6
PROMET PRODUCT RANGE www.mtg.es SYSTEMS PROMET MTG Ctra. Nac. II, Km. 636,6 08330 Premià de Mar Barcelona - España Tel. (+34) 93 741 70 00 Fax. (+34) 93 752 15 74 [email protected] www.mtg.es SYSTEMS PROMET MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and mining backhoe loaders). MTG Systems ProMet ADVANTAGES OF THE SYSTEM 1 PROMET HAMMERLESS Blade Shrouds • The new design of ProMet II blade shrouds has been optimized based on use in excavators or loaders to offer up to 30% more wear material as compared to the equivalent model of our competitors. • Reduces the exposure of the blade to impacts and abrasions, increasing the useful life of the bucket. • With the new ProMet II blade shrouds, the front of the shroud contains between 10% and 20% more steel. • The locking system only requires welding a base for each shroud, making installation easy and quick while reducing machine downtimes. 2 Hammerless MTGtwist locking System New wing shroud (Heavy Mining) NEW Hammerless MTGtwist locking System Lateral Shroud (Construction) Blade Shroud for excavators Hammerless MTGtwist locking System, With one weld-on base Blade Shroud for loaders Hammerless MTGtwist locking System, With one weld-on base Reference Weight (kg-lb) Blade Width Width (mm - inch) Position 4MX100C410-A 104 - 228,8 100 - 4 410 - 16,14 Central 4MX100L410-15A 103,5 - 227,7 100 - 4 410 - 16,14 Left 4MX100R410-15A 103,5 - 227,7 100 - 4 410 - 16,14 Right 4MX100L410-10A 104 - 228,8 100 - 4 410 - 16,14 Left 4MX100R410-10A 104 - 228,8 100 - 4 410 - 16,14 Right 4MX120C325-A 112 - 246,4 120 - 4 3/4 325 - 12,80 Central 4MX120L325-15A 111 - 244,2 120 - 4 3/4 325 - 12,80 Left 4MX120R325-15A 111 - 244,2 120 - 4 3/4 325 - 12,80 Right 4MX120C380-A 122 - 268,4 120 - 4 3/4 380 - 14,97 Central 4MX120L380-15A 122 - 268,4 120 - 4 3/4 380 - 14,97 Left 4MX120R380-15A 122 - 268,4 120 - 4 3/4 380 - 14,97 Right 4MX120C410-A 128 - 281,6 120 - 4 3/4 410 - 16,14 Central 4MX120L410-15A 128 - 281,6 120 - 4 3/4 410 - 16,14 Left 4MX120R410-15A 128 - 281,6 120 - 4 3/4 410 - 16,14 Right 4MX120C535-A 153 - 336,6 120 - 4 3/4 535 - 21,06 Central 4MX120L535-15A 152 - 334,4 120 - 4 3/4 535 - 21,06 Left 4MX120R535-15A 152 - 334,4 120 - 4 3/4 535 - 21,06 Right 4MX140C420-A 170 - 374 140 - 5 1/2 420 - 16,54 Central 4MX140L420-11A 171 - 376,2 140 - 5 1/2 420 - 16,54 Left 4MX140R420-11A 171 - 376,2 140 - 5 1/2 420 - 16,54 Right 4MX140C465-A 181 - 398,2 140 - 5 1/2 465 - 18,31 Central 4MX140L465-11A 182 - 400,4 140 - 5 1/2 465 - 18,31 Left 4MX140R465-11A 182 - 400,4 140 - 5 1/2 465 - 18,31 Right 4MX140C490-A 188 - 413,6 140 - 5 1/2 490 - 19,29 Central 4MX140L490-11A 188 - 413,6 140 - 5 1/2 490 - 19,29 Left 4MX140R490-11A 188 - 413,6 140 - 5 1/2 490 - 19,29 Right 4MX140C575-A 209 - 459,8 140 - 5 1/2 575 - 22,74 Central 4MX140L575-11A 210 - 462 140 - 5 1/2 575 - 22,74 Left 4MX140R575-11A 210 - 462 140 - 5 1/2 575 - 22,74 Right Blade Shrouds for excavators Size 70 to 90 Size 100 to 140 Mechanical Block 1MX70-90MB-A 1MX100-140MB-A Weldable Base 1MX70-90WB-A 1MX100-140WB-A Locking System (includes pin and retainer) 2MX70/90PR-A 2MX100/140PR-A Retainer 2MX70/90R-A 2MX100/140R-A Extraction Tool 3MTWIST X2 Locking devices NOTE 1. The references presented here are valid unless if there is an error or omission. NOTE 2. Availability of references presented is not guaranteed. Enquire before ordering. SUMMARY TABLE OF MTG SYSTEMS PROMET RANGE Advantages of the lateral shrouds (Construction) • Lateral shrouds are reversible, making it possible to change their position. As a result, complete wear of the piece is achieved thus extending its useful life. • Protects the sides of the bucket from exposure to impacts and abrasions, increasing the bucket’s useful life. • Its sharpness and lightness increase penetration of the bucket, thus improving machine productivity. New wing shrouds for Heavy Mining The new wing shrouds feature an extremely robust design which is ideal for heavy duty applications and especially resistant in very abrasive soils. With the new MTGtwist hammerless locking system, optimal locking is ensured on the most aggressive of applications while providing the highest possible operator safety. The new wing shrouds are available for 60 and 90mm bucket wings. MTG will be extending the range of lateral protectors, with new references for 60mm, 65mm, 70mm, 75mm, 80mm and 120mm bucket wings. METALOGENIA S.A. is the sole title holder of the brands which identify its products. As such, all industrial property rights which may be derived from the same, such as designs, utility models, and patents, belong to METALOGENIA S.A.. Unauthorized use of these may constitute a violation of the industrial property rights owned by METALOGENIA S.A. The brands marked with an asterisk are not owned by METALOGENIA S.A. and are named for the sole purpose of identifying the destination of the products with no link between METALOGENIA S.A. and the legitimate title holders of the brands. Publication 2014 REF. GD-FLYERPROIIING

PROMET HAMMERLESS SUMMARY TABLE OF MTG …...PROMET MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and

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Page 1: PROMET HAMMERLESS SUMMARY TABLE OF MTG …...PROMET MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and

PROMETPRODUCT RANGE

www.mtg.es

SYSTEMSPROMET

MTGCtra. Nac. II, Km. 636,608330 Premià de MarBarcelona - EspañaTel. (+34) 93 741 70 00Fax. (+34) 93 752 15 [email protected]

SYSTEMSPROMET

MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and mining backhoe loaders).

MTG Systems ProMet

ADVANTAGES OF THE SYSTEM

1

PROMET HAMMERLESS

Blade Shrouds• The new design of ProMet II blade shrouds has been optimized based on use in excavators

or loaders to offer up to 30% more wear material as compared to the equivalent model of our competitors.

• Reduces the exposure of the blade to impacts and abrasions, increasing the useful life of the bucket.

• With the new ProMet II blade shrouds, the front of the shroud contains between 10% and 20% more steel.

• The locking system only requires welding a base for each shroud, making installation easy and quick while reducing machine downtimes.

2

Hammerless MTGtwist locking System

New wing shroud (Heavy Mining)

NEW

Hammerless MTGtwist locking System

Lateral Shroud (Construction)

Blade Shroud for excavators

Hammerless MTGtwist locking System, With one weld-on base

Blade Shroud for loaders

Hammerless MTGtwist locking System, With one weld-on base

Reference Weight(kg-lb) Blade Width Width

(mm - inch) Position

4MX100C410-A 104 - 228,8 100 - 4 410 - 16,14 Central4MX100L410-15A 103,5 - 227,7 100 - 4 410 - 16,14 Left4MX100R410-15A 103,5 - 227,7 100 - 4 410 - 16,14 Right4MX100L410-10A 104 - 228,8 100 - 4 410 - 16,14 Left 4MX100R410-10A 104 - 228,8 100 - 4 410 - 16,14 Right4MX120C325-A 112 - 246,4 120 - 4 3/4 325 - 12,80 Central4MX120L325-15A 111 - 244,2 120 - 4 3/4 325 - 12,80 Left4MX120R325-15A 111 - 244,2 120 - 4 3/4 325 - 12,80 Right4MX120C380-A 122 - 268,4 120 - 4 3/4 380 - 14,97 Central4MX120L380-15A 122 - 268,4 120 - 4 3/4 380 - 14,97 Left4MX120R380-15A 122 - 268,4 120 - 4 3/4 380 - 14,97 Right4MX120C410-A 128 - 281,6 120 - 4 3/4 410 - 16,14 Central4MX120L410-15A 128 - 281,6 120 - 4 3/4 410 - 16,14 Left4MX120R410-15A 128 - 281,6 120 - 4 3/4 410 - 16,14 Right4MX120C535-A 153 - 336,6 120 - 4 3/4 535 - 21,06 Central4MX120L535-15A 152 - 334,4 120 - 4 3/4 535 - 21,06 Left4MX120R535-15A 152 - 334,4 120 - 4 3/4 535 - 21,06 Right4MX140C420-A 170 - 374 140 - 5 1/2 420 - 16,54 Central4MX140L420-11A 171 - 376,2 140 - 5 1/2 420 - 16,54 Left4MX140R420-11A 171 - 376,2 140 - 5 1/2 420 - 16,54 Right4MX140C465-A 181 - 398,2 140 - 5 1/2 465 - 18,31 Central4MX140L465-11A 182 - 400,4 140 - 5 1/2 465 - 18,31 Left4MX140R465-11A 182 - 400,4 140 - 5 1/2 465 - 18,31 Right4MX140C490-A 188 - 413,6 140 - 5 1/2 490 - 19,29 Central4MX140L490-11A 188 - 413,6 140 - 5 1/2 490 - 19,29 Left4MX140R490-11A 188 - 413,6 140 - 5 1/2 490 - 19,29 Right4MX140C575-A 209 - 459,8 140 - 5 1/2 575 - 22,74 Central4MX140L575-11A 210 - 462 140 - 5 1/2 575 - 22,74 Left4MX140R575-11A 210 - 462 140 - 5 1/2 575 - 22,74 Right

Blade Shrouds for excavators

Size 70 to 90 Size 100 to 140

Mechanical Block 1MX70-90MB-A 1MX100-140MB-AWeldable Base 1MX70-90WB-A 1MX100-140WB-ALocking System (includes pin and retainer) 2MX70/90PR-A 2MX100/140PR-ARetainer 2MX70/90R-A 2MX100/140R-AExtraction Tool 3MTWIST X2

Locking devices

NOTE 1. The references presented here are valid unless if there is an error or omission.NOTE 2. Availability of references presented is not guaranteed. Enquire before ordering.

SUMMARY TABLE OF MTG SYSTEMS PROMET RANGE

Advantages of the lateral shrouds (Construction)• Lateral shrouds are reversible, making it possible to change their position. As a result,

complete wear of the piece is achieved thus extending its useful life.• Protects the sides of the bucket from exposure to impacts and abrasions, increasing the

bucket’s useful life.• Its sharpness and lightness increase penetration of the bucket, thus improving machine

productivity.

New wing shrouds for Heavy MiningThe new wing shrouds feature an extremely robust design which is ideal for heavy duty applications and especially resistant in very abrasive soils. With the new MTGtwist hammerless locking system, optimal locking is ensured on the most aggressive of applications while providing the highest possible operator safety.The new wing shrouds are available for 60 and 90mm bucket wings. MTG will be extending the range of lateral protectors, with new references for 60mm, 65mm, 70mm, 75mm, 80mm and 120mm bucket wings.

METALOGENIA S.A. is the sole title holder of the brands which identify its products. As such, all industrial property rights which may be derived from the same, such as designs, utility models, and patents, belong to METALOGENIA S.A.. Unauthorized use of these may constitute a violation of the industrial property rights owned by METALOGENIA S.A. The brands marked with an asterisk are not owned by METALOGENIA S.A. and are named for the sole purpose of identifying the destination of the products with no link between METALOGENIA S.A. and the legitimate title holders of the brands.

Publication 2014 REF. GD-FLYERPROIIING

Page 2: PROMET HAMMERLESS SUMMARY TABLE OF MTG …...PROMET MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and

Innovative hammerless fixing solution which consists of a pin and a retainer made of Elastomet and polyurethane.

MTGtwist locking systemStandard-sized,square-headed extraction tool.

Extraction Tool

Weldable base for ProMet II blade shrouds. For excavators and front shovels.

WB-AWeldable base

Base for housing locking devices. For excavators and front shovels.

MB-AMechanical block

Innovative hammerless fixing solution which consists of a pin and a retainer made of Elastomet and polyurethane.

MTGtwist locking system Extraction ToolStandard-sized, square-headed extraction tool.

WBL / WBL.*Weldable base

Weldable base for ProMet II blade shrouds. For excavators and front shovels.*For Heavy Mining.

ACCESORIES AND GENERAL ASSEMBLY AND DISASSEMBLY INSTRUCTIONS FOR PROMET LATERAL SHROUDS

ACCESORIES AND GENERAL ASSEMBLY AND DISASSEMBLY INSTRUCTIONS FOR PROMET BLADE SHROUDS

Reference Weight(kg-lb) Blade Width Width

(mm - inch) Position

4MXL70C450-A 93-205 70 - 2 3/4 450 - 17,72 Central4MXL70L450-10A 95-209 70 - 2 3/4 450 - 17,72 Left4MXL70R450-10A 95-209 70 - 2 3/4 450 - 17,72 Right

4MXL100C410-A 188 - 413,6 100 - 4 410 - 16,14 Central4MXL100L410-15A 190 - 418 100 - 4 410 - 16,14 Left4MXL100R410-15A 190 - 418 100 - 4 410 - 16,14 Right

4MXL100C440-A 202 - 444,4 100 - 4 440 - 17,32 Central4MXL100L440-15A 200 - 440 100 - 4 440 - 17,32 Left4MXL100R440-15A 200 - 440 100 - 4 440 - 17,32 Right4MXL100C622-A 278 - 612.9 100 - 4 440 - 17,32 Central

Blade shrouds for loaders

Lateral shrouds for excavators and loaders

Reference Weight(kg-lb) Blade Width Width

(mm - inch) Position

4MX30/50LA 11 -24.2 30-50 / 1.18-2.00 89-3.50 Lateral Asymmetrical4MX30/50LS 11,5 -25.3 30-50 / 1.18-2.00 103-4.03 Lateral Symmetrical4MX60/80LA 22,0-48.5 60-80/2.36-3.15 145-5.71 Lateral Asymmetrical4MX60/80LS 27,9-41.5 60-80/2.36-3.15 145-5.71 Lateral Symmetrical4MXB60X626* 100,0-220.5 60 - 2.36 343-13.50 Lateral Heavy Mining4MXB90X626* 120,0-264.5 90-3.54 343-13.50 Lateral Heavy Mining

* New Heavy Mining

Continue >

Accesories for lateral shrouds

Design Size 30/50 Size 60/80 Size 60 Size 90

WBL. - - 1MX90WBL 1MX90WBLPLX - - 2MXB60/70PLX 2MXB80/90PLXRL - - 2MXB60/90RL 2MXB60/90RLWBL 1MX30/50WBL 1MX60/80WBL - -PL 2MX30/50PL 2MX60/80PL - -RL 2MX30/80RL 2MX30/80RL - -

Reference Weight(kg-lb) Blade Width Width

(mm - inch) Position

4MX70C240-A 42,9-94,6 70 - 2 3/4 240-9,45 Central4MX70L240-14A 42,9-94,6 70 - 2 3/4 240-9,45 Left4MX70R240-14A 42,9-94,6 70 - 2 3/4 240-9,45 Right4MX80C300-A 54-119 80 - 3 5/32 300-11,81 Central4MX80L300-14A 54-119 80 - 3 5/32 300-11,81 Left4MX80R300-14A 54-119 80 - 3 5/32 300-11,81 Right4MX90C240-A 49,3 - 108,4 90 - 3 1/2 240 - 9,4 Central4MX90L240-14A 49,3 - 108,4 90 - 3 1/2 240 - 9,4 Left4MX90R240-14A 49,3 - 108,4 90 - 3 1/2 240 - 9,45 Right4MX90C320-A 58,2 - 128 90 - 3 1/2 320 - 12,6 Central4MX90L320-14A 58,2 - 128 90 - 3 1/2 320 - 12,6 Left4MX90R320-14A 58,2 - 128 90 - 3 1/2 320 - 12,6 Right4MX90C360-A 62,6-138 90 - 3 1/2 360 - 14,2 Central4MX90L360-14A 62,6-138 90 - 3 1/2 360 - 14,2 Left4MX90R360-14A 62,6-138 90 - 3 1/2 360 - 14,2 Right4MX100C290-A 85,3 - 187,6 100 - 4 290 - 11,42 Central4MX100L290-15A 85 - 187 100 - 4 290 - 11,42 Left4MX100R290-15A 85 - 187 100 - 4 290 - 11,42 Right4MX100C345-A 93,8 - 206,3 100 - 4 345 - 13,58 Central4MX100L345-15A 93,5 - 205,7 100 - 4 345 - 13,58 Left4MX100R345-15A 93,5 - 205,7 100 - 4 345 - 13,58 Right

Blade shrouds for excavators

RANGE OF PROMET LATERAL SHROUDS

Wing shroud for heavy Mining applications for excavators and loaders. Increases bucket capacity.

For excavators and loaders. The LA design allows for a greater increase in bucket capacity. (For 30–50 mm and 60–80 mm laterals)

For excavators and loaders. The LS design offers excellent impact resistance.(For 30–50 mm and 60–80 mm laterals)

BLateral symmetrical

LALateral asymmetrical

LSLateral symmetrical

SYSTEMSPROMET

PROMET HAMMERLESS

RANGE OF PROMET BLADE SHROUDS

Central blade shroud.For excavators, front-shovels and loaders.

CCentral

Left-delta lip shroud. For excavators, front-shovels and loaders.

LLeft Delta

Right delta lip shroud.For excavators, front-shovels and loaders.

RRight Delta

NEW

Disassembly instructions forHeavy Mining wing shroudsAssembly instructions for Heavy Mining wing shrouds

Place the wing. Removing the pins. Turn the pin. Weld-on base placement. Unlock the pin. Remove the shroud.

Assembly instructions for Construction wing shrouds

Recommended Equipment. Fitting the retainers. Fitting the protector. Inserting the pins.Positioning the bucket. Cleaning.

Turning the pins. Fitting the plug.Extracting tool.

Disassembly instructions for Construction wing shrouds

Removing the plug. Turning the pin. Removing the pins.

Assembly instructions for blade shrouds

Place the shroud. Place the mechanical block.

Insert the pin. Turn the pin.Recommended Equipment. Place the plug.

Disassembly instructions for blade shrouds

Remove the pin.Turn the pin. Remove the mechanical block.

Remove the shroud.Push the shroud outwards.Remove the plug.

SUMMARY TABLE OF MTG SYSTEMS PROMET RANGE

Visit our website www.mtg.es to configure your machine. Now also available for Ipad.

Page 3: PROMET HAMMERLESS SUMMARY TABLE OF MTG …...PROMET MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and

SYSTEMS

iPad application and set-up your machine.

MTG EuropeCtra. Nac. II, Km. 636,608330 Premià de MarBarcelona - SpainTel. (+34) 93 741 70 00Fax. (+34) 93 752 15 [email protected]

MTG International(Asia, Africa, South America, Australia)

Tel. (+34) 93 741 70 00Fax. (+34) 93 751 02 [email protected]

METALOGENIA S.A. is the sale holder of the brands that identify its products. Similarly, METALOGENIA S.A. holds all the industrial property rights that may be derived from its products, such as designs, utility models or patents. The unauthorised use there of may constitute a violation of METALOGENIA, S.A.’s industrial property rights. The brands identified with an asterisk do not belong to METALOGENIA S.A. and this organisation refers to them only to identify the destination of its products, without there being any relationship between METALOGENIA S.A. and the legitimate owners of any such brands.

October 2014 Edition GD-FLYERING-09/14-V.1

Visit our web www.mtg.es and our MTG Pro

CONSTRUCTION

MTG Corp.12941 North FreewaySuite 610Houston, TX 77060Tel. +1 (281) 872 1500Fax. +1 (281) 872 [email protected]

MTG, the best systems to protect your bucket

NEW LATERAL PROMET

MTG Systems hammerless for Construction and Heavy Construction

HAMMERLESS GENERATION

A wide range of teeth, tooth adapters and mechanical shrouds for construction which extend wear life and bucket productivity thanks to the MTGtwist hammerless locking system. The hammerless locking solution offers to MTG Systems for construction excellent retention properties. It offers:

• Safety when assembling and disassembling: it prevents accidents, no hammer is required in both operations.• Comfort in the assembly and disassembly: it requires less effort and makes it possible to work in a reduced space.• Costs reduction in assembly and disassembly: times are reduced and only one operator is needed.• Reliability: prevents losing the pin, offering excellent retention.• Robustness and durability: more solid design with no section breaks which allows for the use of a robust and more

resistant pin.• Reusable: the pin is not damaged during disassembly and it can therefore be reused several times.

The MTG Systems product ranges for construction which include MTGtwist hammerless locking solution are:

• MTG Systems StarMet: increased safety, longer wear life and greater savings and productivity in MTG wear parts.• MTG Systems ProMet: wing and blade shrouds which improve bucket penetration and protection, and machine

productivity. New wing shrouds more efficient and resistant.• MTG Systems RipMet: longer working life with optimal penetration in quarries and construction sites.

MTG Plus shrouds that are adaptable to the most common designs in the market are included.

www.mtg.es

Page 4: PROMET HAMMERLESS SUMMARY TABLE OF MTG …...PROMET MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and

• Up to 4 times more resistance than the MTG LS /LA shrouds. Robust and stable with wear material ratio over 70%.

• With increased contact surface that reduces plastic deformation to the sides of the bucket. (see fig. 1)

• They are reversible, allowing for changing their position, thus increasing wear life.

• They boast a new design for an optimum distribution of the wear material and increased protection of the locking system (see fig. 2). 2 weldable bases increase stabilization of the shroud.

HAMMERLESS LOCKING SYSTEM

SHROUD

TEETH

SHANK

WELD-ON NOSE

ADAPTER

MTG Systems StarMet for Construction and Heavy Construction

• Bolt-on half arrowsBolt-on half arrows shrouds for Caterpillar* loaders which work on abrasive applications.

• Welded blade shroudsWelded blade shrouds for loaders or excavators on multiple applications. Range which covers blade thicknesses of 40mm to 120mm.

• Weldable corner piecesProtect the corner of the bucket and adapt to its curvature. Range that covers excavators from 20 to 180 tons.

• Weldable lateral shroudsExcellent penetration of the bucket’s side.

SYSTEMSRIPMET

RIPMET HAMMERLESS

Other shrouds adaptable to the most popular systems on the market

PLUS PLUS

MTG Systems StarMet is the most efficient, reliable and safe system on the market. It offers maximum protection for the blade thanks to its optimized design. It includes the MTGtwist hammerless locking system that allows teeth to be changed quickly and safely.

• Safety: MTG Systems StarMet fits the MTGtwist locking system, offering safety, comfort, ease in teeth changing and safer retention.

• Longer wear life in teeth, adapter and mechanical shroud.• Bilateral locking system: the pin and the retainer can be

mounted on either side of the adapter (available in sizes 20, 30, 40, 50 and 60. Size 15 one-sided lateral locking solution).

• Greater savings and productivity: reduces machine’s downtimes.

MTG Systems StarMet range for Construction and Heavy Construction

F Flared

EX Extra X

E Extra

W Double Vector

V Vector

U Universal

AX Abrasion X

A Abrasion

I Impact

L Long

D Delta

* For new sizes 15, 20, 30, 40, 50 and 60 for Construction and Heavy Construction.

SYSTEMSPROMET

HAMMERLESSPROMET

Ripper hammerless locking system

• Hammerless retention system (MTGtwist).

• Option for installation with weld-on nose or adapter.

• Shroud with optimized design that improves penetration and increases system life.

• Five teeth designs to achieve the best performance in every application.

MTG Systems RipMet System

Visit our web www.mtg.es and our MTG Pro iPad application and set-up your machine.

1 2

3

4

Lateral/bilateral locking system1. Hammerless conical pin to extract

it easy.2. Standard shaped square hole.3. MTGtwist retainer made of

ElastoMet and polyurethane.4. Plug to prevent the square hole

becoming filled with soil, saving cleaning time during disassembly.

HAMMERLESSSTARMETSYSTEMSSTARMET

Retention area

Retention edge

Chamfer for easily lateral pin insertion

MTG Systems StarMet Hot Slag. Locking system for applications with high temperatures. Maximum strength and durability in extreme temperatures.

• Exclusive locking system with metal retainer.• The locking system can be installed on any adapter/StarMet teeth (changing the adapter is not required).• Sizes 30-40 available ( 7 sizes).• Ideal solution for applications in which the system is constantly subjected to high

temperatures, such as hot slag or road asphalting.

MTG Systems StarMet range for Construction and Heavy Construction

WC/M Central with mechanical shroud

WRDWLD Delta right / left

WRD/MWLD/M Delta right / left with mechanical shroud

WC Central

FC Weld-on Flush Central

UC Universal Central

M Mechanical shroud

WN Weld-on nose*

MTG Systems ProMet bucket side protectionMTG broadens its range of wing shrouds for construction with an improved design that is up to 4 times more resistant and by building U range (Standard) models.New shrouds for construction specifically designed for 30, 40, 50 and 60mm blade thickness excavators. They include the MTGtwist hammerless locking system.

Fig.1 Fig.2

1. Weld-on bases.2. MTGtwist retainer made of

ElastoMet and polyurethane.

3. Hammerless pin MTGtwist.4. Protective plug.

MTG Systems ProMet range for Construction and Heavy Construction

* Designs LA and LS will continue to be available for existing installations.

LA Lateral asymmetrical*

LSLateral symmetrical*

UStandard

NEW

Assembly accessories for the new U shrouds

1

4

NEW2

3

Page 5: PROMET HAMMERLESS SUMMARY TABLE OF MTG …...PROMET MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and

Design 120 180 240 500

WC*

1MA120WC90 1MA180WC100 1MA240WC120 1MA500WC140

1MA120WC80 1MA180WC90 1MA240WC100 1MA500WC130

1MA120WC70 1MA180WC80 1MA500WC120

1MA120WC65 1MA500WC100

WLD*1MA120WLD80 1MA180WLD90 1MA240WLD100 -

1MA120WLD70 1MA180WLD80

WRD*1MA120WRD80 1MA180WRD90 1MA240WRD100 -

1MA120WRD70 1MA180WRD80

WS- 1MA180WS90 1MA240WS100 1MA500WS140

1MA500WS120

WN - - - 1MA500WN

WLD/M WRD/MWeld left-right delta blade with mechanical shroud

*References available with and without wear cap ( WC/M, WLD/M, WRD/M).

www.mtg.es

MINING

Visit our website www.mtg.es to confi gure your machine. Now also available for Ipad and mobile applications.

2

3

4

5

6

1

Range of teeth, adapters and shrouds

Range of sizes for MTG Systems StarMet

Design 120 180 240 500

M 4MA120M 4MA180M 4MA240M 4MA500M

MS - 4MA180MS - 4MA500MS

Lateral locking solution

1. Easy to extract conical pin.2. Standard shaped square hole.3. MTGtwist retainer made from

ElastoMet and polyurethane.4. MTG Plug to prevent the square

hole becoming fi lled with soil, saving time and reducing cleaning effort when disassembling.

1. Excellent retention and more wear material.

2. Self-sharpening designs.

3. Easier to assemble and disassemble: only a

single rotation is required to change the teeth.

4. Maximum resistance and strength.

5. MTGtwist locking solution.

6. Longer adapter wear life.

SYSTEMSSTARMET

MTG Europe

Ctra. Nac. II, Km. 636,6

08330 Premià de Mar

Barcelona - Spain

Tel. (+34) 93 741 70 00

Fax. (+34) 93 752 15 74

[email protected]

www.mtg.es

MTG International

(Asia, Africa, South

America, Oceania)

Tel. (+34) 93 741 70 52

Fax. (+34) 93 751 02 09

[email protected]

www.mtg.es

Metalogenia S.A. is the sale holder of the brands that identify its products. Similarly, METALOGENIA S.A. holds all the industrial property rights that may be derived from its products, such as designs, utility models or patents. The unauthorised use thereof may constitute a violation of METALOGENIA, S.A.’s industrial property rights. The brands identified with an asterisk do not belong to METALOGENIA S.A. and this organisation refers to them only to identify the destination of its products, without there being any relationship between METALOGENIA S.A. and the legitimate owners of any such brands.

Publication 2013 FLYERSTARING-06/13-V.2

STARMET

Hammerless System

MTG Systems StarMet and the hammerless locking system, great prospects for Mining.

PPenetration

U Universal

VVector

W Double Vector

MTGtwist locking solution

Extraction tool

WCCentral

WLD WRDWeld left-right delta blade

WN Weld-on nose

IImpact

WC/MCentral with mechanical shroud

MMechanical Shroud

E1Extra

EX Extra X

AAbrasion

DDelta

MSStraddle mechanical shroud

WSStraddle adapter

MTG Systems StarMet advantages

H1Heavy

Design 120 180 240 500

A Abrasion MA120A MA180A MA240A -

D Delta MA120D MA180D MA240D -

H Heavy MA120H1 MA180H1 MA240H1 -

I Impact MA120I MA180I - -

E1 Extra MA120E1 MA180E1 MA240E1 MA500E1

EX Extra X MA120EX MA180EX MA240EX MA500EX

P Penetration MA120P MA180P MA240P MA500P

U Universal MA120U MA180U - -

V Vector MA120V MA180V MA240V MA500V

W Double Vector MA120W MA180W - -

Teeth Adapters

Shrouds 12

3

4

MTG Corp.

12941 North Freeway

Suite 610

Houston, TX 77060

Telf. (281) 872-1500

Fax. (281) 872-1599

[email protected]

www.mtgcorp.us

MTG Systems StarMet, the best system for mining

MTG Systems StarMet has improved more resistance and longer teeth wear life (1,5 month of duration).

*MTG Systems StarMet 120, Alabama , EE.UU.

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Page 6: PROMET HAMMERLESS SUMMARY TABLE OF MTG …...PROMET MTG Systems ProMet is an innovative hammerless system for bucket protection on large mining machinery (excavator 110Tn-350Tn and

Adapter

Innovative hammerless system for bucket protection.

The new ProMet II shrouds improve the previous models by having one single upper base instead of two, allowing the allocation of more wear material in the front part of the shroud and thus increasing its wear life, improving penetration, extending the bucket life and reducing machine downtimes.

LAAssymmetrical Side

LSSymmetrical Side

WBLWeld-on base

Extraction toolMTGtwist locking system

Lateral Shrouds

Range of MTG Systems ProMet shrouds*

• Safe and easy to remove the teeth.• Excellent resistance for the toughest applications.• Longer working life with optimal penetration.

Hammerless Ripper MTG System

5. Weld-on base

1. Shroud

2. MTG tooth

4. MTGtwist locking system

3. Weld-on nose

Range of teeth, adapters and shrouds

WNWeld-on nose

WAWeld-on adapter

MTG Systems RipMet locking system

Extraction tool

P Penetration

Abrasion: mediumImpact: medium

AX Abrasion

Abrasion: high Impact: medium to low

PX Penetration

Abrasion: medium to lowImpact: medium to high

S Standard

Abrasion: mediumImpact: medium

I Impact

Abrasion: lowImpact: high

S2 Shroud

B Weld-on base

SYSTEMSPROMET

SYSTEMSRIPMET

PROMET RIPMET

Blade Shrouds*

MTGtwist locking system

“MTG Systems RipMet saves a lot of downtime and it’s already providing more machine effi ciency.”. MTG Systems RipMet, England.

“The solution for breakages: increases the duration and ease of replacements”. MTG Systems RipMet, France.

3

4

2

1

5

Lateral and blade MTG Systems ProMet shrouds

1. Weld-on base.2. MTGtwist retainer made from

ElastoMet and polyurethane.3. MTGtwist pin.4. MTG Plug to prevent the square

hole becoming fi lled with soil , saving time and reducing cleaning effort when disassembling.

No interferences while assembling

Blade locking system

Lateral locking system

1. Mechanical block.2. Only one weld- on base is required.3. MTGtwist (pin + retainer) locking

system.

Design 45 50 55

Teeth

I ME45I ME50I ME55I

PX ME45PX ME50PX -

AX ME45AX ME50AX ME55AX

P - - ME55P

S ME45S ME50S -

AdaptersWN 1ME45WN 1ME50WN 1ME55WN

WA 1ME45WA 1ME50WA -

ShroudsS2/S2-A 4ME45S2 4ME50S2-A 4ME55S2

B 2ME45/55B 2ME45/55B 2ME45/55B

Range of sizes for MTG Systems RipMet

Visit our website www.mtg.es to confi gure your machine. Now also available for Ipad and mobile applications.

1

2

CCentral

LLeftDelta

RRightDelta

WBWeld-on base

MBMechanical block

N E WPROMET II

NEW

*Check ProMet II compatibilities that appears on our website www.mtg.es and in our reference guide (also available at the website).

*NOTE: check availability before ordering. For correct fi tting and product behaviour, please ensure your blade complies with the following specifi cations and that all welding and fi tting instructions are followed. For more information check our reference guide available at www.mtg.es

EASIER CHANGES WITH MTGTWIST LOCKING SOLUTION. NOW, EASIER IN PROMET II SHROUDS AS ONLY ONE WELD-ON BASE IS REQUIRED.

Lateral plate thickness 70 mm 90mm 100m 120mm 140mm

Lo

ad

ers

Shroud

4MXL70C450-A - 4MXL100C410-A - -

4MXL70L450-10A - 4MXL100L410-15A - -

4MXL70R450-10A - 4MXL100R410-15A - -

- - 4MXL100C440-A - -

- - 4MXL100L440-15A - -

- - 4MXL100R440-15A - -

Weld-on base 1MX70-90WB-A - 1MX100-140WB-A - -

Mechanical block 1MX70-90MB-A - 1MX100-140MB -A - -

Pin 2MX70/90 PR-A - 2MX100/140PR- A - -

Retainer 2MX70/90 R-A - 2MX100/140 R-A - -

Ex

ca

va

tors

Shroud

- 4MX90C320-A 4MX100C290-A 4MX120C325-A 4MX140C420-A

- 4MX90L320-14 A 4MX100L290-15 A 4MX120L325-15 A 4MX140L420-11 A

- 4MX90R320-14 A 4MX100R290-15 A 4MX120R325-15 A 4MX140R420-11 A

- - 4MX100C345-A 4MX120C380-A 4MX140C465-A

- - 4MX100L345-15 A 4MX120L380-15 A 4MX140L465- 11 A

- - 4MX100R345-15 A 4MX120R380-15 A 4MX140R465-11 A

- - 4MX100C410-A 4MX120C410-A 4MX140C490-A

- - 4MX100L410 -15 A 4MX120L410-15 A 4MX140L490- 11 A

- - 4MX100R410 -15 A 4MX120R410-15 A 4MX140R490- 11 A

- - 4MX100L410-10 A 4MX120C535-A 4MX140C575-A

- - 4MXL100R410-10 A 4MX120L535-15 A 4MX140L575- 11 A

- - 4MX120R535-15 A 4MX140R575- 11 A

Weld-on base - 1MX70-90WB-A 1MX100-140WB-A 1MX100-140WB-A 1MX100-140WB-A

Mechanical block - 1MX70-90MB-A 1MX100-140MB-A 1MX100-140MB-A 1MX100-140MB-A

Pin - 2MX70/90 PR-A 2MX100/140PR-A 2MX100/140PR-A 2MX100/140PR-A

Retainer - 2MX70/90R-A 2MX100/140R-A 2MX100/140R-A 2MX100/140R-A

Blade protectors

Lateral plate thickness30-50mm

1.18-1.97 inch

60-80mm

2.36-3.15 inch

Shroud LA 4MX30/50LA 4MX60/80LA

Shroud LS 4MX30/50LS 4MX60/80LS

Weld-on base 1MX30/50WBL 1MX60/80WBL

Pin 2MX30/50PL 2MX60/80PL

Retainer 2MX30/80RL 2MX30/80RL

Pin 2MX30/50PL 2MX60/80PL

Retainer 2MX30/80RL 2MX30/80RL

Lateral protectors

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