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MOSCOW, 05/02/2016
PROJECT:
«ELECTRONIC MACHINE GENERATORFOR WIND POWER TURBINE» («EMG FOR WPT»)
PARTICIPANT: VDM-TECHNIKA LLC (RUSSIA)
INVESTOR: SKOLKOVO FUND (RUSSIA)
INVESTOR: OVERON GROUP CORPORATION (USA)
2
The average annual wind speed at 3-6 m/s is presented
at no less than 50% of the Earth surface
3
CLASS I CLASS II CLASS III CLASS IV
HIGH WIND MEDIUM WIND LOW WIND ULTRALOW WIND
(8,5-10 m/s) (7,5-8,5 m/s) (6,0-7,5 m/s) (< 6,0 m/s)
NORDEX N90/2500, N100-3300
VESTAS V105-3,3MW, V112-3,3 MW
GOLDWIND GW 70/1500
NORDEX N100/2500, N117/3000
VESTAS V112-3,3MW, V117-3,3 MW
GOLDWIND GW 77/1500
NORDEX N117/2400, N131/3000
VESTAS V126-3,3 MW
GOLDWIND GW 82/1500
VDM-TECHNIKA
WIND CLASSES IEC 61400
WTG TYPE
THE MAIN DIRECTIONS OF DEVELOPMENT
Wind rotor, adapted to the low potential wind flow
The synchronous electric generator with a slotless
designed stator that allows to lower starting torque at
about 10 times
Electronic power converter (EPC) for adjusting the
shaft torque and increasing the efficiency coefficient of
EMG in the extended rotation speed range
4
THE PROJECT SUMMARY
THE PROJECT PRODUCTDirect drive WPT with EMG.
Rated wind speed at 6.5 m/s
THE ESSENCE OF THE INNOVATIONThere are the technical decisions for WPT’s, affording
efficient energy transformation of the low potential wind
flow energy to the electric energy, based on the usage
of EMG, allowing to regulate the electromagnetic torque
on the generator’s shift in the extended range of rotation
speeds, including the areas with the annual average
wind speed at 3-6 m/s
Normalized power output of WPT with EMG
in comparison with analogs
5
COMPETITIVE ADVANTAGES
Analogs Manufacturer StageRated
power, kW
Wind Turbine
Price, USD
The cost of wind turbines for 1
kW of installed capacity, USD
Rated wind
speed, m/s
Annual power
generation, kWh
The annual output of
electricity per 1 kW of installed capacity, kWh
Rated power wind turbine
capacity factor
LCOE, USD/kWh
1 VDM-2кW "VDM-tekhnika" LLC, Russia Development 2,0 8000 4000 6,5 5654 2827 0,32 0,18
2Kestrel e400nb 3.5kW
250VEveready Diversified Products (Pty)
Ltd, RSAOn market 2,5 9700 3880 11,0 1880 752 0,09 0,67
3 Skystream 3.7 Xzeres Wind Corporation, USA On market 2,4 15000 6250 13,0 1736 723 0,09 1,13
4 S-343 Endurance Wind Power Inc., USA On market 5,4 30600 5667 12,0 4078 755 0,09 0,98
5 EXCEL 6 BERGEY Windpower Company, USA On market 5,5 49170 8940 11,0 5522 1004 0,11 1,61
6Evance R9000
Evance Wind Turbines Limited, UK On market 4,7 48960 10417 11,0 4962 1056 0,12 1,29
7KW6 Kingspan Renewables Ltd., UK
On market 5,2 48348 9298 13,0 4629 890 0,10 1,36
8GW133-11 kW Gaia-Wind, UK
On market 11,0 76500 6955 12,0 16220 1475 0,17 0,61
9Excel 10 BERGEY Windpower Company, USA
On market 10,0 70000 7000 13,8 7135 714 0,08 1,28
*Data referred to an average annual wind speed of 4 m/s **Calculations are made in accordance IEC 61400-2
Product design has unique competitive advantages in the segment of small wind
6
WIND ROTOR, ADAPTED TO THE LOW-POTENTIAL WIND FLOW.
CALCULATION PROCEDURE
We analyzed about 100 known wind rotor profiles and performed optimization calculations for 16 options of profile
We selected 2 prototypes of wind rotors – output coefficient is 0,48-0,49 at the wind speed of 4-7 m/s.
We created the calculation method
7
WIND ROTOR, ADAPTED TO THE LOW-POTENTIAL WIND FLOW. TEST
The flow speed at 4 m/s, 10 rad/s
The flow speed at 6 m/s, 14 rad/s
The flow speed at 8 m/s, 18 rad/s
Tests of the wind rotor prototype with diameter of 0.8 m on the aerodynamic stand
8
Design of WPT
Strength and thermal calculations
9
STAND FOR SIMULATION OF WIND TURBINESBASED ON THE TEST BENCH FOR ELECTRICAL MOTORS
CERTIFICATE № 432-3582-15 FBU "TEST-S.-PETERSBURG“)
Simulation of different wind regimes. Simulation modes of wind rotor, EMG with EPC.
Measuring characteristics of EMG with EPC
М+ИД
ЭМГ
+
ДПР
ДМ1
КВД
АТ
Сет
ь
38
0 В
AC
АВ
ИРН(Т)
ДТ1...ДТ3
ДТ4...ДТ6
БН
Микропроцес
сор
ЭЭП
Ключ
Rн
Редуктор
ПК
АЦП PCI-6220
ω(t)
IU(t)
IV(t)
IW(t)
M(t), ω(t)
UAB(t)
IAB(t)
UDC(t)
IDC(t)
M(t, ωНМ)
TG(t)
RS232/USB
RS232/USB
Сет
ь
22
0 В
AC
AC-DC
к ДТ1...ДТ8,
ДМ1
+24 В DC
ДТ7
ДН1
ДТ8
ДН2
IDC(t)
Управляющая
программа «CAN.vi»
Коннектор
CB-68LP
Ключ
Трехфазный
выпрямитель
ТР
Ключ
10
1
1P
2
2P
PE
PE
P21
1P
2
2P
PE
PE
P31
1P
2
2P
PE
PE
P41
1P
2
2P
PE
PE
P5
Ammonit Meteo-40S
А B
A1А B
A2А B
A3CNT
C1GND CNT
C2GND
GND
Supply
24 V DC
V IN
GND
IN
D1CLK
D
GND
Ethernet
24V DC
Ethernet Ethernet
Switch
UP Link
GND
5 V DC
V IN
5 V DCEthernet Ethernet
Galltec Mela KRC3/5
Barometric
Pressure Sensor
AB 100
Wind Vane Thies
First Class POT
Anemometer
Wind Speed 1
Anemometer
Wind Speed 2
GND
12 V DC
V IN
Ethernet
12V DC
24 V GNDP0
A1
24 VT0 σ0
A2, A3
1
1P
2
2P
PE
PE
P1
24 Vv0 GND
C1
24 Vv0 GND
C2
GND
D1
CLK
D
GNDIN 24 V
ВК1БП1
БП2
GND1
GND
24V DC
GND1
Heating
24V DC
БП3
12V DC
БП4
5 V DC
Heating
24V DC
К фидеру
220 В AC
К серверуTCP/IP
PHT-150
FLZ-520
Type of equipment Brand
The mast of WPT Н-15
Meteomast МС-14-76
Cup anemometers Thies First Class Advanced
Ultrasonic anemometer Young Model 86004
Measuring w ind direction Wind Vane Thies First Class POT
Temperature and humidity sensor Galltec Mela KRC3/5
Atmospheric pressure sensor Ammonit AB100
Steel cabinet C6 (METEO-40) Type 650\11-04
Data logger Ammonit Meteo-40S
Data logger storage Flash-Recorder-2-16RTC-SD
Overvoltage protection Leutron DataPro 2x1-24V/24V-Tr
Heater shield PHT-150
Temperature controller FLZ-520
Uninterruptible pow er supply BX800CI-RS/BX1100CI-RS
WIND MEASURING SYSTEM. IEC 61400-12-1:2005
11
PLAN FOR STAGE 2 OF THE PROJECT (JANUARY-SEPTEMBER 2016)
Producing the prototype of WPT with EMG of 2 kW capacity.
Conducting full-scale tests of WPT with EMG according IEC 61400-12-1: 2005, certified experts DNV GL
(http://www.dnvgl.com/about-dnvgl/default.aspx).
The development of the commercial version of the Product with power output from 0.5 to 30 kW.
Development of design documentation of pilot production and technology pilot production.
Attraction of the investments
THE RESULTS OF STAGE 1 OF THE PROJECT (APRIL-DECEMBER 2015)
We designed, created and tested:
•The prototype of the electronic machine generator with an electronic power converter
• The wind rotor prototype with diameter of 0.8 m.
We created bench for simulating the operation of the wind turbine based on the test bench for electrical
motors (certificate № 432-3582-15 "TEST-S.-Petersburg").
We designed a WPT with EMG, with rated wind speed at 6.5 m/s.
We also created a test field for wind monitoring and full-scale testing of WPT with EMG.
We file an international application PCT/RU2015/000918 from 12.23.2015, the patent for the invention
“Power output take system of a wind motor”
THE PROJECT REALIZATION
12
GENERAL MANAGER
VDM-TECHNIKA LLC
VLADIMIR G. MASOLOV, PH.D
Thank you for attention!