Instruction Manual & Safety Warnings

Table of ContentsImportant Safety Warnings andInstructionsElectrical precautions 1Battery preparation 1Battery precautions 1

IntroductionItems included in system 2Additional items needed 2System specifications 2

Installing the Pipe and Pump 3

Battery Instructions 4,5

System ConnectionsConnecting the backup pump 5Installing the battery fluid sensor 5Connecting the battery 6Connecting the charger 6Connecting the primary pump 6

Product OperationFloat switches 61/8” weep holes 6Controllers 6

Understanding the WarningLights and AlarmsSilencing the alarm during an emergency 7Battery alarm 7Cleaning battery terminals 7,8Replacing the battery 8,9Fuse alarm 9Fluid alarm 9,10Backup pump activated 10Replacing the backup pump 10,11Replacing the primary pump 11-13Power alarm 13Charging 13System operating 13

Testing the SystemTest-Reset-Silence button 13Testing the backup float switch 13,14Testing the primary float switch 14

Maintenance Check List 14

Parts & Service InformationTechnical support 14

Replacement Parts Diagram & List 15

Troubleshooting Guide 16

Warranty 17

Pro Series C22Combination Primary and

Backup Sump Pump System

IMPORTANT: Even if you have the Pro Series C22 Combination Sump Pump Systeminstalled by someone else, you must read and follow the safety information contained inthis manual. Failure to do so could result in property damage, serious injury, or death.

This manual is for thesystems that have thePHCC-1730-A backupcontroller, which canaccommodate maintenanceor maintenance freebatteries. See pages 2-6for additional information.

Important SafetyWarnings & InstructionsSAVE THESE INSTRUCTIONS. This manualcontains important SAFETY WARNINGS andOPERATING INSTRUCTIONS for the Pro Seriescombination sump pump system. You will needto refer to it before attempting any installationor maintenance. ALWAYS keep these instructionswith the unit so that they will be easilyaccessible.

Failure to read and follow these warnings andinstructions could result in property damage,serious injury, or death. It is important to readthis manual, even if you did not install the ProSeries combination sump pump system, sincethis manual contains safety informationregarding the use and maintenance of thisproduct. DO NOT DISCARD THIS MANUAL.

ELECTRICAL PRECAUTIONS

Risk of electrical shock and fire hazard. Mayresult in death, serious injury, shock or burns.To help reduce these risks, observe thefollowing precautions:• DO NOT walk on wet areas of the basementuntil all power has been turned off. If themain power supply is in a wet basement, callan electrician.

• ALWAYS disconnect the pumps from the powersource before servicing or making adjustments.

• ALWAYS unplug the control units anddisconnect the cables from the battery beforeattempting any maintenance or cleaning.

• NEVER handle the pump or control unit withwet hands or when standing on a wet or dampsurface while the pump is plugged into thepower source.

• MAKE SURE THERE IS A PROPERLYGROUNDED RECEPTACLE AVAILABLE. Thispump is wired with a 3-prong grounded plug.To reduce the risk of electric shock, be certainthat it is only connected to a properlygrounded 3-prong receptacle. If you have a 2-prong receptacle, have a licensed electricianreplace it with a 3-prong receptacle accordingto local codes and ordinances.

• NEVER bypass grounding wires or remove theground prong from the plug.

• DO NOT use an extension cord. The electricaloutlet should be within the length of thepump's power cord, and at least 4 feet abovethe floor level to minimize potential hazardsfrom flood conditions.

• DO protect the electrical cord from sharpobjects, hot surfaces, oil and chemicals. Avoidkinking the cord.

• MAKE SURE the supply circuit has a fuse orcircuit breaker rated to handle the powerrequirements noted on the nameplate of thepump.

• DO NOT use an attachment not recommendedor sold by the manufacturer. It may result ina risk of fire or injury from an electrical shock.

To reduce the risk of hazards that can causeinjury or property damage, observe thefollowing precautions:• DO NOT use the power cord or strain relief tocarry the pumps. Use the handle.

• DO NOT pull on the cord to disconnect thesystem or the pump. Pull the plug.

• DO NOT expose the control units to rain orsnow.

• DO NOT operate the pumps or control units ifthey have been damaged in any way.

• DO NOT use pumps in pits handling rawsewage, salt water, or hazardous liquids.

• DO NOT disassemble the pumps or controlunits. When service is required, contactGlentronics' technical support at 800-991-0466, option 3. Return the product to themanufacturer for any repairs at the followingaddress:

Glentronics, Inc.645 Heathrow Drive, Lincolnshire, IL 60069

BATTERY PREPARATION

Sulfuric acid can cause blindness or severeburns. Avoid contact with skin, eyes orclothing. In the event of accident, flush with

water and call a physician immediately. KEEPOUT OF REACH OF CHILDREN.

To help reduce these risks, observe thefollowing precautions:

• Someone should be within range of your voiceor close enough to come to your aid when youwork near a lead-acid battery.

• Have plenty of fresh water and soap nearby incase battery acid contacts skin, clothing or eyes.

• Wear eye and clothing protection and avoidtouching your eyes while working with batteryacid or working near the battery.

• If battery acid contacts skin or clothing, washimmediately with soap and water. If acidenters eye, immediately flood eye with run-ning cold water for at least 15 minutes and getmedical attention.

• Battery posts and terminals contain lead andlead compounds, chemicals known to the Stateof California to cause cancer and reproductiveharm. Wash hands after handling.

BATTERY PRECAUTIONS

Explosive gases could cause serious injury or death. Cigarettes, flames or sparks couldcause battery to explode in enclosed spaces.Charge in well-ventilated area. Always shieldeyes and face from battery. Keep vent caps tight and level.

To help reduce these risks, observe thefollowing precautions:

• NEVER smoke or allow a spark or flame in thevicinity of the battery.

• Use the Pro Series control unit for charging aLEAD-ACID battery only. DO NOT use thecontrol unit for charging dry-cell batteries thatare most commonly used with homeappliances.

• Be sure the area around the battery is well-ventilated.

• When cleaning or adding water to the battery,first fan the top of the battery with a piece ofcardboard or another non-metallic material toblow away any hydrogen or oxygen gas thatmay have been emitted from the battery.

• DO NOT drop a metal tool onto the battery. Itmight spark or short-circuit the battery andcause an explosion.

• Remove personal metal items such as rings,bracelets, watches, etc. when working with alead-acid battery. A short circuit through oneof these items can melt it causing a severeburn.

• ALWAYS remove the charger from the electricaloutlet before connecting or disconnecting thebattery cables. Never allow the rings to toucheach other.

• Check the polarity of the battery posts. ThePOSITIVE (+) battery post usually has a largerdiameter than the NEGATIVE (-) post.

• When connecting the battery cables, firstconnect the small ring on the end of theBLACK wire to the NEGATIVE (-) post of thebattery, and then connect the large ring onend of the RED wire to the POSITIVE (+) postof the battery.

Do not use system to pump flammable orexplosive fluids such as gasoline, fuel oil,kerosene, etc.

Page 1

! DANGER

! DANGER

! WARNING / POISON ! DANGER

POSITIVE POST HASLARGER DIAMETER

NEGATIVE POST HASSMALLER DIAMETER

POSITIVEPOST

NEGATIVEPOST

CAUTION

IntroductionThe Pro Series Pair of Pumps combination systemis designed to provide both primary and backuppumping capabilities. The primary pump willoperate as long as it is receiving AC power. Ifthe power is interrupted, or more water iscoming into the sump than the AC pump canhandle, the backup sump pump will beginpumping automatically. The backup system hasunique monitoring features that diagnose aproblem and sound an alarm. A light on thedisplay panel of the control unit will indicate thecause of the alarm and the corrective action.The two systems have been pre-assembled foreasy installation.

For added reliability, the float switches have, notone, but two floats. Should one float fail tooperate, the second float will automaticallyactivate the pump.

The Pair of Pumps Combination Sump PumpSystem includes:

• A 1/3 HP primary pump with a caged dualfloat switch, and a blue piggyback controllerthat plugs into the wall outlet

• A blue backup pump• A gray control unit with a battery fluidsensor, a dual float switch, battery cables,and a 20-amp fuse

• A battery charger• A battery cap with a hole to accommodatethe fluid sensor

• A battery box• A no hub coupling

You will also need to supply:• A Pro Series 2200 Standby Battery* • DO NOT use an automotive battery with this

system

• DO NOT use a Pro Series 1000 battery withthis system. It will not run the pump as longas the Pro Series 2200 battery

• A surge protector (recommended - backupcontroller only)

• Six (6) quarts of 1.265 specific gravitybattery acid

*PHCC Pro Series standby batteries arespecifically designed to work with your

battery backup sump pump system.Glentronics can not guarantee thecompatibility of other brands of batteries.For optimal performance the use of a PHCC Pro Series standby battery isrecommended.

For some installations you may needadditional items:• 1-1/2” rigid PVC pipe to connect to theexisting plumbing

• A PVC pipe connector or a rubber union• PVC pipe cleaner and cement

To connect two batteries you will need:• Two (2) batteries of similar age and capacity(so they will have equal power)

• Another battery box (optional)• Two (2) acid packs to fill the dry batteries• A set of battery cables with rings on bothends to connect the two batteries together(available from Glentronics, Inc.)

System SpecificationsPower supply requirements.......115 volts, 60 Hz

AC pump pumping capacity..... 2770 GPH @ 10’

............................................. 46 GPM @ 10’

DC pump pumping capacity..... 1730 GPH @ 10’

............................................. 29 GPM @ 10’

Overall dimensions................. 11” W x 23¾” H

Page 2

No HubCoupling

Primary Pump Controller

BackupPump

Controller

PrimaryPump

Cable TieBattery Cap

Backup PumpFloat Switch

BackupPump

Battery Box

PrimaryPump Float

Switch

BatteryWires

Fluid Sensor

Installing the Pipe and PumpThe Pro Series Pair of Pumps combination systemis compact and will fit in a sump pit as small as12” wide. It measures 23¾” inches from thebottom of the pump stand to the top of the Y-connector where it will be attached to thedischarge pipe.Use a pit that conforms to alllocal codes, and check thecode to see if a gate valve orball valve is required.The path of the existingvertical discharge pipe to anexterior wall should have theshortest path with the fewestturns. The more turns willreduce the pumping capacity.The horizontal discharge pipemust be positioned in a downward slope when itexits the building, so any remaining water willdrain away. Failure to do this will prevent waterfrom exiting the pit, and damage the pump if theline freezes. (see Diagram A)The system should be placed on a flat surface freefrom dirt and debris. If the bottom of the sump

pit is not clean, remove as much of the debris aspossible. The pumps are attached to a sump foot(stand) to raise them above any debris.If you are replacing an old sump pump, unplugthe pump from the outlet.1. Remove the check valve or rubber union.

Discard the check valve. The Pro Seriessystem contains built-in check valves, so theold check valve will not be needed. If theexisting system is installed without a checkvalve or rubber union, saw the pipe apart abovethe sump pit. (Refer to the diagram in step 3)

2. Remove the old pump from the pit, andunscrew the pipe and pipe adapter from thepump. You can use this pipe to extend thedischarge pipe, if needed.

3. Measure the distance from the bottom of thesump pit to the end of the discharge pipe.Subtract 24¾” inches (the height of the pumpsystem + 1 inch). Cut a piece of 1-1/2” rigidPVC pipe to that length.

4. Connect this piece to the discharge pipe bycementing the two pieces together with a 1-1/2” PVC pipe connector. (Follow theinstructions on the PVC pipe cleaner andcement.) OR, (b) no hub coupling.

5. Remove the attached cords and controllersfrom the carton and place them next to thepump system. MAKE SURE THE CORDS ANDCONTROLLERS DO NOT FALL INTO THE SUMPPIT.

6. Loosen the hose clamps on the no hubcoupling and slide the coupling up on thedischarge pipe. Tighten the upper hose clamp.

7. Lift the combination system by the handle onthe primary pump and lower it into the sumppit. Make sure it is level.

8. Inspect the two float switches. They shouldboth be vertical.

9. Position the top of the pump system pipe sothat it is directly below the discharge pipe.Connect the system with the no hub coupling,and tighten the upper and lower hose clamps.Make sure both the discharge pipe and thesystem have ample overlap within the no hubcoupling.

Page 3

BACKUP PUMP

CHARGER

END OFPIPE

233/4”

CUT PVC TO

THIS LENGTH

1 2

4b4a3

5

7 8 9

23 3/4“

Diagram A

6

LIFT

Battery InstructionsA PHCC Pro Series Standby Battery has beendesigned to run this system for 60 hours, basedon a 10% duty cycle. However, most of the timethe pump will turn on and off, and this batterywill run the pump intermittently for days.In addition, the unique materials in the ProSeries 2200 Standby batteries enable them tolast longer in standby service. Note: The battery will not run the primary pump.

• The use of automotive batteries is NOTrecommended. Automotive batteries arenot designed for this application. They willonly run the pump for a short time and willhave a shorter life than a standby battery.

• The battery fluid sensor and cap aredesigned to fit the Pro Series Standbybatteries. Measuring the battery fluid is oneof the most important features of thesystem, since about 80% of backup sumppump failures are the result of a battery thathas dried out.

• PHCC Pro Series standby batteries arespecifically designed to work with yourbattery backup sump pump system.Glentronics can not guarantee thecompatibility of other brands of batteries.For optimal performance the use of a PHCCPro Series standby battery is recommended.

DO NOT insert the fluid sensor into anybattery except a Pro Series Standby battery.DO NOT use the enclosed cap on any batteryexcept a Pro Series battery. DO NOT drill ahole in the cap of another brand of battery.DO NOT drill a hole in another brand ofbattery. Batteries emit explosive gases whichcan cause serious injury or death.

PREPARING THE PRO SERIES STANDBY BATTERYThe Pro Series Standby batteries are shipped dry(without acid) so they never lose power beforeyou take them home. A battery is activatedwhen the acid is added, and then it slowlybegins to deteriorate as it ages. By adding theacid just before use, the battery will always befresh. Use 1.265 specific gravity battery acid tofill the battery. It is available where youpurchased the battery.

NOTE: PRO SERIES BATTERIES NOW COME IN TWOCONFIGURATIONS. THE TOPS OF THE BATTERIESLOOK DIFFERENT, AND THE DIRECTIONS FORFILLING THE BATTERIES AND CONNECTING THEFLUID SENSOR WILL VARY SLIGHTLY.INSTRUCTIONS FOR BOTH BATTERIES FOLLOW. IFTHE TOP OF YOUR BATTERY LOOKS LIKE THEPHOTO OF BATTERY A, FOLLOW THE INSTRUCTIONSON THIS PAGE. IF THE TOP OF YOUR BATTERYLOOKS LIKE THE PHOTO OF BATTERY B, FOLLOWTHE INSTRUCTIONS ON PAGE 5.

Contains sulfuric acid. Wear eye and clothingprotection. If battery acid contacts skin orclothing, wash immediately with soap andwater. If acid enters eyes, flush with water for15 minutes, and get prompt medical attention.Review the safety instructions on page 1.

TO FILL THE BATTERY

1. Place the battery box on the floor. Place thedry (unfilled) battery into the battery box.

2. Remove the foil seal on the top of the battery.

3. Carefully push in the perforated tab at the topof the acid pack. Lift up the large tab andpull out the dispensing hose. Hold the hoseupright above the pack and squeeze the hose forcing all the acid back into the pack.

4. Position the acid pack and battery as shownbelow. Pinch the end of the hose togetherand cut off the tip. Insert the end of the hoseinto each cell. Control the flow by pinchingthe hose with thumb and forefinger. Fill eachcell of the battery to a level just covering

the battery plates, and then go back andtop off each cell equally. It is important tohave all the cells filled equally or thebattery will not operate properly. The acidshould reach a level about ¼” below the capring as shown in the diagram above. DO NOTOVERFILL THE BATTERY. (Diagram B)

A newly filled battery will sometimes requireadditional acid after about 20 minutes. Re-examine the fill level, and add additional acid ifnecessary. The battery acid may bubble at thistime and give off a sulfur-like smell, but this isnormal. After the battery has been filled, screwthe caps securely on the top of the battery.

When you fill the battery for the FIRST time,it will be the ONLY time you add acid to thebattery. In the future, when the fluid level islow, add distilled water to the cells. NEVERadd more acid.

Page 4

! DANGER

CAUTION ! DANGER/POISON

4

CAUTION3

2

1

BATTERY A

2nd LEVEL

1st LEVEL

PLATES

CELL WALL

1 1st LEVEL, COVER THE PLATES

�

THE BOTTOM OF THE CAP RINGS

BATTERY TERMINALS

BATTERY CAP RINGS

CROSS SECTION OF BATTERY

1. Fill to 1st level,cover the plates

2. Then fill to 2ndlevel, just belowthe bottom of thecap rings

Diagram B

DO NOT throw an old battery inthe trash. Take it to a servicestation or recycling center.

Page 5

minutes. Review the safety instructions onpage 1.

When you position the battery with the controlunit on the top, be sure the charger cord willreach the AC power outlet, and the pump cableand the float switch will reach the bottom of thesump. Position the unit in a well-ventilatedarea. (Diagram C)

1. Connecting the backup pump: Remove thesecurity tag from the pump and plug thepump wires into the pump connector on theback of the control unit.

2. Installing the battery fluid sensor: Removethe cover of the battery box by pushing in thetabs on the front and back, then lifting up.Fan the area around the top of the batterywith a piece of cardboard (or another non-metallic material) to remove any hydrogen oroxygen gas that may have been emitted fromthe battery.

3. If you are using BATTERY A, replace the

battery cap that is 2nd from the POSITIVE (+)post with the battery cap that is provided inthe Pro Series package. An arrow on the top ofthe battery marks this position. There are twoholes in the battery cap. Insert the fluidsensor in the hole that is off-center on the topof the cap. Do not glue the sensor into the cap.

4. If you have BATTERY B, a hole has beenmolded into the top of the battery to acceptthe fluid sensor rod. The sensor hole ismarked by the label on top of the battery.Hold the sensor straight up and press it firmlyinto the hole all the way up to the connector.Do not bend the sensor rod.

If your battery looks like the battery above,follow these directions.

1. Place the battery box on the floor. Place thedry (unfilled) battery into the battery box.

2. Remove the two battery caps by lifting themup with a screwdriver. DO NOT lift the cap byprying it up from the groove on the back ofthe cap. It may damage the vent.

3. Carefully push in the perforated tab at the topof the acid pack. Lift up the large tab andpull out the dispensing hose. Hold the hoseupright above the pack and squeeze the hoseforcing all the acid back into the pack.

4. Position the acid pack and battery as shownat the right. Pinch the end of the hosetogether and cut off the tip. Insert the endof the hose into each cell. Control the flowby pinching the hose with thumb andforefinger. Fill each cell of the battery to alevel just covering the battery plates, and

then go back and top off each cell equally.It is important to have all the cells filledequally or the battery will not operateproperly. The acid should reach a level about¼” below the cap ring as shown in Diagram Bon the previous page. DO NOT OVERFILL THEBATTERY (See Diagram B).

A newly filled battery will sometimes requireadditional acid after about 20 minutes. Re-examine the fill level, and add additional acid ifnecessary. The battery acid may bubble at thistime and give off a sulfur-like smell, but this isnormal. After the battery has been filled, pressthe caps securely on the top of the battery.

When you fill the battery for the FIRST time,it will be the ONLY time you add acid to thebattery. In the future, when the fluid level islow, add distilled water to the cells. NEVERadd more acid.

System Connections

Risk of electrical shock or battery explosion,which can cause serious injury or death. Weareye protection. Work in a well-ventilatedarea. DO NOT smoke or allow a spark or flamein the vicinity of the battery. Avoid droppingmetal tools on the battery. If battery acidcontacts eyes, flush with water for 15

! DANGER

1

2

3

4

BATTERY B

CAUTION

Diagram C

1

2

3

FUSE

CHARGER

PUMP

5. If you are not using the Pro Series Standbybattery, you cannot use the battery fluidsensor. However, you must attach thesensor to the POSITIVE (+) post of thebattery or the alarm will soundcontinuously. The Pro Series sump pumpsystem will not warn you if the fluid levelis low in this configuration. You will needto check your battery every couple ofmonths to see if it needs water. If thebattery dries out, the system will not work.

6. Connecting the battery: Remove the wingnuts from the battery terminals. Remove thesecurity tag from the battery cables. Attachthe battery cables to the battery…the BLACKwire to the NEGATIVE (-) post, and the REDwire to the POSITIVE (+) post. Replace thewing nuts and tighten them.

Note: Connecting the cables to the wrong postswill damage the controller.

7. Connecting two batteries: If you areconnecting two batteries to the system,before you replace the wing nuts, connect theadditional cable to the two batteries….theBLACK wires to the POSITIVE (+) posts andthe WHITE wires to the NEGATIVE (-) posts ofeach battery. NEVER attach one end of thepositive wire to the positive post and the

other end of the positive wire to the negativepost on the other battery.

8. Connecting the charger: Immediately plugthe charger into the charger hole on the backof the control unit, then into an AC outlet onthe wall. (You should provide additionalprotection for the control unit by using asurge protector.)

9. If any of the alarms are sounding, press theGRAY button on the front of the control panelfor one (1) second.

10. Secure the cover on the battery box byslipping the tabs through the fittings onthe front and back of the box.

11. Connecting the primary pump: Plug thepiggyback controller into a properly grounded3-prong outlet. Then plug the primary pumpinto the receptacle on the controller.

12. For a neater installation, secure the cablesfrom the controllers to the discharge pipe ina couple places with additional cable ties.Make sure the wires are not touching eachother or overlapping each other.

13. After the initial installation, be sure tocheck the pump operation by filling thesump with water and observing the pumpthrough one full cycle. The primary pumpshould run for 10 seconds after the lowerfloat drops.

14. A pit cover is recommended for allinstallations as a safety measure, and toprevent debris from falling into the pit.Place the cover on top of the pit making surenot to pinch or crimp the pump wires withthe cover. The pit cover usually has anexisting hole that will allow the cords to bepassed through it, or you can drill a hole inthe cover.

Battery MaintenanceMeasuring the battery fluid level is one of themost important features of the system. It isimportant to check the battery fluid levels atleast once every 4-6 months. Detailedinstructions on adding distilled water to thebattery can be found within the Understandingthe Warnings & Alarms section of this manual(page 9, 3 The fluid in the battery is low).If you are not using a PHCC Pro Series standbybattery, you cannot use the battery fluid sensor.You will need to attach the fluid sensor to thePOSITIVE (+) post of the battery or the alarm willsound continuously. The system will NOT warnyou if the fluid level is low in this configuration.You will need to check your battery every coupleof months to see if it needs water. If the batterydries out, the system will not work. If you areusing a maintenance free battery or sealed AGMbattery you will also need to attach the fluidsensor to the POSITIVE (+) post of the battery orthe or the alarm will sound continuously.

Product OperationThe dual float switch on the primary pumpcontains two large floating rings enclosed withina protective cage. Water will lift the bottomfloat by ¼”, which will activate the pump. If forany reason the lower float does not activate the

pump, the water will rise to the second float,and it will activate the pump. As the pumpevacuates the water from the pit, the floats willdrop. The pump will run for an additional 10seconds to extend the cycle after the lower floatdrops. The blue controller for the primary pumppowers this switch.

During a power outage, or when more water isentering the sump than the primary pump canhandle, the backup pump will automaticallybegin pumping. It also has a dual float switch,so if one float fails to activate the pump, thesecond float will activate the pump as soon asthe water reaches that level. As the waterrecedes below the float switch, a timer in thecontrol unit will run the pump an additional 25seconds to empty the pit.

While the pumps are active, water will comeout of the 1/8” hole that is drilled in the pipeabove the pump. This is normal. The hole isneeded to prevent an air lock within thesystem. Do not obstruct this hole or an airlock may prevent the pump from activating,and the basement will flood.

Batteries and sump pumps need maintenance.The control unit on the backup system monitorsthe battery and power conditions, and sounds analarm when maintenance is required. Followingis an explanation of the warnings and alarms.

Page 6

5

4 6

CAUTION

8a

8b

POSITIVEPOST

NEGATIVEPOST

FUSE

CHARGER

PUMP

11 12

Page 7

Understanding the Warnings & AlarmsThe Pro Series backup control unit features aseries of warning lights that pinpoint potentialproblems. In addition, an alarm sounds to alertyou to the problem. In some cases the lightsand alarm will go off automatically when theproblem has been solved. In others, the GRAYbutton on the front of the control panel must bepushed to reset the alarm. Refer to the tablebelow for a quick review of the features and theircorresponding alarm status.

SILENCING THE ALARM DURING AN EMERGENCY

The Pro Series 1730 backup pump system allowsyou to silence some of the alarms during anemergency, however the warning lights willremain on until the problem is corrected.

• Press the GRAY button for one (1) second toreset the “Pump was activated” alarm, andsilence the “Fluid level” and “AC power”alarms for two (2) minutes.

• Press the GRAY button for five (5) seconds tosilence these alarms for 24 hours. A briefbuzzing sound will notify you that the alarmshave been silenced. The alarms willautomatically reactivate in 24 hours if thewarning condition still exists.

1 The battery terminals are corroded or thebattery is defective

This light and alarm will come on when thecontrol unit detects that there is less than ½hour of pumping power left in the battery, orthat the battery is defective. The alarm cannotbe silenced, because action needs to be taken toprotect your basement. If your battery is morethan five (5) years old, replace it. If not, here

are several situations that would cause the pumpto run the battery for an extended time anddischarge the battery: Check the list belowbefore you replace the battery.

• If the bottom light on the controller is alsoon, it means that the unit is not receiving ACpower. Either the AC power is out, the circuitbreaker has blown, or the outlet is bad.When the problem is corrected, the batteryshould recharge.

• If the fourth light on the controller is also on,check your main pump for failure. The backuppump may have been activated repeatedly ifyour main AC pump is broken, or you areexperiencing heavy rains and your main pumpcannot keep up with the inflow of water. Youmay need to upgrade or replace your mainpump. When the problem is corrected, thebattery should recharge.

• If no other lights are on, this means theterminals may be corroded, and the batterycannot charge properly. Unplug the chargerfrom the wall outlet. Then, check the batterycables and the battery terminals forcorrosion. Clean and tighten them as needed.The procedure is described on page 8.

• If the battery terminals have been cleanedand the light is still on, there could be aproblem with the controller or the battery.The best way to determine if the battery isthe problem is to have it charged and loadtested at any local car service station. If thebattery is bad and less than one (1) year old,it can be returned to the place of purchase fora replacement (receipt required). If thebattery is good, contact Glentronics’ servicedepartment for further instructions. Thephone number is 800-991-0466, option #3.

If the battery alarm goes on while the pump isrunning and the power is out, you will have aminimum of one-half (1/2) hour of continuouspumping time to replace the battery. (In mostcases, the pump does not run continuously, andtherefore, you actually have a longer time to

replace it.) You will not be able to silence thealarm. Left unattended, the basement will flood.In a severe emergency, if a replacement batteryis not available, you could temporarily use yourcar battery, or recharge this battery byconnecting it to your car battery.

Once the AC power is restored, the battery willrecharge automatically, unless it is old ordamaged. The alarm will remain on until theGRAY button on the front panel of the controlunit is pressed for one (1) second.

In the event that your Pro Series sump pumpsystem has pumped for an extended period oftime, the battery may be very depleted. In thiscondition, when the AC power is returned to theunit, a battery alarm will continue to sound. Thebattery may need a longer period to recharge.

For a faster recharge, an automotive or marinebattery charger can be used to recharge thebattery. Follow the manufacturer’s instructionsand safety information included with thecharger.

When another charger is used, first disconnectthe Pro Series charger from the control unit,and then disconnect the control unit from thebattery. Using another charger withoutdisconnecting the control unit will destroy thecontrol unit and void the warranty.

TO CLEAN THE BATTERY TERMINALSAND CABLES

Risk of electrical shock or battery explosion,which can cause serious injury or death.Wear eye protection. Work in a well-ventilated area. Do not smoke or allow aspark or flame in the vicinity of the battery.Avoid dropping metal tools on the battery.If battery acid contacts eyes, flush withwater for 15 minutes and get promptmedical attention. Review the safetyinstructions on page 1.

Alarm can be Alarm shuts offsilenced before automatically

problem is when problemWarning corrected is correctedBattery No No, must pushproblem GRAY buttonFuse/pump No YesproblemBattery Yes Yesfluid lowPump was Yes No, must push activated GRAY buttonPower Yes Yesproblem

! WARNING

! DANGER1

2

3

4

5 6

7

Page 8

REFER TO THE PHOTOS BELOW

1. Unplug the charger from the wall outlet, andunplug the AC pump and the blue piggybackcontroller.

2. Remove the cover of the battery box bypushing in the tabs on the front and back,then lifting up.

3. Fan the area around the top of the batterywith a piece of cardboard (or another non-metallic material) to remove any hydrogen oroxygen gas that may have been emitted fromthe battery.

4. Remove the fluid sensor from the battery.Unscrew the wing nuts. Remove the batterycables.

5. Clean the battery posts with a batteryterminal cleaner or a wire brush.

6. Clean any corrosion off of the ring connectorson the ends of the battery wires. Use a stiffbrush or sandpaper. DO NOT apply corrosionresisting sprays or pads to the terminal ringsor posts after you have cleaned them, sincethis could prevent the system from chargingproperly.

7. Replace the fluid sensor in the top of thebattery. Replace the battery cables, BLACK tothe NEGATIVE (-) post and RED to thePOSITIVE (+) post. Tighten the wing nuts.

8. Plug the charger back into the wall outlet.Then plug the piggyback controller and the ACpump into the outlet. (You should provideadditional protection for the backupcontroller by using a surge protector.)

9. If any of the alarms are sounding, press theGRAY button on the front panel of the controlunit for one (1) second.

REPLACING THE BATTERY

Risk of electrical shock or battery explosion,which can cause serious injury or death. Weareye protection. Work in a well-ventilatedarea. Do not smoke or allow a spark or flamein the vicinity of the battery. Avoid droppingmetal tools on the battery. If battery acidcontacts eyes, flush with water for 15minutes and get prompt medical attention.Review the safety instructions on page 1.

REFER TO THE PHOTOS AT RIGHT

1. Unplug the charger from the wall outlet, andunplug the AC pump and the blue piggybackcontroller.

2. Remove the cover of the battery box bypushing in the tabs on the front and back,then lifting up.

3. Fan the area around the top of the batterywith a piece of cardboard (or another non-metallic material) to remove any hydrogen oroxygen gas that may have been emitted fromthe battery.

4. Remove the fluid sensor from the top of thebattery. Unscrew the wing nuts and removethe battery cables.

5. Remove the old battery from the battery boxand place the new battery in the box. Fill thebattery following the instructions on page 8.

6. Clean any corrosion off of the ring connectorson the ends of the battery wires. Use a stiffbrush or sandpaper. DO NOT apply corrosionresisting sprays or pads to the terminal ringsor posts after you have cleaned them, sincethis could prevent the battery from chargingproperly.

7. Replace the battery cables, BLACK to theNEGATIVE (-) post and RED to the POSITIVE(+) post. Tighten the wing nuts.

8. Insert the fluid sensor in the top of thebattery or into the battery cap, depending onwhich battery you own.

! DANGER

2

3

4

5

7

5

6

6

2

3

8

Remove

7

4

Remove

8a

9. Plug the charger back into the wall outlet.Then plug the piggyback controller and the ACpump into the outlet. (You should provideadditional protection for the backupcontroller by using a surge protector.)

10. If any of the alarms are sounding, press theGRAY button on the front of the controlpanel for one (1) second.

2 Replace the fuse with a 20 amp auto fuse

Unplug the main AC pump and piggybackcontroller before servicing the backup pump toavoid electric shock. Failure to do so couldcause serious injury or death.

This alarm indicates that the 20 amp safety fuseon the back of the control unit has blown. Thiscan be the result of a clogged pump motor, orpump wires that have been shorted out. Todetermine the problem:

REFER TO THE PHOTOS AT RIGHT

1. Check the pump plug in the back of thecontrol unit to make sure it is firmlyconnected. Check the pump wires to makesure they are connected securely to the pumpplug. Check the rest of the pump wires forany possible breaks.

2. If the pump wires are intact, the pump may beclogged. (a) Disconnect the control unit fromthe wall outlet, and disconnect the batterycables and the fluid sensor. (b) Release theunion and remove the pumps from the sumppit. (c) Clear any debris from the strainer, andthen reconnect the pump to the dischargepipe. (d) Connect the control unit, and thebattery cables to the battery…the BLACK wireto the NEGATIVE (-) post, and then the REDwire to the POSITIVE (+) post. Tighten thewing nuts on the battery posts. (e) Plug thecontrol unit back into the wall outlet.

3. (a) Check the DC fuse by pulling it out of thefuse holder. (b) If the wires are burned andbroken, replace the fuse with a 20 amp DCsafety fuse. If the fuse blows again, unplugthe computer control unit from the wall anddisconnect the battery cables from the battery.Then call Glentronics technical support forinstructions at 800-991-0466, option #3. Youmay need to replace the pump.

4. Plug the main AC pump and piggybackcontroller back into the wall outlet.

3 The fluid in the battery is low

Risk of electrical shock or battery explosion,which can cause serious injury or death.Wear eye protection. Work in a well-ventilated area. Do not smoke or allow aspark or flame in the vicinity of the battery.Avoid dropping metal tools on the battery.If battery acid contacts eyes, flush withwater for 15 minutes and get promptmedical attention. Review the safetyinstructions on page 1.

REFER TO THE PHOTOS AT RIGHT

If this warning light and alarm are on, you needto add distilled water to the battery. Battery fluidlevels should be checked once every four to sixmonths.

1. Unplug the charger from the wall outlet, andunplug the AC pump and blue piggybackcontroller.

2. Remove the cover of the battery box bypushing in the tabs on the front and back,then lifting up.

3. Fan the area around the top of the batterywith a piece of cardboard (or another non-metallic material) to remove any hydrogen oroxygen gas that may have been emitted fromthe battery.

4. Then unscrew the wing nuts and remove thebattery cables and the fluid sensor from thebattery.

5. Pry up the two battery caps, or unscrew thesix (6) battery caps on the top of the battery,depending on the configuration of the batteryyou own.

Page 9

! DANGER

3a

2b

FUSE

CHARGER PUMP

2c

2a

Remove

2

3

4

5

Remove

3b

GOOD BLOWN

2d

1

FUSE

CHARGER PUMP

10

8b

9

Rinse

! DANGER

Page 10

6. Add distilled water to the battery filler bottleand replace the nozzle. Place the battery fillerinto each cell of the battery and press down.It will fill the battery cell to the correct leveland stop automatically. If distilled water isnot available, tap water with a low mineralcontent may be used. Well water is notrecommended. NEVER ADD MORE ACID.

7. Replace the battery caps. Replace the fluidsensor in the hole on the top of the battery. Thehole is marked with an arrow. Replace thebattery cables…the BLACK wire to the NEGATIVE(-) post, and the RED wire to the POSITIVE (+)post. Replace the wing nuts and tighten.

8. Replace the cover on the battery box.

9. Plug the charger back into the outlet, andplug in the AC pump and blue piggybackcontroller. (You should provide additionalprotection for the backup controller by usinga surge protector.)

10. If any of the alarms are sounding, press theGRAY button on the front of the controlpanel for one (1) second.

4 The pump was activated

When the water rises in the sump pit andactivates the float switch, the pump will beginpumping, and the “Pump was activated” lightand alarm will turn on. Try to determine whatcaused the system to activate.• Check the main AC pump for failure. It maynot be working, the float switch may be stuck,or it may be too small to handle the inflow ofwater.

• Make sure the check valve is working• Make sure the discharge pipe is not clogged orfrozen

• If the power was out, the backup pump wasautomatically activated. You need to push theGRAY button on the front of the control panelto silence the alarm. The pump will continueto operate even if the reset button is notpressed.

REPLACING THE BACKUP PUMP

Before you begin this process, you will need anew backup pump. You may also want to changethe check valves at this time. The check valveshave a 1½” MPT on one end, and a 1½” SLIP onthe other end. See page 15 for part numbers.

You will also need two (2) new wire ties.

Risk of electrical shock or battery explosion,which can cause serious injury or death. Weareye protection. Work in a well-ventilatedarea. Do not smoke or allow a spark or flamein the vicinity of the battery. Avoid droppingmetal tools on the battery. Review the safetyinstructions on page 1.

YOU WILL BE DISCONNECTING ALL THEWIRES. BE SURE THEY DO NOT FALL INTOTHE SUMP PIT.

1. Unplug the primary pump, and its bluepiggyback controller from the wall outlet.Unplug the charger for the backup pumpcontrol unit, too.

2. Unplug the backup pump from the back of thegray control unit.

3. Remove the cover of the battery box and fanthe area around the top of the battery with apiece of cardboard (or another non-metallicmaterial) to remove any hydrogen or oxygengas that may have been emitted from thebattery

4. Remove the sensor from the battery, andremove the battery wires from the batteryterminals. Be sure they do not touch eachother while one is connected to the battery.

5. Slowly loosen the no hub coupling on the topof the combination pump assembly toseparate the pipes. The water trapped in thepipe will pour out into the sump as the nohub coupling is loosened.

6. Separate the pump assembly from the no hubcoupling and lift it out of the sump pit by thehandle on the primary pump. Tip theassembly over the sump pit to drain away anyremaining water.

7. Lay the pumps down and remove the two (2)screws holding the backup pump to the Sumpfoot.

8. (a) Squeeze the clamps on the elbow of thebackup pump with a wrench to loosen them.(b) Then squeeze the clamps together withyour fingers and pull the pump off of theelbow.

! DANGER

4

Remove

8a 8b9

7

6

5

3

2

FUSE

CHARGER PUMP

7

POSITIVEPOST

NEGATIVEPOST

6

Page 11

9. Remove the elbow from the new pump. Youwill not need it. Squeeze the clamps on thepump elbow and insert the elbow into thenew pump.

10. Screw the base of the new backup pump intothe sump foot.

11. (OPTIONAL) While you have the pump out ofthe sump pit, this would be a good time toreplace the check valves. A check valve with1½”MPT on one end, and 1½” SLIP on the

other is commonly available, or you mayorder this part #1141001 from Glentronics.(a) You will need to loosen the screws onthe no-hub connectors on both pipes. (b)Remove the float switches. Then ease off theY-assembly. (c) The check valves can thenbe unscrewed from the pipes and new valvescan be screwed into the pipes. (d) Replacethe Y-assembly and tighten the screws onthe no-hub connectors. (e) Replace the floatswitches making sure they are vertical withthe float for the primary pump lower thanthe float for the backup pump. You will needto secure them with a wire tie.

12. Lower the pumps into the sump pit by thehandle on the primary pump.

13. Ease the Y-assembly back into the no hubcoupling on the discharge pipe and tightenthe hose clamps.

14. Connect the backup pump to the back of thegray control unit.

15. Insert the fluid sensor into the top of thebattery, or into the battery cap, dependingon which battery you own.

16. Connect the battery wires to the batteryterminals, BLACK to the NEGATIVE (-) post,and RED to the POSITIVE (+) post.

17. Plug the charger from the gray control unitinto the outlet. (You should provide addedprotection for the backup controller by usinga surge protector.)

18. Plug the primary pump into the bluepiggyback controller, and plug both into thewall outlet.

19. If any of the alarms are sounding, press theGRAY button for 1 second.

20. Fill the sump with water to make sure theprimary pump is working. When the pumpingcycle is finished, lift the float switch on thebackup pump to make sure it activates thebackup pump.

REPLACING THE PRIMARY PUMP

Before you begin this process, you will need anew primary pump. You may also want tochange the check valves at this time. The checkvalves have a1½” MPT onone end, and a1½” SLIP onthe other end.See page 15 forpart numbers.You will alsoneed two (2)new wire ties.

Risk of electrical shock or battery explosion,which can cause serious injury or death. Weareye protection. Work in a well-ventilatedarea. Do not smoke or allow a spark or flamein the vicinity of the battery. Avoid droppingmetal tools on the battery. Review the safetyinstructions on page 1.

YOU WILL BE DISCONNECTING ALL THEWIRES. BE SURE THEY DO NOT FALL INTOTHE SUMP PIT.

REFER TO THE PHOTOS AT RIGHT

1. Unplug the primary pump, and its bluepiggyback controller from the wall outlet.Unplug the charger for the backup pumpcontrol unit, too

2. Unplug the backup pump from the back of thegray control unit.

3. Remove the cover of the battery box and fanthe area around the top of the battery with apiece of cardboard (or another non-metallicmaterial) to remove any hydrogen or oxygengas that may have been emitted from thebattery.

4. Remove the fluid sensor from the battery;remove the battery wires from the batteryterminals. Be sure they do not touch eachother while one is connected to the battery.

! DANGER

11b

11c 14

FUSE

CHARGER PUMP

9

11a

1817

15 & 16

13

11e

5. Slowly loosen the no hub coupling on the topof the combination pump assembly toseparate the pipes. The water trapped in thepipe will pour out into the sump as the nohub coupling is loosened.

6. Lift the pump assembly out of the pit by thehandle on the primary pump. Tip theassembly over the sump pit to drain anyremaining water.

7. Unscrew the no-hub connector on the pipeconnected to the primary pump.

8. Lay the pumps down and remove the three (3)

screws holding the primary pump to the sumpfoot. Save these screws or replace them with#14 x ¾” self-tapping stainless steel screws.

9. Ease the pump out of the no-hub connector.

10. Loosen the hose clamp holding the floatswitch, cut the wire tie holding the switch,and remove the switch from the pipe. Noteits position.

11. Unscrew the pipe and the adapter from theprimary pump, and screw it on to the newpump.

12. (OPTIONAL) While you have the pump apart,this would be a good time to replace thecheck valves. A check valve with 1½”MPT onone end, and 1½” SLIP on the other iscommonly available, or you may order thispart #1141001 from Glentronics. (a)Unscrew the check valve on the primarypump and screw in a new one. (b) To replacethe other check valve, remove the other no-

hub connector and the float switch and easethe Y-assembly off of the pipe. Unscrew theold check valve and screw in the new valve.

13. Reconnect the pipes to the Y-assembly andline up the pipe on the primary pump parallelto the pipe on the backup pump. Tightenthe no-hub connectors.

14. The strainers on the pumps may vary slightly.If the new strainer does not line up with theholes on the sump foot, drill three holesthrough the foot into the strainer in thesame positions where the screws were before.Use a #4 or a 3/16” drill bit. Screw the sumpfoot on to the pump with #14 x ¾” selftapping stainless steel screws.

15. Replace the float switches making sure theyare vertical with the float for the primarypump lower than the float for the backuppump. You will need to secure them with awire tie.

Page 12

3

4

Remove

5

1 1

6 10 12b 15

2

FUSE

CHARGER PUMP

12a

11

14

13

9

8

7

16. Lower the pump back into the pit by thehandle of the primary pump.

17. Connect the top of the system to the no hubcoupling and tighten the hose clamp.

18. Connect the backup pump to the back of thegray control unit

19. Insert the fluid sensor into the top of thebattery, or into the battery cap, dependingon which battery you own.

20. Connect the battery wires to the batteryterminals, BLACK to the NEGATIVE (-) post,and RED to the POSITIVE (+) post.

21. Plug the charger from the gray control unitinto the outlet. (You should provide addedprotection for the backup controller by usinga surge protector.)

22. Plug the primary pump into the bluepiggyback controller, and plug both into thewall outlet.

23. If any of the alarms are sounding, press theGRAY button for 1 second.

24. Fill the sump with water to make sure theprimary pump is working. When the pumpingcycle is finished, lift the float switch on thebackup pump to make sure it activates thebackup pump.

5 The unit is not receiving AC power

There are several causes for power failure. Themost common is a power outage by your electriccompany. During this emergency, the Pro Seriessystem will automatically switch to batterypower and protect your basement from flooding.

You can silence the “AC power failure” alarm for24 hours by pressing the GRAY button on thefront of the control panel for five (5) seconds.The alarm will be silenced, but the light will stayon. The system will continue to operate whilethe power alarm is silenced. After 24 hours, thealarm will reset automatically.

1. If the power is on in the rest of the house,check the home circuit breaker or fuse box forfailure, and correct the problem. Check theoutlet to makesure it is working.

2. Check the charger.Make sure it issecurely pluggedinto the walloutlet.

3. Check the charger plug that fits into the rearpanel of the control unit. Make sure it issecurely plugged into the control unit.

The control unit must receive 115 volts AC +/-5% from the AC outlet. Any voltage lower than110 volts will activate the power failure alarm.Lower voltages can be caused by utility companybrown outs or a heavy power draw from otherappliances on the same circuit. Reduce thenumber of appliances on the circuit.

If all the connections are secure and the walloutlet is operating, but the “AC power failure”warning light is still on, replace the charger unitwith the Pro Series part number 1015001 fromGlentronics at 800-991-0466, option #3.

6 Charging

The Pro Series 1730 backup pump is equippedwith a computer-controlled automatic chargingsystem. The computer is constantly monitoringthe battery and will supply a pre-programmedamount of energy to keep your battery at fullcharge. The “Charging” light will be on orflashing while the battery is charging, and offwhen it is not charging. If the battery is

discharged from extended use, the charger lightwill remain on until the battery is completelyrecharged.

7 System Operating

This light will always be on when there is powercoming from either the battery or the outlet.

TEST-RESET-SILENCE BUTTON

To test the pump, press the GRAY button on thefront of the control panel for one (1) second.The pump will run for 2 seconds and then shutoff automatically.

To silence an alarm, press the Gray button forone (1) second. Some alarms cannot besilenced, since action needs to be taken toprevent a flood.

To silence the alarms for 24 hours, press theGRAY button for five (5) seconds until you heara buzz. The alarms will automatically reactivatein 24 hours.

TESTING THE FLOAT SWITCH FOR THEBACKUP PUMP

It is important to manually test the floatswitches periodically or after any maintenance.

Unplug the main AC pump when installing orservicing the backup pump to avoid electricshock. Failure to do so could cause seriousinjury or death. Review the safetyinstructions on page 1.

Page 13

! DANGER

3

FUSE

CHARGER PUMP

22221

19 & 20

17

23

Lift the float up andlet go. This willactivate the pump.The control unit willrun the pump forapproximately 25seconds so it canempty all the waterin the sump pit. Ifthere is no water inthe pit, the pump can run dry for this amount oftime. The alarm will sound and the “Pump wasactivated” light will go on. After the pump hasstopped, push the GRAY button to silence thealarm. If the GRAY button is pressed before thepump has stopped, the alarm will go offtemporarily. Wait for the pump to stop pumping,and then push the GRAY button on the front ofthe control unit to completely silence the alarm.

While the pumps are active, water will come out ofthe 1/8” hole that is drilled in the pipe above thepump. This is normal. The hole is needed toprevent an air lock within the system. DO NOTobstruct this hole or an air lock may prevent thepump from activating.

BE SURE TO PLUG IN THE MAIN AC PUMP WHENYOU HAVE COMPLETED THE TEST.

TESTING THE FLOAT SWITCH FOR THEPRIMARY PUMP

Lift the float up with a pencil, or another non-metallic item, and let it go to activate the pump.The pump will run for an additional 10 secondsafter the float returns to the original position.It will not damage the pump to run it for thisshort time if the sump pit is dry. However, DONOT hold the float up for an extended timewithout water in the sump pit.

While the pumps are active, water will come outof the 1/8” hole that is drilled in the pipe abovethe pump. This is normal. The hole is needed toprevent an air lock within the system. DO NOTobstruct this hole or an air lock may prevent thepump from activating.

THE REMOTE TERMINAL

The PHCC Pro Series 1730 can be connected to ahome security system or other alarm devices toalert you to a problem or required maintenance.

INSTRUCTIONS FOR CONNECTING THEREMOTE ALARMThe terminal is located on the front of thecontrol unit. There are three (3) positions forwire connections on the terminal: N.O. –normally open, N.C. - normally closed, andcommon.

Check your security system to determine whetheran open (no contact) or closed (making contact)connection is needed to activate the alarm.

The security system will provide two connectionterminals. You will need to extend wires fromthe security system to the Pro Series controlunit. Strip the two wires, ¼” each. Connecteither wire to the common terminal. To securethe wire into the terminal, insert the exposedwire into the hole on the back of the terminalnext to the screw marked common. Turn thescrew a few turns to lock-in the wire.

If the security system requires a closing of acontact to activate the alarm, secure the otherwire in the terminal hole labeled N.O. (normallyopen). If the security system requires anopening of a contact, secure the wire in theterminal hole labeled N.C. (normally closed).

MAINTENANCE CHECK LISTMaintenance should be performed 1-2 times peryear

1. Lift the float switches on both pumps asdescribed above.

2. Remove all debris from the bottom of the pitand pump strainer.

3. Remove all debris floating in the water.

4. Remove all debris from the float switch cage.

5. Fill the pit with water. Make sure the pumpsturn on at the intended levels.

6. While the pump is running, make sure thepump is evacuating water at a good pace andwater is coming out of the 1/8” air bleedhole.

7. Remove the fluid sensor and yellow cap fromthe battery and rinse any residue buildup fromthe bottom of the battery cap. Replace thecap and fluid sensor.

9. Check and clean battery terminals.

9. Check battery fluid levels once every four tosix months.

PARTS & SERVICE INFORMATION

You can receive technical support, parts, orservice information by calling Glentronics, Inc.at 800-991-0466, option #3, or by visiting thePro Series website at www.stopflooding.com.Send your unit to the following address if repairsare needed:

Glentronics, Inc.

645 Heathrow Drive

Lincolnshire, IL 60069-4205

Page 14

LiftFloat

LiftFloat

Page 15

Replacement Parts List

PS -C22 Description Part No.

Controller for backup pump PHCC-1730-CON1

Dual float switch with controller for AC pump DFC1

1/3 HP AC sump pump ST1033-GL

PHCC 1730 backup pump 1011007

Battery box 1113003

PVC “Y” fitting 1120007

Battery cap with hole 1125000

Sump foot 1143000

Battery fill bottle BF

Stainless steel screw, #14 x 3/4” * 1100024

Stainless steel screw, #8-18 x 3/8” * 1100010

45º PVC pipe fitting, 1-1/2” * 1200008

Pipe adapter for backup pump, 1-1/2” FTP x 1-1/2” slip * 1120009

Wire tie for float switch, 11” * 1122000

Stainless steel hose clamp, 2-1/2” diameter * 1122002

Check valve, 1-1/2” MPT x 1-1/2” SLIP * 1141001

No-hub coupling, 1-1/2” * 1142000

*Stock items available in plumbing department

Call 800-991-0466, option 3 to order parts.

BOTTOM VIEW

SIDE VIEW

Page 16

Pump is not plugged in . . . . . . . . . . . . . . . . . . . .No AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . .Poor power source . . . . . . . . . . . . . . . . . . . . . . . .Locked impeller . . . . . . . . . . . . . . . . . . . . . . . . .Defective float switch . . . . . . . . . . . . . . . . . . . . .Defective pump . . . . . . . . . . . . . . . . . . . . . . . . .

Locked impeller . . . . . . . . . . . . . . . . . . . . . . . . .Incorrect power supply . . . . . . . . . . . . . . . . . . . .Pump running continuously with no water present . .

Float switches mounted too low . . . . . . . . . . . . . .Water back flowing from pipe . . . . . . . . . . . . . . . .Malfunctioning float switch . . . . . . . . . . . . . . . . .

Clogged or frozen discharge . . . . . . . . . . . . . . . . .Blocked intake strainer . . . . . . . . . . . . . . . . . . . .One or both of the floats is obstructed and cannotdrop down . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Defective float switch . . . . . . . . . . . . . . . . . . . . .Check valve is stuck . . . . . . . . . . . . . . . . . . . . . .

Check valve on secondary pump will not close andwater re-circulates within the system . . . . . . . . . . .Partially blocked impeller . . . . . . . . . . . . . . . . . . .Clogged or frozen discharge pipe . . . . . . . . . . . . . .Broken or leaking pipe . . . . . . . . . . . . . . . . . . . . .Low power voltage . . . . . . . . . . . . . . . . . . . . . . .Check valve is stuck . . . . . . . . . . . . . . . . . . . . . .There is an air lock within the system . . . . . . . . . .

Check valve is broken . . . . . . . . . . . . . . . . . . . . .Blocked intake screen . . . . . . . . . . . . . . . . . . . . .Defective pump . . . . . . . . . . . . . . . . . . . . . . . . .

Plug pump in properly (see instructions)Check circuit breaker or fuse, and GFI reset buttonCheck circuit line wires, cable and outletRemove strainer and clear obstructionReplace float switch with new float switchReplace pump with new pump

Remove strainer and clear obstructionCheck power supply source and voltageCheck float switch

Raise both float switchesInstall or replace check valveReplace float switch with new float switch

Clear blockage or thaw frozen lineClear debris from intake strainer

Clear debris from inside the float cage (Loosen nut ontop of float, then remove c-clip on bottom of floatRemove debris. Tighten nut on top of float, thenreplace c-clip on bottom of float.) When reassemblingthe float, the magnetic strip on the inside of the floatshould be facing downReplace float switch with new float switchReplace check valve

Replace the check valve on the secondary pumpRemove strainer and clear obstructionClear blockage or thaw frozen lineRepair pipeCheck power voltage, wires and cable conditionReplace check valveMake sure the 1/8” weep hole is drilled in the dischargepipe below the check valve, but above the water line.Make sure it is clear of debris

Replace the check valve Clear debris from intake screenReplace pump

Primary Pump Troubleshooting Guide

Read safety warnings & instructions before attempting any repairs or maintenance.! DANGER

Potential Cause THE PUMP WILL NOT START OR RUN Solutions

Potential Cause THERMAL PROTECTOR TRIPPING OR NOT FUNCTIONING Solutions

Potential Cause PUMP STARTS AND STOPS TOO FREQUENTLY Solutions

Potential Cause PUMP WILL NOT SHUT OFF Solutions

Potential Cause INSUFFICIENT OR NO WATER VOLUME Solutions

Potential Cause ABNORMAL SOUND OR VIBRATION Solutions

The battery fluid is low . . . . . . . . . . . . . . . . . . . . . .The fluid sensor is installed improperly . . . . . . . . . . .

Not using a Pro Series battery . . . . . . . . . . . . . . . . .

Terminals are corroded . . . . . . . . . . . . . . . . . . . . . .Cables are loose . . . . . . . . . . . . . . . . . . . . . . . . . . .Battery is discharged below 25% . . . . . . . . . . . . . . .

Battery is old or damaged . . . . . . . . . . . . . . . . . . . .

Power outage . . . . . . . . . . . . . . . . . . . . . . . . . . . .

An outlet, fuse, or circuit breaker has failed . . . . . . .

The charger is unplugged from the wall or the back ofthe controller . . . . . . . . . . . . . . . . . . . . . . . . . . . .The control unit is receiving less than 110 volts fromthe outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backup pump is unplugged . . . . . . . . . . . . . . . . . . .

Backup pump is clogged . . . . . . . . . . . . . . . . . . . . .Backup pump is broken . . . . . . . . . . . . . . . . . . . . . .

The main AC pump failed because of a power outage .The water was coming into the sump faster than themain pump could evacuate it . . . . . . . . . . . . . . . . . .The float switch on the main AC pump is stuck ordefective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The main AC pump is broken . . . . . . . . . . . . . . . . . .The main AC pump could not keep up with the inflowof water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The check valve is stuck and the water cannot passthrough it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The discharge pipe is clogged or frozen and the watercannot pass through it . . . . . . . . . . . . . . . . . . . . . .There is a slight chance of false activation if the floatswitch cord is wrapped around the AC power cord . . . .There is an air lock within the system . . . . . . . . . . . .

Check valve is broken . . . . . . . . . . . . . . . . . . . . . . .Discharge pipe is clogged or frozen . . . . . . . . . . . . .

Add distilled water to each cell of the batteryThe fluid sensor should be inserted into the designatedhole on the top of the battery and pushed downThis feature cannot be used. Attach the fluid sensor tothe positive post of the battery

Clean terminals and cablesTighten wing nutsReplace battery if power is out. There is only 1 hour ofcontinuous pumping power left. Battery will rechargewhen power is restoredReplace battery

None. The backup pump will run off of the battery. Pressand hold the reset button for 5 seconds to silence thealarm for 24 hoursTry another outlet, replace the fuse, or reset the circuitbreaker

Make sure the power cord is plugged in securely

None, if the utility company has instigated brown outs.Otherwise, reduce the number of other appliances on thecircuit

Make sure the pump is securely plugged into the back ofthe control unitRemove strainer from pump and clean out any debrisReplace the pump

None. The backup pump was activated when needed

None. The backup pump was activated when needed

Free the float switch on the main pump or replace itReplace the main AC pump

None. The backup pump was activated as needed. If this is arecurring problem, install a higher capacity main pump

Replace the check valve

Thaw, clean out the blockage, or replace the discharge pipe

Move the float switch cord away from the AC power cordMake sure the 1/8” weep hole is drilled in the dischargepipe below the check valve, but above the water line.Make sure it is clear of debris

Make sure check valve is functioning, or replace itClear the discharge pipe

Backup Pump Troubleshooting Guide

Read safety warnings & instructions before attempting any repairs or maintenance.! DANGER

Potential Cause BATTERY FLUID LOW Solutions

Potential Cause BATTERY PROBLEM Solutions

Potential Cause POWER FAILURE Solutions

Potential Cause PUMP WILL NOT TURN ON Solutions

Potential Cause PUMP WAS ACTIVATED Solutions

Potential Cause ABNORMAL SOUND OR VIBRATION SolutionsIf the listed solutions do not resolve the problem, follow the instructions within this manual to disconnect thesystem from the outlet and battery terminals, then reconnect the system and push the reset button. If theproblem continues, contact customer service at 800-991-0466 option 3.

Page 17

Limited WarrantyBy opening this package and using this GLENTRONICS, INC. product, you are agreeing to be bound by the terms of the GLENTRONICS, INC. limited warranty (“warranty”) as set out below. Do not use your product untilyou have read the terms of the warranty. If you do not agree to the terms of the warranty, do not use the product and return it within the return period stated on your purchase receipt from the retail store orauthorized distributor where you purchased it for a refund.

To the extent permitted by law, this warranty and the remedies set forth are exclusive and in lieu of all other warranties, remedies and conditions, whether oral, written, statutory, express or implied. GLENTRONICS,INC. disclaims all statutory and implied warranties, including without limitation, warranties of merchantability and fitness for a particular purpose and warranties against hidden or latent defects, to the extentpermitted by law. GLENTRONICS, INC. will not be liable for any incidental, special or consequential damages for breach of any express or implied warranties on this product. In so far as such warranties cannot bedisclaimed, GLENTRONICS, INC. limits the duration and remedies of such warranties to the duration of this express warranty and, AT GLENTRONICS, INC.'s option, the repair or replacement services described below.Some states (countries and provinces) do not allow limitations on how long an implied warranty (or condition) may last, so the limitation described above may not apply to you.

Any and all causes of action arising from, filed as a result of or in reference to, this warranty or the products described under this warranty shall be governed by and construed under the laws of the State of Illinois.Any cause of action arising from, filed as a result of or in reference to, this warranty or the products described under this warranty shall be filed only in the Circuit Court of the 18th Judicial District, Lake County,Waukegan, Illinois, or in the Northern District of Illinois if filed in Federal Court. The maximum liability for any product described in this warranty shall be the cost of product replacement only.

If any term is held to be illegal or unenforceable, the legality or enforceability of the remaining terms shall not be affected or impaired.

What is Covered by this Warranty?GLENTRONICS, INC. warrants to the end purchaser that its pumps, switch and control unit products are free from defective materials and workmanship for the periods indicated below:

All parts and labor (excluding installation) for a period of:

• 3 years from the date of installation, when used intermittently as a sump pump

The defective product must be returned directly to the factory, postage prepaid with the original bill of sale or receipt to the address listed below. GLENTRONICS, INC., at its option, will either repair or replace theproduct and return it postage prepaid.

What is NOT Covered by this Warranty?This warranty does not cover the cost or value of damaged property, including expressly any property that has been affected by water overflow, seepage or flooding. If GLENTRONICS, INC. determines that a product isdeemed defective under this warranty agreement, it will repair or replace the PRODUCT ONLY. GLENTRONICS, INC. will not cover the cost to reinstall the product, nor will GLENTRONICS, INC. pay the cost of having aplumber or contractor repair or replace the product.

GLENTRONICS, INC. will not repair or replace a product that was installed incorrectly. A product shall be considered “installed incorrectly” when it deviates in any way from the instructions described in this manual.

This warranty does not cover product problems resulting from handling liquids hotter than 104 degrees Fahrenheit, handling inflammable liquids, solvents, strong chemicals or severe abrasive solutions; user abuse;misuse, neglect, improper maintenance, commercial or industrial use; improper connection or installation, damages caused by lightning strikes; excessive surges in AC line voltage; water damage to the controller;other acts of nature, or failure to operate in accordance with the enclosed written instructions.

How to Obtain Warranty ServiceWithin thirty (30) days of the product’s defective performance, the unit must be shipped, freight prepaid, or delivered to GLENTRONICS, INC. to provide the services described hereunder in either its original cartonand inserts, or a similar package affording an equal degree of protection. Products not received by GLENTRONICS, INC. at the address indicated below within thirty (30) days of the product’s defective performance willnot be considered for warranty service. Products received after three (3) years from the date of purchase, fall outside of the timeframe for warranty service and will not be eligible for warranty service. The productmust be returned to GLENTRONICS, INC. for inspection in order to be considered for warranty service. If the product is not returned to GLENTRONICS, INC. or the product is inspected by any person, plumber,contractor or business other than GLENTRONICS, INC., this warranty shall no longer be valid. Prior to defective operation, the unit must not have been previously altered, repaired or serviced by anyone other thanGLENTRONICS, INC., or its agent; the serial number on the unit must not have been altered or removed; the unit must not have been subject to accident, misuse, abuse or operated contrary to the instructionscontained in the accompanying manual. The dealer's dated bill of sale, or installer’s invoice must be retained as evidence of the date of purchase and to establish warranty eligibility.

Where are Products Sent for Warranty Service?Glentronics, Inc., 645 Heathrow Drive, Lincolnshire, IL 60069

How Can I Obtain More Information?By calling 800-991-0466

© 2012, Glentronics, Inc. 1806088 05/15Page 18

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