30
PUMP HANDBOOK 60 Hz

PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

PUMP HANDBOOK

60 Hz

Page 2: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

Welcome to Grindex Pump handbook!

With this handbook we want to share some of our wide experience in pumping with sub-mersible pumps. You will find an overview of all Grindex pumps with technical details and a pump school, intended to help pump users with common matters in pumping with sub-mersible pumps. The handbook also contains more sophisticated technical information, like pH tables and graphs that show friction losses in pipes and hoses.

We are sure you will find this handbook handy. This handbook is also available for download from our website, www.grindex.com. If you need more copies, please contact Grindex.

Page 3: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

INDEX

Drainage pumps 4-16 Mini, Minex, Minette, Minor, Major, Master, Master SH, Matador, Maxi, Magnum, Mega

Sludge pumps 18-23 Solid, Salvador, Senior, Sandy

Drainage pumps made of stainless steel, INOX 24-29 Minette Inox, Major Inox, Master Inox

Sludge pumps made of stainless steel, INOX 30-35 Salvador Inox, Senior Inox, Sandy Inox

Slurry pumps 36-47 Bravo 200, 300, 400, 500, 600, 700, 800, 900

Accessories 48-49

Grindex Pump school 50-55

Limitations 56

More technical information 57-62 Calculating friction losses in hoses 57 Formulas for calculating friction losses in hoses and tubes 58 Friction factor 58 Sludge/slurry solids concentration 58 pH tables 59 Salt tables 59 Translation charts 60

Recommended generator sizes 61-62

Notes 63-66

Page 4: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

Drainage pumpsGrindex drainage pumps are designed for professional use in tough applications like mines, construction sites, tunnel sites and other demanding industries.

They are designed for:

strainer holes

Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building and construction, mining, tunnelling, quarries, industries and rental applications.

Drainage pumps

4

Page 5: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

555

Drainage pumps

Specifications can be changed without notice.

MINI

Technical data 1~

Discharge connection 2”

Rated output

Max power consumption 1.1 kW

Shaft speed

Rated current at 115 V 9.8A

Rated current at 230 V 4.8A

A: B:C: Weight:

A

B C

0 20 40 60 80 100

0 1 2 3 4 5 6

0

10

20

30

40

50

02468

1012141618 60

1.2

00.20.40.60.8

11.2

00.20.40.60.8

11.21.41.6

(US gpm)

(l/s)

Q

(ft) H(m)

(kW) P(HP)

Page 6: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

6

Drainage pumps

Specifications can be changed without notice.

MINEX

Technical data Minex Lite 1-ph 3-ph

Discharge connection 2” 2” 2”

Rated output

Max power consumption 1.3 kW 1.8 kW 1.8 kW

Shaft speed

Rated current at 115 V 11 A - -

Rated current at 230 V 5.6 A 8.4 A 5.2 A

Rated current at 460 V - - 2.6 A

Rated current at 575 V - - 2.1 A

1-ph (1.5 kW/2.0 HP): A: B: �� C: �� Weight:Minex Lite (1-ph 0.97 kW/1.3 HP) and 3-ph: A: B: �� C: ��Weight:

0 50 100 150 200

0 2 4 6 8 10 12

0

10

20

30

40

50

0

5

10

15

60(ft) H

18(m)

1.6(kW) P

00.20.40.60.8

11.21.4

0

0.5

1

1.5

2

(HP)

1ph3ph

Lite

(US gpm)

(l/s)

Q

1ph3ph

Lite

Minex Minex LiteAlso available in MSHA-approved design - US only

A

B

A

B

C

6

Page 7: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

7

Drainage pumps

Specifications can be changed without notice.

MINETTE

Technical data 1-ph 3-ph

Discharge connection 3” 3”

Rated output

Max power consumption 2.2 kW 3.1 kW

Shaft speed

Rated current at 230 V 9.9 A 9.5 A

Rated current at 460 V - 4.7 A

Rated current at 575 V - 3.6 A

A: B: �� C: ��Weight:

0 50 100 150 200 250 300

0 5 10 15 19

0

10

20

30

40

50

60

70

0

5

10

15

20

80(ft) H

24(m)

3.5(kW) P

00.5

11.5

22.5

3

0

1

2

3

4

(HP)

1ph

3ph

(US gpm)

(l/s)

Q

1ph

3ph

A

B

C

Also available in MSHA-approved design - US only

Page 8: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

8

Drainage pumps

Specifications can be changed without notice.

MINOR

Technical data N H

Discharge connection 4” 3”

Rated output

Max power consumption 5.2 kW 5.2 kW

Shaft speed

Rated current at 460 V 7.3 A 7.3 A

Rated current at 575 V 5.8 A 5.8 A

A: B: �� C: ��Weight:

A

B

C

0 100 200 300 400 500 600

0 5 10 15 20 25 30 35

0

20

40

60

80

100

120

140

0

10

20

30

40

160(ft) H

49(m)

6(kW) P

012345

012345678

(HP)

H

N

H

N

(US gpm)

(l/s)

Q

Also available in MSHA-approved design - US only

Page 9: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

9

Drainage pumps

Specifications can be changed without notice.

MAJOR

Technical data N H

Discharge connection 4” 3”

Rated output

Max power consumption 7.7 kW 7.7 kW

Shaft speed

Rated current at 460 V 11 A 11 A

Rated current at 575 V 8.5 A 8.5 A

A: B: �� C: ��Weight:

A

B

C

0 100 200 300 400 500 600 700

0 10 20 30 40

0

50

100

150

0

10

20

30

40

50

60 200(ft) H(m)

8(kW) P

01234567

02468

10

(HP)

H

N

(US gpm)

(l/s)

Q

HN

Also available in MSHA-approved design - US only

Page 10: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

10

Drainage pumps

Specifications can be changed without notice.

MASTER

Technical data N H

Discharge connection 6” 4”

Rated output

Max power consumption 13 kW 13 kW

Shaft speed

Rated current at 460 V 18 A 18 A

Rated current at 575 V 14 A 14 A

A: B: �� C: ��Weight:

A

B

C

0 200 400 600 800 1000

0 10 20 30 40 50 60

0

50

100

150

200

0

10

20

30

40

50

60

70250(ft) H(m)

14(kW) P

02468

1012

0

5

10

15

(HP)19

H

N

HN

(US gpm)

(l/s)

Q

Also available in MSHA-approved design - US only

Page 11: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

11

Drainage pumps

Specifications can be changed without notice.

MASTER SH

Technical data

Discharge connection 3”

Rated output

Max power consumption 13 kW

Shaft speed

Rated current at 460 V 18 A

Rated current at 575 V 14 A

A: B: �� C: �� Weight:

A

B

C

0 50 100 150 200 250 300 350

0 5 10 15 20

0

50

100

150

200

250

0

20

40

60

80

300(ft) H

91(m)

14(kW) P

02468

1012

0

5

10

15

(HP)19

(US gpm)

(l/s)

Q

Also available in MSHA-approved design - US only

Page 12: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

12

Drainage pumps

Specifications can be changed without notice.

MATADOR

Technical data N H

Discharge connection 6” 4”

Rated output

Max power consumption 22 kW 22 kW

Shaft speed

Rated current at 460 V 31 A 31 A

Rated current at 575 V 25 A 25 A

A: B: �� C: ��Weight:

A

B

C

0 200 400 600 800 1000 1200 1400

0 20 40 60 80 100

0

50

100

150

200

0

10

20

30

40

50

60

70250(ft) H(m)

25(kW) P

0

5

10

15

20

05

1015202530

(HP)

H

N

(US gpm)

(l/s)

Q

H N

Also available in MSHA-approved design - US only

Page 13: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

13

Drainage pumps

Specifications can be changed without notice.

MAXI

Technical data N H L

Discharge connection 8” 4” 8”

Rated output

Max power consumption 48 kW 48 kW 42 kW

Shaft speed

Rated current at 460 V 65 A 65 A 64 A

Rated current at 575 V 52 A 52 A 48 A

A: B: �� C: ��Weight:

A

B

C

0 1000 2000 3000 4000

0 50 100 150 200 250

0

50

100

150

200

250

300

0

20

40

60

80

100350(ft) H(m)

50(kW) P

0

10

20

30

40

0102030405060

(HP)

H

L

N

(US gpm)

(l/s)

Q

HL

N

Also available in MSHA-approved design - US only

Page 14: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

14

Drainage pumps

Specifications can be changed without notice.

MAGNUM

Technical data N H L

Discharge connection 8” 6” 10”

Rated output

Max power consumption 73 kW 75 kW 73 kW

Shaft speed

Rated current at 460 V 107 A 100 A 107 A

Rated current at 575 V 85 A 81 A 85 A

A: B: �� C: ��Weight:

A

B

C

0 1000 2000 3000 4000 5000 6000

0 50 100 150 200 250 300 350

0

50

100

150

200

250

300

350

0

20

40

60

80

100

120 400(ft) P(m)

80(kW) P

010203040506070

020406080

100

(HP)

H

L

N

(US gpm)

(l/s)

Q

H LN

Page 15: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

15

Drainage pumps

Specifications can be changed without notice.

Technical data N H

Discharge connection

Rated output

Max power consumption 110 kW 110 kW

Shaft speed per min

Rated current at 460 V 148 A 148 A

Rated current at 575 V 118 A 118 A

MEGA

A: B: C: H: 26.8” D: Weight:

A

BC

D

A

BC

D

H

0 500 1000 1500 2000 2500

0 20 40 60 80 100 120 140

0

100

200

300

400

500

600

700

0

50

100

150

200

800(ft) H

244(m)

120(kW) P

020406080

100

020406080

100120140160(HP)

H

N

(US gpm)

(l/s)

Q

HN

Page 16: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

16

Drainage pumps

Specifications can be changed without notice.

Materials in drainage pumps

MaterialUpper sealTungsten carbide - Tungsten carbide

Ɣ Ɣ Ɣ Ɣ

Tungsten carbide - Aluminum oxide

Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ

Carbon - Aluminum oxide ƔLower sealTungsten carbide - Tungsten carbide

Ɣ Ɣ Ɣ

Silicon carbide - Silicon carbide

Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ

Casted partsAluminum Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ ƔCast iron ƔStator housingAluminum Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ ƔCast iron Ɣ ƔOuter casingStainless steel Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ ƔAluminum ƔCast iron Ɣ

Min

ex

Min

ette

Min

or

Maj

or

Mas

ter

Mas

ter S

H

Mat

ador

Max

i

Mag

num

Meg

a

Min

i

Page 17: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

16 17Specifications can be changed without notice.

Drainage pumps

Min

ex

Min

ette

Min

or

Maj

or

Mas

ter

Mas

ter S

H

Mat

ador

Max

i

Mag

num

Meg

a

Min

i

MaterialMotor shaftStainless steel Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ ƔImpellerHard-Iron™ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ

ƔSuction coverHard-Iron™ - 3~ Ɣ Ɣ Ɣ Ɣ ƔLower diffuser

Ɣ 1~ Ɣ ż ƔƔ Ɣ Ɣ

Screws and nutsStainless steel Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ ƔO-rings

Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ

Diffuser ringƔ Ɣ Ɣ Ɣ Ɣ Ɣ ż Ɣ

Ɣ Ɣ

Page 18: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

18

Sludge pumpsGrindex sludge pumps are designed for professional use in tough applications like mines, construction sites, tunnel sites and other demanding industries.

They are designed for:

The pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building and construction, mining, tunnelling, quarries, industries, car washes and rental applications.

Sludge pumps

Page 19: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

1919Specifications can be changed without notice.

SOLID

Technical data 1~

Discharge connection 2”

Rated output

Max power consumption 1.1 kW

Shaft speed 2

Rated current at 115 V 9.8 A

Rated current at 230 V 4.8 A

A: B: �� C: D: �� Weight:

A

B

C

Sludge pumps

0 20 40 60 80 100 120

1 2 3 4 5 6 7

0

5

10

15

20

25

30

35

0

2

4

6

8

10

12 40

1.2

00.20.40.60.8

11.2

00.20.40.60.8

11.21.41.6

(US gpm)

(l/s)

Q

(ft) H(m)

(kW) P(HP)

Page 20: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

20

Sludge pumps

Specifications can be changed without notice.

SALVADOR

Technical data 1-ph 3-ph

Discharge connection 3” 3”

Rated output

Max power consumption 2.2 kW 3.1 kW

Shaft speed

Rated current at 230 V 9.9 A 9.5 A

Rated current at 460 V - 4.7 A

Rated current at 575 V - 3.6 AA: B: �� C: ��Weight:

A

B

C

0 50 100 150 200 250

0 2 4 6 8 10 12 14 16

0

10

20

30

40

50

0

5

10

15

60(ft) H

18(m)

3.5(kW) P

00.5

11.5

22.5

3

0

1

2

3

4

(HP)

1ph

3ph

1ph

3ph

(US gpm)

(l/s)

Q

Also available in MSHA-approved design - US only

Page 21: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

21

Sludge pumps

Specifications can be changed without notice.

SENIOR

Technical data

Discharge connection 4”

Rated output

Max power consumption 5.7 kW

Shaft speed

Rated current at 460 V 8.6 A

Rated current at 575 V 6.9 A

A: B: �� C: ��Weight:

A

B

C

0 100 200 300 400 500

0 5 10 15 20 25 30

0

5

10

15

20

25

30

0

2

4

6

8

1035

(ft) H(m)

6(kW) P

012345

012345678

(HP)

(US gpm)

(l/s)

Q

Page 22: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

22

Sludge pumps

Specifications can be changed without notice.

SANDY

Technical data N H

Discharge connection 3” 3”

Rated output

Max power consumption 7.7 kW 7.7 kW

Shaft speed

Rated current at 460 V 11 A 11 A

Rated current at 575 V 8.5A 8.5 A

A: B: � C: � �Weight:

A

B

C

0 50 100 150 200 250 300

0 5 10 15 19

0

20

40

60

80

100

120

05

10152025303540

140(ft) H(m)

8(kW) P

01234567

02468

10

(HP)

H

N

HN

(US gpm)

(l/s)

Q

Also available in MSHA-approved design - US only

Page 23: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

22 23

Sludge pumps

Materials in sludge pumps

Lower sealSilicon carbide - Silicon carbide Ɣ Ɣ Ɣ Ɣ

Stator housingAluminum Ɣ Ɣ Ɣ Ɣ

Outer casingStainless steel Ɣ Ɣ Ɣ

Aluminum Ɣ

Motor shaftStainless steel Ɣ Ɣ Ɣ Ɣ

ImpellerHard-Iron™ Ɣ Ɣ Ɣ

Ɣ

Pump housingƔ

Aluminum with polyurethane lining Ɣ Ɣ Ɣ

Screws and nutsStainless steel Ɣ Ɣ Ɣ Ɣ

O-ringsƔ Ɣ Ɣ Ɣ

Casted partsAluminum Ɣ Ɣ Ɣ Ɣ

Solid

Salv

ador

Seni

or

MaterialUpper sealTungsten carbide - Aluminum oxide Ɣ Ɣ Ɣ

Carbon - Aluminum oxide Ɣ

Sand

y

Page 24: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

24

Drainage pumps made of stainless steel, INOX

These pumps are designed to meet the tough requirements from mines, construction sites, landfill sites and other applications that deal with corrosive water. One application is in mines where the water becomes caustic and destroys conventional pumps in matter of days. The pumps may also be used in applications where saltwater is pumped, like ship-yards, fish farms, construction works in harbours and offshore projects.

Drainage pumps made of stainless steel, INOX

Page 25: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

25

Drainage pumps made of stainless steel, INOX

Page 26: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

26

Drainage pumps made of stainless steel, INOX

Specifications can be changed without notice.

Technical data

Discharge connection 3”

Rated output

Max power consumption 2.9 kW

Shaft speed

Rated current at 460 V 4.2 A

Rated current at 575 V 3.3 A

A: B: �� C: D: ��0.3” Weight:

A

D

C

B

MINETTEINOX

0 50 100 150 200 250 300

0 5 10 15 19

0

10

20

30

40

50

0

5

10

15

60(ft) H

18(m)

3(kW) P

00.5

11.5

22.5

00.5

11.5

22.5

33.5

4(HP)

(US gpm)

(l/s)

Q

Page 27: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

27

Drainage pumps made of stainless steel, INOX

Specifications can be changed without notice.

MAJOR INOX

Technical data N H

Discharge connection 4” 3”

Rated output

Max power consumption 7.6 kW 7.6 kW

Shaft speed

Rated current at 460 V 11 A 11 A

Rated current at 575 V 8.6 A 8.6 A

A: B: �� C: D: ��Weight:

A

D

B

C

0 100 200 300 400 500 600 700

0 10 20 30 40

0

20

40

60

80

100

120

140

0

10

20

30

40

160(ft) H

49(m)

7(kW) P

0123456

0

2

4

6

8

(HP)

H

N

H N

(US gpm)

(l/s)

Q

Page 28: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

28

Drainage pumps made of stainless steel, INOX

Specifications can be changed without notice.

Technical data N H

Discharge connection 4” 3”

Rated output

Max power consumption 11 kW 11 kW

Shaft speed

Rated current at 460 V 15 A 15 A

Rated current at 575 V 12 A 12 A

A: B: �� C: D: ��Weight:

A

C

B

D

MASTERINOX

0 200 400 600 800 1000 1200

0 10 20 30 40 50 60 70

0

50

100

150

200

0

10

20

30

40

50

60

70250(ft) H(m)

12(kW) P

02468

10

02468

10121416(HP)

H

N

NH

(US gpm)

(l/s)

Q

Page 29: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

28 29

MaterialUpper sealCarbon - silicon carbide Ɣ Ɣ ƔLower sealSilicon carbide - silicon carbide Ɣ Ɣ ƔCasted partsStainless steel Ɣ Ɣ Ɣ

Outer casingStainless steel Ɣ Ɣ Ɣ

Motor shaftStainless steel Ɣ Ɣ Ɣ

ImpellerStainless steel Ɣ Ɣ Ɣ

Screws and nutsƔ Ɣ Ɣ

O-ringsViton rubber Ɣ Ɣ ƔDiffusers

Ɣ Ɣ Ɣ

Min

ette

IN

OX

Maj

or

INOX

Mas

ter

INOX

Materials in drainage pumps made of stainless steel

Drainage pumps made of stainless steel, INOX

Specifications can be changed without notice.

Page 30: PUM P HANDBOOK...Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building

Sludge pumps made of stainless steel, INOX

Our sludge pumps in stainless steel are used for pumping corrosive fluids

from mines, construction sites, landfill sites and other applications that deal with corrosive water. One application is in mines where the water becomes caustic and destroys conventional pumps in matter of days. The pumps may also be used in applications where saltwater is pumped, like shipyards, fish farms, construction works in harbours and offshore

Sludge pumps made of stainless steel, INOX

30