PT-Series Operation Manual - Perfection Under Pressure

PressureTech Swiss SeriesHigh Pressure Coolant Pumps

Models: PT-1000, PT-2000

PressureTechPerfection Under Pressure

New England Tool Corp.161 Sanrico DriveManchester, CT 06042

OPERATION MANUAL

PT-2000

PT-1000-H

Table of ContentsSafety Instructions ................................................................................................. pg. 3

Operation ................................................................................................. pg. 4

Maintenance Schedule ................................................................................................. pg. 6

HMI Navigation ................................................................................................. pg. 7

Alarms ................................................................................................. pg. 8

Alarm Codes ................................................................................................. pg. 9

Parameters ................................................................................................. pg. 11

Electrical Diagram ................................................................................................. pg. 12

Elec. Panel Assembly ................................................................................................. pg. 13

Elec. Panel for “H” Assembly ...................................................................................... pg. 14

Sheet Metal Assembly ................................................................................................. pg. 15

Sheet Metal for “H” Assembly ...................................................................................... pg. 16

1000 Motor Assembly ................................................................................................. pg. 17

1000-W Motor Assembly ................................................................................................. pg. 18

2000 Motor Assembly ................................................................................................. pg. 19

Booster Pump Assembly ...................................................................................... pg. 20

Valve Manifold Assembly ...................................................................................... pg. 21

Heat Exchanger Assembly ...................................................................................... pg. 22

Filter Assembly ................................................................................................. pg. 23

Warranty ................................................................................................. pg. 24

Operation Manual for PT-1000 & PT-2000 Operation Manual for PT-1000 & PT-2000

• Make sure electrical power is disconnected before servicing the high pressure pump or electrical cabinet.

• Do not move high pressure pump while it is powered on.

• For maintenance purposes, only use parts provided or recommended by PressureTech and New England Tool Corporation.

• In case of emergency press the E-STOP (Emergency Stop) button on the CNC machine and disconnect power by shutting OFF the main circuit breaker (CBI) on the high pressure pump.

• Allow only qualified personnel to handle and service your high pressure pump system.

• Make sure the high pressure pump is not making any erratic (unusual) noise during operation, and inspect for any signs of leakage around pump area.

• lnspect hydraulic hoses for tightness and leaks. Make sure that the filter vessel cover is latched and secure. • Take extra precaution if you run the high pressure pump and machine unattended. A fire hazard may exist during operation of the machine and pump. This is especially true if you are in the process of machining materials such as Magnesium, Titanium, etc.

• We recommend installing a fire suppression system inside the machine, especially if the machine is running unattended.

• Your high pressure pump system is not provided with a coolant flow switch. The system relies on the machines coolant level alarm to ensure pump is not running dry without coolant oil or fluid. • Always ensure that there is enough oil in the machine, oil reservoir and high pressure pump filter vessel. Refill the oil tank as necessary. • Prevent oil or water from coming into contact with electrical equipment.

• Under no circumstances should you ever come into contact with high pressure coolant streams.

• Never install shut-off valves between the pump and discharge pressure regulator, or in the regulator bypass line.

SAFETY INSTRUCTIONS

Page 3Operation Manual for PT-1000 & PT-2000

FILTER SYSTEM START-UP PROCEDURE Prior to turning on the flow to the inlet service, please complete the following checks:

1. Check inside the filter unit to be sure the basket and filter bag (if applicable) are in the housing and do not require cleaning or replacement. If necessary install a clean filter bag.

2. Check that the filter vessel cover is securely fastened to the housing. You are now ready to open the flow to the inlet service line.

Once the desired service flow has been established, the filter will operate efficiently until dirty. However, under no circumstances should more than 5 PSI differential pressure through the filter be obtained. Operating the filter unit with a high differential may cause filter bags to rupture and/or cause damage to the filter system and downstream equipment.

To prevent excessive drop through the filter unit, regular inspection of the filter media is required.

MAINTENANCEWhen it becomes necessary to clean or replace the filter media, follow the procedure outlined below:

1. First close the flow from the inlet service line.

2. Close the flow to the outlet service line. (In some applications closing flow to outlet is not required.)

3. Relieve the pressure from the filter unit.

OPERATION


WARNINGCONTENTS UNDER PRESSURERelieve Pressure in accordance with Manufacturer’s instructions before opening the Filter Vessel.FAILURE TO DO SO MAY RESULT IN SERIOUS BODILY INJURY.

4. Drain housing sufficiently to access filter basket.

5. Remove cover by loosening the T-bolt clamp sufficiently to allow removal of the clamp assembly.

6. Remove filter basket and clean thoroughly, remove the filter bag (if applicable) and throw away. (Cleaning and reusing the filter bag is not recommended.)

7. Remove debris and sludge from inside the inlet portion of housing to avoid interference with flow of fluid being filtered.

8. Install clean filter basket and filter bag (if applicable). Place the basket into the filter housing, make sure the basket flange is firmly seated onto the step on the inside of the housing. Insert bag into the bag basket making sure filter bag ring is firmly seated against the top of the basket flange. For best results, be sure filter bag is installed fully extended to the bottom of the basket.

9. Inspect cover gasket for cuts or other signs of failure and make sure it is properly seated. Your PressureTech Swiss Series unit is now ready for operation. Refer to filter system start-up procedure.

SPARE PARTS (FOR MAINTENANCE)Your PressureTech Swiss Series unit will give you many years of reliable service provided periodic inspections are made of various components and replacement of worn parts are made promptly. The following is meant to be a recommended spare parts list.

KE5K12S

KE15K12S

B-13633

8LCOCG

5 MICRON BAG (STANDARD)

15 MICRON BAG

FILTER VESSEL CONE BASKET

GASKET FOR FILTER VESSEL

PART # DESCRIPTION


DAILYPeriodically monitor the pressure on the HMI home screen to be certain the inlet pressure remains positive. If the filter is clogged, the unit will trip an alarm for maintenance. A negative inlet pressure is a sign that the filter bag needs to be changed. We recommend using a 5 micron bag filter, a less fine filter will let unwanted particles pass through and possibly damage the pump. Open the bleed valve on the top of the filter vessel (part # 610016). Do not start the pump unless the filter vessel is full of oil and there is a solid stream of coolant coming out of the bleeder line through the provid-ed 1/4’’ clear hose (this line returns to the machines oil tank). This will purge air pockets in the hydraulic system. WEEKLYClean the machines main coolant tank by removing all chips and debris. A dirty holding tank will cause the filter to clog prematurely. The weekly maintenance schedule is a recommendation and may vary from application to application. When cutting aluminum you may find that the filter bag clogs faster than when cutting stainless steel. Also, three shifts of operation a day vs one, may require additional attention and frequency of maintenance.

SPECIAL NOTES• During pump operation, make sure that oil based coolant does not create a lot of foam. Contact your coolant supply company to get an additive that prevents foaming. Check and fill the machine reservoir as needed.• When turning the unit on frequently in your program (more than 3 times per minute) change your program so that you alternate the line being used with an interval of at least 2 seconds between. This will keep the pump running constantly. Frequent starting and stopping puts unnecessary load on the unit.• Pay extra attention to the level of oil in the pump head. Running the pump unit with no hydraulic oil will cause the pump to fail.

MAINTENANCE SCHEDULE



HMI NAVIGATION

ITEM1

2

3

4

NAMEPUMP PRESSURE

FILTER PRESSURE

CNC INPUT STATUS

HIGH PRESSURE TREND

FUNCTIONDisplays the current outlet pressure from the pump in either PSI or

BAR depending on the value of parameter 106.

Displays the current filter pressure in either PSI or BAR depending

on the value of parameter 106.

Displays the status of the CNC inputs wired to inputs 0…7.

Displays a pressure graph of the pump for the last 60 seconds.

1 32

4

4


ALARMS

ITEM1

2

3

4

NAMEALARM DISPLAY

ALARM RESET

ALARM PAGE NAVIGATION

ALARM HISTORY

FUNCTIONDisplays the test associated with an alarm or warning that has

occurred.

Pressing this button will only clear alarms for which the root cause

has been corrected.

Use these buttons to navigate through all displayed alarms.

Pressing this button takes you to the alarm history page.

1

32 4


ALARM CODESRESOLUTION

RELEASE THE E-STOP ON THE

UNIT

CHECK TO MAKE SURE THERE

ARE NO BLOCKAGES IN THE

FLUID PATH; ENSURE THAT

PARAMETER 103 IS NOT SET TOO

LOW FOR THE APPLICATION

ENSURE THAT THE CNC MACHINE

AND FLOOD COOLANT PUMP WAS

NOT RUNNING WHEN THE PUMP

WAS TURNED ON; CHECK THAT

THE FILTER BAG IS NOT FULL;

CHECK THAT FLUID ID PRESENT

IN THE SUPPLY LINE

PUT SHORT BREAKS IN THE CNC

PROGRAM TO ALLOW THE PUMP

TO REST; EXTEND THE TIME

ENTERED IN TO PARAMETER 104

ENSURE THAT THE PUMP MOTOR

IS ABLE TO SPIN AND NOT BOUND

UP; CHECK INCOMING VOLTAGE

SOURCE FOR IRREGULARITIES;

CALL PRESSURETECH FOR

REPLACEMENT PARTS


REPLACEMENT PARTS

ENSURE THAT THE PUMP MOTOR

IS ABLE TO SPIN AND NOT BOUND

UP; CHECK INCOMING VOLTAGE



REPLACEMENT PARTS

CODE101

102

103

104

105

106

107

NAMEE-STOP PRESSED

PUMP HIGH PRESSURE

FILTER UNDER VACUUM

CONTINUOUS RUN

PUMP MOTOR CIRCUIT

PROTECTOR TRIPPED

PUMP CONTACTOR

MALFUNCTION

BOOSTER PUMP MOTOR

CIRCUIT PROTECTOR

TRIPPED

CAUSETHE E-STOP PUSHBUTTON ON

THE UNIT IS PRESSED

THE PUMP PRESSURE HAS

EXCEEDED THE ALLOWABLE

THRESHOLD INPUT INTO PARAM-

ETER 103

A VACUUM HAS BEEN DETECTED

IN THE FILTER VESSEL

THE UNIT HAS RUN CONTINUOUS-

LY FOR LONGER THAN THE

ALLOWABLE TIME INPUT INTO

PARAMETER 104

THE CIRCUIT BREAKER FOR THE

PUMP MOTOR HAS EXCEEDED

ITS ALLOWABLE AMPACITY

THE PUMP IS BEING TOLD TO RUN

AND IS NOT RUNNING, OR THE

PUMP IS BEING TOLD TO STOP

RUNNING AND IS CONTINUING TO

RUN


BOOSTER PUMP MOTOR HAS

EXCEEDED ITS ALLOWABLE

AMPACITY


RESOLUTIONCALL PRESSURETECH FOR

REPLACEMENT PARTS

ENSURE THAT THE FAN IS ABLE

TO SPIN AND NOT BOUND UP;

CHECK INCOMING VOLTAGE



REPLACEMENT PARTS


REPLACEMENT PARTS

RESEAT THE CARD; CALL PRES-

SURETECH FOR REPLACEMENT

PARTS



PARTS



PARTS



PARTS



PARTS

RESEAT THE ATTACHED CABLES;


REPLACEMENT PARTS

RESEAT THE ATTACHED CABLES;


REPLACEMENT PARTS

CODE108

109

110

111

112

113

114

115

116

117

NAMEBOOSTER PUMP CON-

TACTOR MALFUNCTION

COOLING FAN MOTOR

CIRCUIT PROTECTOR

TRIPPED

COOLING FAN CONTAC-

TOR MALFUNCTION

PLC RACK 1 SLOT 1

ERROR

PLC RACK 1 SLOT 2

ERROR

PLC RACK 1 SLOT 3

ERROR

PLC RACK 1 SLOT 4

ERROR

PLC RACK 1 SLOT 5

ERROR

VALVE BLOCK IO ERROR

OIL COOLER IO BLOCK

ERROR

CAUSETHE BOOSTER PUMP IS BEING

TOLD TO RUN AND IS NOT RUN-

NING, OR THE PUMP IS BEING

TOLD TO STOP RUNNING AND IS

CONTINUING TO RUN


COOLING FAN MOTOR HAS

EXCEEDED ITS ALLOWABLE

AMPACITY

THE COOLING FAN IS BEING TOLD

TO RUN AND IS NOT RUNNING, OR

THE PUMP IS BEING TOLD TO

STOP RUNNING AND IS CONTINU-

ING TO RUN

THE PLC CARD LOCATED ON

RACK 1 IN SLOT 1 IS MALFUNC-

TIONING



TIONING



TIONING



TIONING



TIONING

THE IO BLOCK FOR THE VALVE

OUTPUTS IS MALFUNCTIONING

THE IO BLOCK FOR THE OIL

COOLER IS MALFUNCTIONING


PARAMETERS

DEFAULT0.5

2.0

2500

1800

0: PSI

0: NOT

INSTALLED

120

N/A

NUMBER101

102

103

104

105

106

107

108

NAMEPUMP ON DELAY

VALVE CLOSE DELAY

HIGH PRESSURE MAX

CONTINUOUS RUN

TURN OFF TIMER

PRESSURE UNITS

OIL COOLER OPTION

FAN OFF DELAY

EMPTY

DESCRIPTIONTHE VALUE ENTERED (SECONDS) IS THE

TIME THAT THE PUMP WILL DELAY TURNING

ON AFTER THE VALVE IS TURNED ON.

THE VALUE ENTERED (SECONDS) IS THE

TIME THAT THE VALVES WILL DELAY CLOS-

ING AFTER THE PUMP IS TURNED OFF.

THE VALUE ENTERED (PSI) IS THE PRES-

SURE THAT WILL TRIP AN ALARM IF THE

PUMP OUTLET EXCEEDS THAT VALUE.


AMOUNT OF TIME THAT THE UNIT WILL BE

ALLOWED TO CONTINUOUSLY RUN BEFORE

TIMING OUT AND TRIGGERING AN ALARM.

CHANGE THE UNITS THAT THE PRESSURES

WILL DISPLAY ON THE HMI.

ENABLE THE FUNCTIONALITY/ALARMING

OF THE OIL COOLING UNIT


TIME THAT THE COOLING FAN WILL RUN

AFTER THE PUMP IS TURNED OFF

RESERVED FOR FUTURE USE

RANGE0.0 - 10.0

0.0 - 10.0

0 - 9999

0 - 9999

1: BAR

1: INSTALLED

0.0 - 30

N/A


ELECTRICAL DIAGRAM

***Please See Appendix***


ELECTRICAL PANEL ASSEMBLY

QUANTITY4

2

1

2

1

2

5

1

15

1

2

4

5

1

1

1

1

1

1

2

1

1

1

1

1

ITEM #1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

PART #300142

300090

1.5x1x12

1.5x1x22.75

DIN RAIL_21in

300420

1X1060001

1X1040001

300137

1X3002017

1X1060002

1X1010009

1X1010011

1x1010016

1X1010008

X20BM01

1X1010020

1X1010021

1X1010022

300093

1X1120001

1X1120002

1X1050009

1X1050007

1X1050008

DESCRIPTIONEND STOP, DIN RAIL MOUNT

DPST 24DC RELAY

WIDE SLOT WIRING DUCT

WIRE DUCT

DIN RAIL, SLOT PATTERN

GROUND TERMINAL BLOCK, 10MM

3-POLE TERMINAL, 10MM

WDR-120 SERIES, 120W DIN RAIL, 24VDC

1-POLE TERMINAL

ELECTRICAL PANEL BACK PLATE

2-POLE PUSH-IN TYPE JUMPER BAR

X20 BUS MODULE

STANDARD TERMINAL BLOCK, X12

X20 DIGITAL 12X1, 24V, SINK, 1 WIRE

X20 BUS TRANSMITTER, 24V, X67 SUPPLY

POWER BUS MODULE WITH SEPARATION

X2X BUS RECEIVER

X20 DIGITAL 4XO, 24V 0.5A, SOURCE, 3W

X20 ANALOG 2XL, +/-10V, 12-BIT

1-POLE TERMINAL BLOCK, GROUND

CIRCUIT BREAKER, 3-POLE, 30A

CIRCUIT BREAKER, 2-POLE, 5A

CONTACTOR

MOTOR CIRCUIT PROTECTOR

CLOSE COUPLER


ELECTRICAL PANEL FOR “H” ASSEMBLY

QUANTITY2

1

1

1

1

1

1

1

1

3

2

1

1

1

1

1

2

1

1

1

1

2

1

ITEM #5

8

11

12

14

15

19

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

PART #300090

1X1040001

1X1010016

1X1010008

1X1010020

1X1010022

S202-K2

1X1010027

PS1-3-0-100

HKF1-11

MS116-2.5A

S1-M3-35

MS132-25A

AF30-30-00-11

BEA26-4

CA4-10

AF09-30-10-11

OH_S2RJ

OT16-40FT3

300134

300135

BEA16-3

SU203M-K30

DESCRIPTIONDPST 24VDC RELAY

WDR-120 SERIES, 120 WATT DIN RAIL 24VDC

X20 DIGITAL 12XI, 24V, SINK, 1 WIRE

X20 BUS TRANSMITTER, FEED 24 V, X67 SUPPLY

X2X BUS RECEIVER

X20 ANALOG 2XI, +/-10V, 12-BIT

CIRCUIT BREAKER, 2A, K-CURVE

X2X BUS RECEIVER

3 POLE BUS BAR

MANUAL MOTOR STARTER AUXILIARY CONTACT

MANUAL MOTOR STARTER, 2.5A

3 POLE MAIN FEEDER LUG

MANUAL MOTOR STARTER, 25A

MOTOR CONTACTOR, 30A

CONNECTING LINK FOR MANUAL MOTOR STARTER

CONTACTOR AUXILIARY CONTACT

MOTOR CONTACTOR, 9A

DISCONNECT HANDLE

DISCONNECT, 25A

TOP ENTRY HOOD

16 POLE MALE SPRING TERMINAL CONNECTOR

CONNECTING LINK FOR MANUAL MOTOR STARTER

CIRCUIT BREAKER, 30A, K-CURVE


SHEET METAL ASSEMBLY

QUANTITY

1

1

1

1

1

1

1

1

1

1

1

1

1

1

ITEM #

1

2

5

6

7

8

9

10

12

13

14

15

16

17

PART #

1X3004001

1X3004010

1X3004003

1X3004002

1X3004017

1X3004004

1X3004009

1X3002014

1X3004008

1X3006009

1X3006010

1X3006013

1X3004006

1X3006012

DESCRIPTION

BASE PLATE

ELECTRICAL ENCLOSURE

BACK COVER

FRONT COVER

ELECTRICAL PANEL BACKPLATE

RIGHT SIDE COVER

ELECTRICAL PANEL COVER

1’’ MOUNTING BRACKET

LEFT SIDE COVER

REAR FILTER COVER

FRONT FILTER COVER

HMI DISPLAY

FILTER FRONT COVER

LINES 5-8 COVER


SHEET METAL FOR “H” ASSEMBLY

QUANTITY1

1

1

1

1

1

1

1

1

1

1

1

4

1

ITEM #1

2

5

6

7

8

9

10

11

12

13

14

15

17

PART #1X3006001

1X3006002

1X3006005

1X3006006

1X3006004

1X3006008

1X3006009

1X3006010

1X3006003

1X3006007

1X3006011

1X3006012

1X3002014

1X3006013

DESCRIPTIONBASE PLATE

ELECTRICAL ENCLOSURE

FRONT COVER

REAR COVER

ELECTRICAL COVER

ELECTRICAL ACCESS PANEL

REAR FILTER COVER

FRONT FILTER COVER

HYDRAULIC COVER

TOP COVER

ELECTRICAL PANEL BACKPLATE

LINES 5-8 COVER

1" MOUNTING BRACKET

HMI DISPLAY UNIT COVER

1000 MOTOR ASSEMBLY

QUANTITY1

1

1

1

1

1

1

1

1

ITEM #1

2

3

4

5

6

7

8

9

PART #510001

710002

710004

710005

710003

510002

610001

610002

1X2040006

DESCRIPTION5HP MOTOR, 1760 RPM, 4 POLE

MOTOR TO PUMP ADAPTER

SPIDER LOVEJOY 1-1/8

LOVEJOY SPIDER

SPIDER LOVEJOY 5/8

GEAR PUMP 8 GPM

5/8" MPT O'RING X 1/2" MJIC ELBOW

3/4" MPT O'RING X 3/4" FPT STREET ELBOW

3/4" MPT X 1" MJIC STRAIGHT


1000-W MOTOR ASSEMBLY

QUANTITY1

1

1

1

1

1

1

1

4

1

ITEM #1

2

3

4

5

6

7

8

9

10

PART #5200022

530002

520003-1

520003-2

520003-3

530001

610026

620006

NJ FILTER SPACER

620072

DESCRIPTION5HP MOTOR, 1150 RPM, 6 POLE

8.8 GPM DIAPHRAGM PUMP

BOWEX M-38 COUPLING

BOWEX MOTOR GEAR

BOWEX PUMP GEAR

MOTOR PUMP ADAPTER

1" MALE X .75" FEMALE BRASS BUSHING

3/4" MPT X 1/2" MJIC BRASS ELBOW

NJ FILTER SPACER

3/4" MPT X 3/4" MJIC STRAIGHT



QUANTITY1

1

1

1

1

1

1

1

1

ITEM #2

3

4

5

6

7

8

9

10

PART #610001

710007

610002

1X2040006

520001

710006

710005

710003

720001

DESCRIPTION5/8" MPT O'RING X 1/2" MJIC ELBOW

MOTOR TO PUMP ADAPTER

3/4" MPT O'RING X 3/4" FPT STREET ELBOW


7.5 HP MOTOR

SPIDER LOVEJOY 1-3/8"

LOVEJOY SPIDER

SPIDER LOVEJOY 5/8

5 GPM PUMP

2000 MOTOR ASSEMBLY

10

VALVE MANIFOLD ASSEMBLY

QUANTITY1

1

1

1

1

8

8

8

1

1

1

1

ITEM #1

2

3

4

5

6

7

8

9

10

11

12

PART #510003

7100013

610006

1X2040007

610010

880001

880002

1X1080002

1X1030002

510004

610009

610008

DESCRIPTIONMAIN MANIFOLD BLOCK

PRESSURE RELIEF VALVE

1/2" O'RING PLUG

1/2" MNPT X 3/4" MJIC 90° ELBOW

1/2" O'RING M X 1/2" JIC F SWIVEL

SOLENOID VALVE

24VDC SOLENOID VALVE COIL

24VDC SOLENOID ELEC. CABLE

0-250 BAR TRANSMITTER, 0-10VDC

MANIFOLD EXPANSION BLOCK

1/2" O'RING M X 1/2" JIC M STRAIGHT

1/2" O'RING M X 1/2" JIC M ELBOW


HEAT EXCHANGER ASSEMBLY

QUANTITY1

3

1

2

2

ITEM #1

2

3

4

5

PART #200011

620002

1X2040003

1X2040004

620066

DESCRIPTIONHEAT EXCHANGER

1" MNPT x 3/4" FNPT COUPLING

3/4" MNPT STEEL BRANCH TEE

3/4" MNPT x 1" MJIC ELBOW

3/4" MNPT X 1" MJIC ELBOW


FILTER ASSEMBLY

QUANTITY1

1

1

1

1

1

1

1

1

ITEM #1

10

11

12

13

14

15

16

17

PART #510011

610018

1X2040004

1X1030001

610016

1X2040006

620004

ME14-14N

620066

DESCRIPTIONFILTER VESSEL

BRASS BALL VALVE, 3/4" FNPT

3/4" MNPT X 1" MJIC ELBOW

-1 TO 2 BAR PRESSURE XMTR, 0-10VDC,

1/4" MNPT X FNPT GAUGE COCK


3/4" MNPT X 5" STEEL PIPE NIPPLE

1/4" MNPT X 1/4" COMPRESSION ELBOW

3/4" MNPT x 3/4" MJIC ELBOW


BOOSTER PUMP ASSEMBLY

QUANTITY1

1

1

ITEM #1

2

3

PART #720002

1X2040004

1X2040006

DESCRIPTION1/3 HP BOOSTER PUMP

1/3 HP BOOSTER PUMP



WARRANTY PressureTech warrants that within 12 months from original shipment, if its products are operated by the original specified user: PressureTech will repair or replace, at its option, free of charge except freight, FOB shipping point, any parts it finds nonconforming on these conditions:

• On request, user promptly allows seller to inspect, and user returns all requested parts to PressureTech’s plant.• User has operated and maintained products in accordance with PressureTech’s maintenance and operational literature and good business practice.• Products have not been misused, abused, damaged by accident or altered without PressureTech’s written consent.• User employs trained maintenance and operating personnel.• Buyer meets all payment obligations.

PressureTech warrants products manufactured by others to the extent warranted by their original manufacturers. Parts which have expected life shorter than one year under normal usage are excluded.

USED PRODUCTS ARE SOLD AS IS. PRESSURETECH MAKES NO WARRANTY FOR USED PRODUCTS EXCEPT AS TO TITLE. BUYER MAY INSPECT AND TEST BEFORE SHIPMENT AND ACCEPTS USED PRODUCTS ON THESE TERMS.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL, OR IMPLIED, (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE).


New England Tool Corp.161 Sanrico Drive

Manchester, CT 06042

tel.: 860-783-5555 fax: 860-783-5552

email: [email protected] www.PressureTechSystems.com

1100

1101

1102

1103

1104

1105

1106

1107

1108

1109

1110

1111

1112

1113

1114

208/220 VAC

20 AMPS

3 PHASE 60HZ

FROM CUSTOMER

SUPPLIED SOURCE

U2U1

MAIN DISCONNECT

FD1101

30A

V2V1

W2W1

ALL GROUND WIRES

TO BE GREEN WITH A

YELLOW TRACER AND

LABELED GND

GND

TB1

GND

TB1

GND

TB1

10 AWG

PEL1 N(L2)

PE+ -

MEANWELL WDR-120-24

24VDC POWER SUPPLY

2A

CB1

U3 W3

10 AWG

14 AWG

U2

V2

W2

..

BLK

..

BLK

..

BLK

U2

TB1

V2

TB1

W2

TB1

25A


MAIN COOLANT PUMP

MCP1

BUS TERMINALS

2A


COOLING FAN

MCP2

2A


BOOSTER PUMP

MCP3

HP

7.5

MAIN COOLANT PUMP

10.8 FLA 50HZ

M1

HP

1/3

COOLING FAN

.55 FLA 50HZ

M2

HP

1/4

BOOSTER PUMP

.55 FLA 50HZ

M3

OPTION:

OIL COOLER

16 AWG

2

..

BRN

..

LTBLU

0V

JUMPER TO BE PLACED

BETWEEN 1 AND 2 FOR

RELAY CONTROL, OR

BETWEEN 2 AND +24 FOR

NO RELAY CONTROL

2

TB1

1

TB1

+24

TB1

+24

T1

L1

3601

MOTOR CONTACTOR

CR3601

T2

L2

T3

L3

T1

L1

3902

FAN CONTACTOR

CR3902

T2

L2

T3

L3

T1

L1

3903

CONTACTOR

BOOSTER PUMP

CR3903

T2

L2

T3

L3

V2

W2

W2

TB1

V2

TB1

U2

TB1

W2

TB1

V2

TB1

U2

TB1

GND

+24

TB1

+24

+24

to 3101

0V

0V

to 3101

14

11

3617

CONTROL RELAY

24VDC POWER SUPPLY

CR3617

M:\Logos\NETC_Crest.jpg

SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY

THIS DRAWING IS THE PROPERTY OF NEW

ENGLAND TOOL CORP AND INFORMATION

HEREON IS CONFIDENTIAL AND MUST NOT BE

REPRODUCED OR REVEALED TO

UNAUTHORIZED PERSONS OR SENT OUTSIDE

THE COMPANY WITHOUT PROPER

AUTHORIZATION FROM NEW ENGLAND TOOL

CORP

New England

Tool Corporation

HIGH VOLTAGE - USA VERSION

02/27/18CJB

02/27/18CJB

1P1000-1100

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

1100

1101

1102

1103

1104

1105

1106

1107

1108

1109

1110

1111

1112

1113

1114

400/460 VAC

20 AMPS

3 PHASE 50HZ

FROM CUSTOMER

SUPPLIED SOURCE

U2U1

MAIN DISCONNECT

FD1101

20A

V2V1

W2W1

ALL GROUND WIRES

TO BE GREEN WITH A

YELLOW TRACER AND

LABELED GND

GND

TB1

GND

TB1

GND

TB1

10 AWG

PEL1 N(L2)

PE+ -

MEANWELL WDR-120-24

24VDC POWER SUPPLY

2A

CB1

U3 W3

10 AWG

14 AWG

U2

V2

W2

..

BLK

..

BLK

..

BLK

U2

TB1

V2

TB1

W2

TB1

25A


MAIN COOLANT PUMP

MCP1

BUS TERMINALS

2A


COOLING FAN

MCP2

2A


BOOSTER PUMP

MCP3

HP

7.5

MAIN COOLANT PUMP

10.8 FLA 50HZ

M1

HP

1/3

COOLING FAN

.55 FLA 50HZ

M2

HP

1/4

BOOSTER PUMP

.55 FLA 50HZ

M3

OPTION:

OIL COOLER

16 AWG

2

..

BRN

..

LTBLU

0V

JUMPER TO BE PLACED

BETWEEN 1 AND 2 FOR

RELAY CONTROL, OR

BETWEEN 2 AND +24 FOR

NO RELAY CONTROL

2

TB1

1

TB1

+24

TB1

+24

T1

L1

3601

MOTOR CONTACTOR

CR3601

T2

L2

T3

L3

T1

L1

3902

FAN CONTACTOR

CR3902

T2

L2

T3

L3

T1

L1

3903

CONTACTOR

BOOSTER PUMP

CR3903

T2

L2

T3

L3

V2

W2

W2

TB1

V2

TB1

U2

TB1

W2

TB1

V2

TB1

U2

TB1

GND

+24

TB1

+24

+24

to 3101

0V

0V

to 3101

14

11

3617

CONTROL RELAY

24VDC POWER SUPPLY

CR3617


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

HIGH VOLTAGE - EUROPEAN VERSION

02/27/18CJB

02/27/18CJB

1P1000-1100

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

3100

3101

3102

3103

3104

3105

3106

3107

3108

3109

3110

3111

3112

3113

3114

3115

3116

3117

3118

3119

TB

1

+2

4

TB

1

+2

4

TB

1

+2

4

TB

1

+2

4

TB

1

+2

4

TB

1

0V

TB

1

0V

TB

1

0V

TB

1

0V

TB

1

0V

TB

1

0V

+24

+24

+24

+24

+24

+24

+24

+24

+24

+24

+24

0V

0V

0V

0V

0V

0V

0V

0V

0V

0V

0V

0V

+24

+24

from 1113

0V

0V

from +24

0V

+24

+24

to 3209

0V

0V

to 3211

+24

+24

to 3309

+24

+24

to 3310

+24

+24

to 3312

+24

+24

to 3502

+24

+24

to 3508

0V

0V

to 3501

0V

0V

to 3507

0V

0V

to 3503

0V

0V

to 3509

0V

0V

to 3601

0V

0V

to 3610

+24

+24

to 3710

0V

0V

to 3712

+24

+24

to 3810

+24

+24

to 3810

0V

0V

to 3811

0V

0V

to 3811

0V

0V

to 4101

TB

1

+2

4

+24

+24

+24

+24

to 3614


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

24VDC POWER DISTRIBUTION

02/27/18CJB

02/27/18CJB

1P1000-3100

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

3200

3201

3202

3203

3204

3205

3206

3207

3208

3209

3210

3211

3212

3213

3214

3215

3216

3217

3218

3219

C

AN

H

IG

H

CA

N H

IG

H

+

24V

0V

0V

X20B

R7300

11

21

12

13

14

24

15

25

16

26

C

AN

LO

W

CA

N LO

W 22

C

AN

G

RO

UN

D

CA

N G

RO

UN

D 23

+

24V

CB

L-1

120 OHMS

RES1

CAN HIGH

5A

from 4102

5A

GROUND

5B

from 4102

CAN LOW

5C

from 4103

5C

5B

+24

0V

+24

+24

from 3101

0V

0V

from 3101


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

RACK 1 SLOT 1

02/27/18CJB

02/27/18CJB

1P1000-3200

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

3300

3301

3302

3303

3304

3305

3306

3307

3308

3309

3310

3311

3312

3313

3314

3315

3316

3317

3318

3319

IN

PU

T 1

IN

PU

T 2

IN

PU

T 3

IN

PU

T 4

IN

PU

T 5

IN

PU

T 6

IN

PU

T 7

IN

PU

T 8

IN

PU

T 9

IN

PU

T 10

IN

PU

T 11

IN

PU

T 12

X20D

I9371

11

21

12

22

13

23

14

24

15

25

16

26

P1-3

P1-4

P1-5

P1-6

P1-7

P1-8

P1-9

P1-10

YE

L

YE

L

YE

L

YE

L

YE

L

YE

L

YE

L

YE

L

11

14

3315,3316

E-STOP PUSHBUTTON

PB3312

+24

14

12

3601

MOTOR CONTACTOR

CR3601

+24

14

12

1106


MAIN COOLANT PUMP

MCP1

+24

+24

from 3102

+24

+24

+24

from 3103

+24

+24

from 3104

6

7

CB

L-2

20

11

12

13

14

15

16

17

18

+24

TB1

+24

+24

to 4101


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

RACK 1 SLOT 2

02/27/18CJB

02/27/18CJB

1P1000-3300

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

3400

3401

3402

3403

3404

3405

3406

3407

3408

3409

3410

3411

3412

3413

3414

3415

3416

3417

3418

3419


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

RACK 1 SLOT 3

02/27/18CJB

02/27/18CJB

1P1000-3400

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

3500

3501

3502

3503

3504

3505

3506

3507

3508

3509

3510

3511

3512

3513

3514

3515

3516

3517

3518

3519

IN

PU

T 1-

X20A

I2222

11

12

13

14

15

16

21

22

23

24

25

26

IN

PU

T 1+

IN

PU

T 2-

IN

PU

T 2+

0V

0V

PRESSURE TRANSMITTER

FILTER VESSEL

PT

PT1

PRESSURE TRANSMITTER

PUMP

PT

PT2

+24

+24

0V

+24

+24

from 3105

+24

+24

from 3106

0V

0V

from 3102

0V

0V

from 3103

0V

0V

from 3104

0V

0V

from 3105

..

BLU

.. BRN

0V

.. BRN

..

BLU

8 9

..

BLK

..

BLK


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

RACK 1 SLOT 4

02/27/18CJB

02/27/18CJB

1P1000-3500

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

3600

3601

3602

3603

3604

3605

3606

3607

3608

3609

3610

3611

3612

3613

3614

3615

3616

3617

3618

3619

0V

X20D

O4322

11

12

13

14

15

16

21

22

23

24

25

26

24+

O

UT

PU

T 1

0V

24+

O

UT

PU

T 2

0V

24+

O

UT

PU

T 3

0V

24+

O

UT

PU

T 4

NC

NO

A1

A2

1107,1107,1107,3411

MOTOR CONTACTOR

CR3601

0V

NC

NO

A1

A2

3615

3614

FAULT RELAY

CR3610

0V

10

21

YE

L

P1-16

YE

L

P1-1

YE

L

14

11

3610

FAULT RELAY

CR3610

FAULT RELAY

3610

12

11

CR3610

0V

0V

from 3106

0V

0V

from 3107

0V

30

31

P1-2

YE

L

P1-12

YE

L

NC

NO

A2

A1

1112

CONTROL RELAY

24VDC POWER SUPPLY

CR3617

45

29

4

TB1

5

TB1

P1-2


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

RACK 1 SLOT 5

02/27/18CJB

02/27/18CJB

1P1000-3600

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

3700

3701

3702

3703

3704

3705

3706

3707

3708

3709

3710

3711

3712

3713

3714

3715

3716

3717

3718

3719

X

2X

X

2X

\

X

2X

+

24V

0V

X20B

T9400

11

21

12

22

13

23

14

24

15

25

16

26

X

2X

+

X67C

A0X

21.0020

CBL-3

.

.

W

H

T

.

.

B

L

U

.

.

R

E

D

.

.

B

L

K

+24

0V

X2X-LINK

CBL-3

to 3802

+24

+24

from 3107

0V

0V

from 3108

JMP


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

RACK 1 SLOT 6

02/27/18CJB

02/27/18CJB

1P1000-3700

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

3800

3801

3802

3803

3804

3805

3806

3807

3808

3809

3810

3811

3812

3813

3814

3815

3816

3817

3818

3819

X2X IN

X6

7D

O1322

1 2 3 4

1

2 3 4

X2X OUT

4

1 3

OU

TP

UT

1

OU

TP

UT

2

OU

TP

UT

3

OU

TP

UT

4

OU

TP

UT

5

OU

TP

UT

6

OU

TP

UT

7

OU

TP

UT

8

4

1 3

4

1 3

4

1 3

4

1 3

4

1 3

4

1 3

4

1 3

24VDC IN

1 2 3 4

1

2 3 4

24VDC OUT

X67C

A0P

20.0010

X67C

A0X

21.0020

X67C

A0X

01.0200

CB

L-11

BC

C0A

2W

CB

L-12

BC

C0A

2W

CB

L-13

BC

C0A

2W

CB

L-14

BC

C0A

2W

SOL1

SOLENOID VALVE

LINE 1

SOL2

SOLENOID VALVE

LINE 2

SOL3

SOLENOID VALVE

LINE 3

SOL4

SOLENOID VALVE

LINE 4

CB

L-15

BC

C0A

2W

CB

L-16

BC

C0A

2W

CB

L-17

BC

C0A

2W

CB

L-18

BC

C0A

2W

SOL5

SOLENOID VALVE

LINE 5

SOL6

SOLENOID VALVE

LINE 6

SOL7

SOLENOID VALVE

LINE 7

SOL8

SOLENOID VALVE

LINE 8

X67C

A0X

21.0010

.

.

W

H

T

.

.

B

L

K

.

.

B

L

U

.

. B

R

N

X2X-LINK

CBL-3

from 3703

CBL-3

CBL-5

CBL-6

X2X-LINK

CBL-5

to 3901

I/O SUPPLY

CBL-6

to 3906

CBL-4

+24

+24

from 3108

+24

+24

from 3109

0V

0V

from 3109

0V

0V

from 3110

OP

TIO

NA

L O

IL C

OO

LE

R

OP

TIO

NA

L O

IL C

OO

LE

R


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

X67 NODE 1

02/27/18CJB

02/27/18CJB

1P1000-3800

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

4100

4101

4102

4103

4104

4105

4106

4107

4108

4109

4110

4111

4112

4113

4114

4115

4116

4117

4118

4119

4P

PC

30.043F

-21B

+

-

1

2

3

IF

4/IF

6

4

5

6

P

WR

CB

L-1

5A

5B

5C

CAN HIGH

5A

to 3201

GROUND

5B

to 3203

CAN LOW

5C

to 3202

0V

0V

from 3111

0V

+24

+24

from 3313

+24


SIZE

TITLE:

CHECKED:

DRAWN:

DRAWING NO.

DATE:

DATE:

REV

NO. DATEREVISION BY








CORP

New England

Tool Corporation

HMI

02/27/18CJB

02/27/18CJB

1P1000-4100

CJB

02/27/18

AS BUILT

1

AutoCAD SHX Text

B

Documents

PT-Series Operation Manual - Perfection Under Pressure