Powerturn - GEZE

Powerturn

Valid for variants:Powerturn (1-leaf/2-leaf )Powerturn F (1-leaf )Powerturn F-IS (2-leaf )Powerturn F/R (1-leaf/2-leaf )

EN Installation and service instructions

156563-01

Powerturn

2

Table of Contents

Symbols and illustrations ..................................................................................................................................................4

Product liability.....................................................................................................................................................................4

Reference documents ........................................................................................................................................................4

1 Safety notices ............................................................................................................................................................51.1 Intended usage ..................................................................................................................................................................................................51.2 Safety notices .....................................................................................................................................................................................................51.3 Safety-conscious working ..............................................................................................................................................................................61.4 Inspection of the installed system ..............................................................................................................................................................61.5 Environmentally conscious working ..........................................................................................................................................................6

2 Tools and aids ...........................................................................................................................................................6

3 Scope of delivery and completeness ...............................................................................................................7

4 Transportation and storage .................................................................................................................................7

5 Product description ................................................................................................................................................85.1 System description and technical data .....................................................................................................................................................85.1.1 Max. range of use - Powerturn .....................................................................................................................................................................85.1.2 Mechanical data ................................................................................................................................................................................................85.1.3 Electrical data .....................................................................................................................................................................................................85.2 Basic structure and extension ......................................................................................................................................................................95.2.1 Drive ......................................................................................................................................................................................................................95.2.2 Roller guide rail with lever .............................................................................................................................................................................95.2.3 Link arm ............................................................................................................................................................................................................. 105.2.4 Actuation elements (accessories) ............................................................................................................................................................ 105.3 Types of installation, hinge action ........................................................................................................................................................... 105.3.1 Rail installation and link arm...................................................................................................................................................................... 10

6 Preparing installation .......................................................................................................................................... 136.1 General installation information .............................................................................................................................................................. 136.1.1 Preparations to be made by the customer ........................................................................................................................................... 136.2 Fitting dimensions for the installation types ....................................................................................................................................... 146.2.1 Transom installation - Hinge side - With standard roller guide rail .............................................................................................. 146.2.2 Transom installation - Opposite hinge side - With standard roller guide rail ........................................................................... 156.2.3 Door leaf installation - Hinge side - With standard roller guide rail............................................................................................. 166.2.4 Door leaf installation - Opposite hinge side - With standard roller guide rail ......................................................................... 176.2.5 Installation of door - Hinge side - With link arm ................................................................................................................................. 186.2.6 Transom installation opposite hinge side with link arm.................................................................................................................. 196.2.7 1-leaf installation with covering extension kit or extended covering ....................................................................................... 206.2.8 2-leaf installation with intermediate cover kit with divided or full-length cover ................................................................... 22

7 Install ......................................................................................................................................................................... 237.1 Install the mounting plate .......................................................................................................................................................................... 237.2 Cable routing via door transmission cable - For door leaf installation ....................................................................................... 237.3 Preparing the electrical connection ........................................................................................................................................................ 247.4 Preparing the drive ........................................................................................................................................................................................ 257.5 Hook the drive into the mounting plate ............................................................................................................................................... 267.6 Access to the 230-V connection in case of installed drive .............................................................................................................. 277.7 Establish electrical plug-in connections ................................................................................................................................................ 297.8 Install the standard roller guide rail ........................................................................................................................................................ 307.9 Install the integrated opening restrictor ............................................................................................................................................... 307.10 Install the link arm bearing block............................................................................................................................................................. 317.11 Insert the counterpiece ............................................................................................................................................................................... 31

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3

7.12 Install the spindle extension ...................................................................................................................................................................... 317.13 Install the shaft covering ............................................................................................................................................................................. 327.14 Install the mounting aid .............................................................................................................................................................................. 337.15 Mount and dismount the lever (for installation with roller guide rail) ....................................................................................... 347.15.1 Mounting the lever........................................................................................................................................................................................ 347.15.2 Disassembling the lever .............................................................................................................................................................................. 357.16 Mount and dismount the link arm........................................................................................................................................................... 367.16.1 Mounting the link arm ................................................................................................................................................................................. 367.16.2 Dismantle the link arm ................................................................................................................................................................................. 367.17 Assemble fire protection kit ....................................................................................................................................................................... 377.18 Install the integrated door closing sequence selector ..................................................................................................................... 377.19 Entries on the identification plate ........................................................................................................................................................... 37

8 Electrical connection ........................................................................................................................................... 388.1 Mains connection .......................................................................................................................................................................................... 38

9 Settings .................................................................................................................................................................... 389.1 Setting the closing force ............................................................................................................................................................................. 389.2 Latching action function in de-energised state ................................................................................................................................. 409.3 Final installation ............................................................................................................................................................................................. 409.3.1 Rupture the side parts .................................................................................................................................................................................. 409.3.2 Inserting side elements ............................................................................................................................................................................... 419.3.3 Putting on the covering ............................................................................................................................................................................... 429.3.4 Disassemble the covering and the side parts ...................................................................................................................................... 43

10 Service and after-sales service maintenance ............................................................................................. 4310.1 Dangers during mechanical service ........................................................................................................................................................ 4310.2 Maintenance work ......................................................................................................................................................................................... 4410.3 Electrical service ............................................................................................................................................................................................. 4410.4 Electrical faults ................................................................................................................................................................................................ 44

11 Powerturn installation check list ..................................................................................................................... 45

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Symbols and illustrations

Warning noticesWarning notices are used in these instructions to warn you of property damage and personal injury.

X Always read and observe these warning notices. X Follow all measures that are labelled with the warning symbol and warning word.

Warning symbol

Warning word Meaning

ATTENTION Danger to persons. Non-observance can result in fatality or serious injuries.

More symbols and illustrationsIn order to illustrate proper operation, important information and technical information is highlighted.

Symbol Meaning

Means ‘Important information’. Information to prevent property damage, to understand or optimise the operation sequences.

Means "Additional Information"

X Symbol for an action: There is something you must do here.

X Observe the order of multiple operational steps.

Product liabilityAccording to a manufacturer's liability for his products, as defined under product liability law, the information contained in this brochure (product information and proper usage, misuse, product performance, product main-tenance, information and instructional obligations) must be observed. Non-observance releases the manufac-turer from his liability.

Reference documentsType NameWiring diagram Powerturn

The diagrams are subject to change without notice. Use only the most recent version.

Powerturn

5

Safety notices

1 Safety notices

1.1 Intended usageThe Powerturn door drive is designed for the automatic opening and closing of single-action swing-doors.The Powerturn is designed solely for use à In dry rooms, à In entrances and interior areas of pedestrian traffic in commercial plants and public areas, à In private areas.

The Powerturn à may be used on emergency exits, à may not be used on fire or smoke protection doors. à may not be used for potentially explosive areas.

The Powerturn F à is designated for use on fire and smoke protection doors, à may be used on emergency exits, à may not be used for potentially explosive areas.

Any improper use such as permanent manual operation, as well as any modification to the product, is not permit-ted.Observe the "GEZE Product information for door closers".

1.2 Safety notices à The mandatory installation, maintenance and repair work must be performed by properly trained personnel

authorised by GEZE. à The country-specific laws and regulations are to be observed during safety-related tests. à If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any

resulting damage, and the approval for use in escape routes or emergency exits ceases. à GEZE makes no guarantee for combinations with third-party products. à Furthermore, only original GEZE parts may be used for repair and maintenance work. à The connection to the power supply must be made by a professional electrician. Perform the power connec-

tion and equipment earth conductor test in accordance with VDE 0100 Part 610. à Use an on-site 10-A overload cut-out as the line-side disconnecting device. à Protect the display programme switch against unauthorised access. à In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system

identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. à Observe the current status of directives, standards and country-specific regulations, especially:

à ASR A1.7 "Directives for doors and gates" à DIN 18650 "Building hardware - Powered pedestrian doors" à DIN 16005 "Power operated pedestrian doorsets; safety in use; Requirements and test methods" à DIN VDE 0100-600: ‘Set-up of low-voltage systems; part 6: Tests’ à DIN EN 60335-2-103, DIN 18263-4 à Accident-prevention regulations, especially BGV A1 "Principles and prevention" and BGV A3 DA Implemen-

tation instructions for the accident prevention regulations "Electrical systems and equipment"

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Tools and aids

1.3 Safety-conscious working à Secure workplace against unauthorised entry. à Watch swivelling range of long system parts. à Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf ) while alone. à Secure the hood/drive panels against falling. à Only used cables indicated in the cable plan. Ground the shield in compliance with the wiring diagram. à Secure loose, internal drive cables with cable ties. à Before working on the electrical system:

à Disconnect the drive from the 230 V mains and check to ensure that it is not supplied with power. à Disconnect the control unit from the 24-V rechargeable battery.

à When using an uninterrupted power supply (USP), the system will still be under power even when discon-nected from the mains.

à Always use insulated wire-end ferrules for wire cores. à Attach safety stickers to glass door leaves. à Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! à Danger of injury through unsecured crushing, impact, drawing-in or shearing spots! à Danger of injury by broken glass! à Danger of injury due to sharp edges in the drive! à Danger of injury during installation through freely moving parts!

1.4 Inspection of the installed systemMeasures for safeguarding and prevention of pinching, impact, shearing or drawing-in spots: à Check the functioning of safety sensors and movement detectors. à Check protective earth connection to all metal parts that can be touched. à Perform a safety analysis (risk analysis).

1.5 Environmentally conscious working à When disposing of the door system, separate the different materials and have them recycled. à Do not dispose of batteries and storage cells with household waste. à Comply with the statutory regulations when disposing of the door system and the batteries/storage cells.

2 Tools and aids

Tool Size

Drill bits Ø 4.2 mm and Ø 5 mm

Threading taps M 5 and M6

Allen key set 1.5 mm … 6 mm

Slot screwdriver 2.5 mm

Cross-tip screwdriver PH2

Centre punch

Hammer

Wire stripper

Crimping pliers for cables

Torque wrench up to 15 Nm

Installation tool for lever installation - For the type of installation involving a roller guide rail

Mat. No. 158454

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Scope of delivery and completeness

3 Scope of delivery and completeness X Open packaging units and check for completeness.

Powerturn door drive with roller guide rail or link arm à Drive unit

à Drive à Set of fixing screws à Counterpart, set for fastening the lever à Mounting plate à Connection - 230 V

à Cover hood à Side parts à Cap section cover

Depending on order: à Roller guide rail

à Rail à Roller (cpl.) à Lever à Set of fixing screws

à Sensor - Roller guide rail à Rail à Lever à Roller (cpl.) à Set of fixing screws

or à Link arm (size depending on soffit depth)

à Set of fixing screws à Sensor link arms à Sensor adapter

Accessories (optional)Actuation elements in compliance with the details in the wiring diagram: à Door stop à Integrated opening restrictor (only for roller guide rail) à Display programme switch / service terminal ST220 / GEZEconnects à Smoke system control unit à Interruption button à Fire protection kit (for installation, see Page 37) à IS-kit for 2-leaf systems, see separate installation instructions à Installation tool for lever installation

Additional optional accessories possible.

4 Transportation and storage à The Powerturn door drive is not built for hard knocks or for falling from a height. Do not throw, do not drop. à Storage temperatures under –30°C and above +60°C can result in damage to the device. à Protect against humidity.

Powerturn

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Product description

5 Product description

5.1 System description and technical dataThe Powerturn à is a swing door drive with fully automatic operation, and is actuated by sensors or push buttons, à operates electrically during opening and closing.

It can be used in conjunction with 2-leaf doors (with 2x Powerturn).

5.1.1 Max. range of use - PowerturnThis chart makes it possible to determine the maximum values for the door width or door masses. It can also be used to identify the right drive for existing door dimensions.

X The curve depicts the maximum values of the opening time for a door opening angle of up to 90°. All possible pairs can be used below the curve.

Powerturn operating diagram

Doo

r wei

ght (

kg)

0

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

320

700 800 900 1000 1100 1200 1300 1400 1500 1600 1700

6s 5s 4s 3s

Door width (mm)

5.1.2 Mechanical data

Dimensions (H x D x L): 70 × 130 × 720 mm

max. ambient temperature range: –15°C … +50°C

Drive mass: ca. 11.7 kg

5.1.3 Electrical data

Mains connection: 230 V AC, 10–14%, 50/60 Hz

Nominal capacity: max. 200 W

Externally connectable devices: 24 V DC, max. 1200 mA

Powerturn

9

Product description

5.2 Basic structure and extension

5.2.1 Drive

1 Side parts2 Mounting plate3 Drive axle, continuous4 Motor-gearing unit5 Control6 Cover7 Cap section cover8 E-covering9 Connector panel

8

9

5.2.2 Roller guide rail with lever

Type of installation depends on the type of hinge action chosen.

Standard roller guide rail with lever:

1 End cap2 Roller guide rail3 Roller studs (cpl.)4 Roller lever

3

1

21

4

Sensor roller guide rail with lever:

1 Spacer blocks2 Roller guide rail3 Roller studs (cpl.)4 Roller lever5 End cap

3

1

2

1

455

5

Powerturn

10

Product description

5.2.3 Link arm

Standard link arm:

Sensor link arm (with link arm adapter):

5.2.4 Actuation elements (accessories)Refer to the wiring diagram for the Powerturn.

5.3 Types of installation, hinge action

à The opening angle of the door always has to be limited by a door stop. à Wind loads, negative pressure or excess pressure must be taken into account.

à The 2-leaf version corresponds to the 1-leaf type of installation. à We recommend the installation type involving link arms for the external doors.

The Powerturn permits, with respect to the left hand (ISO 6) and the right hand (ISO 5), the following buffer stop types:

5.3.1 Rail installation and link arm

Type of installation Dimension Powerturn Powerturn FTransom installation - Hinge side - Rail

Soffit depth SD [mm] 0–100 5) (60–200) 1, 5)

0

Door overlap Ü [mm] 0–30 0Max. door opening angle TÖW [°] ca. 102–133 2)

Standard roller guide rail L = [mm]

687

Lever L = [mm] 330Hinge size [mm] 190EN class 4–6

Transom installation - Opposite hinge side - RailSoffit depth SD [mm] 0Max. door opening angle TÖW [°] ca. 108 3)


687


Powerturn

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Product description

Type of installation Dimension Powerturn Powerturn FInstallation of door - Hinge side - Rail

Soffit depth SD [mm] 0–50 0Door overlap Ü [mm] 0–30 0Max. door opening angle TÖW [°] ca. 136 2, 3)


734


Installation of door - Opposite hinge side - RailSoffit depth SD [mm] 0Max. door leaf thickness [mm] 120Max. door opening angle TÖW [°] ca. 104 3)


734


Installation of door - Hinge side - Link armSoffit depth SD [mm] 0Door overlap Ü [mm] 0–30 0Hinge size [mm] 220Max. door opening angle TÖW [°] ca. 106 2)

EN class 6–7

Transom mounting opposite hinge side link armStandard soffit depth SD [mm] –30 … 80

0 … 30070 … 210

170 … 310270 … 410370 … 510

Soffit depths LT with link arm adapter for sensor link arm [mm]

–10 …130

––120 …260220 …360320 …460420 …560

Max. door leaf thickness [mm] 150Max. door opening angle TÖW [°] ca. 110–135 2,3,4)

Hinge size [mm] 190EN class 6–7

1) With lever (450 mm)2) Refer to the following charts to determine the max. door opening angle3) TÖW through a collision between the lever/drive and the door/frame4) Transom installation - Opposite hinge side - Link arm/soffit - Max. door opening angle chart - See below5) Transom installation - Hinge side - Rail/soffit - Max. door opening angle chart - See below

Powerturn

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Product description

Transom installation - Opposite hinge side - Link arm soffit/max. door opening angle chart

Max

. doo

r ope

ning

ang

le [°

]

0

20

40

60

80

100

120

140

160

0 50 100 150 200 250 300 350 400 450 500

Soffit depth [mm]

Door opening angle (TÖW)

Door opening angle (TÖW) with sensor link arm

Transom installation - Hinge side - Rail soffit/max. door opening angle chart

Max

. doo

r ope

ning

ang

le [°

]

80

90

100

110

120

130

140

0 20 40 60 80 100 120 140 160 180 200

*

*

*

*

Soffit depth [mm]

* Sprocket offset

Lever 330 mm

Lever 450 mm

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Preparing installation

6 Preparing installation

6.1 General installation information à Observe all the instructions. Incorrect installation can result in serious injuries. à The specified ambient temperature range at the installation location of the drive must be observed. à After completing installation, the settings and functionality of the drive have to be checked.

6.1.1 Preparations to be made by the customer

Checking of the location conditions and the required space

à The base construction must ensure safe attachment of the drive. à The bottom edge of the element mounted at the lowest point (roller guide rail or link arm) has to be mounted

at least 2 m above the floor. X Only use suitable means of fastening such as dowels, rivet nuts, etc. X Before mounting the drive check whether the door leaf is in a good mechanical state and can be opened and

closed easily. X Lay cables in accordance with the cable plan. X Check the planned type of hinge action on the leaf or frame profile (see Section 5.3).

Check the space X Maintain free space of at least 5 mm above the drive. X Maintain free space of at least 19 mm between the upper row of holes and the ceiling.

min

. 5 m

m

min

. 19

mm

Explanation for hinge sizeThere is a dotted line (3) on the mounting plate (2). The tape measure (1) can be fastened to the dotted line.

�

� �

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6.2 Fitting dimensions for the installation types

6.2.1 Transom installation - Hinge side - With standard roller guide rail

à Drilling pattern left hand (ISO 6) and right hand (ISO 5) mirrored. à Follow different installation instructions for a sensor roller guide rail.

Fastening - Left hand (ISO 6) Fastening - Right hand (ISO 5)

4 4

1 Dimensional reference - Centre of hinge/Upper edge of door2 Covered line-feed possible in the hatched area, e.g. Ø 20 mm for the mains connection or low-voltage connec-

tion3 Orientation arrow for precise positioning of the mounting plate4 Hinge size

Fastening meansSteel/Aluminium doors Wooden doors

Drive attachment 8 countersunk screws M6 × 25 and rivetting nut M6 8 wooden screws Ø6 × 50Fastening of standard roller guide rail

2 countersunk screws M5 × 40 and rivetting nut M5 2 wooden screws Ø5 × 50

Space requirement and fastening of standard roller guide rail

720

691

L = 330 mm

190

30

AV X1 X2 X3

0 36 92 2530 66 122 5550 86 142 75100 136 192 125

AV Spindle extensionL Lever length

130

X 226

42X 1 =

36

+ AV

1010

1022

50 50

5050

7*

5

66

5 Base - Upper edge of door6 Space requirement - Sensors* Important functional dimension

Powerturn

15


6.2.2 Transom installation - Opposite hinge side - With standard roller guide rail

à Drilling pattern left hand (ISO 6) and right hand (ISO 5) mirrored. à Follow different installation instructions for a sensor roller guide rail.

Fastening - Right hand (ISO 5) Fastening - Left hand (ISO 6)

4 4

1 Dimensional reference - Centre of hinge/Lower edge of frame2 Covered line-feed possible in the hatched area, e.g. Ø 20 mm for the mains connection or low-voltage connec-

tion3 Orientation arrow for precise positioning of the mounting plate4 Hinge size





720

691

190

30

L = 450 mm

AV Y1 Y2 Y3

0 16 72 530 46 102 3550 66 122 55100** 116 172 105

AV Spindle extensionL Lever length** Not permissible for Powerturn F

130

Y 2 = 7

2 +

AV467*

42Y 1 =

16

+ AV

1010

3022

50 50

50

30

50

6 6

5

5 Base - Lower edge of lintel6 Space requirement - Sensors* Important functional dimension

Powerturn

16


6.2.3 Door leaf installation - Hinge side - With standard roller guide rail

Drilling pattern left hand (ISO 6) and right hand (ISO 5) mirrored.


3 3

1 Dimensional reference - Centre of hinge/Upper edge of door2 Orientation arrow for precise positioning of the mounting plate3 Hinge size




Fastening of connection bracket 2 cylinder head screws M6 × 12 and rivetting nut M6 2 wooden screws Ø6 × 30


720

L = 330

220

73830

AV X1 X2

0 16 7230 36 10250 66 122100** 116 172


13030

7*

46

1010

2242X 1 =

16

+ AV

50 50

50 50

5 5

4

X 2


Powerturn

17


6.2.4 Door leaf installation - Opposite hinge side - With standard roller guide rail



3 3

1 Dimensional reference - Centre of hinge/Lower edge of frame2 Orientation arrow for precise positioning of the mounting plate3 Hinge size




Fastening of connection bracket

2 cylinder head screws M6 × 12 and rivetting nut M6 2 wooden screws Ø6 × 30


L = 450

720

220

73830

AV Y1 Y2

0 36 9230 66 12250 86 142100** 136 192


7*

13030

10

26

1010

2242Y 1 =

36

+ AV

50 50

50 50

5 5

4

Y 2

4 Base - Lower edge of lintel5 Space requirement - Sensors* Important functional dimension

Powerturn

18


6.2.5 Installation of door - Hinge side - With link arm



3 3

1 Dimensional reference centre of hinge2 Orientation arrow for precise positioning of the mounting plate3 Hinge size


Drive attachment 8 countersunk screws M6 × 25 and rivetting nut M6 8 wooden screws Ø6 × 50Fastening of link arm 2 countersunk screws M6 × 20 and rivetting nut M6 2 wooden screws Ø5 × 50Fastening of connection bracket

2 cylinder head screws M6 × 12 and rivetting nut M6 2 wooden screws Ø6 × 30

Space requirement and fastening of link arm

720

220 100

30

AV X1 X2

0 16 7230 46 10250 66 122100** 116 172

AV Spindle extension** Not permissible for Powerturn F

X 2

50

X 1 = 1

6 +

AV

30

42

7*

43

1010

22

50

50 50

5

4

5


Powerturn

19


6.2.6 Transom installation opposite hinge side with link arm



4 4

30*

30*

1 Dimensional reference - Centre of hinge/Upper edge of door2 Covered line-feed possible in the hatched area, e.g. Ø 20 mm for the mains connection or low-voltage connec-

tion3 Orientation arrow for precise positioning of the mounting plate4 Hinge size* With sensor adapter 35.5 mm


Drive attachment 8 countersunk screws M6 × 25 and rivetting nut M6 8 wooden screws Ø6 × 50Fastening of link arm 2 countersunk screws M5 × 40 and rivetting nut M5 2 wooden screws Ø5 × 50

Space requirement and fastening of link arm

720190

100

AV Y1 Y2 Y3

0 16 72 530 46 102 3550 66 122 55100*** 116 172 105

AV Spindle extension*** Not permissible for Powerturn F

43

42Y 1 =

16

+ AV

Y 2 = 7

2 +

AV

1010

22

LT130

50 50

30* 8*

*

50 50

5

6 6

AV = 30

5 Base - Lower edge of lintel6 Space requirement - Sensors* With sensor adapter 35.5 mm** Important functional dimensionLT Soffit depth

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20


6.2.7 1-leaf installation with covering extension kit or extended covering

Divided covering, length = min. 115 mm

X Install the mounting plate (1) (refer to chapter 7.1).

�

X Push the template (2) into the mounting plate (1).

��

X Adjust the base plate (3) to the template (2) or the shape of the door. If necessary, use a water level.

X Mark the hole positions. X Remove the template.

��

��

X Drill bore-holes and bolt down the base plate (3). ��

�

X Fix the covering-holder (4) with 4 cylin-der head screws M5 × 10 (5).

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21


X Remove the side part (7) from the drive. X Push the covering hood (8) into the side

part from below .

à Not for full-length covering.

X Attach the side part (9) to the cover holder (4) with 2 screws M5 × 10 (10).

��

X Push the divided covering (11) or, as the case may be, the full-length covering, onto the covering holder.

��

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22


6.2.8 2-leaf installation with intermediate cover kit with divided or full-length cover

��

X Adjust the position of the base plate (1) vis-a-vis the centre or the shape of the door. If necessary, use a water level.

Vertical alignment for à Transom installation - hinge side with standard roller guide rail - refer to chapter 6.2.1 à Transom installation - Opposite hinge side - With standard roller guide rail - Refer to chapter 6.2.2 à Transom installation - Opposite hinge side - With link arm - Refer to chapter 6.2.6

X Mark the hole positions for the base plate (1).

X Bolt down the base plate. X Insert the template (2) into the base

plate (1).

�

�

X Push the mounting plate (3) into the template.

X Adjust the position vis-a-vis the shape of the door using a water level.

X Mark the drill holes. X Remove the template (2).

��

X Bolt down the mounting plate (3). X In an analogous manner, install the 2nd

drive on the right side.

�

��

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23

Install

7 Install

Be mindful of the installation check list in chapter 11.

7.1 Install the mounting plate

à Make sure the mounting plate is in the correct position, see directional arrow (1).

X Bolt down the mounting plate at a minimum of 8 bolt locations. If pos-sible, use the outer series of holes (2).

2

7.2 Cable routing via door transmission cable - For door leaf installation

X Push the connection bracket (2) under the mounting plate (1) and bolt it down using 2 screws.

�

�

X Screw the door transmission cable onto the connection bracket (2). �

�

Preparing side part

The pocket (4) only needs to be separated if a door transmission cable is being used. à For all other installation types, carefully detach both side parts [(1) and (2)].

Powerturn

24

Install

X Remove the side parts from the package, and carefully detach the side part on the left (2).

X Dispose of the gate (3).

3

X Cut the pocket (4) out of the side part (2), along the perforation.

X Install the side part, see chapter 9.3.2.

4

7.3 Preparing the electrical connection X Arrange the 230-V connection line (1) flat

above the plug connection (2). X For the other work steps, refer to the wiring

diagram for the Powerturn - Mat. no. 154919.

� �

Powerturn

25

Install

7.4 Preparing the drive

X With regard to the drive, detach the clamping claw (3) that ends up on the lower side after the drive has been installed.

X Remove the e-covering (1).

�

X Loosen the 2 screws (4) at the lower clamping claw (3).

X Unscrew and preserve the screw (2) M6 × 40.

�

��

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26

Install

7.5 Hook the drive into the mounting plate

X If there is insufficient space above the drive, insert the counterpiece (1) and the optional spindle extension be-fore the drive is installed (see chapter 7.11 and 7.12).

X Hook the drive (2) into the mounting plate (3) from above.The clamping claw (4) and the section (5) of the mounting plate (3) must line up with each other.

X Push the drive on the mounting plate towards the belt in a vigorous manner (range of movement = ca. 20 mm).

X Check for smooth movement. X Make sure that no cables become jammed in the connector panel.

à When it comes to the installation of the door, the hinge-side side part must be clipped on before the drive is pushed in the direction of the belt.

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27

Install

The drive is considered to have been installed properly when the screw tunnel (8) for the screw (7) is aligned.

X Screw in the screw (7) (M6 × 40) (tightening torque ca. 10 Nm).

X Tighten the screws (6) at the lower clamping jaw (tightening torque ca. 10 Nm).

The drive is now fixed on the mounting plate.

��

�

�

7.6 Access to the 230-V connection in case of installed drive

X Remove the covering (3), e-covering (2) and the side part (1).

X Unplug the plug-in connectors from the plugs (4) of the connector panel.

�

�

�

�

X Be mindful of the crown gear while removing the earthing screw.

X Unscrew and store the earthing screw (5).

�

X Use a screwdriver to remove the connector panel (6).

�

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28

Install

X Shift the connector panel (6) in the direction of the flat ribbon cable.

�

X Remove the flat ribbon cable from the jacket (7).

�

X Use a screwdriver to remove the connector panel casing (8), and detach it in the direc-tion of the arrow.

�

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29

Install

The 230-V terminal (9) is now accessible, and can be connected.

�

X When the installation process is being carried out in the reverse order, ensure that the flat ribbon cables are laid out properly.

7.7 Establish electrical plug-in connections

X Connect the sensor cables and control lines (1) to the enclosed plug-in connector (2) as per the wiring diagram.

12

The plug-in connectors (2) can be attached in the depicted installation position (3), in order to simplify the installation process.

X Connect the electrical plug-in connectors (2) to the adapter board DCU802 (4) (refer to the wiring diagram for the Powerturn). �

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30

Install

7.8 Install the standard roller guide rail

Follow different installation instructions for a sensor roller guide rail.

X Push the roller studs completely into the rail. X Push the optional opening restrictor into the

rail (refer to chapter 7.9)

X Insert the end caps that are on the left and right into the standard roller guide rail.

X Screw the standard roller guide rail on with 2 screws.

7.9 Install the integrated opening restrictor

The installation process for the integrated opening restrictor (1) is described in the installation instructions for the opening restrictor (mat. no. 156338).

1

Powerturn

31

Install

7.10 Install the link arm bearing block

Follow separate installation instructions in situations involving the use of the sensor link arm.

X Screw the link arm bearing block (1) on with 2 screws.

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7.11 Insert the counterpiece

X If there is insufficient space above the drive, insert the counterpiece before the drive is installed.

X Insert the counterpiece (1) into the drive (2) from above.

7.12 Install the spindle extension

X Insert the spindle extension (2) into the drive from below.

X Fasten the spindle extension using a countersunk screw (1) -

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32

Install

7.13 Install the shaft coveringBoth shaft coverings must be inserted before the lever is installed.

Preparing the shaft coverings

1

3

2

4

1 Shaft covering on the counterpiece-side2 Disconnection points3 Shaft covering on the lever-side4 Gate

X Carefully detach both shaft coverings at the disconnection points (2). X Dispose of the gate (4).

X Install the shaft covering (1) on the counterpiece-side.

�

X Install the shaft covering (3) on the lever-side.

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33

Install

7.14 Install the mounting aid

à The mounting aid is only required for installing the roller guide rail. It is not required for installing the link arm. à The mounting aid is reusable, and can remain with the fitter.

When the mounting aid (2) has been attached, the lever can be cocked along the direction of the opening in a manner that ensures that it remains in this position.Mind the rotational direction! The mounting aid only produces a locking effect in one direction.

X If necessary, attach the mounting aid the other way round.

X Position the mounting aid (2) on the motor shaft (1).

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Powerturn

34

Install

7.15 Mount and dismount the lever (for installation with roller guide rail)

7.15.1 Mounting the lever

WArNINg!Danger of injuryThe mounted and pre-tensioned arm is braked electrically. If a motor cable is disconnected, the stored energy of a tensioned lever is freed without braking and the lever accelerates back into its initial position.

X Do not disconnect any of the motor cables. X Check the correct connection.

Transom installation hinge side with roller guide rail Transom installation opposite hinge side with roller guide rail

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Door leaf installation hinge side with roller guide rail Door leaf installation - Opposite hinge side - With roller guide rail

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Powerturn

35

Install

X Open the door (1). X Attach the mounting aid (refer to chapter 7.14). X Install the lever (2) as shown in the dotted position. X Tighten the screw (3) (tightening torque: ca. 10 Nm). X Check whether the mounting aid has been installed properly. X Pretension the lever (2), until it becomes possible to comfortably install the roller studs.

X Make the door with the roller guide rail (5) and the roller studs (6) coincide.

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Danger of damage to the thread. X Ensure that the roller stud is screwed in straight.

X Screw in the roller stud (6) and tighten it in a counter-clockwise direction (tightening torque = ca. 15 Nm). X Remove the mounting aid.

The door closes and remains closed on account of the pre-load.

X Install the door stop buffer (4) (for max. opening angle, see chapter 5.3).

7.15.2 Disassembling the leverThe lever is disassembled in the reverse order of installation for all types. The door can assume any position.

Be mindful of the correct rotational direction of the mounting aid.

X Attach the mounting aid (refer to chapter 7.14). X Release the roller studs and remove the lever. X Remove the mounting aid.

Powerturn

36

Install

7.16 Mount and dismount the link arm

7.16.1 Mounting the link arm

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Door leaf installation hinge side with link arm Transom installation opposite hinge side with link arm

1 Telescope bar2 Lever3 Screws4 Door stop

X Release the screws (3) on the telescope bar (1). X Move the door to the closed position. X Attach the telescope bar (1) to the door/door frame. X Set the lever (2) on the drive axle (position represented by dotted lines). X Screw in the cylinder head screw M6 × 45 (from the ‘counterpiece’ assembly group), and tighten it with 15 Nm. X Pre-tension the lever (2) until the telescope bar (1) is perpendicular to the door. X Firmly tighten the screws (3) on the telescope bar (1). X Install the on-site door stop buffer (4). For max. opening angle, refer to chapter 5.3.

7.16.2 Dismantle the link arm X Move the door to the closed position. X Loosen the screws (3) on the telescope bar (1).

The pre-load disengages, and the position depicted in the ‘link arm pre-tensioned’ illustration is attained. X Loosen and unscrew cylinder head screw M6 × 45 (from the ‘counterpiece’ assembly group). X Pull the lever (2) out of the drive axle.

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37

Install

7.17 Assemble fire protection kit

Refer to the wiring diagram (mat. no. 154919) in the chapter dealing with the smoke switch control unit.

X Remove the Ü symbol and paste it to the drive. X Record the system name on the identification plate (see chapter 7.19).

7.18 Install the integrated door closing sequence selector

Refer to the additional installation instructions (mat. no. 154872).

X Record the system name on the identification plate (see chapter 7.19).

7.19 Entries on the identification plateThe generated system must, depending on the implementation variant, be identified on the identification plate.

Position of the signs

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1 Rating plate2 "Ü" symbol

Entries on the identification plate

1 4th digit - Suitability as fire protection door: à 0 - Not suitable as fire protection door à 1 - Suitable as smoke protection door à 2 - Suitable as fire protection door

2 7th digit - Safety at door leaf, version / installation à 0 - No safety devices à 1 - With sufficiently dimensioned safety distances à 2 - With protection against crushing, shearing and

drawing-in of fingers à 4 - With presence sensor

3 Implementation of the hinged door system (mark with crosses)

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Powerturn

38

Electrical connection

8 Electrical connection

8.1 Mains connection

WArNINg! Danger to life from electric shock!

X The electrical system (230 V) may only be connected and disconnected by a professional electrician. X Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. X Before working on the electrical system, always disconnect the system from the mains. X Heed the wiring diagram.

à In accordance with the valid regulations it must be possible to de-energise the door drive at a suitable point. X De-energise the door drive at the main switch in the control system casing.

à See the wiring diagram for further details.

9 Settings

9.1 Setting the closing force

à The closing force must be set at the energy reservoir for all installation types, so that the door closes in a secure manner (for information regarding the installation types, refer to chapter 5.3).

à The spring force can only be changed when the door is closed and the system is current-free.

à The closing force must be set in a manner that is dependent upon the door width, whether it is a fire protec-tion door and the allocation of the EN classes as per EN 1154.

à For information regarding the setting of the spring force, refer to the following chart.

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X Use a hexagon socket wrench (size 5) to set the adjustment screw (1) to the desired spring force.The spring force is displayed in window (2).

Powerturn

39

Settings

Type of installation Setting the spring forceTransom installation - Hinge side - Rail

EN4EN5

EN6

Transom installation - Opposite hinge side - Rail

EN4EN5

EN6

Installation of door - Hinge side - Rail

EN4EN5

EN6

Installation of door - Opposite hinge side - Rail

EN4EN5

EN6

Installation of door - Hinge side - Link arm

EN6 EN7

Transom mounting opposite hinge side link arm

EN6 EN7

Powerturn

40

Settings

9.2 Latching action function in de-energised state

Danger of jamming due to excessive door acceleration. X Do not set more than 10° latching action on the door.

The latching action is not active in the illustrated position. The latching action can be activated by adjusting the slide plate (1).

X Loosen the hollow set-screw (2). X Move slide plate (1) in the + direction, until the desired end stop has been reached. X Tighten hollow set-screw (2).

9.3 Final installation

9.3.1 Rupture the side parts

X Remove side parts (1) and (2) from the package, carefully detach them from the bar.

X Dispose of the gate (3)

1 Right side part2 Left side part3 Gate

3

Powerturn

41

Settings

9.3.2 Inserting side elements

The side part can also be inserted after the covering has been put on.

Insert the side part at the main closing edge

X Attach the side part (1) at the rear and clip it in.

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X Clip in the side part at the front.

Powerturn

42

Settings

Insert the side part for the e-covering X Attach the side part (2) at the rear and clip it in.

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X Push the e-covering (3) over the connector panel.

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9.3.3 Putting on the covering

X Make sure that no cables become jammed.

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X Clip on the GEZE logo (1) at the right spot on the covering, and rotate by 180°, if necessary. X Push the covering (2) over the drive and engage it.

Powerturn

43

Service and after-sales service maintenance

9.3.4 Disassemble the covering and the side parts

X Unlatch the covering and remove it from the drive. X Disassemble the side parts.

10 Service and after-sales service maintenanceThe mandatory maintenance work described below must be performed by an expert on the Powerturn at least once a year, and after every 500,000 cycles. If there is a display programme switch, the service display lights up in the display.

X Service and maintenance should then be carried out promptly.

10.1 Dangers during mechanical service

WArNINg!Danger to life from electric shock!

X Use the drive-side main switch to disconnect all poles of the power supply from the drive and secure it against being switched back on again (refer to chapter 8.1).

WArNINg!risk of injury caused by crushing!

X Ensure that you have no extremities in the swinging area during swing movements of the lever or of the link arm.

WArNINg!risk of burns due to hot motor!The motor in the drive can become very hot after continuous operation or poor ease of movement or other defects.

X Disconnect the system from the mains network before working on the motor. X Let the motor cool down.

Powerturn

44

Service and after-sales service maintenance

10.2 Maintenance workThe Powerturn is maintenance-free to a great extent and no extensive work has to be carried out with the excep-tion of that specified below:

X Check fixing screws for tightness. X Check the rollers of the roller stud. If necessary, replace the roller stud (for information regarding the disassem-

bly process, refer to chapter 7.8). X Clean the inside of the roller guide rail. X Check that the door latch functions correctly and is clean, lubricate lightly if necessary. X Check the roller lever or the link arm for damage, replace if necessary. X Tighten the fixing screw for the link arm or roller lever with 15 Nm.

Test run X Use the on-site main switch to disconnect all poles of the power supply from the drive. X Ensure that the door moves properly. X Correct installation and closing sequence (for 2-leaf doors). X Open the door(s), check the closing speed and latching action (see chapter 9.2), and adjust if necessary. X Switch on the mains voltage.

10.3 Electrical service X Create inspection documents and keep them at hand.

The number of openings, operating hours and remaining time until the next servicing can be queried as de-scribed in the wiring diagram (see wiring diagram, sections "Commissioning and service" and "Service mode").

X After completing the maintenance work, always execute the Learning function for the Powerturn (see wiring diagram, "Commissioning and service” chapter).

X Check the functioning of the actuating and presence sensors and replace if necessary.

10.4 Electrical faultsFault messages are stored and can be called up using the display programme switch or the service terminal ST220. If a fault is currently active, it is shown every 10 seconds on the display programme switch or the service terminal ST220. If the dot lights up in the left half of the display programme switch, the system was unable to completely initialise after being switched on. Either there is an obstruction or something in the system itself has become jammed.The dot extinguishes as soon as the door has been opened completely and closed again once.For troubleshooting and fault elimination see the fault table in the wiring diagram, "Fault messages" section.

X After changes to the drive (spring pretension, opening width, mounting dimensions, change in the actuation elements) or modifications to the "Open" safety sensor, check the control parameters (see wiring diagram).

X Reteach the drive (see wiring diagram). X Let the ‘service mode’ be executed completely (see wiring diagram).

Powerturn

45

Powerturn installation check list

11 Powerturn installation check listNo. Test On page In chapter Com-

pleted1 All cables laid out correctly for the installation of the Powerturn? – –2 Mounting plate installed? 23 7.1

Option: Door transmission angle installed during door leaf installation? 23 7.2Option: Cover mounting plate installed? 20 6.2.7

3 à Rail installed; roller stud and opening restrictor inserted beforehand? 30 7.8 à Link arm bearing block installed? 31 7.10

4 230-V connection with locking latch established? 24 7.3Option: Connection can be set up later by a professional electrician; separate 230-V Schuko plug cable used for set-up?

27 7.6

5 Lower clamping claw released? 25 7.4Option: Install counterpiece? 26 7.5

6 Drive unit: à Attached?

Option: Door leaf installation with door transmission angle, install side part

26 7.5

à Locked? (push) 26 7.5 à Corrugated-head screw set? 27 7.5 à Clamping claw tightened? 27 7.5

7 Counterpiece installed? 31 7.11Option: Spindle extension attached? 31 7.12

8 Shaft covering installed? 32 7.13Option: Mounting aid used? 33 7.14

9 Lever installed at the drive and fastened (pre-tensioned corresponding to the type of installation)?

Lever pre-load ≠ Spring pre-load. X Follow the installation instructions.

34 7.15

10 Connection to the door element established (roller stud screwed into the lever or link arm jammed)?Mounting aid removed?

34 7.15

11 Mechanical mobility of the door checked? – –12 Closing force set?

The closing force for the current-free condition must be set via the braking force parameters. For this, it is necessary to have 230 V at the drive.

38 9.1

13 End stop adjusted? 40 9.214 Side parts cut out and drilled?

Sensor strips installed?40 9.3.1

15 Peripheral cables connected? 29 7.716 Side parts inserted?

Option: The side part at the control can also be installed after the covering.

41 9.3.2

17 E-covering inserted onto the connection panel?All cables secured?

42 9.3.2

18 Covering attached? 42 9.3.319 Powerturn activated with ST220 (jack plug on the side part)? (Refer to the

wiring diagram.)

X Set the opening time to ‘Powerturn operating diagram’ in accordance with chart Page 8.

For fire protection doors: X Set the door stop buffer.

– –

Powerturn

46

Powerturn

47

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