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MOSCOW, 05/02/2016 PROJECT: «ELECTRONIC MACHINE GENERATOR FOR WIND POWER TURBINE» («EMG FOR WPT») PARTICIPANT: VDM-TECHNIKA LLC (RUSSIA) INVESTOR: SKOLKOVO FUND (RUSSIA) INVESTOR: OVERON GROUP CORPORATION (USA)

PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

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Page 1: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

MOSCOW, 05/02/2016

PROJECT:

«ELECTRONIC MACHINE GENERATORFOR WIND POWER TURBINE» («EMG FOR WPT»)

PARTICIPANT: VDM-TECHNIKA LLC (RUSSIA)

INVESTOR: SKOLKOVO FUND (RUSSIA)

INVESTOR: OVERON GROUP CORPORATION (USA)

Page 2: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

2

The average annual wind speed at 3-6 m/s is presented

at no less than 50% of the Earth surface

Page 3: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

3

CLASS I CLASS II CLASS III CLASS IV

HIGH WIND MEDIUM WIND LOW WIND ULTRALOW WIND

(8,5-10 m/s) (7,5-8,5 m/s) (6,0-7,5 m/s) (< 6,0 m/s)

NORDEX N90/2500, N100-3300

VESTAS V105-3,3MW, V112-3,3 MW

GOLDWIND GW 70/1500

NORDEX N100/2500, N117/3000

VESTAS V112-3,3MW, V117-3,3 MW

GOLDWIND GW 77/1500

NORDEX N117/2400, N131/3000

VESTAS V126-3,3 MW

GOLDWIND GW 82/1500

VDM-TECHNIKA

WIND CLASSES IEC 61400

WTG TYPE

Page 4: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

THE MAIN DIRECTIONS OF DEVELOPMENT

Wind rotor, adapted to the low potential wind flow

The synchronous electric generator with a slotless

designed stator that allows to lower starting torque at

about 10 times

Electronic power converter (EPC) for adjusting the

shaft torque and increasing the efficiency coefficient of

EMG in the extended rotation speed range

4

THE PROJECT SUMMARY

THE PROJECT PRODUCTDirect drive WPT with EMG.

Rated wind speed at 6.5 m/s

THE ESSENCE OF THE INNOVATIONThere are the technical decisions for WPT’s, affording

efficient energy transformation of the low potential wind

flow energy to the electric energy, based on the usage

of EMG, allowing to regulate the electromagnetic torque

on the generator’s shift in the extended range of rotation

speeds, including the areas with the annual average

wind speed at 3-6 m/s

Normalized power output of WPT with EMG

in comparison with analogs

Page 5: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

5

COMPETITIVE ADVANTAGES

Analogs Manufacturer StageRated

power, kW

Wind Turbine

Price, USD

The cost of wind turbines for 1

kW of installed capacity, USD

Rated wind

speed, m/s

Annual power

generation, kWh

The annual output of

electricity per 1 kW of installed capacity, kWh

Rated power wind turbine

capacity factor

LCOE, USD/kWh

1 VDM-2кW "VDM-tekhnika" LLC, Russia Development 2,0 8000 4000 6,5 5654 2827 0,32 0,18

2Kestrel e400nb 3.5kW

250VEveready Diversified Products (Pty)

Ltd, RSAOn market 2,5 9700 3880 11,0 1880 752 0,09 0,67

3 Skystream 3.7 Xzeres Wind Corporation, USA On market 2,4 15000 6250 13,0 1736 723 0,09 1,13

4 S-343 Endurance Wind Power Inc., USA On market 5,4 30600 5667 12,0 4078 755 0,09 0,98

5 EXCEL 6 BERGEY Windpower Company, USA On market 5,5 49170 8940 11,0 5522 1004 0,11 1,61

6Evance R9000

Evance Wind Turbines Limited, UK On market 4,7 48960 10417 11,0 4962 1056 0,12 1,29

7KW6 Kingspan Renewables Ltd., UK

On market 5,2 48348 9298 13,0 4629 890 0,10 1,36

8GW133-11 kW Gaia-Wind, UK

On market 11,0 76500 6955 12,0 16220 1475 0,17 0,61

9Excel 10 BERGEY Windpower Company, USA

On market 10,0 70000 7000 13,8 7135 714 0,08 1,28

*Data referred to an average annual wind speed of 4 m/s **Calculations are made in accordance IEC 61400-2

Product design has unique competitive advantages in the segment of small wind

Page 6: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

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WIND ROTOR, ADAPTED TO THE LOW-POTENTIAL WIND FLOW.

CALCULATION PROCEDURE

We analyzed about 100 known wind rotor profiles and performed optimization calculations for 16 options of profile

We selected 2 prototypes of wind rotors – output coefficient is 0,48-0,49 at the wind speed of 4-7 m/s.

We created the calculation method

Page 7: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

7

WIND ROTOR, ADAPTED TO THE LOW-POTENTIAL WIND FLOW. TEST

The flow speed at 4 m/s, 10 rad/s

The flow speed at 6 m/s, 14 rad/s

The flow speed at 8 m/s, 18 rad/s

Tests of the wind rotor prototype with diameter of 0.8 m on the aerodynamic stand

Page 8: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

8

Design of WPT

Strength and thermal calculations

Page 9: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

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STAND FOR SIMULATION OF WIND TURBINESBASED ON THE TEST BENCH FOR ELECTRICAL MOTORS

CERTIFICATE № 432-3582-15 FBU "TEST-S.-PETERSBURG“)

Simulation of different wind regimes. Simulation modes of wind rotor, EMG with EPC.

Measuring characteristics of EMG with EPC

М+ИД

ЭМГ

+

ДПР

ДМ1

КВД

АТ

Сет

ь

38

0 В

AC

АВ

ИРН(Т)

ДТ1...ДТ3

ДТ4...ДТ6

БН

Микропроцес

сор

ЭЭП

Ключ

Редуктор

ПК

АЦП PCI-6220

ω(t)

IU(t)

IV(t)

IW(t)

M(t), ω(t)

UAB(t)

IAB(t)

UDC(t)

IDC(t)

M(t, ωНМ)

TG(t)

RS232/USB

RS232/USB

Сет

ь

22

0 В

AC

AC-DC

к ДТ1...ДТ8,

ДМ1

+24 В DC

ДТ7

ДН1

ДТ8

ДН2

IDC(t)

Управляющая

программа «CAN.vi»

Коннектор

CB-68LP

Ключ

Трехфазный

выпрямитель

ТР

Ключ

Page 10: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

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1

1P

2

2P

PE

PE

P21

1P

2

2P

PE

PE

P31

1P

2

2P

PE

PE

P41

1P

2

2P

PE

PE

P5

Ammonit Meteo-40S

А B

A1А B

A2А B

A3CNT

C1GND CNT

C2GND

GND

Supply

24 V DC

V IN

GND

IN

D1CLK

D

GND

Ethernet

24V DC

Ethernet Ethernet

Switch

UP Link

GND

5 V DC

V IN

5 V DCEthernet Ethernet

Galltec Mela KRC3/5

Barometric

Pressure Sensor

AB 100

Wind Vane Thies

First Class POT

Anemometer

Wind Speed 1

Anemometer

Wind Speed 2

GND

12 V DC

V IN

Ethernet

12V DC

24 V GNDP0

A1

24 VT0 σ0

A2, A3

1

1P

2

2P

PE

PE

P1

24 Vv0 GND

C1

24 Vv0 GND

C2

GND

D1

CLK

D

GNDIN 24 V

ВК1БП1

БП2

GND1

GND

24V DC

GND1

Heating

24V DC

БП3

12V DC

БП4

5 V DC

Heating

24V DC

К фидеру

220 В AC

К серверуTCP/IP

PHT-150

FLZ-520

Type of equipment Brand

The mast of WPT Н-15

Meteomast МС-14-76

Cup anemometers Thies First Class Advanced

Ultrasonic anemometer Young Model 86004

Measuring w ind direction Wind Vane Thies First Class POT

Temperature and humidity sensor Galltec Mela KRC3/5

Atmospheric pressure sensor Ammonit AB100

Steel cabinet C6 (METEO-40) Type 650\11-04

Data logger Ammonit Meteo-40S

Data logger storage Flash-Recorder-2-16RTC-SD

Overvoltage protection Leutron DataPro 2x1-24V/24V-Tr

Heater shield PHT-150

Temperature controller FLZ-520

Uninterruptible pow er supply BX800CI-RS/BX1100CI-RS

WIND MEASURING SYSTEM. IEC 61400-12-1:2005

Page 11: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

11

PLAN FOR STAGE 2 OF THE PROJECT (JANUARY-SEPTEMBER 2016)

Producing the prototype of WPT with EMG of 2 kW capacity.

Conducting full-scale tests of WPT with EMG according IEC 61400-12-1: 2005, certified experts DNV GL

(http://www.dnvgl.com/about-dnvgl/default.aspx).

The development of the commercial version of the Product with power output from 0.5 to 30 kW.

Development of design documentation of pilot production and technology pilot production.

Attraction of the investments

THE RESULTS OF STAGE 1 OF THE PROJECT (APRIL-DECEMBER 2015)

We designed, created and tested:

•The prototype of the electronic machine generator with an electronic power converter

• The wind rotor prototype with diameter of 0.8 m.

We created bench for simulating the operation of the wind turbine based on the test bench for electrical

motors (certificate № 432-3582-15 "TEST-S.-Petersburg").

We designed a WPT with EMG, with rated wind speed at 6.5 m/s.

We also created a test field for wind monitoring and full-scale testing of WPT with EMG.

We file an international application PCT/RU2015/000918 from 12.23.2015, the patent for the invention

“Power output take system of a wind motor”

THE PROJECT REALIZATION

Page 12: PROJECT: ELECTRONIC MACHINE GENERATOR FOR WIND … Presentation eng.pdf · motors (certificate № 432-3582-15 "TEST-S.-Petersburg"). We designed a WPT with EMG, with rated wind speed

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GENERAL MANAGER

VDM-TECHNIKA LLC

VLADIMIR G. MASOLOV, PH.D

Thank you for attention!