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Required Service Equipment Kit Contents

Part Number Description Quantity

Service Equipment Kits

31053 40946 46126

13301 Brass Hook 1 X

13336 Socket Screwdriver (5/32”) 1 X X

13337 Snap Ring Pliers (Small, Squeeze-to-Open) 1 X X

13366 Timing Window Assembly 1 X

13369 Drive Shaft Seal Tool 1 X

13371 Drive Shaft Seal Compressor 1 X

13379 Linkage Hook Wrench 1 X X X

15768 Hex Key Wrench Set 1 X X X

16199 Advance Piston Ring Compressor 1 X

16313 Gov. Weight Retainer & Rotor Support Fixture 1 X

16314 Pilot Tube Mandrel 1 X

16315 Pilot Tube Installation Spacer 1 X

16336 Socket Screwdriver (1/8”) 1 X X

16349 Snap Ring Pliers (Small, Squeeze-to-Close) 1 X

16494* Pencil Nozzle® Service Kit 1 X X

16476 Sac Hole Drill (for .042” / 1.32mm sac) 1

16481 Nozzle Valve Retractor & Lapping Tool 1

16483 Pin Vise 1

16484 Cleaning Wires (.008” /.19mm diameter) Pkg. of 5

16485 Cleaning Wires (.010” /.24mm diameter) Pkg. of 5

16486 Cleaning Wires (.011” /.27mm diameter) Pkg. of 5

16487 Eye Loupe 1

16488 Brass Wire Cleaning Brush 1

16489 Lapping Compound 1

16490 Honing Stone 1

* Continued on the next page

Part Number

Description Quantity Service Tool Kit

31053 40946 46126

16494 Pencil Nozzle® Service Kit (continued from previous page) 1 X X

16500 Cleaning Wires (.012” / .30mm diameter) Pkg. of 5

16544 Nozzle Cleaning Pad 1

16792 Cleaning Wires (.013” /.32 mm diameter) Pkg. of 5

16793 Cleaning Wires (.014”/ .35 mm diameter) Pkg. of 5

16812 Cleaning Wires (.009”/ .22 mm diameter) Pkg. of 5

17712 Tip Seat Scraper 1

18958 Nozzle Locknut Adapter 1

18960 Cleaning Wires (.029”/ .68 mm diameter) Pkg. of 5

19553 Nozzle Inlet Adapter 1

20147 Nozzle Valve Retractor & Lapping Tool 1

20605 Pressure Adjusting Screw Wrench 1

24374 Nozzle Locknut Adapter 1

28017 Compression Seal Push-on Tool 1

36528 Carbon Stop Seal Installation Tool 1

37745 Plate, Pencil Nozzle Holder 1

17575 Housing Pressure Test Fitting 1 X

18031 Aneroid Retaining Nut Wrench 1 X X X

18162 Head Relief Valve Seat Stone (Polish) 2 X

18264 Vent Wire Extractor 1 X

18330 Drive shaft Seal & Retainer Ring Inst. Tool 1 X X X

18332 End Cap Gage & Drive Shaft Guide 1 X

18338 Throttle Shaft Seal Installation Tool 1 X X X

18411 Throttle Shaft Bushing Replacement Kit 1 X X

18714 Delivery Valve Stop Seat Stone (.200”/ 4.9 mm diameter) 1 X

19918 Advance Test Window 1 X

19930 Hub Holding Fixture Assembly 1 X

19969 Roller Setting Fixture Kit 1 X X X

19971 Inlet Connector, Straight Thread (1/2”-20) 1 X

20012 Transfer Pump Pressure Tap Assembly 1 X

20029 Pump Holding Fixture Assembly 1 X

20043 Snap Ring Pliers, Large Squeeze-to-Close 1 X X

20044 Snap Ring Pliers, Large Squeeze-to-Open 1 X

20268 Drive Shaft Seal Installation Tool 1 X

20395 Timing Mark Locator (DM, DB4) 1 X

20400 Timing Mark Locator (DC & DB Spline Drive) 1 X

20401 Timing Mark Locator (DB) 1 X

20545 Pump Holding Fixture Assembly (3.75”/ 95.25 mm Pilot) 1 X

20548 Transfer Pump End Cap Wrench (.75”/ 19 mm) 1 X X X

20550 Drive Hub (Straight Shaft) 1 X

20992 Shut Off Cam Removal Tool 1 X X X

21178 Cam Screw Bushing 1 X

21900 Transfer Pump Pressure Tap 1 X X X

22204 Assembly Lubricant 1 X

22736 Hex Bit Socket Assembly (5/16”) 1 X X X

Part Number Description Quantity

Service Tool Kit

31053 40946 46126

22939 Torx Bit Socket Assembly (T-27) 1 X X X

23042 Sealing Lacquer (Red) 1 X

23093 Linkage Gap Gage Kit 1 X 23080 Gauge Not Included

23495 Cloth Insignia (Lapel Patch) 4 X X

23615 Pump Holding Fixture Assembly 1 X X X

24342 Transparent Governor Cover 1 X

24918 Metal Dealer Sign 1 X X

24992 Cam Advance Screw Bit (T-45) 1 X

26079 Transfer Pressure Adjusting Tool 1 X X

26081 Delivery Valve Extractor 1 X X X

26528 High Force E.S.O. Installation Tool 1 X X X

27760 Advance Plug Socket (5/8”) 1 X

27761 Advance Plug Socket (7/8”) 1 X

27985 End Plate Sleeve Bushing Installation Tool 1 X

28311 Drive Shaft Bearing Puller (DB4, DS, DE) 1 X X X

29148 Pressure Adjusting Screw Locknut Wrench 1 X

29149 Pressure Adjusting Screw Tool 1 X

29617 Injector Clamping Fixture Kit 1 X X

29711 Air Timing Fixture Hub and Pointer Assembly 1 X

30465 Assembly Grease 1 X X X

31211 Torx Bit Socket Assembly (T-25) 1 X X X

31273 Drive Shaft Hub Removal Tool 1 X

32129 Delivery Valve Stop Seat Stone (.250”/ 6.35 mm diameter) 1 X

32766 Torx Bit Socket Assembly (T-30) 1 X X X

32957 Seal Protection Tube 1 X X X

33035 Tamper Resistant IPR Torx Bit Kit 1 X X X

33032 15 IPR Torx Bit Socket Assembly 1

33033 25 IPR Torx Bit Socket Assembly 1

33034 40 IPR Torx Bit Socket Assembly 1

33153 Pump Holding Fixture & Hub Puller 1 X

33195 Fuel Limiter Wrench 1 X X X

33196 SSLLA Adjusting Tool (Reference S.B. 373) 1 X

33421 Seal and Bearing Installation Tool 1 X X X

33991 Torque Screw Locknut Wrench 1 X X X

34004 Spring Chamber Cap Wrench 1 X

34152 Idle Adjustment Locknut Wrench 1 X

34593 SSLLA Adjusting Tool (Reference P.B. 224) 1 X X X

37271 Calibrating Injector Kit (Contains Six P/N 36950 LDV Type II) 1 X X X

37588 Static Timing Pin (DB4 Reference S.B. 553) 1 X X X

37973 Orifice Plate Kit, Matched Set (0.6 mm) 1 X X X

38335 Torx Bit Socket Assembly (T-25 Tamper Proof) 1 X X X

39296 Seal and Retaining Ring Installation Tool 1 X X

39938 Electronic Advance Indicator 1 X X X

41722 High Pressure Calibration Pipes .063 x 25” (1.6 x 635 mm) 6 X X X

41723 High Pressure Calibration Pipes .055 x 25” (1.4 x 635 mm) 6 X X X

42352 Throttle/Fuel Adjusting Tool 1 X X

42485 Aneroid Travel Adjusting Tool 1 X X

42973 Air Timing Tool 1 X X

46739 A-12 Epoxy Kit for Pilot Tubes 1 X

DS Service Equipment Kit — 31335 (No longer available, Reference Only) Part Number Description Quantity

30851 Encoder Sensor Adjusting Tool 1

30925 Eight Tooth Wheel 1

31276 Hall Effect Sensor Kit 1

31282 Diagnostic Applications Cartridge 1

31336 DS Hand Tool Kit 1

30847 Advance Seal Installation Tool 1

30848 Roll Pin Installation Tool 1

30853 Armature Cover Wrench 1

30854 Head & Rotor Installation Tool 1

30855 Transfer Pump Assembly Fixture 1

30857 Drive Shaft Installation Tool 1

30858 Calibration Resistor Installation & Removal Tool 1

30929 Hub Locking Nut Removal Bracket 1

31203 Drive Shaft Holding Fixture 1

31204 Poppet Valve Gap Setting Tool 1

31206 Roll Pin Removal Tool 1

31207 Torx Bit Socket Kit 1

31215 Seal Protection Tool 1

31273 Drive Shaft Hub Removal Tool 1

32505 Transfer Pump Pressure Regulator Venting Mandrel 1

31367 Transfer Pump Pressure Adjusting Tool 1

31702 Electronic Control Package 1

31415 Printer Cable 1

33192 Pump Control Module 1

33298 Monitor, DS-1 1

33299 Cable, DS-1 Interface 1

33311 Cable, PCM Interface 1

33337 Printer 1

33484 Low Profile Transfer Pump Pressure Tap 1

70262 High Pressure Calibration Pipes .098 x 25” (2.5 x 635 mm) 8

IFS Service Equipment Kit — 39105 (for DE Pump Certified Dealers)* Part Number Description Quantity

39106 IFS Cam Box 1

39139 TDC Sensor assembly 1

39142 Hose Assembly & Fitting Kit 1

39152 Socket Assembly 1

39155 Signal Conditioning Wiring Harness 1

39156 Signal Conditioning Box Assembly 1

39234 Tappet Extraction Tool 1

39908 IFS Unit Pump Service Fixture 1

39909 IFS Unit Pump Inlet Filter Wrench 1

39910 IFS Unit Pump Spring Seat Fork 1

99972 IFS Calibration Software 1

99976 IFS Operation and Instruction Manual 1

Additional Required Components NOT included in the 39105 Kit *

36268,36266,41538 Laptop Computer, DAQ Devcie, DAQ Cable 1 each

— 107 mm Pilot Diameter Mounting Plate 1

— 30 mm Tapered Drive Coupling 1

* Reference Service Letter 324

DE Service Equipment Kit - 36276 (for DS Pump Certified Dealers)

Part Number Description Quantity

36264 Break-Out Cable 1

36266 Multi-Function DAQ Device 1

36267 DE Pump Control Module 1

36268 Lap Top Computer 1

41538 Cable, DAQ Device 1

36541P DE Tool and Test Bench Hardware Kit 1

36260 Drive Adapter Kit 1

36263 Hall Effect Sensor Kit 1

36270 Transfer Pump Insert Removal Tool 1

36271 Head & Rotor Installation Tool 1

36272 Drive Shaft Installation Tool 1

36274 Inlet & Return Fitting Assembly 1

40610 Timing Pin 1

36464 Housing Pressure Tap 1

37893 Calibration Injector Kit (Set of 6 p/n 36951 LDV Type II Injectors) 1

70050 High Pressure Pipes .063 x 25” (1.6 x 635 mm) 14mm Nuts Both Ends 6

DE Service Equipment Kit - 36277 (for Non-DS Pump Certified Dealers)

Part Number Description Quantity

36264 Break-Out Cable 1

36266 Multi-Function DAQ Device 1

36267 DE Pump Control Module 1

36268 Lap Top Computer 1

41538 Cable, DAQ Device 1

36273P DE Tool and Test Bench Hardware Kit 1

30848 Roll Pin Installation Tool 1

30853 Armature Cover Spanner Wrench 1

30855 Transfer pump Assembly Fixture 1

31204 Poppet Valve Gap Setting Tool 1

31209 T-10 Torx Bit 1

31215 Seal Protection Tool 1

31273 Puller, Drive Hub 1

33038 T-40 Torx Bit 1

33484 Transfer pump Pressure Tap 1

36260 Drive Adapter Kit 1

36263 Hall Effect Sensor Kit 1

36270 Transfer Pump Insert Removal Tool 1

36271 Head & Rotor Installation Tool 1

36272 Drive Shaft Installation Tool 1

36274 Inlet & Return Fitting Assembly 1

40610 Timing Pin 1

36464 Housing Pressure Tap 1

37893 Calibration Injector Kit (Set of 6 p/n 36951 LDV Type II Injectors) 1

70050 High Pressure Pipes .063 x 25” (1.6 x 635 mm) 14mm Nuts Both Ends 6