Reliability, Availability& Maintenance

Deliver sustainable industry leading availability and reliability at competitive cost, safely.

SUPERIOR RESULTS. SUSTAINED.

A Yokogawa Company

In an increasingly competitive market, achieving the highest levels of asset integrity, availability and reliability at competitive cost, is becoming more and more challenging.

Maintaining public trust and your license to operate means that an integrity programme is mandatory. The international focus on operational integrity and the requirement for flawless operation are additional justifications.

Leading operators deliver levels of integrity and availability that are 2% – 8% higher than their competition at 20% – 35% lower cost hence contributing significantly to higher company ROCE.

How can you bridge the gap to achieve these results?

The CHALLENGEDeliver sustainable, industry leading levels of on-stream availability and reliability, safely at competitive costs.

Smart Unified Monitoring Management Information

ToolkitSUMMIT downstream metrics are

essential for evaluating performance and driving improvement through

the use of defined targets and key performance indicators on a technology platform which also

quantifies your “lost opportunity”.

Risk Based Work Selection Applied at the Work Face Apply risk management to work selection cross functionally in an easy to use and tailored application to optimise work

selection and priority.

For Process ModellingThe process simulation platform for driving excellence in facility

performance and organisational productivity in hydrocarbon industries. At the core of Petro-SIM’s technology, rigorous simulation models generate trusted results in an intelligent, user-friendly environment for upstream,

midstream, or downstream refinery or petrochemical processes.

Enabled through highly skilled professionals andOur client saw reductions in emergency work of over 50% and maintenance cost lowered by more than 25% resulting from reliability and turnaround improvements.

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%01 02 03 04 05 06 07 08 09 10 11 12

88% 88%

78%

4%

24% 18% 14% 10% 8%6%

Percentages of Emergency Work by Month

Emergency Work in %Target Emergency Work %74%

RB

WS

Starts

Maintenance Cost vs Availability/Reliability/SafetyMaintenance Cost ($) Mechanical Availability (%)Equipment Reliability (%) Safety (%)

High

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Low

High

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KBC delivers superior asset management performance through a suite of modules that are tailored to meet our clients’ unique situations.

Our solutions combine global best practice with our human performance approach and are enabled by leading proprietary technology applied across the organisation. The approach includes:■ Developing an integrated asset management strategy as a framework to

manage your business risks■ Maximising reliability using our unique methodologies which combine

reliability technology with KBC’s deep understanding of equipment challenges and front line behaviour change.

■ Increasing availability by applying a turnaround assessment programme to optimise turnaround interval and duration.

■ Optimising cost through risk based work selection, execution efficiencies and leading procurement and contracting practices.

The SOLUTION

of the world’sleading O&G companieshave used KBC as theirTrusted Advisor.

OpX Applied Best Practice Database

Comprehensive description of processes and systems covering the

various levels of the Performance Management System. Detailed

practices covering all critical OpX activities. Exhaustive assessment

criteria used to benchmark and identify gaps as a first step to organisation improvements.

Accelerated Capability Transfer

Activities designed and developed based on leading blended

learning concepts and practices. A methodology which encourages

self discovery and reaching the individual’s potential and promotes

taking ownership in real-world situations. Support and mentoring

also provided.

Drawing on Decades of Industry Knowledge

Our experienced consultants provide technical and organisational solutions in areas such as leadership

and management, production optimisation, asset integrity,

production information and control, HSE and human performance

improvement.

KBC’s proprietary leading IP and technology.

KBC’s industry leading systematic approach to Reliability, Availability & Maintenance excellence.

KBC Asset Optimisation Solutions: Asset Management (AM)• Benchmarking• Business Case• Short-term Improvements and Priorities• Sustainability Plan

Strategy SettingLeadership AlignmentGovernance Model

Asset ManagementPreventative/PredictiveMaintenance OptimisationDefect EliminationOperational Reliability

Maintenance StrategiesWork SelectionPlanning & SchedulingMaterials/WarehousingContracting

Run Length OptimisationWorklist ReviewsExecution Reviews

“As-Is” Performance Diagnostic

Asset Management Strategy Process

ReliabilityAssurance

Process

Online Maintenance

Process

ShutdownMaintenance

Process

Enabled Risk Management

Rapid Implementation and Sustainability Enabled by:Applied Technology, Human Performance and Organisational Excellence

KBC is a global technology provider and consultancy focused on the hydrocarbon processing industry. With over 35 years’ experience in upstream, midstream, downstream, and petrochemicals, we are ready to serve you anywhere and anytime you need help with meeting your business challenges.

THINK LIKE AN OPERATOR APPROACHOur experience shows that sustainable improvement is only possible if accompanied by a change in behaviours in day-to-day operations. KBC’s track record is second to none in achieving long term results.

KBC uses the most effective combination of business analysis, technical and operational expertise, workforce capability and applied simulation technology to meet your objectives. Building on profit improvement, we have helped clients to achieve and then sustain improvements in business performance since 1979.

Finding the right, fit-for-purpose solution for our clients is our area of expertise and we back up our solutions with methodical diagnostics, the deep industry knowledge of our consultants and leading technologies. Many of these solutions require no investment so can be implemented to deliver returns quickly.

KBC IS FOCUSED ON SAFETYAt KBC, we believe that there is no task so important or so urgent either in our business, or our customers’ businesses, that it overrides the need to work safely.

KBC ADVANCED TECHNOLOGIES

Head Office 42-50 Hersham Road

Walton on ThamesSurrey KT12 1RZ UK

T +44 (0)1932 242424F +44 (0)1932 224214

www.kbcat.comanswers@kbcat.com

Your PARTNER FOR SUCCESSDELIVERY APPROACH The KBC approach across all elements of the business ensures alignment and maximises synergies.

Our approach lays out a clear direction with defined processes and measured outcomes.

DELIVERY FRAMEWORKAs part of the KBC Delivery Framework, key strategic, organisational and technology elements are embedded in our Project Management Office (PMO). Every project is planned in appropriate phases to ensure proper definition of the issue, discover the business background and develop detailed solutions that deliver the desired results, as well as ensuring that they can be sustained in the long term.

DEFINE DEVELOPDISCOVER DELIVER SUSTAIN

AcceleratedValue

Capture

DetermineValue

PrioritisedFocus

FullValue

Capture

SustainingValue

Capture

Strategy& Business Excellence

MarginMaximisation

CostOptimisation

AssetOptimisation

People andOrganisation

Performance Management

AppliedT chnology

Maintain Licence to Operate

SUPERIOR RESULTS. SUSTAINED.

RAM F V3 10May2016

STAY

SAFE

WORK SAFE HOME SAFEA Yokogawa Company

A Yokogawa Company