave sensor is an ad-vanced version of the FlowJam al-ready well known and used in thou-sands of applications.

Besides Flow or NoFlow, the FlowJam Plusin case of a NoFlow situation indicates if it is ...

• caused by blockage

• or empty pipe caused by a stop of material supply

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INSSTAALLAATIOONN OON A FFRREEEFAALLL CCHUUTTE

INSSTAALLLAATIOONN OON PNNEUMMATTICC ORR GGRAAVITYY CCONVVEYYINNG LINEES

Detection of blockages as a PlusFast and reliable Flow or NoFlow detection

FLOW/NOFLOW DETECTION

Detection of Max and Min level

POINT LEVEL DETECTION

ProGap 2.0

Microwave barrier for contactless de-tection of dry bulk solids in containers or chutes. Reliable fi ll level and limit level detection.

• with adapters suitable up to 1000°Cand 20 bar pressure

• 25 m measuring range

POINT LEVEL WITHCOMBINED FILL FLOW DETECTIONProGap 2.0-BS

Microwave barrier for contactless detection of dry bulk solids in con-tainers or chutes. Reliable fi ll level and limit level detection.

Advanced version of the ProGap 2.0

• with fi lling signal recognition

• indicates level and material fl ow

• separated version enables installa-tion in positions diffi cult to access

Detection of Max and Min level plus flow

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LEVEL DETECTION

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CONTINUOUS MOISTURE MEASUREMENT

M-Sens 3 & M-Sens WR

Sensors for continuous moisture mea-surement on conveyor belts, screw fee-ders or hoppers.Two types of sensor technology to cover a wide range of applications. Both sensors penetrate the product for most reliable measurements.Microwave based sensor for high resolution and accuracy.

• up to 120°C, respectively 190°C

• highly resistant to abrasion

• integrated temperature reading

• fl ow detection function

CCOONNTTIINNUUOOUUSS MMOOIISSTTUURREE

SpeedFlow 2.0

Especially designed for continuous measurement of velocity of solids and particles such as granulates, powders and dusts, which are transported in free fall or in pneumatic transport. Uses triboelectric correlation technology.

• plug-in sensor for easy retrofi t

• no calibration required

• measures full cross-section

• no calibration required

Accurate velocity measurement

CONTINUOUS VELOCITY MEASUREMENT

Speedfl ow 2.0 - PipeSpool piece version

Reliable moisture measurement with high resolution

INSSTTAALLLAATIOONN OON PNNEEUMMAATTICCORR GGRAAVITYY CCONVVEYYINNG LINEES

MEEAASSURREEMMENNTT OONN A SCCRREWW FFEEEDDER

MOISTURE VELOCITY

EXPLOSIVEAMBIENT AIR DUST MONITORING

AirSafe 2

AirSafe 2, with electrodynam-ic sensor technology, is a meas-uring instrument for continuous monitoring of the dust concentra-tion in ambient air, for example in control system areas, silo areas, boi-ler houses or work stations. It mon-itors concentrations on the basis of preset limit values.

For example, to avoid the accumu-lation of dust in explosion zones or to detect unnoticed accumulation of dust from processes. The fan control system the validity of the measure-ment is ensured.

AirSafe 2 can be used as early detec-tion for dust which could endanger the workplace. Available for applica-tions in zone 22 dust (EX 3D).

Monitoring offline process conditions

DUST LEAKAGE

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Monitoring gas pollutantsodors and particulate matters

AIR MONITORING

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AMBIENT AIR ANDODOR MONITORING

Cairsens© Micro-Sensors

Cairsens© gas micro-sensors are pre-calibrated for use in ambient air, odor, and particulate matters monitoring applications. They can be customized and utilized as part of a larger network for monitoring multiple pollutant measurement, and as a standalone system, for single-spot measurements, or to be integrated by the users.

Cairnet® is a real-time air-monitoring mini-station containing up to 6 Cairsens® micro-sensors plus cellular communication within a waterproof enclosure. Compact, easily deployable and autonomous thanks to its solar panels, Cairnet® enables cost-effective dust and gas monitoring with centralized data management in the cloud, through ENVEA’s Caircloud® application.

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PARTICULATE MEASUREMENT SYSTEM

STACK 181

The STACK 181 is suitable for measuring particle emissions after both bagfilter and electrostatic precipitator (ESP) arrestment plant.

For use in dry applications as a PM-CPMS or PM-CEMS needing to comply with EPA PS-11. The system uses Con-tinuous Particulate Monitoring-based ProScatter® Forward-scatter tech-nology with minimum detection limit of <0.05 mg/m3 and a measurement range of 0–300 mg/m3. Due to the inherent rugged design the STACK 181 Particulate Monitoring System is suit-able for use in a wide range of appli-cations within the Power Incineration, Cement, Chemical, Metal, Mineral and Petrochemical industries.

For use in dry applications as PM-CEMS or PM-CPMS

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EXTRACTIVE PARTICULATE MEASUREMENT SYSTEM

STACK 181 WS

The STACK 181 WS is suitable for meas-uring particulate emissions from wet scrubbers and other processes where flue gas falls below dew point or has water droplet presence.

The STACK 181 WS may be used as a PM–CPMS or PM–CEMS that need to comply with PS–11 to satisfy MACT and MATS continuous monitoring require-ments. Forward Scatter measurement technique with automatic zero and upscale checks that fully challenge the system to satisfy daily drift check requirements.

Easy to use intuitive multi-lingual text driven menu and display includes on board data logging for increased data security.

Measurement of particulate emissions from wet scrubbers

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COMPLIANCE DUST

PARTICULATE MEASUREMENT SYSTEM

STACK 990

ENVEA’s range of networked electrodynamic dust monitors including the STACK 990 particulate measurement system provides an integrated solu-tion for the monitoring of multiplebaghouses. Transferring data from andsupplying power to the sensors viaa single network cable, these cali-bratable instruments provide re-mote realtime observation of filter performance and access to logged historical data.

The controller features a large full color display and is capable of handling up to 32 channels.

Particulate measurement

BAG LEAK MONITOR

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FOR REGUULAATTORYY COMMPLIAANCE*

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We design and produce a complete range of state of the art analyzers, sampling systems, data acquisition systems and software for the measurement & reporting of pollutants such as: HCI, SO

2, NO, NO

2, NOx, N

2O, CO, CO

2, CH

4, THC, nmHC, NH

3, HF, H

2S,

TRS, O2, H

2O, temperature, fl ow, pressure, particulates, mercury, dioxins...

With decades of industrial experience, our systems are designed and developed as a complete turnkey solution. From sample extraction, through analysis, data acquisition and report management, each system is confi gured to comply to the normative demands and technical constraints of our clients, no matter the industrial domain:

• Waste-to-energy plants • Combustion• Power plants• Gas turbines• Biomass• Glass industry

• Cement plants• Pulp mills• DeNOx (SNCR, SCR)• Boilers & industrial furnaces• Process control• Metal, steel, petrochemical, chemical industries...

y, dioxins...

AIR POLLUTIONCONTROL SYSTEM

LEAK DETECTORS

SAMPLING &CONDITIONING• Dilution• Dry Extractive• Hot ExtractiveOptional: Built-in Flow,

Temperature, Pressure

FLOWMETERS• Micro-venturi• Averaging Pitot• FlowSonic™

IN-SITU GAS MONITORS

• TDLAS• NDIR GFC

PARTICULATES & GASESHCl / HF / THC / NOx / CO / N

2O

Hg / CO2 / NH

3 / SO

2 / H

2S...

PARTICULATE MONITORS• ElectroDynamic™• ProScatter™• DynamicOpacity™

EXTRACTIVE GAS MONITORS

• FTIR• NDIR GFC• FID• CLD• UV Fluorescence• TDLAS• Dry thermocatalytic

@@

A/C SHELTER

WEX® SOFTWARE

SAMPLING LINES• Heated• Unheated• Freeze Protection

STACK TESTING "PORTABLE" ANALYZERS

CONTINUOUS SAMPLING SYSTEM• Dioxins• Furans• Mercury• Biogenic CO

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*Please refer to Emissions catalog and for Dust Monitoring, please refer to Dust Process catalog.

70COUNTRIESWO R L D P R E S E N C E

ENVEA is a world class manufacturer of ambient, emission and process monitoring systems, with full turnkey capabilities. Our equipment and technologies encompass gas analyzers, dust monitors, solids and fl ue gas fl ow meters, and air quality monitoring networks, as well as environmental data processing and reporting solutions.

As a global presence, ENVEA is well known for its pioneering role with regards to sustainable innovation and eco-design and is committed to continuous improvement in existing and future technologies.

We are experts that will collaborate with you on your project to solve challenges within your exact specifi cations. Our products and technologies provide consistent and reliable performance, greater effi ciency, cost reduction, manageability, and sustainability.

www.envea.global

Process - Emissions - Ambient Air

monitoring solutions

2623 Kaneville CourtGeneva, IL 60134Tel: 630-262-4400Web: www.envea.globalE-mail: sales.usa@envea.global

Subsidiaries

Distribution Network

US HeadquartersGeneva, Illinois

World HeadquartersPoissy - FRANCE

For Sales and Service Please Call: 630-262-4400

Email: sales.usa@envea.global or service.usa@envea.global