Product Parts Information - Ram Winch

Product PartsInformation

ModelsFA2.5i FA5i FA5Ti

(Dwg. MHP2669)

Save These Instructions

Form MHD56287Edition 2June 200671444269© 2006 Ingersoll Rand Company

2 Form MHD56287 Edition 2

Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor.For additional supporting documentation refer to Table 1 on page 2 for Product Information Manuals.Manuals can be downloaded from www.winchandhoistsolutions.comThe use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate all warranties.Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Manuals

TABLE OF CONTENTS

Description Page No. Dwg. Name Page No.

Parts Ordering Information............................................................................. 3

FA2.5i Drum, Base and Reduction Gear Assembly Drawing ................................... 4 (Dwg. MHP2689) .........................................................................................4

FA2.5i Drum, Base and Reduction Gear Assembly Parts List ................................. 5

FA5i/Ti Drum, Base and Reduction Gear Assembly Drawing.................................. 6 (Dwg. MHP2670) .........................................................................................6

FA5i/Ti Drum, Base and Reduction Gear Assembly Parts List ................................ 7

Motor Assembly Drawing.............................................................................. 10 (Dwg. MHP2693) ....................................................................................... 10

Motor Assembly Parts List ............................................................................ 11

Disc Brake Assembly Drawing........................................................................ 12 (Dwg. MHP2674) ....................................................................................... 12

Disc Brake Assembly Parts List...................................................................... 13

Drum Band Brake Assembly Drawing .............................................................. 14 (Dwg. MHP2694) ....................................................................................... 14

Drum Band Brake Assembly Parts List ............................................................ 15

Control Valve Assembly Drawing.................................................................... 16 (Dwg. MHP2696) ....................................................................................... 16

Control Valve Assembly Parts List .................................................................. 17

Emergency Stop and Overload Control Valve Assembly Drawing........................... 18 (Dwg. MHP2697) ....................................................................................... 18

Emergency Stop and Overload Control Valve Assembly Parts List......................... 19

Full Flow Remote Control Valve Assembly Drawing and Parts List ........................ 20 (Dwg. MHP2698) ....................................................................................... 20

Pendant Operated Overload (Optional) Assembly Drawing and Parts List .............. 21 (Dwg. MHP0698) ....................................................................................... 21

Pendant Operated Pilot Control Valve (Optional) Assembly Drawing .................... 22 (Dwg. MHP2778) ....................................................................................... 22

Pendant Operated Pilot Control Valve (Optional) Parts List ................................ 23

Remote Pendant (Optional) Assembly Drawings ............................................... 24 (Dwg. MHP2346) ....................................................................................... 24

(Dwg. MHP1677) ....................................................................................... 24

Remote Pendant (Optional) Assembly Parts List............................................... 25

Drum Locking Pin (Optional) Assembly Drawing and Parts List ........................... 26 (Dwg. MHP2675) ....................................................................................... 26

Press Roller Assembly (Optional) Drawing and Parts List ................................... 27 (Dwg. MHP2695) ....................................................................................... 27

Limit Switch (Optional) Assembly Drawing...................................................... 28 (Dwg. MHP2677) ....................................................................................... 28

Limit Switch (Optional) Parts List.................................................................. 29

Winch Guard Assembly Drawing..................................................................... 30 (Dwg. MHP2676) ....................................................................................... 30

Winch Guard Parts List ............................................................................ 31-33

Air Preparation Assembly Drawing and Parts List.............................................. 34 (Dwg. MHP2679) ....................................................................................... 34

Labels and Tags Assembly Drawing and Parts List............................................. 35 (Dwg. MHP2718) ....................................................................................... 35

Constant Tension (Optional) Assembly Drawing ............................................... 36 (Dwg. MHP2028) ....................................................................................... 36

Constant Tension (Optional) Assembly Parts List.............................................. 37

Kits.......................................................................................................... 38

Accessories................................................................................................ 38

Publication Part/Document Number Publication Part/Document NumberProduct Safety Manual (Non-Man Rider) MHD56250 Product Information Manual (Man Rider) MHD56300

Product Safety Manual (Man Rider) MHD56251 Product Maintenance Information Manual MHD56288Product Information Manual (Non-Man Rider) MHD56278

Form MHD56287 Edition 2 3

PARTS ORDERING INFORMATION

These products are designed and constructed to provide long, trouble-free service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear.

For your convenience and future reference it is recommended that the following information be recorded.

Model Number ____________________________________________________

Serial Number ____________________________________________________

Date Purchased ___________________________________________________

When ordering replacement parts, please specify the following:1. Complete model number and serial number as it appears on the data (name)

plate.2. Part number(s) and part description as shown in this manual.3. Quantity required.

The data (name) plate is located on the winch outboard upright.

NOTICE

• Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual edition number on the front cover for the latest issue.• Sections of this manual may not apply to your winch.• Using other than genuine Ingersoll Rand replacement parts may invalidate the warranty.

Return Goods PolicyIngersoll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased.

Products which have been modified without Ingersoll Rand approval, mishandled or overloaded will not be repaired or replaced under warranty. A printed copy of the warranty which applies to this product is provided inside the back cover of this manual.

Disposal

When the life of the product has expired, it is recommended that it be disassembled, degreased and parts separated as to materials so that they may be recycled.

For additional information contact:

Ingersoll Rand2724 Sixth Avenue South Seattle, WA 98134 USAPhone:(206) 624-0466 or

(866) 273-3278Fax: (206) 624-6265

or

Ingersoll RandDouai Operations529, Avenue Roger Salengro 59450 Sin Le Noble, FrancePhone:(33) 3-27-93-08-08Fax: (33) 3-27-93-08-00


FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

(Dwg. MHP2689)

86

85 98

82

8289

88

95

94 92

97 96

87

9091

83

84

81

80

74

75 7362

72

69 67

66 55 62 6370 62

5049

4847

4645

40

43

83

9190

42 41

40

39

38 37

3633

3515 14

6

93 5

2

34

54

76

34

62 71


FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

• 2 Oil Seal 1 51873 69 Sun Gear † 1

Order Item 34

3 Lockwasher 10 50181 70 Dowel Pin 44 Capscrew 10 52379 71 Spacer 1

• 5 ‘O’ Ring 1 51459 72 Ring Gear 16 Motor Adapter 1 14227 73 Cover 1

14 Sleeve (w/o Disc Brake) 1 10598 74 Dowel Pin 4• 15 Seal Adapter 1 16354 75 Capscrew 8• 33 ‘O’ Ring 1 51460 76 Spacer *** 1 382-20327

34 Reduction Gear Assembly * 1 71394746 80 Drum † 1 Note 1

35 Drive Shaft † 1 2873781

Wire Rope Anchor, 3/8 to 5/8 inch (10 to 16 mm) 1 382-31631

36 Retainer Ring 1 52298 Wire Rope Anchor l/2 in. (13 mm) (Note 3) 1 5200137 Bearing 1 51870 Wire Rope Anchor 5/8 in. (16 mm) (Note 3) 1 5230638 Retainer Ring 1 51872 82 Siderail † 2 Note 139 Capscrew 8 52380 83 Lifting Lug † 2 382-30773

40Dowel Pin

250984

84Upright, Outboard (without Drum Lock) †

1382-30516-3

Dowel Pin *** 71460554 Upright, Outboard (with Drum Lock) † 382-30516-141 Drum Shaft † 1 14037 85 Capscrew 8 5087242 Upright, Inboard † 1 382-30514-1 86 Dowel Pin 8 71266670

• 43 Seal 1 51475 87 Bearing 1 71440002

45Capscrew

1250973 88 Data (name) Plate 1 Note 2

Capscrew *** 71413132 89 Rivet 4 7102884946 Lockwasher 12 50181 90 Capscrew 8 7131649147 Gear Carrier † 1 15451 91 Washer 8 5291548 Pipe Plug 2 51467 92 Bearing Retainer 1 382-3064649 Bearing 1 51473 93 Capscrew (no Disc Brake) 8 5237950 Retainer Ring 1 51479 94 Capscrew 2 5096454 Planetary Assembly 1

Order Item 34

95 End Cover (without Limit Switch) 1 382-3083055 Thrust Bearing 2 96 Washer 4 7137637062 ‘O’ Ring 4 97 Capscrew 4 5216063 Ring Gear 1 98 Washer 8 5020366 Sun Gear 1 • --- ‘O’ Ring Kit (includes item 62) 1 Contact Factory67 Planetary Assembly 1

• Recommended spare for one winch, 2 years of normal operation.

Note 1: Refer to ‘DRUM and SIDERAIL PARTS LIST’ on page 8.Note 2: Contact factory, model and serial number required.Note 3: Used on divided drums only. Not illustrated.* Reduction Gear Assembly includes items 54, 55, 62, 63, 66, 67, 69, 70 - 75.**Man Rider winches are only available with a band brake drum.***These parts are used only on an 8 inch long drum without a band brake.

† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30698-2 as part number 382-30698-2CH.

Certification Type Example Part Number To OrderABS --- 382-30698-2CHADNV 382-30698-2CH ---


FA5I/TI DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

(Dwg. MHP2670)

34

34

98

85

86

82

82

84

83

909197

96

95

92

87

8988

94

81

80

74

7573

62 7262

7170

69

67

6655 62 63

62

60

61

58

5756 55 54

52

51 53

51 5048

42

86 8391

90

41

3837

4039

36 33

35 15 14

6

935

2

3 4

4645

43

49

47

59


FA5I/TI DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

• 2 Oil Seal 1 51873 67 Planetary Assembly 1

Order Item 34

3 Lockwasher 10 50181 69 Sun Gear † 14 Capscrew 10 52379 70 Dowel Pin 4

• 5 ‘O’ Ring 1 51459 71 Spacer 16 Motor Adapter 1 14227 72 Ring Gear 1

14 Sleeve (w/o Disc Brake) 1 10598 73 Cover 1• 15 Seal Adapter 1 16354 74 Dowel Pin 4• 33 ‘O’ Ring 1 51460 75 Capscrew 8

34 Reduction Gear Assembly * 1 71394753 80 Drum † 1 Note 135 Drive Shaft † 1 28738

81

Wire Rope Anchor, 1/2 to 5/8 inch (13 to 16 mm)

1

382-3163136 Retainer Ring 1 5229837 Bearing 1 71458418 Wire Rope Anchor, 5/8 to 3/4 inch (16 to 19

mm) 382-3055538 Retainer Ring 1 5187239 Capscrew 8 52380 Wire Rope Anchor, 7/8 inch (22 mm) 382-3098740 Dowel Pin 2 52334 Wire Rope Anchor 5/8 inch (16 mm) (Note 3) 5230641 Drum Shaft † 1 14020 Wire Rope Anchor 3/4 inch (19 mm) (Note 3) 52000

42Upright, Inboard - FA5i †

1382-30770-1 Wire Rope Anchor 7/8 inch (22 mm) (Note 3) 52308

Upright, Inboard - FA5Ti † 382-31202-1 82 Siderail † 2 Note 1• 43 Seal 1 51464

83Lifting Lug FA5i †

2382-30773

45 Capscrew 12 52829 Lifting Lug FA5Ti † 382-3119746 Lockwasher 12 51012

84

Upright, Outboard (w/o Drum Lock) FA5i †1

382-30771-347 Gear Carrier † 1 15418 Upright, Outboard (with Drum Lock) FA5i † 382-30771-148 Pipe Plug 2 51467 Upright, Outboard (w/o Drum Lock) FA5Ti †

1382-31201-3

49 Bearing 1 51455 Upright, Outboard (with Drum Lock) FA5Ti † 382-31201-150 Retainer Ring 1 71018196 85 Capscrew 8 5087251 ‘O’ Ring 2

Order Item 34

86 Dowel Pin 14 7126667052 Dowel Pin 3 87 Bearing 1 7144000253 Ring Gear 1 88 Data (Name) Plate 1 Note 254 Planetary Assembly 1 89 Screw, Drive 4 7102884955 Thrust Bearing 2 90 Capscrew 8 7131649156 Sun Gear 1 91 Washer 8 5291557 Retainer Ring 1 92 Bearing Retainer 1 382-3064658 Planetary Assembly 1 93 Capscrew (no Disc Brake) 8 5091059 Input Housing 1 94 Capscrew 2 5096460 Capscrew 12 71068605 95 End Cover (w/o Limit Switch) 1 382-3083061 Plug 4 71068571 96 Washer 4 7137637062 ‘O’ Ring 4

Order Item 3497 Capscrew 4 52160

63 Ring Gear 1 98 Washer 8 5020366 Sun Gear 1 • --- ‘O’ Ring Kit (includes items 51 & 62) 1 27347

• Recommended spare for one winch, 2 years of normal operation.

Note 1: Refer to ‘DRUM and SIDERAIL PARTS LIST’ on page 8.Note 2: Contact factory, model and serial number required.Note 3: Used on divided drums only. Not illustrated.* Reduction Gear Assembly includes items 51 - 53, 66, 67, 69, 70 - 75.**Man Rider winches are only available with a band brake drum.


Certification Type Example Part Number To OrderABS --- 382-30858-2CHADNV 382-30858-2CH ---


FA2.5I DRUM AND SIDERAIL PARTS LIST

FA5I DRUM AND SIDERAIL PARTS LIST

FA5TI DRUM AND SIDERAIL PARTS LIST

Drum (Item 80) with Band Brake

PartNumber

Drum (Item 80) w/out Band Brake **

PartNumber

Drum (Item 80) with Band Brake and Drum

Lock Part

NumberDrum (Item 80) w/out Band Brake with Drum

Lock **Part

Number

Drum (8 inches long) † 382-30698-1 Drum (8 inches long) † 382-30720-1 Drum (8 inches long) † 382-30698-1L Drum (8 inches long) † 382-30720-1L

Drum (12 inches long) † 382-30698-2 Drum (12 inches long) † 382-30720-2 Drum (12 inches long) † 382-30698-2L Drum (12 inches long) † 382-30720-2LDrum (16 inches long) † 382-30698-3 Drum (16 inches long) † 382-30720-3 Drum (16 inches long) † 382-30698-3L Drum (16 inches long) † 382-30720-3LDrum (20 inches long) † 382-30698-4 Drum (20 inches long) † 382-30720-4 Drum (20 inches long) † 382-30698-4L Drum (20 inches long) † 382-30720-4L


Siderail (Item 82) with Band Brake

PartNumber

Siderail (Item 82) w/out Band Brake **

PartNumber

with 8 inch Drum † 382-30624-1 with 8 inch Drum † 382-30628-1







Note 1: Contact Factory for divided drum part numbers; not available for Man Rider application.**Man Rider winches are only available with a band brake drum and no drum lock.



PartNumber


PartNumber

Drum (Item 80) with Band Brake with Drum

Lock Part


Lock**Part

Number

Drum (12 inches long) † 382-30858-2 Drum (12 inches long) † 382-31472 Drum (12 inches long) † 382-30858-2L Drum (12 inches long) † 382-30887-2LDrum (16 inches long) † 382-30858-3 Drum (16 inches long) † 382-30887-3 Drum (16 inches long) † 382-30858-3L Drum (16 inches long) † 382-30887-3L


Drum (36 inches long) † 382-30858-7 Drum (36 inches long) 382-30887-7 Drum (36 inches long) † 382-30858-7L Drum (36 inches long) † 382-30887-7LSiderail (Item 82) with

Band BrakePart

NumberSiderail (Item 82)

w/out Band Brake **Part

Numberwith 12 inch Drum † 382-30823-2 with 12 inch Drum † 382-30824-2with 16 inch Drum † 382-30823-3 with 16 inch Drum † 382-30824-3with 20 inch Drum † 382-30823-4 with 20 inch Drum † 382-30824-4

with 24 inch Drum † 382-30823-5 with 24 inch Drum † 382-30824-5with 30 inch Drum † 382-30823-6 with 30 inch Drum † 382-30824-6with 36 inch Drum † 382-30823-7 with 36 inch Drum † 382-30824-7


PartNumber


PartNumber

Drum (Item 80) with Band Brake with Drum

LockPart


Lock **Part

Number

Drum (12 inches long) † 382-31207-2 Drum (12 inches long) † 382-31540 Drum (12 inches long) † 382-31207-2L Drum (12 inches long) † 382-31540-LDrum (16 inches long) † 382-31207-3 Drum (16 inches long) † 382-31243-3 Drum (16 inches long) † 382-31207-3L Drum (16 inches long) † 382-31243-3LDrum (20 inches long) † 382-31207-4 Drum (20 inches long) † 382-31243-4 Drum (20 inches long) † 382-31207-4L Drum (20 inches long) † 382-31243-4L

Drum (24 inches long) † 382-31207-5 Drum (24 inches long) † 382-31243-5 Drum (24 inches long) † 382-31207-5L Drum (24 inches long) † 382-31243-5LDrum (30 inches long) † 382-31207-6 Drum (30 inches long) † 382-31243-6 Drum (30 inches long) † 382-31207-6L Drum (30 inches long) † 382-31243-6L

Drum (36 inches long) † 382-31207-7 Drum (36 inches long) † 382-31243-7 Drum (36 inches long) † 382-31207-7L Drum (36 inches long) † 382-31243-7L

Siderail (Item 82) with Band Brake

PartNumber

Siderail (Item 82) w/out Band Brake ** Part

Number

with 12 inch Drum † 382-30823-2 with 12 inch Drum † 382-30824-2with 16 inch Drum † 382-30823-3 with 16 inch Drum † 382-30824-3

with 20 inch Drum † 382-30823-4 with 20 inch Drum † 382-30824-4with 24 inch Drum † 382-30823-5 with 24 inch Drum † 382-30824-5with 30 inch Drum † 382-30823-6 with 30 inch Drum † 382-30824-6


Note 1: Contact Factory for divided drum part numbers.Note 2: FA5Ti not available for Man Rider application.**Man Rider winches are only available with a band brake drum.



SERVICE NOTES


MOTOR ASSEMBLY DRAWING

(Dwg. MHP2693)

237

240

228

236

253211

251

252243251

250

34

225 246

247

243225 244

209

208

207205

200

202

201

204205

203

206

210

200

201

202

204

205

207

208

213

2 15

216

228 205203

206

209214

213229

230

226217

231232

233

234

235

231

K5C2 Control Valve

169

165

171

170


MOTOR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

199Motor Assembly 214 Pipe Plug 1 71263297with Control Valve *

1K5B-546M-S 216 Mounting Flange 1 K5B-502A

without Control Valve * K5B-546LM-S 217 Motor Housing (Note 1) 1 382-30415-S2 Oil Seal ** 1 51873 225 Pipe Plug (Drain) 3 549123 Lockwasher 10 50181 226 Gasket 1 K5B-5924 Capscrew 10 52379 228 Bearing 2 51066

15 Seal Adapter ** 1 16354 229 Buttonhead Screw 5 K5B-541165 Reducer Bushing 1 71057459 230 Oil Slinger 1 K5B-540169 Pipe, Elbow 1 71057434 231 Crank Assembly 1 K5B-A516170 Muffler 1 50594 232 Sleeve 1 K5B-519171 Pipe Nipple 1 51704 233 Connecting Rod Bushing 1 K5B-511200 Capscrew 20 71434260 234 Connecting Rod Ring 2 K5B-510201 Cylinder Head 5 K5B-H505 235 Lock Pin 1 HU-520202 Compression Ring 1 Set K5B546-KRING 236 Cotter Pin 1 53456203 Wrist Pin 5 HU-514A 237 Pin Nut 1 D02-394204 Piston 5 *** 240 Roll Pin 1 54257205 Retainer Ring 10 902A45-632 243 Gasket 2 K5B-928206 Connecting Rod 5 K5B-509 244 ‘O’ Ring 1 20A11CM248207 Oil Ring Order Item 202 246 Grease Fitting 1 53095208 Cylinder Liner 5 K5B-L505-47 247 Rotary Valve Housing 1 K5B-545209 Head Gasket 1 Set K5B-507-5 250 Rotary Valve Assembly 1 K5B-526EQ-RS210 Vent Cap Assembly 1 26604 251 Seal Ring Assembly 1 set K5B-607A211 Capscrew 5 71452536 252 Bearing 1 50138213 Eye Bolt 2 71431506 253 Exhaust Flange 1 KK5B-276M

• Recommended spare for one winch, 2 years of normal operation.* K5B-546M-S includes items 2-4, 93, 200-210, 213, 214, 216, 217, 225, 226, 228-237, 240, 243, 244, 246, 247, 250-253, with K5C2 style control valve.* K5B-546LM-S includes items 2-4, 93, 200-210, 213, 214, 216, 217, 225, 226, 228-237, 240, 243, 244, 246, 247, 250-253.** When ordering Motor Assembly, also order Oil Seal (2) and Seal Adapter (15).*** Parts not sold separately. Refer to “K5B Motor Assembly Kit List.”

Note 1: Motor housing (217) includes items 200, 211, 213, 949 and 951; Refer to control valve for 949 and 951, use caution before mounting control valve, these capscrews have been provided in both metric and standard threads for old and new style rotary housing.

K5B Motor Assembly Kit List:ItemNo.

Descriptionof Part

TotalQty

Part Number

231 Crank Assembly (includes items 206 and 228 through 240) 1 K5B-A516250 Rotary Valve Assembly (includes items 251 and 252) 1 K5B-526EQ-RS261 Piston Assembly (includes items 202 through 205 and 207) 1 K5B-A513-47--- Motor Gasket Kit (includes items 209, 226, 243, 244 and 248) 1 26823

• --- Air Motor Service Kit (includes items 3, 4, 200, 202, 207-209, 226, 243, 244, and 251) 1 71390181


DISC BRAKE ASSEMBLY DRAWING

(Dwg. MHP2674)


DISC BRAKE ASSEMBLY PARTS LIST

Item No.

Descriptionof Part

TotalQty

PartNumber

Item No.

Descriptionof Part

TotalQty

PartNumber

7 Brake Shaft † 1 10594 25 Fitting, Nipple 1 508598 Brake Reaction Plate 1 10597 26 Dump Valve 1 502769 Spring 15 50751 27 Fitting, Vented 1 20770

10 Brake Piston 1 382-31002 28 Fitting, Reducer 1 51803• 11 Seal 1 51462 29 Breather 1 51857• 12 Seal 1 71444822 30 ‘O’ Ring 1 51458

13 Collar 1 71039333 31 Level/Drain Plug 2 5501317 Brake Housing † 1 382-31000 44 Hose Assembly 1 5092318 Drive Plate 6 382-31004 64 Tubing Assembly Contact Factory19 Friction Plate 5 71126874 93 Capscrew 8 5147120 Brake Reaction Disc 1 382-31080 * Label Plate, LP 1 7146594221 Gear † 1 382-31707

• Recommended spare for one winch, 2 years of normal operation.* Refer to Label Placement Dwg. MHP2718 on page 35.

† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch cold weather certification. Example: Order Brake Shaft item (7) part number 10594 as part number 10594CH.

Certification Type Example Part Number To OrderABS --- 10594-2CHADNV 10594-2CH ---


DRUM BAND BRAKE ASSEMBLY DRAWING

(Dwg. MHP2694)


DRUM BAND BRAKE ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

Part NumberFA2.5i FA5i FA5Ti

Manual Brake Automatic Brake Manual Brake Automatic Brake Manual Brake Automatic Brake80 Drum with band brake 1 Refer to “FA2.5i Drum and Siderail

Parts List” on page 8.Refer to ”FA5i Drum and Siderail Parts

List” on page 8.Refer to ”FA5Ti Drum and Siderail

Parts List” on page 8.82 Siderail 2Common Parts:

98 Washer 3 50890 50203 Contact Factory101 Pin † 2 382-31615 382-31615 382-31615102 Cotter Pin See ( ) 51996 (5) 51996 (7) 51996 (5) 51996 (7) 51996 (5)

Contact Factory

103 Link Stud † 1 2448 4115 4115104 Brake Lever - Manual Brake † 1 382-31264 - - - 4127 - - - 382-31371105 Brake Lever - Automatic Brake 1

- - -

11498

- - -

21158

---

106 Pin 1 8609 8609107 Clevis 1 6237-2 8586108 Nut 1 50159 50152109 Breather 1 52384 52384110 Cylinder 1 4575-1 8575111 Fitting, Bushing 1 52006 52006112 Dump Valve 1 51954 51954113 Hose End 2 52385 51029114 Fitting, Elbow 1 52181 54272115 Hose (bulk) As Req’d 50923 50923116 Capscrew 3 52014 52014117 Washer See ( ) 71293005 (3) 51008 (4) 51008 (5) 71293005 (4)118 Bracket 1 - - - 382-30728 - - - 11329 ---119 Capscrew See ( ) 71128193 (3) 71128193 (4) 71128193 (4)120 Nut 1 54661 54661 54661121 Pin † 3 3704-S 382-31614 382-31614122 Pivot Bracket † 1 382-30630 10881 10881124 Brake Arm 1 11147 382-31610 382-31617125 Connecting Link † 1 11144 10882 10882126 Stop Plate 1 382-30629 10879 10879127 Screw, Adjusting 1 HU-775 71033104 71033104

• 128 Brake Band † 1 Set 382-29303 382-31948 382-31948

134 Pin 1 - - - 382-30729 --- 11497 --- Contact Factory

• Recommended spare for one winch, 2 years of normal operation.† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these parts is required to retain winch cold

weather certification. Example: Order Pivot Bracket item (122) part number 10881 should be ordered as part number 10881CH.

Certification Type Example Part Number To OrderABS --- 10881CHADNV 10881CH ---


CONTROL VALVE ASSEMBLY DRAWING

(Dwg. MHP2696)


CONTROL VALVE ASSEMBLY PARTS LIST

Item No.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

900 Control Valve Assembly 1 K5C2-ELP 937 Spring 1 2696689 Rivet 2 71028849 938 Buttonhead Screw 2 71394407

214 Plug 1 71263297 939 Seal Bracket (Note 2) 1 28733-S901 Capscrew 9 71342034 940 Tag, No FA2B 1 71392757902 Washer 8 71303408 941 ‘O’ Ring 1 71357198903 Poppet Cover 1 26997 942 ‘O’ Ring 2 51651904 Poppet Gasket 1 27064

943Reverse Valve Kit (Normal)**

127925-SX

905 Poppet Spring 1 71351068 Reverse Valve (Reverse Bias)** 28002906 Poppet Cap 1 28734 Reverse Valve (Unbiased) ****907 Poppet Seal 1 26991

944Bushing (Normal)***

126686

909 Washer, Tablock 1 71398051 Bushing (Reverse Bias)*** 27450910 Pilot Valve Assembly 1 28696 Bushing (Unbiased) ****912 Plug 1 71267561 945 Dowel Pin 1 71146674916 Ball 1 D10-280 946 Gasket Set 27115917 Valve Housing 1 * 948 Label, Throttle Direction 1 71352777918 Cover Gasket 1 26999 949 Washer 4 71413355919 Piston Cover 1 26998 950 Plug 1 71366348920 IR Pilot Valve Tool 1 28690 951 Capscrew 4 71431365921 ‘O’ Ring 1 52537 955 Exhaust Flange 1 26691922 Piston (Note 1) 1 28735-S 956 Fitting, Elbow 1 71367932923 ‘O’ Ring 1 71355796 957 Fitting, Elbow 1 71273676924 Washer 2 71271985 958 Fitting, Nipple 1 71057483925 Capscrew 2 71348338 959 Muffler 1 52472930 Handle Assembly 1 27239-1 960 Label, Warning 1 71373229935 Plug 1 71348965 962 Breather 1 51559

* Item 917 not sold separately, order item 900. ** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation. *** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.

Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.

K5C2-X and K5C2-EX Control Valve Service KitsItemNo. Kit Description Total

QtyPart

Number

• 780 K5C2 Control Valve Service Kit, both standard and -E (includes items 96, 703, 713, 714, 722, 901, 902, 904, 907, 910, 916, 918, 921, 923, 941, 942 and 946) 1 27240

782 Handle Assembly Kit (includes items 901, 902 and 930; 1 each) 1 27239784 Reverse Valve Kit (includes items 943 and 956) 1 27925-SX

• 786 Overload Valve Service Kit † 1 27995-X• 788 Emergency Stop Service Kit*† 1 27994-X

789 Emergency Stop Kit (Optional Feature)*† 1 28026910 Pilot Valve Assembly Kit 1 28696922 Piston Kit 1 28735-S939 Seal Bracket Kit (includes items 901, 902, 924, 925, 935, 937-939, 941 and 942 1 28733-S

• Recommend spare for one winch, two years of normal service.* Kits can be installed to new style control valve.† Items not illustrated.


EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY DRAWING

(Dwg. MHP2697)


EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

908 Control Valve Assembly 1 K5C2-EXLP 918 Cover Gasket 1 2699989 Rivet 2 71028849 919 Piston Cover 1 26998

214 Plug 1 71263297 920 IR Pilot Valve Tool 1 28690700 Cap 1 27491 921 ‘O’ Ring 1 52537701 Grommet 1 71365779 922 Piston (Note 1) 1 28735-S702 Plunger 1 27490 923 ‘O’ Ring 1 71355796703 ‘O’ Ring 6 71127039 924 Washer 2 71271985704 Label, Stop 1 95790099 925 Capscrew 2 71348338705 Button, E-Stop 1 71372601 930 Handle Assembly 1 27239-1706 Adapter 1 27488 935 Plug 1 71348965707 Plunger 1 27489 937 Spring 1 26966711 Spring 1 71365787 938 Buttonhead Screw 2 71394407712 Piston 1 27964 939 Seal Bracket (Note 2) 1 28733-S713 ‘O’ Ring 1 51768 940 Tag, No FA2B 1 71392757714 Gasket 1 27493 941 ‘O’ Ring 1 71357198715 Plate 1 27624 942 ‘O’ Ring 3 51651716 ‘O’ Ring 1 71365795

943Reverse Valve Kit (Normal)**

127925-XLP

717 Adjustment Nut 1 24374 Reverse Valve (Reverse Bias)** **718 Spring 1 71053730 Reverse Valve (Unbiased) ****719 Cover 1 27494

944Bushing (Normal)***

1382-29739

720 Screw, Adjusting 1 27571 Bushing (Reverse Bias)*** ***721 Capscrew 2 71398879 Bushing (Unbiased) ****722 ‘O’ Ring 2 71138135 945 Dowel Pin 1 71146674723 Exhaust Adapter 1 27540 946 Gasket Set 27115724 Label Plate, LP (Note 3) 1 71465959 948 Label, Throttle Direction 1 71352777726 Plug 1 27945 949 Washer 4 71413355901 Capscrew 11 71342034 951 Capscrew 4 71431365902 Washer 12 71303408 955 Exhaust Flange 1 26691903 Poppet Cover 1 26997 956 Fitting, Elbow 1 71367932904 Poppet Gasket 1 27064 957 Fitting, Elbow (refer to Dwg. MHP2696) 1 71273676905 Poppet Spring 1 71351068 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71057483906 Poppet Cap 1 28734 959 Muffler (refer to Dwg. MHP2696) 1 52472907 Poppet Seal 1 26991 960 Label, Warning 1 71373229909 Washer, Tablock 1 71398051 963 Plug 3 28628910 Pilot Valve Assembly 1 28696 964 Manifold Block † 1 382-31727912 Plug 1 71267561 965 Gasket † 1 382-31762916 Ball 1 D10-280 966 Washer † 4 71271985917 Valve Housing 1 * 967 Capscrew † 4 71348338

† Items 964 through 967 not illustrated.* Item 917 not sold separately, order item 908.** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.*** Ensure Bushing matches Reverse Valve (Reverse Valve [Normal] and Bushing [Normal]). Mixing these components can result in erratic winch operation.**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.

Refer to ‘Control Valve Assembly Parts List’ on page 17 for Notes 1 and 2 and all other kit part numbers.Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.Note 3: Refer to Label Placement Dwg. MHP2718 on page 35.


FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2698)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

900 Control Valve Assembly 1 K5C2-SBK44 Hose Assembly As Req’d 5092393 Capscrew 5 51471

243 Gasket 1 K5B-928253 Exhaust Cover 1 KK5B-276M321 Fitting, Elbow 4 54270322 Hose End 4 54738323 Hose (bulk) As Req’d 54737956 Fitting, Elbow 1 71367932


PENDANT OPERATED OVERLOAD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP0698)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

369 Adapter 1 24373386 Setscrew 1 71266589387 Piston 1 24372388 Plug, Orifice 1 382-31313389 ‘O’ Ring 1 50557713 ‘O’ Ring 2 51768717 Adjustment Nut 1 24374718 Spring 1 71053730


PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING

(Dwg. MHP2778)


PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

96 Washer (2) 4 71376370 362 Retainer Ring 2 53833

330

Valve Assembly:

1

PTV • 363 ‘O’ Ring 2 52573Single Air Brake

Contact Factory

364 Valve Piston 2 23519Single Air Brake -E Option 365 Retainer Ring 2 71138010Dual Air Brakes 366 Capscrew 4 71138069Dual Air Brakes -E Option 367 Valve Cap (Note 4) 2 23598

331 Valve Shaft 1 23522 368 Capscrew 4 71138077332 Restrictor, Poppet 1 23523

369Adapter, Standard

123514

333 Restrictor, Seat 1 23524 Adapter,-E Option 24373334 ‘O’ Ring 1 71137988 370 Capscrew 4 71138085335 Pin 2 71293179 371 Shims (3) 71138119336 Pin 2 71293161 372 Cylinder (Note 4) 2 28432337 Setscrew 1 71138093 373 Spring (Note 4) 2 71386627338 Sleeve 1 23606 • 374 ‘O’ Ring (Note 4) 2 51554339 Valve Body 1 * 375 Piston (Note 4) 2 23596

• 340 Gasket 2 23592 • 376 ‘O’ Ring (Note 4) 2 71145650

• 341Pin (Note 1) 1(2)

23594377 Seal Cup (Note 4) 2 23597

Valve Assembly (Note 1) 1(2) • 378 ‘O’ Ring (Note 4) 2 71138234‘O’ Ring (Note 1) 2(4) 379 Setscrew (Note 4) 2 71148779

342 Manifold 1 382-31755 380 Retainer, Spring (Note 4) 2 24041343 Spring Clip 1 24793 381 Capscrew (Note 4) 3 53807344 Washer 1 50899 382 Pin (Note 4) ** 2 71136923345 Capscrew 2 71261747 383 Capscrew 2 71261713

• 346 Gasket 1 382-31761 384 Pedant Bracket 1 24442347 Pin 1(2) 71146195 385 Valve Cap Assembly 2 28433354 Exhaust Poppet 1 23516 386 Capscrew 2 71303671355 Plug 1 51897 • 387 Seal Washer 2 71303838356 Spring 2 71138028 388 Shuttle Valve Body (Note 3) 1 24146

• 357 Inlet Poppet 2 23517 389 Elbow Fitting 2 51768• 358 Gasket 1 71264725 • 713 ‘O’ Ring 2 51768

359 Fitting, Elbow (Note 3) 1 71262299 924 Washer 8 71271985• 360 ‘O’ Ring 2 52662 951 Capscrew 4 71431365

361 Poppet Seat 2 23518

• Recommended spare for one winch, 2 years of normal operation.* Item not sold separately. Order item 330.

** Item not shown, part of valve cap assembly.

Note 1

Refer to the following to determine Pin (347) and Valve Assembly (341) configuration requirements:Winches without disc or automatic drum band brake use quantity of 2 Pins (347).Winches with a single automatic brake (disc or drum band) (Valve Assembly 25439 or 25440) use quantity of 1 Pin (347) and 1 Valve Assembly (341).Winches with disc and automatic drum band brakes (Valve Assemblies 25441 or 25468) use quantity of 2 Valve Assemblies (341).

Note 2 Quantity of 4 Washers (96) required to mount Adapter (369). Additional Washer (96) and Shim (371) quantities are ‘As Required’ to establish clearance tolerances described in “MAINTENANCE” section.

Note 3 Refer to Dwg. MHP1403 to determine Shuttle Valve (388) configuration.Note 4 Order Valve Cap Assembly (385) part number 28433.


REMOTE PENDANT (OPTIONAL) ASSEMBLY DRAWINGS

Pendant without Emergency Stop

(Dwg. MHP2346)

Pendant with Emergency Stop

(Dwg. MHP1677)

442

443

445

446

455

454443

443

449

441456

448453

440

348

447

449

452451

451

452

458

457

446

444


REMOTE PENDANT (OPTIONAL) ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

With E-Stop Without E-Stop353 Pendant Assembly* 1 PHS2E PHS2E-U348 Fitting 3(5) 71048268 440 Lifting Eye 1 64222332441 Emergency Stop Valve 1 95790108

- - -442 Valve 1 95790106

• 443 ‘O’ Ring 2(5) 58209229444 Plug 2(4) 65107741445 Spring 2(4) 69128541446 Ball 2(5) 69401625447 Pin 1 95790040448 Setscrew 2 42008607

• 449 ‘O’ Ring 2(3) 58235329451 Protector 2(3) 95790107452 Valve 2(3) 95790104453 Lever 2 95790122454 Pendant Handle 1 order item 353455 Setscrew 3(5) 71078158456 Label Kit 1 95790111457 Exhaust Washer 1 67600303458 Retainer Ring 1 47713030470 Plug 1 - - - 65129541

• Recommended spares for one winch, 2 years of normal operation.* PHS2E includes items 440-449 and 451-458.* PHS2E-U includes items 440, 443-449, 451-458 and 470.


DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2675)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

FA2.5i FA5i/FA5Ti300 Drum Locking Assembly 1 382-30722 382-30723141 Handle Grip 1 71436851301 Handle 1 382-30639302 Capscrew 1 71445654303 Locknut 1 71069132304 Shaft 1 382-30705305 Capscrew 2 71328744306 Washer 2 51833307 Cover 1 382-30704308 Housing 1 382-30558309 Grease Fitting 1 71111942310 Spring 1 71436869311 Bushing 1 71316616312 Drum Lock Pin 1 382-30633 382-30706

Note 1: Not available for Man Rider applications.


PRESS ROLLER ASSEMBLY (OPTIONAL) DRAWING AND PARTS LIST

(Dwg. MHP2695)

FA2.5i

ItemNo.

Descriptionof Part

TotalQty

Part Number12” w/o Band

Brake12” w/ Band

Brake16” w/o Band

Brake16” w/ Band

Brake20” w/o Band

Brake20” w/ Band

Brake400 Press Roller Assembly * 1 382-31043-2 382-31043-2B

Contact Factory402 Roller 2 382-30962-2403 Roller Shaft 1 382-31044-2407 Arm 1 382-30966-2

ItemNo.

Descriptionof Part

TotalQty


Brake24” w/ Band

Brake30” w/o Band

Brake30” w/ Band

Brake36” w/o Band

Brake36” w/ Band

Brake400 Press Roller Assembly * 1 382-31043-5 382-3043-5B

Contact Factory402 Roller 2 382-30962-5403 Roller Shaft 1 382-31044-2B 382-31044-5407 Arm 1 382-30966-5

FA5i/Ti

ItemNo.

Descriptionof Part

TotalQty


Brake12” w/ Band

Brake16” w/o Band

Brake16” w/ Band

Brake20” w/o Band

Brake20” w/ Band

Brake400 Press Roller Assembly 1 382-30961-2 382-30961-2B 382-30961-3 382-30961-3B 382-30961-4 382-30961-4B402 Roller 2 382-30966-2 382-30966-3

Contact Factory403 Roller Shaft 1 382-30970-2 382-30970-2B 382-30970-3 382-30970-3B407 Arm 1 382-31263-2 382-31263-3

ItemNo.

Descriptionof Part

TotalQty


Brake24” w/ Band

Brake30” w/o Band

Brake30” w/ Band

Brake36” w/o Band

Brake36” w/ Band

Brake400 Press Roller Assembly 1 382-30961-5 382-30961-5B

Contact Factory402 Roller 2 382-30966-5403 Roller Shaft 1 382-30970-5 382-30970-5B407 Arm 1 382-31263-5

FA2.5i and FA5i/Ti Common PartsItemNo.

Descriptionof Part

TotalQty

Part Number

404 Shaft Collar 2 71443980405 Spring, Left Side 1 382-30968406 Spring, Right Side 1 382-30969408 Capscrew 4 71371652409 Washer 4 51009410 Bushing 2 71443816


LIMIT SWITCH (OPTIONAL) ASSEMBLY DRAWING

(Dwg. MHP2677)


LIMIT SWITCH (OPTIONAL) PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

475 Limit Switch Assembly (Includes items 450, 476-481, 484-486 and 488-509 1 382-32134-S96 Washer 4 7137637097 Capscrew 4 52160

450 Adapter, Limit Switch 1 382-30831476 Upper Support Block 1 96150556477 Capscrew 2 41332006478 Control Valve 2 68558741479 Fitting, Hose Tee 1 58255860480 Connection Block 1 382-31427481 Fitting, Pipe 1 54242482 Dump Valve 1 71302673484 Pin 1 46503420

• 485 ‘O’ Ring 1 58237529486 Housing 1 382-31036488 Washer 2 45001104489 Capscrew 1 41311906

• 490 Gasket 2 69761541491 Fitting, Cap 1 71111975492 Washer 5 45201006493 Capscrew 2 41020301

494Hose Assembly (37 in. [940 mm]) standard hose

1382-31423-8

Hose Assembly (37 in. [940 mm]) stainless steel hose 382-31426-8

495Hose Assembly (42 in. [1067 mm]) standard hose

1382-31423-10

Hose Assembly (42 in. [1067 mm]) stainless steel hose 382-31426-10

496Hose Assembly (42.5 in. [1080 mm]) standard hose

1382-31423-9

Hose Assembly (42.5 in. [1080 mm]) stainless steel hose 382-31426-9497 Fitting, Hose 4 51814498 Cap Assembly 1 96150662499 Capscrew 3 71324115500 Lower Support Block 1 96150555501 Spindle Switch Assembly 1 *502 Rod 4 382-31037503 Washer 4 45201008504 Nut 4 43003511505 Cover, Housing 1 96150566506 Capscrew 2 41313606507 Fitting, Hose Tee 1 71457519508 Tube 1 68045328509 Fitting, Adapter 4 71457485510 Label, Limit Switch Configuration 1 71459929

511Label, Limit Switch Instructions, Underwind Winches Only 1 71462337Label, Limit Switch Instructions, Overwind Winches Only 1 71446439

• Recommended spare for one winch, 2 years of normal operation.* Item not sold separately. Order Limit Switch Assembly, Item 475.


WINCH GUARD ASSEMBLY DRAWING

(Dwg. MHP2676)


WINCH GUARD PARTS LIST

FA2.5i Winch Guard

ItemNo.

Descriptionof Part

TotalQty

Part Number8 in Drum 12 in Drum 16 in Drum 20 in Drum 24 in Drum 30 in Drum

---

Winch Guard Assembly w/o Band Brake w/o Drum Lock

1

382-31122-1 382-31122-2 382-31122-3 382-31122-4 382-31122-5 382-31122-6

Winch Guard Assembly w/o Band Brake w/ Drum Lock 382-31122-1L 382-31122-2L 382-31122-3L 382-31122-4L 382-31122-5L 382-31122-6L

Winch Guard Assembly w/ Manual Band Brake w/o Drum Lock * 382-31122-1B 382-31122-2B 382-31122-3B 382-31122-4B 382-31122-5B 382-31122-6B

Winch Guard Assembly w/ Manual Band Brake w/ Drum Lock 382-31122-1BL 382-31122-2BL 382-31122-3BL 382-31122-4BL 382-31122-5BL 382-31122-6BL

Winch Guard Assembly w/Auto Band Brake w/o Drum Lock * 382-31122-1AB 382-31122-2AB 382-31122-3AB 382-31122-4AB 382-31122-5AB 382-31122-6AB

Winch Guard Assembly w/ Auto Band Brake w/ Drum Lock 382-31122-1ABL 382-31122-2ABL 382-31122-3ABL 382-31122-4ABL 382-31122-5ABL 382-31122-6ABL

801

Frame w/o Band Brake w/o Drum Lock 2 382-31123

Framew/o Band Brake w/ Drum Lock

1 382-311231 382-31123-L

Frame w/ Manual Band Brake w/o Drum Lock * 2 328-31123

Frame w/ Manual Band Brake w/ Drum Lock

1 382-311231 382-31123-L

801 Frame w/ Auto Band Brake w/o Drum Lock *

2 382-31123802 2 382-31124

801 Frame w/ Auto Band Brake w/ Drum Lock

1 382-311231 382-31123-L

802 2 382-31124

805Panel w/o Band Brake w/o Drum Lock 5

382-31125-1 382-31125-2 382-31125-3 382-31125-4 382-31125-5 382-31125-6Panel w/o Band Brake w/ Drum Lock 4

805 Panel w/ Manual Band Brake w/o Drum Lock *

2 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B807 1 382-31127-1 382-31127-2 382-31127-3 382-31127-4 382-31127-5 382-31127-6805 Panel

w/ Manual Band Brake w/ Drum Lock2 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B

807 1 382-31127-1 382-31127-2 382-31127-3 382-31127-4 382-31127-5 382-31127-6

805

Panel w/ Auto Band Brake w/o Drum Lock * 5 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B

Panel w/ Auto Band Brake w/ Drum Lock 5 382-31125-1BL 382-31125-2BL 382-31125-3BL 382-31125-4BL 382-31125-5BL 382-31125-6BL

806Crossbar w/o Band Brake 6 382-31126-1 382-31126-2 382-31126-3 382-31126-4 382-31126-5 382-31126-6Crossbar w/ Manual Band Brake 5

382-31126-1B 382-31126-2B 382-31126-3B 382-31126-4B 382-31126-5B 382-31126-6BCrossbar w/ Auto Band Brake 7

804Locknut w/o Band Brake 12

71445415Locknut w/ Manual Band Brake 10Locknut w/ Auto Band Brake 14

96 Washer 8 71376370809 Capscrew 8 71445407

* Man Rider application requires a band brake and no drum lock.


WINCH GUARD PARTS LIST (CONTINUED)

FA5i Winch Guard

ItemNo.

Descriptionof Part

TotalQty


---

Winch Guard Assemblyw/o Band Brake w/o Drum Lock

1

382-31017-2 382-31017-3 382-31017-4 382-31017-5 382-31017-6 382-31017-7

Winch Guard Assemblyw/o Band Brake w/ Drum Lock 382-31017-2L 382-31017-3L 382-31017-4L 382-31017-5L 382-31017-6L 382-31017-7L

Winch Guard Assemblyw/ Manual Band Brake w/o Drum Lock * 382-31017-2B 382-31017-3B 382-31017-4B 382-31017-5B 382-31017-6B 382-31017-7B

Winch Guard Assemblyw/ Manual Band Brake w/ Drum Lock 382-31017-2BL 382-31017-3BL 382-31017-4BL 382-31017-5BL 382-31017-6BL 382-31017-7BL

Winch Guard Assemblyw/Auto Band Brake w/o Drum Lock * 382-31017-2AB 382-31017-3AB 382-31017-4AB 382-31017-5AB 382-31017-6AB 382-31017-7AB

Winch Guard Assemblyw/ Auto Band Brake w/ Drum Lock 382-31017-2ABL 382-31017-3ABL 382-31017-4ABL 382-31017-5ABL 382-31017-6ABL 382-31017-7ABL

801

Framew/o Band Brake w/o Drum Lock 2 382-30774

Frame w/o Band Brake w/ Drum Lock

1 382-30774-11 382-30774

Frame w/ Manual Band Brake w/o Drum Lock * 2 382-30774


1 382-307741 382-30774-1


2 382-30774802 1 382-30953

801 Frame w/ Auto Band Brake w/ Drum lock

1 382-307741 382-30774-1

802 2 382-30953

805Panel w/o Band Brake w/o Drum Lock

5 382-31011-3 382-31011-3 382-31011-4 382-31011-5 382-31011-6 382-31011-7Panel w/o Band Brake w/ Drum Lock


3 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B807 1 382-31012-2 382-31012-3 382-31012-4 382-31012-5 382-31012-6 382-31012-7805 Panel


807 1 382-31012-2 382-31012-3 382-31012-4 382-31012-5 382-31012-6 382-31012-7

805

Panelw/ Auto Band Brake w/o Drum Lock * 7 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B

Panel w/ Auto Band Brake w/ Drum Lock 7 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B

806Crossbar w/o Band Brake 7 382-30982-2 382-30982-3 382-30982-4 382-30982-5 382-30982-6 382-30982-7Crossbar w/ Manual Band Brake 7

382-30982-2B 382-30982-3B 382-30982-4B 382-30982-5B 382-30982-6B 382-30982-7BCrossbar w/ Auto Band Brake 9


71445415Locknut w/ Manual Band Brake 14Locknut w/ Auto Band Brake 18

96 Washer 12 71376370809 Capscrew 12 71445407



WINCH GUARD PARTS LIST (CONTINUED)

FA5Ti Winch Guard

ItemNo.

Descriptionof Part

TotalQty


---

Winch Guard Assembly w/o Band Brake w/o Drum Lock

1

382-31209-2 382-31209-3 382-31209-4 382-31209-5 382-31209-6 382-31209-7

Winch Guard Assembly w/o Band Brake w/ Drum Lock 382-31209-2L 382-31209-3L 382-31209-4L 382-31209-5L 382-31209-6L 382-31209-7L

Winch Guard Assembly w/ Manual Band Brake w/o Drum Lock * 382-31209-2B 382-31209-3B 382-31209-4B 382-31209-5B 382-31209-6B 382-31209-7B

Winch Guard Assembly w/ Manual Band Brake w/ Drum Lock 382-31209-2BL 382-31209-3BL 382-31209-4BL 382-31209-5BL 382-31209-6BL 382-31209-7BL

Winch Guard Assembly w/Auto Band Brake w/o Drum Lock * 382-31209-2AB 382-31209-3AB 382-31209-4AB 382-31209-5AB 382-31209-6AB 382-31209-7AB

Winch Guard Assembly w/ Auto Band Brake w/ Drum Lock 382-31209-2ABL 382-31209-3ABL 382-31209-4ABL 382-31209-5ABL 382-31209-6ABL 382-31209-7ABL

801

Frame w/o Band Brake w/o Drum Lock 2 382-31208

Frame w/o Band Brake w/ Drum Lock

1 382-312081 382-31208-1

Framew/ Manual Band Brake w/o Drum Lock * 2 382-31208


1 382-312081 382-31208-1


--- ---802801 Frame

w/ Auto Band Brake w/ Drum Lock802

805Panel w/o Band Brake w/o Drum Lock

6 382-31011-3 382-31011-3 382-31011-4 382-31011-5 382-31011-6 382-31011-7Panel w/o Band Brake w/ Drum Lock


4 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B807 1 382-31421-2 382-31421-3 382-31421-4 382-31421-5 382-31421-6 382-31421-7805 Panel


807 1 382-31421-2B 382-31421-3B 382-31421-4B 382-31421-5B 382-31421-6B 382-31421-7B

805

Panel w/ Auto Band Brake w/o Drum Lock *

--- ---Panel w/ Auto Band Brake w/ Drum Lock

806Crossbar w/o Band Brake 6 382-30982-2 382-30982-3 382-30982-4 382-30982-5 382-30982-6 382-30982-7Crossbar w/ Manual Band Brake 5 382-30982-2B 382-30982-3B 382-30982-4B 382-30982-5B 382-30982-6B 382-30982-7BCrossbar w/ Auto Band Brake --- ---


71445415Locknut w/ Manual Band Brake 14Locknut w/ Auto Band Brake --- ---

96 Washer 8 71376370809 Capscrew 8 71445407



AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2679)

579

580 585

586 588

587

585

578

581

582583 584

581 577

575Lubricator

Lubricator

ControlValve

Regulator

Filter

578

ItemNo.

Descriptionof Part

TotalQty

Part Number

FA2.5i FA5i/Ti--- Air Preparation Assembly 1 382-31020

575 Filter 1 F35-0B-C28577 Regulator 1 R40-0B-G00578 Pipe Nipple 2 71311426579 Pipe Nipple 1 71057483580 Lubricator 1 L40-0B-G00581 U-Bolt 2 71445308582 Capscrew 4 71391080583 Washer 4 71445324584 Nut 4 71445316585 Bracket 2 382-31021586 Hose, bulk (4 ft [1.22 mm]) * 1 54737587 Fitting, Connector 1 71106520588 Hose Fitting 2 54738** Fitting 1 54270** Ball Valve 1 71416911

Air preparation components for 1-1/2 inch FNPT system.* Length as required for installation.** Item not illustrated. Refer to Product Safety Information Manual.


LABELS AND TAGS ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2718)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

650Label and Tag Kit * 1

22261-4S654

Product Label 12-16 inch long drum1

7111177722261-5S Product Label 24 inch and longer drum 71109508

Label and Tag Kit -E *24305-4S

655Warning Label

171060529

24305-5S Warning Label -E 9618010088 Data (Name) Plate 1 7116967-R 656 Oil Level Label 1 7104361689 Drive Screw 4 71028849 657 Exhaust Label 1 71042196

651Winding Label 2 71109516 658 Control Valve Operation -E 1 96180102Winding Label -E 96180103 659 Air Supply Label 1 71046395

652IR Logo Label 12-16 inch long drum

171106272 661 Warning Label (Only Non -E) 1 71107130

IR Logo Label 24 inch long and longer drum 71109102

662 Check Oil Level Label 1 71107148663 Underwound Direction Label 1 71110068

653 Label General -E 1 71153464 --- Label Kit 382-31662

* Kits depend on drum length. Numbers ending in -4 are for drums 12-16 inches long. Numbers ending in -5 are for drums 24 inches or longer. -E kits contain all labels, EXCEPT 661.


CONSTANT TENSION (OPTIONAL) ASSEMBLY DRAWING

(Dwg. MHP2028)

735

709734

733

739

738709

709

709

728

248

719

732

736

To DiscBrake

709

708

113

743744

343707

115

742728

741

708

745

702

701 706

703

704

705

725

115113

717

713

714

712

711

708

707

709

113

708

715716

951

949

726

719

718

727

718719

726

714

709

746K5C2 Valve

946

709

719

737

729

900


CONSTANT TENSION (OPTIONAL) ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

Part Number

900 Control Valve Assembly 1 K5B-REMOTE113 Fitting, Hose End 3 51029115 Hose (bulk) As Req’d 50923248 Gasket 1 K5B-547343 Shuttle Valve 1 50277701 Washer 4 71320964702 Capscrew 4 71127054703 Rivet 6 50915704 Label, Constant Tension 1 26217705 Gasket 1 26216706 Cover 1 26215707 Fitting, Elbow 2 54869708 Fitting, Elbow 5 52803709 Fitting, Elbow 6 54243711 Capscrew 3 71319073712 Handle Ball 1 71138051713 Valve 1 71316434714 Plug 2 71069017715 Fitting, Elbow 1 51001716 Spacer 3 14998-8B717 Handle 1 26149718 Hose (bulk) As Req’d 51003719 Fitting, Hose End 4 51002725 Fitting, Bushing 1 51705726 Fitting, Nipple 2 71308258727 Fitting, Elbow 1 50928728 Fitting, Nipple 2 50933729 Manifold, Control Valve 1 25874732 Union 1 71328330733 Fitting, Nipple 1 71328314734 Check Valve 1 71320915735 Fitting, Nipple 1 71328249736 Washer 4 71320956737 Capscrew 4 71320949738 Nut 3 71069132739 Bracket 1 26095741 Fitting, Nipple 1 71320907742 Fitting, Elbow 1 26057743 Regulator and Gauge * 1 71325047744 Fitting, Connector 1 54943745 Fitting, Tube Extension 1 71325591746 Fitting, Elbow 1 71149975946 Gasket 2 27115949 Washer 4 51581951 Capscrew 4 71328199

* Items not sold separately.


KITS

ACCESSORIES

Descriptionof Kit

PartNumber

Automatic Brake Kit (converts manual band brake to automatic band brake). Refer to Dwg. MHP2694; includes items 102, 105 through 115, 117 through 120, 129 and 134. Contact FactoryDisc Brake Kit (adds disc brake to winch). Refer to Dwgs. MHP2674; includes items 1, 7–12, 16–32, 34–38)Full Flow Remote Control Kit (converts winch live air control valve to remote control)Refer to Dwgs. MHP2698; includes items 113, 115, 253, 318, and 321–324.

with 10 feet (3.05 metres) hose 19999-1Swith 20 feet (6.1 metres) hose 19999-2S

Pendant Control Kit (converts winch live air control to pendant control). Refer to Dwg. MHP2720 and MHP2699; includes all items, except 348, 357 and 358.with 10 feet (3.05 metres) pendant hose

Contact Factorywith 20 feet (6.1 metres) pendant hosewith 30 feet (9.15 metres) pendant hosewith 40 feet (12.1 metres) pendant hose

Limit Switch Kit (adds limit and controls to winch)Muffler Kit 24375

Description of Accessory Accessory Part NumberLubricant LUBRI-LINK-GREEN®


WARRANTY

Ingersoll Rand Company (I-R) warrants to the original user its Winch and Hoist Solutions (Products) to be free of defects in material and workmanship for a period of one year from the date of purchase. I-R will repair, without cost, any Product found to be defective, including parts and labor charges, or at its option, will replace such Products or refund the purchase price less a reasonable allowance for depreciation, in exchange for the Product. Repairs or replacements are warranted for the remainder of the original warranty period.

If any Product proves defective within its original one year warranty period, it should be returned to any Authorized Winch and Hoist Solutions Service Distributor, transportation prepaid with proof of purchase or warranty card.

This warranty does not apply to Products which I-R has determined to have been misused or abused, improperly maintained by the user, or where the malfunction or defect can be attributed to the use of non-genuine I-R parts.

I-R makes no other warranty, and all implied warranties including any warranty of merchantability or fitness for a particular purpose are limited to the duration of the expressed warranty period as set forth above. I-R’s maximum liability is limited to the purchase price of the Product and in no event shall I-R be liable for any consequential, indirect, incidental, or special damages of any nature rising from the sale or use of the Product, whether based on contract, tort, or otherwise.

Note: Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which may vary from state to state.

IMPORTANT NOTICEIt is our policy to promote safe delivery of all orders.

This shipment has been thoroughly checked, packed and inspected before leaving our plant and receipt for it in good condition has been received from the carrier. Any loss or damage which occurs to this shipment while en route is not due to any action or conduct of the manufacturer.

VISIBLE LOSS OR DAMAGEIf any of the goods called for on the bill of lading or express receipt are damaged or the quantity is short, do not accept them until the freight or express agent makes an appropriate notation on your freight bill or express receipt.

CONCEALED LOSS OR DAMAGEWhen a shipment has been delivered to you in apparent good condition, but upon opening the crate or container, loss or damage has taken place while in transit, notify the carrier’s agent immediately.

DAMAGE CLAIMSYou must file claims for damage with the carrier. It is the transportation company’s responsibility to reimburse you for repair or replacement of goods damaged in shipment. Claims for loss or damage in shipment must not be deducted from the Ingersoll Rand invoice, nor should payment of Ingersoll Rand invoice be withheld awaiting adjustment of such claims as the carrier guarantees safe delivery.

You may return products damaged in shipment to us for repair, which services will be for your account and form your basis for claim against the carrier.

www.winchandhoistsolutions.com

Documents

Product Parts Information - Ram Winch