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Production of Laminated Cards for
High-End Applications
ICMA – Expo 2008
Orlando, 06th – 09th April
Presented by: Thies Janczek
COCASO 2April, 08th 2008 ICMA Expo, Orlando
Content
Introduction
Physical and Data Security
Card Production Considerations
Markets and Application
Summary
COCASO 3April, 08th 2008 ICMA Expo, Orlando
Introduction
ID cards in ID-1 format are around for decades Increasing employment of Chip Cards for ID
card issuer (contact and contactless) Contactless technologies either pure or DIC Specifications
ICAO 9303 (ISO/IEC 7501) for Machine Readable Travel Documents (MRTD)
ECC (European Citizen Card) CEN/TS 15480 European Driver license
COCASO 4April, 08th 2008 ICMA Expo, Orlando
IntroductionSecurity Categories Overview
Second line inspection
Educated personel,Police, Immigration
Simple tools,e.g. UV Lamp
UV-VIS Lumineszens,IR-VIS LumineszensMachine readable features
Third line inspection
ForensicAnalysise.g. Spectral Analysis
Police laboratories IR-IR Lumineszens,Reactive agents
First line inspection
everybody Without tools Guilloch,Hologram,Optical Variable Ink,Changeable Laser Image
Who How What
COCASO 5April, 08th 2008 ICMA Expo, Orlando
Physical and Data Security
Data structure defined in ICAO 9303 for travel documents
Crypto controller employed with a high level of data security and chip hardware security
Physical aspects of a security printed product to be fullfilled (mainly 1st and 2nd line inspection)
COCASO 6April, 08th 2008 ICMA Expo, Orlando
Physical FeaturesGuilloche printing
Correct Design:
Continuous fine lines
Spot colour (difficult to copy)
Rainbow printing
Magnification
COCASO 8April, 08th 2008 ICMA Expo, Orlando
Physical FeaturesOptical Variable Ink (OVI)
„transprent“Screen ink
5 nm CrMgF2
30 nm AlMgF2
5 nm Cr
Thickness of MgF2 layerDefines color change(gold-green; green-magenta; green-black etc.)
• Flakes of di-electric layers (Fabry-Perot)
in a matrix of silk screen ink
COCASO 9April, 08th 2008 ICMA Expo, Orlando
Passport
Driving license
ID card
Car documents PC (PVC) transparent
PC (PVC) transparent
Offset or Screen
Offset or Screen
PC (PVC) white or paper
Laser engravingNon tactile
Laser
Physical FeaturesLaser Engraving
Laser engravingtactile
COCASO 11April, 08th 2008 ICMA Expo, Orlando
Fluorescent filaments
FluorescentGuilloch
Fluorescent color(various)
Rainbow Printing with UV-colors
Physical Features - unvisible Photolumineszent
COCASO 12April, 08th 2008 ICMA Expo, Orlando
Construction generals Laminated Card
Multilayer Construction preferred w/o adhesive Opaque inner layer Transparent overlay layer
Functional layer (basically overlay) Limitation OV thickness through module
dimensions Contactless inlays Interlayer printing (water mark) Fitting front/reverse side
COCASO 13April, 08th 2008 ICMA Expo, Orlando
Card Production Considerations
Pre-Press Printing Collation Lamination Punching Milling and Embedding Personalization
COCASO 14April, 08th 2008 ICMA Expo, Orlando
Card Production ConsiderationsPre-Press
Artwork generation is not allowed on commercial available software
Special software ( > 40k Euro) to be employed Experience personal
No process colours Various visible and unvisible inks high securtiy area and system (server)
COCASO 15April, 08th 2008 ICMA Expo, Orlando
Card Production ConsiderationsPrinting
Multiple custom colours in offset visible and unvisible
Screen printing for OVI Tight register due to fine line artwork Rainbow printing (visible and unvisible)
sheet orientation (repeat) Print machine limitations Temperature stable colours to be used
COCASO 16April, 08th 2008 ICMA Expo, Orlando
Card Production ConsiderationsCollation
Hologram under Overlay possible Holographic stripe
Front/Reverse side registration Contactless inlay (antenna)? > 6 layer construction possible
manual collation in most cases material handling
COCASO 17April, 08th 2008 ICMA Expo, Orlando
Card Production ConsiderationsLamination
Longer lamination cycles with PC w/o adhesive layers capacity decrease
High temperatures sensitivity Hologram material printing colours
colour shift bleeding
COCASO 18April, 08th 2008 ICMA Expo, Orlando
Braille Lettering
Positioning Pins
MLI/CLI
Card Production ConsiderationsLamination plates
Structured lamination plates expensive structuring process set per project registration to printed artwork special surface treatment
anti adhesion hardening
Just a few supplier with specialised technologies
COCASO 19April, 08th 2008 ICMA Expo, Orlando
Card Production ConsiderationsPunching
Standard registration w/ print marks White border (?)
Tool has to be fit to the material PC more difficult and higher wear of tools Dimensions Edges and burrs Handling scratches Positioning precision (w/ inlays)
more precise tooling and set up for multi material constructions
COCASO 20April, 08th 2008 ICMA Expo, Orlando
Card Production ConsiderationsMilling and Embedding
Milling parameter to be adjusted to the material combination
Equipment limitations for some DIC technologies
Module adhesive to be fitted to core material
COCASO 21April, 08th 2008 ICMA Expo, Orlando
Card Production ConsiderationsPersonalization
Laser engraving is the most employed gray scale system
tactile and non-tactile MLI/CLI posibilites to be integrated
new materials developed with receptor coatings for D2T2 and Re-transfer (colour)
New technology developed for continuous ink jet printing (colour)
Data handling and processing with special security (e.g. HSM)
COCASO 22April, 08th 2008 ICMA Expo, Orlando
Markets and Applications
Governmental projects demand physical security features ID-card, Driving license, Citizen Card,
Passport (data page) Worldwide necessity for Machine Readable
Travel Documents Long term acquisition for long term contracts
Commercial projects are more focussed on IT technology Single Card Digital printed
COCASO 23April, 08th 2008 ICMA Expo, Orlando
ExampleGerman driving license
Optical VariableInk
Throughlightregister
MikrotextTactile Laser
EngravingHolografic thread with demetallised Mikrotext
Changeable Laser Image
Paper field
COCASO 24April, 08th 2008 ICMA Expo, Orlando
ExampleSwiss ID card
Kinegram with demetallised Microtext
individual Card number
TactileLaser engraving
Mikrotext
Guilloche Line Strukture
OCR text
FluorescentSecurity threat
Changeable Laser Image
UV-Iris pint Relief Motive
COCASO 25April, 08th 2008 ICMA Expo, Orlando
Summary
Dedicated Know How is needed Artwork generation Card construction and features Personalisation
Special Equipment / Modifications Pre-Press, Collation, Lamination,
Punching, Personalization Marketing and Sales to be prepared for
long term aquisition
COCASO 26April, 08th 2008 ICMA Expo, Orlando
THANK YOU
FOR YOUR ATTENTION
Production of Laminated Cards for High-End Applications
More Information:COCASO – Thies Janczek – Moewenstrasse 5a – 24113 Molfsee – Germany
Phone: +49-(0)4347-701433 – Email : [email protected]