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max.3.19
3.46
(88)
0.94
(24)
max.12.99(330)
2.68
(68)
(81)
0.85
(21,
5)
PVG Load-Independent Proportional Valves
Outstanding Control – Precise Operation
• Modularvalvedesignforflexiblesystemconfiguration
• Easysystemset-upandinstallationusingprovenPVEtechnology
• Load-sensingtechnologyforhighefficiencyandlowenergyconsumption
• Precisionoperationwithload-independentflowcontrol
• SIL2certifieddigitalactuator(PVED-CX)
• Modularvalvedesignforflexiblesystemconfiguration
• Easysystemset-upandinstallationusingprovenPVEtechnology
• Load-sensingtechnologyforhighefficiencyandlowenergyconsumption
• Precisionoperationwithload-independentflowcontrol
• SIL2certifieddigitalactuator(PVED-CX)
Today, OEMs are faced with two compelling
events that challenge vehicle design
and development: increasingly stringent
engine emissions regulations (Tier IV/Stage
IV), and new vehicle safety legislation.
To compensate for the reduced power
levels of emissions-compliant engines,
overall vehicle efficiency must be optimized.
Intelligent system solutions are also
needed to comply with the new safety
standards and help speed up vehicle
design and qualification.
With electronic control, load-sensing and
a flexible, modular design, our PVG load-
independent proportional valves enable
our customers to meet these challenges.
FlexibleSystemDesignOur portfolio of PVG valves provide
customers with exceptional flexibility
in system design. The modular design
of PVG accommodates future control
variations and gives you an almost infinite
number of configurations. Load-sensing
technology also means that wear and
tear on other components in the system
is reduced, which helps extend vehicle
life. Providing outstanding control, day in
and day out, our high-quality valves are
built to last.
AdvancedElectronicActuatorsWe offer a full range of electronic actuators,
from simple on/off solutions, to state-of-
the-art CAN bus communication.
Our advanced PVED-CC and PVED-CX
digital actuators are specifically designed
for J1939/ISOBUS Protocol and CANopen
systems. PVED-CX is also SIL 2 certified
(Safety Integrity Level 2 according to IEC
61508), to help comply with the demands
of the European Machinery Directive
2006/42/EC and reduce the time and costs
associated with system qualification and
vehicle certification.
GlobalManufacturingandSupportOur worldwide network of sales companies,
distributors, and authorized service centers
is ready with after-sales support and product
service when you need it. Contact your
local Sauer-Danfoss representative to
find out how we can help increase overall
vehicle efficiency, reduce costs and improve
productivity.
Outstanding Control for all Your Application Needs
Our PVED-CX actuator is SIL 2 certified (Safety Integrity Level 2 according to IEC 61508), to help comply with the demands of the European Machinery Directive 2006/42/EC.
Common oil supply and tank reservoir
PVSKModule with oil supply
cut off functionality
PVBBasic work module
CAN communication
Power supply for solenoid
valves
Power supply for electronics
Built in safety switch
Neighbor monitoring
PVED-CX
pP
T
P
T
PVG 32
Our PVG 32 range of load-independent proportional valves operate
with compensated flow up to 130 l/min [34.4 gal/min] and work
port pressure up to 400 bar [5800 psi]. Designed for maximum
flexibility, PVG 32 valves reduce heat generation and increase
efficiency and power density, which helps to meet the challenges
posed by new engine emissions legislation.
From simple load-sensing, to advanced electrically controlled load-
independent proportional valves, the modular design of PVG 32
makes it possible to design a valve group that precisely meets all
of your application requirements. No matter which combination of
valves is specified, the compact, external dimensions of the valve
remain unchanged.
GeneralPVG32Features:
Load-independent flow control for precise operation and •
improved productivity
Load-sensing technology for higher efficiency, safety, •
reduced energy consumption, and longer system life
Configurable as advanced electrically controlled •
proportional valve as well as load-sensing directional
control valve
Modular design, providing a wide range of configuration •
possibilities
Up to twelve basic sections per valve group (maximum •
flow per section: 130 l/min [34.4 gal/min])
Prevention against work port pressure build up in neutral•
Individual work port pressure setting•
Open spool-ends for mechanical actuation•
Zero-leakage work modules•
Meter-out compensation for negative load control•
Can be configured in combination with our PVG 100 and •
PVG 120 valves for maximum flexibility
Mechanical, hydraulic, and electrical actuation options•
T P
M
ALS
B A
T T
LS B LS AB A
P
T TB
P
max.3.19
3.46
(88)
0.94
(24)
max.12.99(330)
2.68
(68)
(81)
0.85
(21,
5)
GeneralPVG100Features:
Flow sharing for maximum controllability and safety•
Load-independent flow control for precise operation and •
improved productivity
Load-sensing technology for higher efficiency, safety, •
reduced energy consumption, and longer system lifetime
Configurable as advanced electrically, or mechanically •
operated proportional load-sensing valve
Modular design providing a wide range of configuration •
possibilities
Up to eight different sections per valve group •
(maximum flow per section: 180 l/min [47.6 gal/min])
Can be configured in combination with PVG 32 valves for •
maximum flexibility
Open spool-ends for mechanical actuation•
Mechanical, hydraulic, and electrical actuation options•
Optimized return flow characteristics, which minimizes •
pressure loss
PVG 100
Our highly efficient post-compensated proportional valve PVG 100
provides compensated flow up to 180 l/min [47.6 gal/min] and
work port pressure up to 350 bar [5076 psi]. Post-compensated
flow sharing valves are able to decrease oil flow to all basic work
functions in case of reduced supply from the pump. Flow sharing
enables design engineers to decrease pump size, while still
maintaining optimal machine performance. Downsizing the pump
provides incremental power and cost savings when using a variable
displacement pump and substantial power savings when using a
fixed displacement pump.
New engine emissions regulations (Tier IV/Stage IV) create
a number of challenges for vehicle designers. These include
additional heat rejection, net vehicle power reduction and reduced
hydraulic flow. To help meet these challenges, flow sharing can be
used to help improve overall vehicle efficiency – reducing wasted
power – while increasing vehicle productivity.
B
TTP
A
TTP
B A
T P
PPort
A
B
max.3.19
3.46
(88)
0.94
(24)
max.12.99(330)
2.68
(68)
(81)
0.85
(21,
5)
PVG 120
Our PVG 120 load-independent proportional valve has been
designed for the toughest applications with compensated flow up
to 240 l/min [63.4 gal/min] and work port pressure up to 400 bar
[5800 psi].
The PVG 120 load-sensing proportional valve is a robust solution
that combines both directional and flow control. Supplied as
a complete valve group, PVG 120 can be tailored to meet specific
customer requirements. This exceptionally high level of flexibility
enables easy modification of existing valve groups to suit a range
of vehicle operating requirements.
GeneralPVG120Features:
Load-independent flow control for precise operation and •
improved productivity
Load-sensing technology for higher efficiency, safety, •
reduced energy consumption, and longer system life
Modular design providing a wide range of configuration •
possibilities
Up to eight basic sections per valve group (maximum flow •
per section: 240 l/min [63.4 gal/min]).
Mechanical, hydraulic, and electrical actuation options•
Work section pressure limiter•
Flange port•
Can be configured in combination with our PVG 32 valves •
for maximum flexibility
X-X
XX
P A
T P T
pmax
A B
A B
T P T
LS
T P T
P B
max.3.19
3.46
(88)
0.94
(24)
max.12.99(330)2.
68(6
8)
(81)
0.85
(21,
5)
PVG Valves Selection Guide
Use our selection guide to identify the valve options that suit your specific application requirements. For further information about
our valves portfolio, please contact your Sauer-Danfoss representative.
For further information visit at www.sauer-danfoss.com//Valves.
FlowRangeupto130l/min FlowRangeupto180l/min FlowRangeupto240l/min
PVG32 Inlet Sections PVG100 Inlet Sections PVG120 Inlet Sections
Mec
hani
cal F
eatu
res
Open centre Open centre Open centre
Closed centre Closed centre Closed centre
Priority function Priority function –
Pressure relief valve Pressure relief valve Pressure relief valve
High pressure carry over – –
Shock valve – –
Midinlet – –
PVG32 Work Sections PVG100 Work Sections PVG120 Work SectionsDirectional control valve – –
Check valve – –
Pre-compensated – Pre-compensated
– Post Compensated –
Float option Float option –
Shock valve Shock valve Shock valve
Individual port pressure setting – –
Pilot operated zero leakage ports Pilot operated zero leakage ports –
Meter-in/-out compensation – –
Mechanical/Hydraulic/Electrical Actuation Mechanical/Hydraulic/Electrical Actuation Mechanical/Hydraulic/Electrical Actuation
EH F
eatu
res
Electrohydraulic Actuator Electrohydraulic Actuator Electrohydraulic ActuatorON/OFF control ON/OFF control ON/OFF control
Proportional control Proportional control Proportional control
Multivoltage supply 11-32 VDC Multivoltage supply 11-32 VDC Multivoltage supply 11-32 VDC
Ratiometric controlled Ratiometric controlled Ratiometric controlled
PWM controlled PWM controlled –
Current control Current control –
SAE J1939/ISOBUS protocol SAE J1939/ISOBUS protocol –
CANopen protocol CANopen protocol –
SIL2 approval – –
ATEX ATEX –
pP
T
P
T
PVE – Electrohydraulic Actuator
Easy and fast valve configuration and user friendly electrical actuator interface.
When it comes to the design, manufacture, and application of
intelligent, electronically controlled valve solutions, Sauer-Danfoss
leads the way. We introduced the market’s first electrical actuators
more than three decades ago and our portfolio now includes
more than 50 different versions of our PVE actuator. We have the
experience and flexibility to meet any application requirement.
Our electrical actuators make valve control easy.
GeneralPVEFeatures:Compensates for system induced flow forces•
Work area ambient temperatures from -30°C to +60°C [-22°F to •+140°F] and oil temperatures from -30°C to +90°C [-22°F to 194°F].
No temperature drift•
PLUS+1™ Compliant•
Low hysteresis•
Immune to changes with viscosity limits of 4 mm• 2/s to 460 mm2/s
Immune to supply voltage variations•
Voltage control•
IP 65, 66 and 67 rated•
Fault monitoring that monitors valve operation•
Full plug and perform capability•
Easy setup and installation speeds up time to market•
Available with a wide range of different connectors•
Multi voltage supply range from 11-32 VDC•
Current control option available, both with and without spool •position feedback
Backhoe
Joystick(Prof1)
Proportional valve group(PVG100)
Battery
- +
max.3.19
3.46
(88)
0.94
(24)
max.12.99(330)
2.68
(68)
(81)
0.85
(21,
5)
PVED – Advanced Digital Control
Figure 4: XXXXXXXX From simple configurations to advanced digital systems.
Our portfolio of high-performance PVE actuators features PVED-CC
and PVED-CX, advanced digital actuators specifically designed for
J1939/ISOBUS Protocol and CANopen systems. Along with analogue
position control circuits, PVED-CC and CX also contain a digital circuit
that enables flow control via CAN communication. The result is
cutting-edge digital control, advanced diagnostic functions and the
ability to provide a very high level of safety.
The ISO 11783 compliant PVED-CC has been specifically designed
for off-highway vehicles, from agriculture, construction and road
building, to materials handling, forestry and turf care.
Our PVED-CX actuator is also SIL 2 certified. This helps reduce
the time and cost associated with system qualification and
vehicle certification, required to meet the demands of Machinery
Directive 2006/42/EC and related safety standards.
GeneralPVEDFeatures:ISOBUS CAN control•
Flow control•
Advanced performance settings•
Detailed status feedback•
User selectable, progressive flow characteristics •
Advanced built-in diagnostic functions •
Environmental robustness identical to analog PVE•
PVED-CX is SIL 2 certified according to IEC 61508 •
CANopen protocol (CiA 3.01 and CiA 4.08)•
Power consumption <9 W•
Service tool
Terminal (DP600)
CAN
Bus
Microcontroller (PLUS+1TM)
Joystick(Prof1)
Proportional valve group(PVG32)
Fork
Boom lift
Telescope
Efficient Load-sensing Technology
max.3.19
3.46
(88)
0.94
(24)
max.12.99(330)
2.68
(68)
(81)0.
85(2
1,5)
PVG load-independent proportional valves enable our customers
to improve overall vehicle efficiency and save energy. While load-
sensing technology itself is not new, PVG valves can help meet
the demands of the Tier IV/Stage IV engine emissions regulations
by minimizing power losses in the hydraulic system.
ImproveHydraulicSystemEfficiency
Energy losses in a hydraulic system can be greatly reduced
depending on system design. For example, the difference in
efficiency between load-sensing and conventional hydraulic
systems can be seen in the four graphs below. By using PVG load-
sensing technology in combination with a variable displacement
pump, it’s possible to achieve a significant reduction in energy
loss. This increases overall vehicle efficiency and performance,
improves productivity and helps reduce total cost of ownership.
Additionalload-sensingbenefitsinclude:
Longer hydraulic component life, especially for pumps, •
due to reduced load
Faster and more accurate control, independent of load•
Often a reduced size of pump•
Smaller cooler or no cooler at all, due to reduced heat load•
Reduced noise levels as the hydraulic components are only •
subjected to the oil flow and pressure necessary in a given
load situation.
1 2 3 P
Loss
Work done
Q
3
2
1
Pump with fixed displacement, relief valve
Pump with variable displacement, compensated pressure
1 2 3 P
LossWork done
Q
3
2
1
Leakage compensation
Pump with fixed displacement, pressure matching
1 2 3 P
Loss
Work done
Q
3
2
1
Standby pressure
Pump with variable displacement, load-sensing
1 2 3 P
Work done
Q
3
2
1Standby pressure
Leakage compensation
Learn more about our emissions solutions at www.sauer-danfoss.com/Emissions.
max.3.19
3.46
(88)
0.94
(24)
max.12.99(330)
2.68
(68)
(81)
0.85
(21,
5)
max.3.193.46
(88)
0.94
(24)
max.12.99(330)
2.68
(68)
(81)
0.85
(21,
5)
New Standards in Safety
A high level of safety has always been a priority when it comes
to PVG valves. Anticipating the demands of new safety legislation,
we have been developing products that help OEMs comply with
the requirements of the revised European Machinery Directive
(2006/42/EC) and related standards. These include our SIL 2
certified (Safety Integrity Level 2 according to IEC 61508) digital
actuator, PVED-CX, and oil supply cut-off module, PVSK.
SIL2CertifiedElectronicActuator
Based on proven PVE technology, PVED-CX operates using a self-
and neighbor-monitoring process, combined with the ability
to shut down all neighbor modules. Spool movement, internal
electronics, and software processes are monitored redundantly.
When using PVED-CX together with PVG valves and PVSK, oil flow
is controlled locally by the valve group. This shuts down work
function oil flow without influencing any other vehicle functions.
PVED-CX is also able to perform independent system monitoring
and diagnostics. This means that it does not require input from
a microcontroller in order to determine whether a system
malfunction has occurred. In the event of a signal loss or interruption,
oil flow is cut-off and the valve is brought to a safe state – fast.
NewSafetyRegulationsandRelatedStandards
European safety legislation has revised Machinery Directive 2006/42/EC and applies to all vehicles built in or shipped to Europe after December 29, 2009. This revision means that OEMs must perform and document a hazard and risk analysis for all vehicle functions.
98/37/EC 2006/42/EC
Harmonized Standards
ISO 25119Agriculture and ForestryMachinery Directive (EU Law)
ISO 15998Earth - moving machinery
2006/42/ECreleased in
2006
Domain speci�c standards
EN 954-1
EN/ISO 13849-1
2006/42/ECe�ective
Dec 29 2009
Extension
EN 954-1obsolete
Dec 31 2011
Risk analysis must follow a functional safety standard, for example,
ISO 13849 or ISO 25119. The outcome of the analysis is a SIL rating
(Safety Integrity Level) or PL (Performance Level), which is used
to identify the minimum safety requirements for each vehicle
function.
Based on the derived SIL or PL, a system architecture (category)
is chosen for the safety function, and then verified. The challenge
for OEMs is to design and verify vehicle functions in order to meet
a specific SIL or PL identified by the hazard and risk analysis.
To help our customers meet this challenge, Sauer-Danfoss
is developing new products, in some cases pre-qualified, to help
comply with the new safety standards and European law.
We are working closely with our customers, to help speed up
system development and qualification, reduce total costs, and
bring vehicles to market faster.
Overview of machinery directives and harmonized standards.
Learn more at www.sauer-danfoss.com/FunctionalSafety.
Wherever off-highway vehicles are at work, so is Sauer-Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.
Gotowww.sauer-danfoss.comforfurtherproductinformation.
Productsweoffer:
• Bent Axis Motors
• Closed Circuit Axial Piston Pumps and Motors
• Displays
• Electrohydraulic Power Steering
• Electrohydraulics
• Hydraulic Power Steering
• Integrated Systems
• Joysticks and Control Handles
• Microcontrollers and Software
• Open Circuit Axial Piston Pumps
• Orbital Motors
• PLUS+1™ GUIDE
• Proportional Valves
• Sensors
• Steering
• Transit Mixer Drives
Sauer-Danfoss (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239-6000
Fax: +1 515 239 6618
Sauer-Danfoss GmbH & Co. OHG
Postfach 2460, D-24531 Neumünster
Krokamp 35, D-24539 Neumünster, Germany
Phone: +49 4321 871-0
Fax: +49 4321 871 122
Sauer-Danfoss ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444
Fax: +45 7488 4400
Sauer-Danfoss-Daikin LTD.
Shin-Osaka TERASAKI 3rd Bldg. 6F
1-5-28 Nishimiyahara, Yodogawa-ku
Osaka 532-0004, Japan
Phone: +81 6 6395 6066
Fax: +81 6 6395 8585
www.sauer-danfoss.com
Sauer-Danfossis a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics.
Please contact the Sauer-Danfoss representative nearest you.
© 2011 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without aff ecting agreed specifi cations. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the Sauer-Danfoss Group.L1107047•RevAA•Feb2011
