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Decrease handling costs
Reduce inventory
Forklift-free environment
ProductPortfolioThe backbone of Lean manufacturing
Lean LogisticsThe backbone of Lean manufacturing
2
Lean Dolly Type I ................................................................. 4
Lean Dolly Type II ................................................................. 5
Lean Dolly Type III ................................................................ 6
Lean Dolly Type V ................................................................ 7
Lean Dolly Type VII ............................................................... 8
Lean Dolly 600 x 800 mm .................................................... 9
Lean Adaptor Pallet ........................................................... 10
Mini Lean Pallet Size Dolly ................................................. 11
Lean Pallet Size Dolly ........................................................ 12
Lean Shelf Wagon ............................................................. 13
Lean Taxi Wagon ............................................................... 14
Lean Taxiliner ..................................................................... 15
Accessories – Wheel overview ........................................... 16
Accessories – Safety and ergonomics ............................... 17
Accessories – Dirt prevention ............................................. 18
Accessories – Connecting device ...................................... 19
Our Customers .................................................................. 20
Index
3
Keep things rolling with Lean Logistics
Benefits• Improve work flow
• Reduce handling costs
• Enable reduction of stock level
• Reduce need for floor space
• Improve ergonomics
• Fast and safe truck loading
4
TECHNICAL SPECIFICATION
External dimensions 600 x 400 x 162 mm
Tare weight with CPD wheels, no corners 6,5 kg
Wheel size 100 mm wheels
Wheel configuration 2 fixed & 2 swivel
Wheel material CPD, rubber or PU
Working capacity - CPD – standard and ESD- Rubber – standard and ESD- PU – standard and ESD
250 kg 250 kg 250 kg
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking up to 15 units (1950 mm)
Compatibility with Lean Adaptor Pallets
- Next Generation (DOS1696 & DOS1725)- Type III (DOS1405)
Lean Dolly Type I
OPTIONS• Total brake on 1 or 2 swivel wheels• RFID and Tracking compatibility• Corner supports• ESD compatibility
ALSO AVAILABLE IN ISO- AND US-DIMENSIONS• 600 x 500 mm• 24” x 15”• 24” x 22.5”
DESIGNED TO CARRY SLC’S AND TRAYS• 1 stack of 600 x 400 mm• 2 stacks of 300 x 400 mm• 4 stacks of 300 x 200 mm
ACCESSORIES• Ergonomic handle• Strapping device• Oil dripping pan
US
5
TECHNICAL SPECIFICATION
External dimensions 600 x 400 x 162 mm
Tare weight with CPD wheels, no corners 7,0 kg
Wheel size 100 mm wheels
Wheel configuration 4 swivel
Wheel material CPD, rubber or PU
Working capacity: - CPD – standard and ESD- Rubber – standard and ESD- PU – standard and ESD
250 kg 250 kg 250 kg
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking up to 15 units (1950 mm)
Compatibility with Lean Adaptor Pallets
- Next Generation (DOS1696 & DOS1725)- Type III (DOS1405)
Lean Dolly Type II
OPTIONS• Total brake on 1 or 2 swivel wheels• RFID and Tracking compatibility• Corner supports• ESD compatibility
ALSO AVAILABLE IN ISO- AND US-DIMENSIONS• 600 x 500 mm• 24” x 15”• 24” x 22.5”
DESIGNED TO CARRY SLC’S AND TRAYS• 1 stack of 600 x 400 mm• 2 stacks of 300 x 400 mm• 4 stacks of 300 x 200 mm
ACCESSORIES• Ergonomic handle• Strapping device• Oil dripping pan
US
6
Lean Dolly Type III
TECHNICAL SPECIFICATION
External dimensions 400 x 400 x 178,5 mm
Tare weight with CPD wheels 6 kg
Wheel size 100 mm wheels
Wheel configuration 2 fixed & 2 swivel or 4 swivel
Wheel material CPD, rubber or PU
Working capacity: - CPD – standard and ESD- Rubber – standard and ESD- PU – standard and ESD
160 kg 160 kg 160 kg
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking up to 8 units (1200 mm)
Compatibility with Lean Adaptor Pallets
- Next Generation (DOS1696 & DOS1725)- Type III (DOS1405)
OPTIONS• Total brake on 1 or 2 swivel wheels• RFID & Tracking compatibility• ESD compatibility
DESIGNED TO CARRY SLC’S AND TRAYS• 1 stack of 400 x 400 mm
ACCESSORIES• Ergonomic handle• Strapping device
With 4 swivel wheels
7
TECHNICAL SPECIFICATION
External dimensions 604 x 404 x 157 mm
Tare weight with CPD wheels, with corners 7,5 kg
Wheel size 100 mm wheels
Wheel configuration 4 swivel
Wheel material CPD, rubber or PU
Working capacity: - CPD – standard and ESD- Rubber– standard and ESD- PU – standard and ESD
250 kg 250 kg 250 kg
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking up to 15 units (1950 mm)
Compatibility with Lean Adaptor Pallets
- Next Generation (DOS1696 & DOS1725)- Type III (DOS1405)
Lean Dolly Type V
OPTIONS• Total brake on 1 or 2 swivel wheels• RFID & Tracking compatibility• ESD compatibility
ALSO AVAILABLE IN ISO- AND US-DIMENSIONS• 600 x 500 mm• 24” x 15”• 24” x 22.5”
DESIGNED TO CARRY SLC’S AND TRAYS• 1 stack of 600 x 400 mm• 2 stacks of 300 x 400 mm• 4 stacks of 300 x 200 mm
ACCESSORIES• Ergonomic handle• Strapping device• Oil dripping pan
US
8
OPTIONS• Total brake on 1 or 2 swivel wheels• RFID & Tracking compatibility• Corner supports• Stealth version sliding tow system• ESD compatibility
ALSO AVAILABLE IN ISO AND US-DIMENSIONS• 600 x 500 mm, 24” x 15”, 24” x 22.5”
DESIGNED TO CARRY SLC’S AND TRAYS• 1 stack of 600 x 400 mm• 2 stacks of 300 x 400 mm• 4 stacks of 300 x 200 mm
ACCESSORIES• Ergonomic handle• Strapping device• Oil dripping pan
Lean Dolly Type VII
TECHNICAL SPECIFICATION
External dimensions 604 x 404 x 162 (382) mm
Tare weight with CPD wheels, no corners 7 kg
Wheel size 100 mm wheels
Wheel configuration 2 fixed & 2 swivel
Wheel material CPD, rubber or PU
Working capacity: - CPD – standard and ESD- Rubber – standard and ESD- PU – standard and ESD
250 kg 250 kg 250 kg
Working capacity in tugger train Max amount per tugger train
1000 kg 7–8 units
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking up to 15 units (1955 mm)
Compatibility with Lean Adaptor Pallets
- Next Generation (DOS1696 & DOS1725)- Type III (DOS1405)
Recommended max speed 6 km/h
US
With sliding draw bar system
9
Lean Dolly 600 x 800 mm
TECHNICAL SPECIFICATION
External dimensions 600 x 806 x 158 (495) mm
Tare weight with CPD wheels 12 kg
Wheel size 100 mm wheels
Wheel configuration 2 fixed & 3 swivel or 5 swivel
Wheel material CPD, rubber or PU
Working capacity: - CPD – standard and ESD- Rubber – standard and ESD- PU – standard and ESD
500 kg 500 kg 500 kg
Working capacity in tugger train Max amount per tugger train
1600 kg 5–6 units
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking up to 15 units (1955 mm) with towing arm 2,3 m
Compatibility with Lean Adaptor Pallets
- Next Generation (DOS1696 & DOS1725)- Type III (DOS1405)
Recommended max speed 6 km/h
OPTIONS• Total brake on 1 or 2 swivel wheels• RFID & Tracking compatibility• Corner supports• Draw bar• ESD compatibility
ALSO AVAILABLE IN ISO-DIMENSIONS• 600 x 1000 mm
DESIGNED TO CARRY SLC’S AND TRAYS• 1 stack of 600 x 800 mm• 2 stack of 600 x 400 mm• 4 stacks of 300 x 400 mm• pallets, foldable cages and stillages
ACCESSORIES• Strapping device• Multipurpose plywood deck
With 5 swivel wheels With draw bar
10
OPTIONS• Non-slip features• RFID & Tracking compatibility• ESD compatibility
ALSO AVAILABLE IN ISO AND US-DIMENSIONS• 1200 x 1000 mm• 48’’ x 30’’• 48’’ x 45’’
ACCESSORIES• EasyStrap• Compatible with industry standard lids
Lean Adaptor Pallet
TECHNICAL SPECIFICATION
External dimensions 1210 x 800 x 120 mm
Tare weight 37 kg
Working capacity 1000 kg
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking - loaded in transport- loaded at warehouse- empty
2 units 3 units
15 units
DESIGNED FOR ALL STANDARD LEAN DOLLIES
US
11
Lean Pallet Size Dolly
TECHNICAL SPECIFICATION
External dimensions 1200 x 800 x 275 (1017) mm
Tare weight 66 kg
Wheel size 160 mm wheels
Wheel configuration 2 fixed & 2 swivel 4 swivel
2 fixed & 4 swivel
Wheel material PU and CPD
Working capacity 1000 kg
Working capacity in tugger train Max amount per tugger train
3400 kg 6 units
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking up to 6 units (1680 mm) with “draw bar” (2,4 m)
Recommended max speed 6 km/h
OPTIONS• Available with anti slip material or plywood deck• Integrated strapping device• ESD compatibility• Total brake on 1 or 2 swivel wheels• RFID & Tracking compatibility• Corner supports• 360° spinning on 6 wheels• Catch for towing one or two lines of Lean dollies• Wheel spacer• Forklift guide
ALSO AVAILABLE IN ISO- AND US-DIMENSIONS• 1200 x 1000 mm (72 kg)• 48” x 45” (77 kg)• 32” x 30” (53 kg)
DESIGNED TO CARRY SLC’S, PALLETS AND BOXES• Pallet sizes: Euro, ISO & 48” x 45”• SLC’s in Euro, ISO or US boxes• Cages and foldable boxesCOMPATIBLE WITH ALL LEAN DOLLIES, LEAN SHELF WAGON, TAXI WAGON AND TAXILINER.
US
With 6 wheels for 360° spinning
12
Mini Lean Pallet Size Dolly
TECHNICAL SPECIFICATION
External dimensions 923 x 600 x 280 (1019) mm
Tare weight 55 kg
Wheel size 160 mm wheels
Wheel configuration 2 fixed & 2 swivel or 4 swivel
Wheel material PU and CPD
Working capacity 1000 kg
Working capacity in tugger train Max amount per tugger train
3400 kg 6 units
Surface treatment Blue zinc plated acc. to EN-ISO2081
Safe stacking up to 6 units (1680 mm) with draw bar (2,4 m)
Recommended max speed 6 km/h
OPTIONS• Available with anti slip material or plywood deck• Integrated strapping device• ESD compatibility• Total brake on 1 or 2 swivel wheels• RFID & Tracking compatibility• Corner supports• Catch for towing one or two lines of Lean dollies• Wheel spacer
ALSO AVAILABLE IN US-DIMENSIONS• 32” x 30”
DESIGNED TO CARRY SLC’S, PALLETS AND BOXES• Pallet sizes:
800 x 600 mm or 32” x 30”• Cages and foldable boxes
COMPATIBLE WITH ALL LEAN DOLLIES, LEAN SHELF WAGON, TAXI WAGON AND TAXILINER.
US
13
OPTIONS• ESD compatibility• Total brake on 1 or 2 swivel wheels• RFID & Tracking compatibility• 6 wheel option for 360° spinning• Catch for towing one or two lines of Lean dollies• Wheel spacer• Forklift guide
DESIGNED TO CARRY SLC’S AND TRAYS AND OTHER BOXES
ACCESSORIES• Transport & non-contamination cover
Lean Shelf Wagon
TECHNICAL SPECIFICATION
External dimensions 1260 x 806 x 1680 mm
Tare weight (2 shelves + floor) 113 kg
Wheel size 160 mm wheels
Wheel configuration 2 fixed and 2 swivel
Wheel material PU and CPD
Surface treatment Blue zinc plated acc. to EN-ISO2081
Working capacity
Max amount in tugger trains
Per Shelf: 150 kg or 250 kg (heavy-duty) Per Unit: 450 kg or 800 kg (heavy-duty)
6 units
Recommended max speed 6 km/h
COMPATIBLE WITH ALL LEAN DOLLIES, LEAN SHELF WAGON, TAXI WAGON AND TAXILINER.
14
DESIGNED TO CARRY• 600 x 400 mm Dollies• Also ISO and US sized Dollies
BENEFITS• Ideal for logistic flows where the sequence cannot be controlled• Reduce handling costs• Enables the delivery of multiple article numbers in one delivery sequence• Improve ergonomics• Fast and safe internal transport• Excellent tracking and steering stability
OPTIONS• Non-slip feature for the ramps• Double locking device• Additional floor guidance• ESD compatibility• RFID & Tracking compatibility• 600 x 800 Lean Dollies compatibility
Lean Taxi Wagon
TECHNICAL SPECIFICATION 2 Bay Version 3 Bay Version
External dimensions 1456 x 1425 x 725 mm 1908 x 1425 x 725 mm
Length including the draw bar 1835 mm 2287 mm
Space between dividers 410 mm 410 mm
Working capacity 500 kg 750 kg
Tare weight 147 kg 175 kg
Maximum towing load 2250 kg 2250 kg
Maximum speed 6 km/h 6 km/h
Min. turning circle 3570 mm 4100 mm
Ramp elevation for Dollies 70 mm 72 mm
Ground clearance 38 mm 40 mm
Steering system Reverse draw bar Reverse draw bar
Surface treatment Powder coating Powder coating
COMPATIBLE WITH ALL LEAN PALLET SIZE DOLLY AND LEAN SHELF WAGON.
2 Bay Version 3 Bay Version
15
DESIGNED TO CARRY• 600 x 400 mm Dollies• Also ISO and US sized Dollies
BENEFITS• Ideal for logistic flows where the sequence cannot be controlled• Reduce handling costs• Enables the delivery of multiple article numbers in one delivery sequence• Improve ergonomics • Fast and safe internal transport • Excellent tracking and steering stability
OPTIONS• Non-slip feature for the ramps• Double locking device• Additional floor guidance• ESD compatibility• RFID & Tracking compatibility• 600 x 800 Lean Dollies compatibility
DESIGNED TO CARRY• 600 x 400 mm Dollies• Also ISO and US sized Dollies
BENEFITS• Ideal for logistic flows where the sequence cannot be controlled• Reduce handling costs• Enables the delivery of multiple article numbers in one delivery sequence• Improve ergonomics• Fast and safe internal transport• Excellent tracking and steering stability
OPTIONS• Non-slip feature for the ramps• Double locking device• Additional floor guidance• ESD compatibility• RFID & Tracking compatibility• 600 x 800 mm Dollies compatibility
Lean Taxiliner
TECHNICAL SPECIFICATION 3 Bay Version 4 Bay version
External dimensions 2031 x 1425 x 725 mm 2496 x 1430 x 725 mm
Length including the draw bar 2540 mm 3001 mm
Space between dividers 410 mm 410 mm
Working capacity 750 kg 750 kg
Tare weight 215 kg 282 kg
Maximum towing load 2250 kg 2250 kg
Maximum speed 15 km/h 12 km/h
Min. turning circle 3800 mm 4350 mm
Ramp elevation for Dollies 72 mm 80 mm
Ground clearance 40 mm 38 mm
Steering system SpurTrak™ All wheel Steer All wheel Steer
Surface treatment Powder coating Powder coating
COMPATIBLE WITH ALL LEAN PALLET SIZE DOLLY AND LEAN SHELF WAGON.
3 Bay Version 4 Bay Version
16
Accessories – Wheel overview
• All our wheels are equipped with ballbearings to ensure- lower rolling resistance- lower noise- long life span
• Very high load capacity and quality• The wheels are designed to be used
also in a tugger train
CLEAN WHEEL
CPD WHEEL
ESD RUBBER WHEELESD HYBRID WHEEL NON-MARKING
POLYURETHANE WHEEL
ESD POLYURETHANE WHEEL
∅ 100 MM WHEELS
RUBBER WHEEL
SOLID WHEEL PAPOLYURETHANE WHEEL
∅ 160 MM WHEELS
17
Accessories – Safety and ergonomics
To be used in connection with the Lean Adaptor Pallet and secure the transported boxes.
TECHNICAL SPECIFICATION
External dimensions 470 (L) x 405 (W) x 900 (H) mm
Surface treatment Blue zinc plating
Weight 5 kg
Wheel type and size CPD 100 mm
Supplied Ready to use
TECHNICAL SPECIFICATION
Modular length 2300 – 3800 mm
Material Textile with metal hook
Max. load to be tripped 1000 kg = max. load to be distributed on one or more Adaptor Pallets
Max. load by stacking 1000 kg in total
Supplied Ready to use and to be attached to the Adaptor Pallet.
TECHNICAL SPECIFICATION
External dimensions 598 x 798 mm
Material Coated plywood
Max. load 500 kg
Supplied Ready to use
MULTIPURPOSE DECK FOR 600 X 800 MM LEAN DOLLIES
DESIGN• Compatible with 600 x 800 Lean Dollies
BENEFITS• Provides a close deck for smaller packages• Easy to use• Equipped with two ergonomic handles
DESIGN• Both for 600 x 400 and 600 x 800 Lean Dollies
BENEFITS• Ergonomic and safe way to move the dollies
DESIGN• Adjustable length• Directly attached to the Lean Adaptor Pallet
BENEFITS• Safer transportation• Easy to attach• Reusable
ERGONOMIC HANDLE FOR TOWING OF DOLLIES
EASY STRAP FOR LEAN ADAPTOR PALLET
18
Accessories – Dirt prevention
DESIGN• Access from both long and short
sides if needed• Easy manual handling due to Velcro-closing• Flip-up and attach sides for less space
consuming handling
BENEFITS• Weather protection• Protection against contamination• Transport safety under truck transportation• Internal transport safety• Easy manual handling• Space friendly solution
TECHNICAL SPECIFICATION
External dimensions 806 x 1260 x 1680 mm
Material PVC (polyvinyl chloride)
Packing Delivered as complete kit for 1 unit
Supplied Delivered ready for use and to be attached to the Adaptor Pallet
TECHNICAL SPECIFICATION
External dimensions 604 x 404 mm
Material PVC (Polyvinyl chloride)
Supplied Ready to use
BENEFITS• Prevents liquid dripping from boxes on the floor• Prevents accidents• The solution stays stackable while being
attached with the dripping pan
Designed for closed transportation of the Lean Shelf Wagon between warehouses or from for example unloading areas outside to inside. The cover is very easy to flip over and open as well as closing.
Designed to be placed between the Dolly and the packages transported.
COVER FOR LEAN SHELF WAGON
DRIPPING PAN FOR 600 X 400MM LEAN DOLLIES
19
Accessories – Connecting device
TECHNICAL SPECIFICATION
Max. load on the draw bar 6000 kg
Max. load on the pin 2000 kg
Compatible with Lean Dolly 600 x 500 mm Lean Dolly 600 x 400 mm Lean Dolly 600 x 800 mm
Lean Dolly 600 x 1000 mm Lean Pallet Size Dolly
Lean Shelf Wagon
Surface treatment Blue zinc plated
Supplied Assembled ready to mount on the tugger
DESIGN For the tractor types: Jungheinrich EZS350 and Linde P30/P50. It can also be adjusted for other tractor types.
BENEFITS• Enable towing of all Lean Dollies in
various combinations.
TOW TRACTOR DRAW BAR
COST SAVINGSUP TO 40 %
PRODUCTIVITY INCREASED BY
UP TO 55%
3–4 TIMES LESS MANUAL HANDLING
OPERATIONS PER TOTES
BETTER SAFETY AND
ERGONOMICS