PRODUCT : CCFL BACKLIGHT INVERTER(RoHS) MODEL NAME ... A2)-060415-DCD.pdfproduct : ccfl backlight inverter(rohs) model name : gh053a(a2) ... (ccfl)-off 0.8v max ... 3.4 test circuit

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Text of PRODUCT : CCFL BACKLIGHT INVERTER(RoHS) MODEL NAME ... A2)-060415-DCD.pdfproduct : ccfl backlight...

  • TO : customers DATE : 2005.09.26

    PRODUCT : CCFL BACKLIGHT INVERTER(RoHS)

    MODEL NAME : GH053A(A2)

    GCCT NAME : GCCT053AH

    APPROVAL CHECKED WRITTEN

    DOCUMENTATION FOR APPROVAL

    PLEASE RETURN ONE DOCUMENT AFTER APPROVED SIGN.

    ANYANG CITY,KOREATEL : 82-31-458-9105,9163FAX : 82-31-458-9135

  • NO DATE REVISION PAGE1

    2

    3

    4

    2005.06.15

    2005.08.05

    2005.09.26

    2005.11.15

    Change the part:R10,11,14,15 : 150 47AP4532GM(APEC)AP4509GM(APEC)Add the vendorAO4606(AOS)Remove the vendorSP8M3(ROHM)

    PCB Artwork Change CN4 place Change, Hole Add

    Component ChangeFuse : KE32 KE40

    F1206FA3000V032T F1206FA4000V032TBA100(3A)-BA100(4A)

    Component ChangeR16,17,21,.22 :RC1608J911(tolerance5%) RC1608F911(tolerance1%)

    6

    5,8

    7

    6

    REVISION HISTORY

    REV.PageREV. 0Page 12REV. 4 0 0 0 1 2 1 1 0 0 0Page 1 2 3 4 5 6 7 8 9 10 11

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.11.15

    Page REV. 4 Page 1

  • 2. SUITABLE LOADLCD MODULE : 15", 17", 19" 4LAMP

    1. APPLICATIONThis Document Specified The Detailed Product Requirements of InverterGH053A(A2)

    3. ELECTRICAL CHARACTERISTICS3-1. Absolute Maximum Ratings

    3-2. Control Signal

    PIN NO. SYMBOL STATUS ACTION REMARKSCN1 #4 BKLT_ON HIGH LAMP(CCFL)-ON 2.4~5.25V

    LOW LAMP(CCFL)-OFF 0.8V MAX

    Page REV. 0 Page 2

    ITEM SYMBOL SPEC UNIT REMARKSINPUT VOLTAGE1 Vin1 11.5 ~ 13.5V VINPUT VOLTAGE2 Vin2 4.9~5.1 V

    OPERATINGTEMPERATURE

    Top 060

    STORAGETEMPERATURE

    Tstg -3080

    RELATIVEHUMIDITY

    RH 90 %

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.03.22

  • 3-3. Output Characteristics

    Page REV. 0 Page 3

    ITEM SYMBOL CONDITION SPECIFICATION UNIT

    Vin1(V)(DC-IN)

    BRT-ADJ

    RL1,2()RL3,4()

    MIN TYP MAX

    OUTPUTCURRENT

    Io1,2(max) 12 0V 1000.5 6.0 6.5 7.0

    mArmsIo1,2(min) 12 5V 1000.5 2.8 3.3 3.8Io3,4(max) 12 0V 1000.5 6.0 6.5 7.0Io3,4(min) 12 5V 1000.5 2.8 3.3 3.8

    INPUTCURRENT

    Iin(1) 12 0V 1000.5 1.6 2.0 2.4 ADC

    FREQUENCY F(1) 12 0V 1000.5 45 50 55 KHzFREQUENCY F(2) 12 0V 1000.5 45 50 55 KHz

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.03.22

    3.4 Test Circuit

    A

    F1

    Iin

    Vin 1

    -SW1 : ABL ONBBL OFF

    1-2

    1-10,11,12

    SW1

    Vin2 A

    B1-1,3,5,6,8,9

    VH

    F2

    BRT_ADJ 0~5V

    1-4

    A

    Io1

    RL12-1

    3-1

    Io3

    RL3

    5-1

    4-1

    A

    A

    VH

    A

    Io2

    RL2

    RL4

    Io4

    VL

    VL3-2

    2-2

    5-2

    4-2

    Output current are determined after the unit has been ON and stable for approximately30 minutes

  • Page REV. 0 Page 4

    4.2 CN2 CONNECTOR : SM02B-BHSS-1-TB(JST) or EquivalentPIN NO. SYMBOL REMARK

    1 HOT HIGH2 COLD LOW

    4. INTERFACE4.1 CN1 CONNECTOR : 53261-1290 or Equivalent

    PIN NO SYMBOL REMARK2 BRT_ADJ 0 ~ 5V

    1,3,5,6,8,9 GND GND4 BL ON/OFF CCFL Drive SIGNAL(Active HIGH)7 N.C

    10,11,12 DC-IN(Vin) DC INPUT Power (12V)

    PIN NO. SYMBOL REMARK1 HOT HIGH2 COLD LOW

    4.3 CN3 CONNECTOR : SM02B-BHSS-1-TB(JST) or Equivalent

    4.4 CN4 CONNECTOR : SM02B-BHSS-1-TB(JST) or Equivalent

    4.5 CN5 CONNECTOR : SM02B-BHSS-1-TB(JST) or Equivalent

    PIN NO. SYMBOL REMARK1 HOT HIGH2 COLD LOW

    PIN NO. SYMBOL REMARK1 HOT HIGH2 COLD LOW

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.03.22

  • 5. APPEARANCE (UNIT : mm)

    6. NOTATION OF LOT NUMBER

    Page REV. 1 Page 5

    1.0(PCB)

    Max. 11.0

    Max. 2.0

    TRANS TRANS

    MARKING : BOTTOM OF PCB.

    GH053A(A2)

    YYWWMMM

    (TOLERANCE: 0.2mm)

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.08.05

    CN5

    CN4

    CN3

    CN2

    CN1

    12 1

    5.9

    21.4

    4.5

    10.317.2

    15.017.0

    160.00.8

    4.5

    26.00.2

    3 - 3.5

    GH053A(A2) : MODEL NAME

    YY : YEAR OF PRODUCT '01,'02,03,'04,...'10,'11,'12

    WW : WEEK OF PRODUCT 01,02,03,04,...53

    MMMM : SERIAL NUMBER 0001,0002.........9998,9999

    20.0

  • SYMBOL NAME1st 2nd

    TYPE N0 MAKER TYPE N0 MAKERU1 IC BD9883 ROHM

    U2,3 FETAP4509M APEC AO4606 AOSFDS8958A F.C AP4513GM APEC

    Q3,4 TRSST2222A ROHM MMBT2222A DIODESSBT2222A AUK

    Q1 TRSST2907A ROHM MMBT2907A DIODESSBT2907A AUK

    D2,3,4,5 DIODE 1SS355 ROHM 1N4148WS DIODES

    D1,6 DIODEBAV99 DIODES DAN217 ROHM

    SDS7000F AUK 1SS379 TOSHIBAZD1,2 ZENER UDZ5.6B ROHM UDZ5V6B DIODES

    C1,C2 C-ELEC220uF/25V NXB

    SeriesSAMYOUNG

    220uF/25V WB

    SeriesSAMHWA

    C13 MLCC CL32F106Z SEMCO EQUIVALENTC6 " CL10B103K " "

    C9,12 " CL10B473K " "C8 " CL10B333K " "C5 " CL10C561J " "

    C10,11 " CL10F105Z " "C3 " CL10C221J " "C7 " CL10F224Z " "C4 " CL10B222K " "R1 CHIP-R RC1608J303 " "R3 " RC1608J564 " "

    R4,19,20 " RC1608J124 " "R5 " RC1608J183 " "R6 " RC1608J623 " "

    R7,R8 " RC1608J102 " "R9,13,18 " RC1608J103 " "

    R10,11,14,15 " RC1608J470 " "R16,17,21,22 " RC1608F911 " "

    R23 " RC1608J104 " "

    Page REV. 2 Page 6

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.11.15

    7.PART LIST

  • GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.11.15

    Page REV. 1 Page 7

    SYMBOL NAME1st 2nd

    TYPE N0 MAKER TYPE N0 MAKER

    T1,2 TRANSGT-209 NAMYANG GT-209 DONGHEUNGGT-209 JINYOUNG GT-209 SEJINGT-209 TRANSTEK

    F1 FUSEKE40 DAITO BA100 4A SAVEFUSE

    F1206FA4000V032T AEM INCCN1 CONNECTOR 53261-1290 MOLEX 12050WR-12A YEONHO

    CN2,3,4,5 " SM02B-BHSS JST 35001WR-02 YEONHO

    PCB PCBGH053A REV5.0 WONKYENG GH053A REV5.0 SOOJOO

    GH053A REV5.0 YOUNG EUN GH053A REV5.0 FINECIRCUIT

    No ComponentQ5,D7,D8,C14,C15,C16,C17,C19,C20,R2,R12,R24,R25,R26,R27,R28,R29,

    R30,R31,R32,R33,R34,R35,R36

  • Page REV. 1 Page 8

    8. PCB LAYOUT

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.08.05

  • 9. CIRCUIT

    Page REV. 0 Page 9

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.03.22

  • R14

    C17

    VCCVCCVCCGNDGND

    NCGNDGND

    GNDBRT_ADJ

    ON/OFFGND

    OVP

    R30

    R17

    OVP

    R7

    VIN

    FB1

    S3

    C2

    R35

    C11

    R34

    A1

    R10

    R4

    C6

    C4

    D22 1

    FB1

    Q1

    D5

    21

    R3

    S1

    C3

    R31

    R2

    R13

    R36

    VIN

    R19

    R27

    OVP1

    R8

    R25

    T11

    2 3

    4

    C14

    R20

    C8

    ZD1

    21

    C10

    S2

    D42 1

    C9

    R24

    S2

    CN51

    2

    1

    2

    CN31

    2

    1

    2

    R18

    Q4

    2

    1

    3

    R22

    S3

    A-DIM

    R32

    T21

    2 3

    4

    A-DIM

    Q3

    2

    1

    3

    R6

    5V

    R28

    R29

    R26

    R23

    A1

    VIN

    R1

    CN41

    2

    1

    2U3

    1234

    8765

    D1

    123

    F1

    R15

    R9

    C13 CN21

    2

    1

    2

    5V

    R11

    U1123456789

    10

    20191817161514131211

    DUTYBCTBRTCTRTSRTGNDFBISVS

    VCCREG53

    BSTSWHNLN

    PGNDSS

    SCPSTB

    C19A-DIM

    C12

    GCCT053A(A2) 5.0

    GH053A(A2)

    A3

    1 1Wednesday, March 16, 2005

    Title

    Size Document Number Rev

    Date: Sheet of

    C1

    S1D8

    1

    23

    S4

    C15

    D71

    23

    S4

    R21

    FB1

    GREEN C&C TECH

    R16

    R33

    C7

    R5

    D321

    ZD22

    1

    U21234

    8765

    D6

    123

    Q5

    C16

    R12

    VIN

    OVP1

    C5

    C20

  • PART LIST

    Cream-solder Printer

    LowHigh Mounter

    Reflower

    Microscope

    Silicon Dispenser

    Power Supply,Aging Box 2h

    Testing SYSTEM,Testing JIG

    Testing SYSTEM,Testing JIG List of Inspection

    MODEL( TYPE )

    WRITER H.W.KIM ( FLOW CHART )

    REVISIONGH053A(A2)

    FLOW CHART EQUIPMENTS REFERENCESPROCESS

    5

    Raw Material

    Based on standard rule GCCT053AH

    Cream-solder Printing of F-

    side

    Discrete Device Assembly

    Reflow Soldering

    Cream Soledr

    SMD Device

    Soldering By Hand for

    Discrete Components

    Preparing Process

    Visual Inspection

    PCB Division

    Visual Inspection

    Visual Inspection

    Electrical Characteristic

    InspectionNG

    Insulator& Label

    Attachment

    Insulator&LABEL

    Shipping

    Outgoing InspectionReinspection

    Film,Condenser,Huse,Tube

    Trans

    Aging

    PackageBuffer Tray,Exrenal Box Pad

    RepairWasteNG

    OK

    OK

    OK

    OK

    NGNGRepairWaste

    OK

    OK

    NGRepairWaste

    NGOK

    NG

    Page REV. 0 Page 10

    10.FLOW CHART

    GREEN C&C TECHINVERTER SPECIFICATION

    GH053A(A2)

    R&D

    DATE : 2005.03.22

  • 11. RELIABILITY TEST SPEC

    NO. ITEM CONDITIONS AND METHOD

    1 High TemperatureStorage TestTemp : 70Duration 500hrs

    2 Low TemperatureStorage TestTemp : -30Duration 500hrs

    3 High TemperatureHigh Humidity StorageTemp : 40Humid 95%RHDuration 500hrs

    4 High TemperatureHigh Humidity Operation testTemp : 40Humid 95%RHDuration 1000hrs

    5 Thermal Shock Test Temp -30 70,250cycle(30min) (30mi

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