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Certified for ISO9001 and ISO14001 Robot Optimized for Painting MOTOMAN - EPX Series R009 QMS Accreditation JQA-EM0924 JQA-0813

Robot Optimized for Painting MOTOMAN-EPX Seriesyaskawa.ir/_Download/Catalog/Yaskawa/Robotics/YAS-ROBOT-EPX.pdf · MOTOMAN-EPX2050 Medium painting robot, Lemma wrist View A View B

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  • Certi�ed forISO9001 andISO14001

    Robot Optimized for PaintingMOTOMAN-EPX Series

    R009QMS Accreditation JQA-EM0924JQA-0813

  • Complete product lineup for better surface finish

    MOTOMAN-EPX SeriesRobot Optimized for Painting

    Manipulator lineup in accordance with workpiece size

    EPX1250[ Orthogonal wrist ]

    EPX2050[ Hollow slim arm ]

    EPX2800[ Hollow slim arm ]

    EPX2800R[ Hollow slim arm ]

    EPX2900[ Hollow arm (Hollow process arm) ]

    EPX2700[ Hollow arm ]

    EPX2750[ Lemma wrist ]

    EPX2050[ Lemma wrist ]

    General industrial applications, Small workpiecesMobile telephones, reflectors,etc.

    Automotive industry applications, Large workpiecesAutomobile bodies, bumpers, heavy machine, steel products, house material, etc.

    S m a l l r o b o t M e d i u m r o b o t M e d i u m r o b o t L a r g e r o b o tL a r g e r o b o t

    L a r g e r o b o t

    Shelf-mounted type

    Wall-mounted type

    Rotation

    Bending

    Bending

    Hollow wrist (H-type) Lemma wrist (L-type)

    Based on the concept of having a broad range of motion with a compact design, Yaskawa’s MOTOMAN robots continue to evolve as optimized robot in functions and performance for each application. The rich lineup in the MOTOMAN-EPX series provides robots with a variety of features, including optimal wrist structures for each type of workpiece, arms with internally routed hoses, and a high-performance controller. The best robot for the application can be chosen to ensure high-quality painting.

    Hoses and cables can be contained inside the wrist. No interference with workpieces can shorten tact time.

    Without any singular point in front, the EPX robots with lemma wrists are ideal for painting horizontal and vertical planes as well as painting items in synchronization with the conveyor.

    Wrist Structures

    Automotive industry applications, Large workpiecesAutomobile bodies, bumpers, heavy machine, steel products, house material, etc.

    Explosion proof certification: Conforms to TIIS, FM, and ATEX.

    2

  • 3

    Dimensions Units : mm : P-point Maximum Envelope

    Floor-mounted

    Manipulator Speci� cations

    Allowable Moment*2

    R -axis (wrist roll) 8.0 N·m (0.82 kgf·m)

    B -axis (wrist pitch/yaw) 8.0 N·m (0.82 kgf·m)

    T -axis (wrist twist) 3.0 N·m (0.3 kgf·m)

    Allowable Inertia(GD2/4)

    R -axis (wrist roll) 0.20 kg·m2

    B -axis (wrist pitch/yaw) 0.20 kg·m2

    T -axis (wrist twist) 0.07 kg·m2

    Mass 110 kg

    Ambient Conditions

    Temperature 0 to +40˚CHumidity 20 to 80%RH (non-condensing)

    Vibration 4.9 m/s2 or lessOthers Free from excessive electrical noise (plasma)

    Power Requirements*3 max. 1.5 kVAInstallation Floor, Wall, or Ceiling-mountedMax. Mass of Painting Devices on Robot 5 kg including parts mounted in the wristMax. Mass for Painting Devices on Robot Base 10 kg each for E and F sections (See View B)

    Type of Explosion-proof Combination of pressurized (fia2G4) and

    intrinsic safety (ia2G4).Explosion Proof Certifi cation TIIS, FM, ATEX

    Ideal for Painting Small Parts! The compact design enables a broad range of motion.  Space-saving painting booth has been achieved by a compact controller

    and various mounting methods for the manipulator.  A compact bell gun can be mounted for high-quality painting.

    Note: SI units are used for specifi cations.

    *1 : Conforms to ISO 9283.*2 : Gravitational units are shown in parentheses.*3 : Varies in accordance with applications and motion patterns.

    Model MOTOMAN-EPX1250Type YR-EPX1250-*0**Controlled Axis 6 (Vertically articulated)

    Payload 5 kgRepeatability*1 ±0.15 mm

    Range of Motion

    S -axis (turning) −170˚ − +170˚ (−60˚ − +60˚ when mounted on the wall)L -axis (lower arm) −65˚ − +120˚U -axis (upper arm) −165˚ − +205˚R -axis (wrist roll) −190˚ − +190˚B -axis (wrist pitch/yaw) −145˚ − +145˚T -axis (wrist twist) −360˚ − +360˚

    Max.Speed

    S -axis (turning) 3.23 rad/s, 185˚/sL -axis (lower arm) 3.23 rad/s, 185˚/sU -axis (upper arm) 3.23 rad/s, 185˚/sR -axis (wrist roll) 6.28 rad/s, 360˚/sB -axis (wrist pitch/yaw) 7.16 rad/s, 410˚/sT -axis (wrist twist) 8.73 rad/s, 500˚/s

    Wall-mounted

    MOTOMAN-EPX1250Small painting robot, 5-kg payload

    View A

    View B

    Orthogonal wrist

    R51

    0

    R1256

    170°

    170°

    128

    300

    215204

    229.5 234

    17108131

    45°3.5

    5

    260

    260

    300

    102±0.1102±0.1

    139±

    0.1

    300

    153±0.1

    153±

    0.1

    260 9

    530

    9530

    350

    139±

    0.1

    310

    520

    130

    8610

    46

    200 520 86.5

    70°

    65°

    2063

    486

    1366

    T

    B

    U

    L 1852

    R

    140°

    120°

    S

    310 520 130 861046

    200

    86.5

    70°

    65°

    2063

    486 1366

    T

    B

    U

    L

    1852

    R

    140°

    120°

    S

    520

    R510

    R1256

    128

    300

    60° 60°

    A

    B

    E :Tapped holes M6(2 holes) (Pitch: 1.0)

    F :Tapped holes M6(2 holes) (Pitch: 1.0)

    Model: YR-EPX1250-A000 (Rear feeder cable connection)

    Model: YR-EPX1250-A002 (Bottom feeder cable connection)

    20 d

    ia. H

    636

    dia.

    h6 Tapped holes M5

    (4 holes) (Depth: 9 mm)(Pitch: 0.8)

    5 dia. H7(1 hole) (Depth: 6 mm)

    12 dia. H7 through holesfor reference (2 holes)

    Scavenging port 12 dia.(air hose outside diameter)

    18 dia.(4 holes)Exhaust port 12 dia.

    (air hose outside diameter)

    Model: YR-EPX1250-A000(Rear feeder cable connection)

    Model: YR-EPX1250-A002 (Bottom feeder cable connection)

    P-point

    P-point

    ϕ27.5

  • 4

    Dimensions Units : mm : P-point Maximum Envelope

    Manipulator Speci� cations

    MOTOMAN-EPX2050Medium painting robot, Lemma wrist

    View A

    View B

    10-kg payload

      Teaching for painting synchronized with conveyor movement is easy, because the wrist has no singular points in the front area.  With a MOTOFEEDER, painting workpieces on mesh and on spindles is possible. Compact controller saves space.

    Ideal for painting horizontal and vertical planes in synchronization with the conveyor.

    Model MOTOMAN-EPX2050Type YR-EPX2050-*3**Controlled Axis 6 (Vertically articulated)

    Payload 10 kgRepeatability*1 ±0.5 mm

    Range of Motion

    S -axis (turning) −90˚ − +90˚ (−27.5˚ − +27.5˚ when mounted on the wall)L -axis (lower arm) −50˚ − +100˚U -axis (upper arm) +5˚ − +163˚ *4R -axis (wrist roll) −260˚ − +260˚ *5B -axis (wrist pitch/yaw) −270˚ − +270˚T -axis (wrist twist) −260˚ − +260˚

    Max.Speed

    S -axis (turning) 123.5˚/sL -axis (lower arm) 120˚/sU -axis (upper arm) 123.5˚/sR -axis (wrist roll) 360˚/sB -axis (wrist pitch/yaw) 360˚/sT -axis (wrist twist) 360˚/s

    Note: SI units are used for specifi cations.

    L-ty

    pe

    Wris

    t Allowable Moment*2

    R -axis (wrist roll) 30.4 N·m (3.1 kgf·m)

    B -axis (wrist pitch/yaw) 19.6 N·m (2.0 kgf·m)

    T -axis (wrist twist) 9.8 N·m (1.0 kgf·m)

    Allowable Inertia(GD2/4)

    R -axis (wrist roll) 0.97 kg·m2

    B -axis (wrist pitch/yaw) 0.40 kg·m2

    T -axis (wrist twist) 0.10 kg·m2

    Mass 370 kg

    Ambient Conditions

    Temperature 0 to +40˚CHumidity 20 to 80%RH (non-condensing)

    Vibration 4.9 m/s2 or lessOthers Free from excessive electrical noise (plasma)

    Power Requirements*3 max. 5.0 kVAInstallation Floor or Wall-mountedMax. Weight of Painting Devices on Arm 20 kg including parts mounted in the wrist

    Type of Explosion-proof Combination of pressurized (fia2G4) and

    intrinsic safety (ia2G4).Explosion Proof Certifi cation TIIS, FM, ATEX*6

    *5 : For the range of −145˚ to −20˚, and +215˚ to +260˚ : the B-axis motion range is limited to −195˚ to +15˚.*6 : Application being planned

    *1 : Conforms to ISO 9283.*2 : Gravitational units are shown in parentheses.*3 : Varies in accordance with applications and motion patterns.*4 : For the range of +5˚ to +10˚ : the R-axis motion range is limited to −260˚ to −65˚, and +60˚ to +260˚.

    A

    B

    * : When mounted on the wall

    240240

    647

    1783

    215

    640215 215

    215

    480

    0

    0

    1020

    35°

    600

    850

    245

    300

    P-point

    850 93

    575

    925

    486

    2035

    285

    438

    860

    2031

    2335

    406432

    2767

    100°

    163°

    620

    3055

    Tapped holes M6(8 holes) (Depth: 9 mm)

    0.5

    180°

    P-point

    R2035

    16555°*

    S

    U

    L

    B

    R

    R586

    R620

    T

    141.

    5

    14 d

    ia. H

    7

    45 d

    ia.

    ( Rot

    atio

    n ou

    ter

    dia

    .)

    70 d

    ia.

    18 dia.(4 holes)

    ϕ32

    50°

  • 5

    Dimensions Units : mm : P-point Maximum Envelope

    Manipulator Speci� cations

    Hollow slim arm*

    Hollow, slim arm!

    View A

    View B

    MOTOMAN-EPX2050Medium painting robot, 15-kg payload

      No interference with workpieces, because tubes for painting guns can be installed inside the hollow, slim arm.

      Painting devices can be mounted on the arm to shorten color changing time and save paint and thinner.

    *: Inner diameter 50 mm

    *1 : Conforms to ISO 9283.*2 : Gravitational units are shown in parentheses.*3 : Varies in accordance with applications and motion patterns.Note: SI units are used for specifi cations.

    H- t

    ype

    Wris

    t Allowable Moment*2

    R -axis (wrist roll) 45.8 N·m (4.67 kgf·m)

    B -axis (wrist pitch/yaw) 33.8 N·m (3.45 kgf·m)

    T -axis (wrist twist) 10.8 N·m (1.1 kgf·m)

    Allowable Inertia(GD2/4)

    R -axis (wrist roll) 1.45 kg·m2

    B -axis (wrist pitch/yaw) 0.79 kg·m2

    T -axis (wrist twist) 0.10 kg·m2

    Mass 540 kg

    Ambient Conditions

    Temperature 0 to +40˚C (FM standard: 0 to +45˚C)Humidity 20 to 80%RH (non-condensing)

    Vibration 4.9 m/s2 or lessOthers Free from excessive electrical noise (plasma)

    Power Requirements*3 max. 5.0 kVAInstallation Floor or Wall-mountedMax. Weight of Painting Devices on Arm 40 kg including parts mounted in the wrist

    Type of Explosion-proof Combination of pressurized (fia2G4) and

    intrinsic safety (ia2G4).Explosion Proof Certifi cation TIIS,FM,ATEX

    Model MOTOMAN-EPX2050Type YR-EPX2050-*5**Controlled Axis 6 (Vertically articulated)

    Payload 15 kgRepeatability*1 ±0.5 mm

    Range of Motion

    S -axis (turning) −90˚ − +90˚L -axis (lower arm) −50˚ − +100˚U -axis (upper arm) +5˚ − +163˚R -axis (wrist roll) −360˚ − +360˚B -axis (wrist pitch/yaw) −360˚ − +360˚T -axis (wrist twist) −360˚ − +360˚

    Max. Speed 2.0 m/s

    270241

    248.5

    1864

    240

    647

    240

    90˚

    90˚

    R685

    R2054

    R59

    0

    215

    215

    480

    215 215 51266

    650

    60˚60˚

    20˚

    85˚

    73˚

    9518

    55

    85˚

    73˚

    50˚

    100˚

    3128

    2806

    2354

    2052

    1691

    913

    406

    342

    0

    438

    452

    1074

    981

    685

    631

    523

    0

    300

    77.9

    155850194.7

    310

    850

    600

    P-pointTB

    R

    U

    L

    S

    2054

    35˚

    117

    dia

    .

    B

    A

    7 (Within 116 dia. h7)

    116

    dia

    . h7

    Tapped holes M6(6 holes)(Depth: 11 mm) (Pitch: 1.0)

    4 dia. H7(2 holes)(Depth: 7 mm)

    18 dia. (4 holes)

    ϕ 102

    ϕ50

  • 6

    Dimensions Units : mm : P-point Maximum Envelope

    Manipulator Speci� cations

    View B

    MOTOMAN-EPX2750Medium painting robot, Lemma wrist

    View A

    10-kg payload

      Teaching for painting synchronized with conveyor movement is easy, because the wrist has no singular points in the front area. Compact controller saves space.

    Ideal for painting horizontal and vertical planes in synchronization with the conveyor.

    Note: SI units are used for specifi cations.

    Model MOTOMAN-EPX2750Type YR-EPX2750-*3**Controlled Axis 6 (Vertically articulated)

    Payload 10 kgRepeatability*1 ±0.5 mm

    Range of Motion

    S -axis (turning) −150˚ − +150˚L -axis (lower arm) −40˚ − +90˚U -axis (upper arm) +10˚ − +168˚R -axis (wrist roll) −260˚ − +260˚ *4B -axis (wrist pitch/yaw) −270˚ − +270˚T -axis (wrist twist) −260˚ − +260˚

    Max.Speed

    S -axis (turning) 124˚/sL -axis (lower arm) 127˚/sU -axis (upper arm) 112˚/sR -axis (wrist roll) 360˚/sB -axis (wrist pitch/yaw) 360˚/sT -axis (wrist twist) 360˚/s

    L-ty

    pe

    Wris

    t Allowable Moment*2

    R -axis (wrist roll) 30.4 N·m (3.1 kgf·m)

    B -axis (wrist pitch/yaw) 19.6 N·m (2.0 kgf·m)

    T -axis (wrist twist) 9.8 N·m (1.0 kgf·m)

    Allowable Inertia(GD2/4)

    R -axis (wrist roll) 0.97 kg·m2

    B -axis (wrist pitch/yaw) 0.40 kg·m2

    T -axis (wrist twist) 0.10 kg·m2

    Mass 560 kg

    Ambient Conditions

    Temperature 0 to +40˚CHumidity 20 to 80%RH (non-condensing)

    Vibration 4.9 m/s2 or lessOthers Free from excessive electrical noise (plasma)

    Power Requirements*3 max. 5.0 kVAInstallation Floor-mountedMax. Weight of Painting Devices on Arm 30 kg including parts mounted in the wrist

    Type of Explosion-proof Combination of pressurized (fia2G4) and

    intrinsic safety (ia2G4).Explosion Proof Certifi cation TIIS, FM, ATEX*5

    *4 : For the range of −145˚ to −20˚, and +215˚ to +260˚ : the B-axis motion range is limited to −195˚ to +15˚.

    *5 : Application being planned*1 : Conforms to ISO 9283.*2 : Gravitational units are shown in parentheses.*3 : Varies in accordance with applications and motion patterns.

    729

    A

    B

    P-point

    P-point

    290761290

    2078

    300°

    R638 R27

    29

    R82

    2

    165

    0

    600

    1100

    141 .

    5

    168°

    1269 60

    4

    285

    2455

    2772

    3029

    827

    176.5

    609

    729

    667

    3758

    770.

    582

    299

    8

    2729

    3998

    0

    1298300 93

    10°

    40°40°40° 90°

    108°

    168°

    75025

    025

    0

    265265100

    580

    R

    B

    S

    U

    L

    T

    0.5

    45 d

    ia.

    ( Rot

    atio

    n ou

    ter

    dia

    .)

    70 d

    ia.

    14 d

    ia. H

    7 Tapped holes M6(8 holes) (Depth: 9 mm)

    18 dia.(6 holes)

    ϕ32

    78°

    80°

  • 7

    Manipulator Speci� cations

    Dimensions Units : mm : P-point Maximum Envelope

    *1 : Conforms to ISO 9283.*2 : Gravitational units are shown in parentheses.*3 : Varies in accordance with applications and motion patterns.Note: SI units are used for specifi cations.

    Model MOTOMAN-EPX2700

    TypeYR-EPX2700-*000(Right offset)

    YR-EPX2700-*100 (Left offset)

    Controlled Axis 6 (Vertically articulated)

    Payload 15 kgRepeatability*1 ±0.15 mm

    Range of Motion

    S -axis (turning) −25˚ − +125˚ −125˚ − +25˚L -axis (lower arm) −65˚ − +140˚U -axis (upper arm) −65˚ − +90˚R -axis (wrist roll) −720˚ − +720˚B -axis (wrist pitch/yaw) −720˚ − +720˚T -axis (wrist twist) −720˚ − +720˚

    Max. Speed

    S -axis (turning) 1.7 rad/s, 100˚/sL -axis (lower arm) 1.7 rad/s, 100˚/sU -axis (upper arm) 1.9 rad/s, 110˚/sR -axis (wrist roll) 7.8 rad/s, 450˚/sB -axis (wrist pitch/yaw) 7.8 rad/s, 450˚/sT -axis (wrist twist) 9.6 rad/s, 550˚/s

    MOTOMAN-EPX2700Medium painting robot, 15-kg payload

    View A

    Top View

    View B

    H- t

    ype

    Wris

    t Allowable Moment*2

    R -axis (wrist roll) 45.8 N·m (4.67 kgf·m)

    B -axis (wrist pitch/yaw) 33.8 N·m (3.45 kgf·m)

    T -axis (wrist twist) 10.8 N·m (1.1 kgf·m)

    Allowable Inertia(GD2/4)

    R -axis (wrist roll) 1.45 kg·m2

    B -axis (wrist pitch/yaw) 0.79 kg·m2

    T -axis (wrist twist) 0.10 kg·m2

    Mass 590 kg

    Ambient Conditions

    Temperature 0 to +40˚CHumidity 20 to 80%RH (non-condensing)

    Vibration 4.9 m/s2 or lessOthers Free from excessive electrical noise (plasma)

    Power Requirements*3 max. 5.0 kVAInstallation Wall-mountedMax. Weight of Painting Devices on Arm 20 kg including parts mounted in the wrist

    Type of Explosion-proof Combination of pressurized (fia2G4) and

    intrinsic safety (ia2G4).Explosion Proof Certifi cation TIIS,FM,ATEX

      The painting booth can be smaller. More compact size lowers the initial cost and the running cost.

      The long path motion of the robot can realize consistent painting quality, because the painting area does not need to be broken into several sections.

      Right-offset and left-offset models are available. Symmetrical installation of two robots possible.  Solenoid valves and electropneumatic regulators can

    be mounted inside. Less time is required to change paint colors.

    A wall-mounted robot for the ultimate in short processing!

    Hollow arm*

    *: Inner diameter 70 mm

    2395 0

    1300670

    380

    800

    73 550

    P-point

    1950

    0

    1896

    140˚ 10

    ˚

    1142

    1400

    180

    98.7

    25˚

    65˚

    2700

    0236

    2447

    589

    836

    222

    472

    310 7

    82462

    S

    L

    R

    U

    T

    B

    Note: These drawings are for the right-offset model. Contact your Yaskawa representative about drawings for the left-offset model.

    22 dia.(8 holes)

    B

    12 dia. H7(Depth: 12 mm)

    5.2 dia. H7(2 holes)(Depth: 10 mm)

    Tapped holes M6(6 holes)(Depth: 12 mm)(Pitch: 1.0)

    2700

    5095

    5147

    21.5±0.1

    51±0.0251±0.02

    102

    ϕ

    140

    dia

    .11

    6 di

    a. h

    7

    70ϕ

    R27

    00

    25˚

    R300

    310

    125˚

    36448.5

    35

    30

    14

    46.573

    dia

    .

    A

    95±0.1

    403±

    0.1

    125

    125

    250

    250

    16016030

    20

    383

    803

    258

    2-R6

    12 ( Depth

    : 12 m

    m)+ 0

    .018

    0

  • 8

    Manipulator Speci� cations

    Dimensions Units : mm : P-point Maximum Envelope

    EPX2800REPX2800

    Note: SI units are used for specifi cations.

    *1 : Conforms to ISO 9283.*2 : Gravitational units are shown in parentheses.*3 : Varies in accordance with applications and motion patterns.*4 : Including parts mounted in the wrist*5 : Pending

    H- t

    ype

    Wris

    t Allowable Moment*2

    R -axis (wrist roll) 77.4 N·m (7.9 kgf·m) 45.8 N·m (4.67 kgf·m)

    B -axis (wrist pitch/yaw) 49.9 N·m (5.1 kgf·m) 33.8 N·m (3.45 kgf·m)

    T -axis (wrist twist) 19.6 N·m (2.0 kgf·m) 10.8 N·m (1.1 kgf·m)

    Allowable Inertia(GD2/4)

    R -axis (wrist roll) 2.45 kg·m2 1.45 kg·m2

    B -axis (wrist pitch/yaw) 1.20 kg·m2 0.79 kg·m2

    T -axis (wrist twist) 0.20 kg·m2 0.10 kg·m2

    Mass 650 kg 820 kg

    Ambient Conditions

    Temperature 0 to +40˚C 0 to +40˚C (FM standard: 0 to +45˚C)Humidity 20 to 80%RH (non-condensing)

    Vibration 4.9 m/s2 or lessOthers Free from excessive electrical noise (plasma)

    Power Requirements*3 max. 5.0 kVAInstallation Floor-mounted Shelf-mountedMax. Weight of Painting Devices on Arm 50 kg*4 25 kg*4

    Type of Explosion-proof Combination of pressurized (fi a2G4) and intrinsic safety (ia2G4).Explosion Proof Certifi cation TIIS,FM, ATEX*5

    Model MOTOMAN-EPX2800 MOTOMAN-EPX2800RType YR-EPX2800-*0** YR-EPX2800R-*0*0Controlled Axis 6 (Vertically articulated)

    Payload 20 kg 15 kgRepeatability*1 ±0.5 mm

    Range of Motion

    S -axis (turning) −150˚ − +150˚ −120˚ − +120˚

    L -axis (lower arm) −45˚ − +120˚−40˚ − +180˚ (S-axis −90˚ − +90˚)−40˚ − +120˚ (S-axis +90˚ − +120˚)−40˚ − +120˚ (S-axis −90˚ − −120˚)

    U -axis (upper arm) −85˚ − +90˚ −70˚ − +90˚R -axis (wrist roll) −360˚ − +360˚B -axis (wrist pitch/yaw) −360˚ − +360˚T -axis (wrist twist) −360˚ − +360˚

    Max. Speed

    S -axis (turning) 2.7 rad/s, 150˚/sL -axis (lower arm) 2.1 rad/s, 120˚/sU -axis (upper arm) 2.7 rad/s, 155˚/sR -axis (wrist roll) 3.1 rad/s, 360˚/sB -axis (wrist pitch/yaw) 3.1 rad/s, 360˚/sT -axis (wrist twist) 3.1 rad/s, 360˚/s

    MOTOMAN-EPX2800/2800RLarge painting robot, 20-kg/15-kg payload

    View A

    View B View C

      No interference with workpieces, because hoses for painting devices can be routed inside the hollow, slim arm. Ideal for painting interior panels of automobiles.

      The response of painting devices can be enhanced by solenoid valves and electropneumatic regulators inside the pressurized enclosure. *: Inner diameter 70 mm

    Lineup includes � oor-mounted and shelf-mounted types!

    Hollow slim arm*

    21.5±0.1

    R675

    R282590˚

    90˚

    377 450 950 270

    2766

    2017

    652

    390

    0

    381583

    98.7

    1985

    180

    2825

    1187580

    4500

    975

    1267

    1400

    817.

    5

    251

    60˚

    40˚ 90˚

    90˚

    20˚

    670

    437233

    S

    L

    R

    U

    T

    B

    P-point

    S

    L

    RU T

    B

    684

    959

    1157

    2439

    2778281

    1729 0

    1073

    227

    795.5

    701

    1467

    3324

    2351

    491469

    1258

    0

    3046

    422

    98.7

    P-point

    795.

    595

    030

    014

    521

    90.5

    1550 180250330

    120˚

    45˚

    160˚

    135˚

    R2778

    R1021

    R519

    392 378

    335335

    150˚

    150˚

    A

    A

    B

    C

    Tapped holes M6 (6 holes)(Depth: 12 mm) (Pitch: 1.0)

    5.2 dia. H7(2 holes) (Depth: 10 mm)

    140

    dia

    .

    116

    dia.

    h7

    ϕ70 ϕ 102

    425

    125477

    618 12 dia. H7

    +0.018012   

    elongated holes(Width: 22 mm)

    13.5 dia.(15 holes)

    Tapped hole M8(1 hole) (Pitch: 1.25)

    17.5 dia.(12 holes)

    285 285

    290

    12 dia. H7

    12    elongated holes(Width: 22 mm)

    +0.0180

  • 9

    Dimensions Units : mm : P-point Maximum Envelope

    Manipulator Speci� cations

    Note: SI units are used for specifi cations.

    Model MOTOMAN-EPX2900Type YR-EPX2900-*0**Controlled Axis 6 (Vertically articulated)

    Payload 20 kgRepeatability*1 ±0.5 mm

    Range of Motion

    S -axis (turning) −150˚ − +150˚L -axis (lower arm) −50˚ − +110˚U -axis (upper arm) −70˚ − +90˚R -axis (wrist roll) −360˚ − +360˚B -axis (wrist pitch/yaw) −360˚ − +360˚T -axis (wrist twist) −360˚ − +360˚

    Max. Speed

    S -axis (turning) 2.7 rad/s, 155˚/sL -axis (lower arm) 2.2 rad/s, 125˚/sU -axis (upper arm) 2.7 rad/s, 155˚/sR -axis (wrist roll) 7.9 rad/s, 450˚/sB -axis (wrist pitch/yaw) 9.6 rad/s, 550˚/sT -axis (wrist twist) 11.3 rad/s, 650˚/s

    MOTOMAN-EPX2900Large painting robot, 20-kg payload

    View A

    View B

    View C

    *1 : Conforms to ISO 9283.*2 : Gravitational units are shown in parentheses.*3 : Varies in accordance with applications and motion patterns.

    *: Inner diameter 70 mm

     Optimum for painting large-size workpieces such as car bodies.  Color change valves (CCV) and the gear pump are mounted on the arm. Fine control

    of painting is available, by solenoid valves and electropneumatic regulators inside the pressurized enclosure.

    Large robot for painting large workpieces with greater ef� ciency and quality!

    Hollow arm (Hollow process arm)*

    H-typ

    e Wris

    t

    Allowable Moment*2

    R -axis (wrist roll) 72.0N·m (7.3 kgf·m)

    B -axis (wrist pitch/yaw) 51.5N·m (5.2 kgf·m)

    T -axis (wrist twist) 19.6N·m (2.0 kgf·m)

    Mass 1030 kg

    Ambient Conditions

    Temperature 0 to +45˚CHumidity 20 to 80%RH (non-condensing)

    Vibration 4.9 m/s2 or lessOthers Free from excessive electrical noise (plasma)

    Power Requirements*3 max. 5.0 kVAInstallation Floor-mountedMax. Weight of Painting Devices on Arm 50 kg including parts mounted in the wrist

    Type of Explosion-proof Combination of pressurized (fia2G4) and

    intrinsic safety (ia2G4).

    Explosion Proof Certifi cation TIIS,FM,ATEX

    B

    A

    C

    290

    1200

    750

    380±0.1380±0.1

    180

    223223

    80 210

    100

    550

    98.7

    498

    20˚

    50˚50˚ 110˚

    20˚

    30˚

    300 1400

    492470

    0

    2743

    142835

    5

    01692 2900793696657

    P-point

    0

    (from the S-Axis rotation center)R1000 (Protection hose range)*

    U

    L

    S

    R

    T

    B

    * : Protection hose interference range is different according to customer’s condition.

    160±0.1

    340±

    0.1

    210±

    0.1

    250

    250

    20050 370±0.2

    20050

    310±0.150

    0

    3356

    7033

    5

    300

    300

    60

    203050

    169

    51

    ϕ70 ϕ 102

    51 21.5±0.1R2900300˚

    R55

    0

    R793

    3350

    2921

    2421

    1043

    750

    410

    1060

    560

    139

    Tapped holes M6 (6 holes)(Depth: 12 mm) (Pitch: 1.0)

    140

    dia

    .11

    6 di

    a. h

    7

    5.2 dia. H7 (2 holes)(Depth: 10 mm)

    Tapped holes M8 (4 holes)(Depth: 13 mm) (Pitch: 1.25)

    22 dia.(6 holes)

    12 dia. H7(2 holes)

  • 10

    CONTROLLERSpecialized Controller for Painting

    Dimensions Units: mm

    Controller Speci� cations

    Programming Pendant Speci� cations

    FunctionsConfi guration Free-standing, enclosed typeCooling System Indirect coolingAmbient Temperature During operation: 0˚C to +45˚C / During storage: −10˚C to +60˚CRelative Humidity 90% max. (non-condensing)

    Power SupplyThree-phase 200/220 VAC (+10%, −15%) at 60 Hz (Japan)Three-phase 200 VAC (+10%, −15%) at 50 Hz (Japan)

    GroundingGrounding resistance: 100 Ω or lessNote: When using an explosion-proof programming pendant, the grounding resistance must be 10 Ω or less and 100 Ω or less.

    Digital l/OsSpecialized signals: 17 inputs and 3 outputsGeneral signals:    40 inputs and 40 outputsMax.I/O (optional): 1,024 inputs and 1,024 outputs

    Positioning System By serial encoder

    ProgrammingCapacity

    JOB: 60,000 steps, 10,000 instructionsCIO ladder: 10,000 steps max.

    Expansion Slots PCI: 2 slots for main CPUs and 1 slot for servo CPULAN (Connection to Host) 1 (10BASE-T/100BASE-TX)

    Interface RS-232C: 1chControl Method Software servo control

    Drive Units

    For robot axes: SERVOPACK for AC Servomotors (can be controlled up to 6 axes)Time required for unit replacement: 5 minutesMaintenance: One amplifi er, six axes at one timeFor external axes: One converter combined with one amplifi er per axis

    Painting Color Munsell notation 5Y7/1 (reference value)

    Communication Port

    CC-Link, DeviceNet (registered trademark of the ODVA), PROFIBUS (registered trademark of PROFIBUS User Organization)

    Op

    erat

    ion

    Coordinate System Includes joint, rectangular/cylindrical, tool, and user coordinates

    Modifi cation of Teaching Points

    Adding, deleting or correcting robot axes and external axes.

    Inching Operation Allows inchingLocus Confi rmation Includes forward/reverse and continuous feedingSpeed Adjustment Allows automatic speed adjustment to match cycle timeTimer Setting Possible every 0.01 sShort-cut Function Includes direct-open function

    Interface

    CF (Compact Flash) card slot Standard type: At programming pendant Explosion-proof type: At front panel of controllerRS232C (At Control Circuit Board)LAN (100BASE-TX/10BASE-T) (At Control Circuit Board) (Optional)

    Saf

    ety

    Feat

    ures

    Essential Measures Japanese Industrial Standard (JIS)

    Running Speed Limit User defi nable

    Enable Switch3 position type. Servo power can be tumed on at the middle position only. (Located on programming pendant)

    Collision Proof Frames Includes doughnut-sector frame, cubic frame (user coordinates)

    Self-diagnosis Classifi es errors and two types of alarms (major and minor)

    and displays the data

    User Alarm Display Displays alarm messages for peripheral devicesMachine Lock Allows test-run of peripheral devices without robot motionDoor Interlock Allows door to open only when main power switch is OFF.

    Maint

    enan

    ce Fu

    nctio

    n System MonitoringTime Display

    Controls power-ON time, servo power-ON time,playback time, moving time, operating time

    Alarm Display Displays alarm messages and previous alarm recordsI/O Diagnosis Provides simulated enabled/disabled output possibleT.C.P. Calibration Automatically calibrates parameters for end effectors

    Pro

    gram

    min

    g Fu

    nctio

    n

    Programming Interactive Programming

    Robot Motion Control

    Includes joint coordinates, linear/circular interpolation, and tool coordinates

    Speed SettingUses percentage for joint coordinates, 0.1 mm/s, for interpolations, angular velocity for TCP fi xed motion

    Program ControlInstruction

    Includes jump, call, timer, pause, execution of some instructions during robot motion

    Variables Global, local variablesTypes Byte, integer, double integer, real, character, positionI/O Instructions Includes discrete I/O control and pattern I/O processing

    Painting UnitControl Instructions

    Includes spray ON/OFF (anticipation available) andpainting conditions output

    Painting Characteristics Filing

    Multi-gun shift (up to 4 guns available)Includes amount of spray, pattern, atomizing, high-voltage,delay time of spraying, delay time of atomizing

    Oth

    ers Utilities

    Includes 3-dimensional shift, optional setting coordinate shift, mirror imaging, robot zero-point check

    Automatic Operation Job registration tableConveyor Synchronization Allows static conveyor teaching

    Type Standard Explosion-proofDimensions 169 (W)×314.5 (H)×50 (D) mm 235 (W)×203 (H)×78 (D) mmMass 0.986 kg 1.25 kgMaterial Reinforced plastics Reinforced plastics

    Operation Device

    Select keys, axis keys, numerical/application keys, mode selector switch with keys (mode: teach, play, and remote), emergency stop button, enable switch, compact fl ash card interface device (compact fl ash is optional.)

    Select keys, axis keys, numerical/application keys, emergency stop button, enable switch

    Display

    5.7-inch color LCD, touch panel 640×480 pixels( Alphanumeric characters, Chinese characters, Japanese letters, Others)

    5.7-inch monochrome LCD, backlit white LED, touch panel 320×240 pixels( Alphanumeric characters, Chinese characters, Japanese letters, Others)

    IEC Protection Class IP65 IP54

    Cable LengthStandard: 8 m, Max. : 36 m

    (with optional extension cable)

    Standard: 8 m (20 m optional),Max. : 50 m

    (with optional extension cable)

    Approx. mass: 120 kg

    Note: The following drawings shows models with Japanese specifi cations. Dimensions of models designed in accordance with FM or ATEX certifi cation are different.

    Standard type

    Explosion-proof type

    Programming Pendant

    20 480 2030 520

    550

    500

    1400

    ( 69)

    30 30

    危 険

    2×Door Lock

    Emergency stop button

    Connectorfor P.P. (×81)

    Fixing jig(Provided by user)

    Main powersupply switch

    For �xing & attachingadditional cabinettapped holes M10(4 holes)(Depth: 14 mm)

  • 11

    MOTOFEEDERSpecial Workpiece Feader

    MOTOFEEDER LineupEPX1250: Mounted; table pitch: 1,600 mmEPX1250: Mounted; table pitch: 1,800 mm

    (See the dimensional drawing on this page.)EPX1250: Not mounted; table pitch: 1,400 mmEPX1250: Not mounted; table pitch: 1,600 mmEPX1250: Not mounted; table pitch: 1,800 mmEPX2050-A300: Not mounted; table pitch: 1,400 mmEPX2050-A300: Not mounted; table pitch: 1,600 mmEPX2050-A300: Not mounted; table pitch: 1,800 mm

    Dimensions Units : mm : P-point Maximum Envelope

    Note: Contact your Yaskawa representative for more information.

    View A and B

      With a robot mounted on a MOTOFEEDER used for small workpieces (Max: 800 mm × 800 mm), a smaller space is required.  Both indexed positioning and spindle rotations are possible.  Air panels for painting devices are available (optional).

    MOTOFEEDER Standard Speci�cationsItems SpecificationsNumber of Axis 2 (changing gears for tables)

    Control Method AC servo drive control

    Max. Load TableHeavy loads: 40 kg One-spindle, high-speed rotation models: 20 kg/tableTwo-spindle, high-speed rotation models: 10 kg/table

    Repeatability ±0.55 mm, when table R is 300 mm.

    Motion RangeArm: −180˚ to +180˚Table: Continuous rotation

    Max. SpeedArm: 120˚/sTable for heavy loads: 270˚/sTable for high-speed rotation: 900˚/s

    Allowable Moment of Inertia (GD2/4)

    TableHeavy loads: 2.8 kg・m2

    One-spindle, high-speed rotation models: 1.4 kg·m2 /tableTwo-spindle, high-speed rotation models: 0.7 kg·m2 /table

    Mass1400-mm table pitch: 400 kg1600-mm or 1800-mm table pitch: 430 kg

    AmbientConditions

    Temperature 0°C to + 40°CHumidity 20 % to 80% RH (non-condensing)

    Vibration 4.9 m/s2 or lessOthers Free from excessive electrical noise (plasma)

    Air Panel (Optional) Analog or 3-step control for one or two guns

    Items Specifications

    Explosion-proof Structure

    Combination of pressurized enclosure and intrinsic safety TIIS: fia2G4*1 /ia2G4*2FM: Pressurization*1/intrinsic safety*2

    Explosion Proof Certification TIIS, FM, ATEX (Application being planned)

    Others Continuous rotation or indexed positioning

    *1 : When power is on. *2 : When power is off.Note: The allowable moment of inertia shown here is the value used for tables for heavy loads 40 kg and tables for high-speed rotation 20 kg. Confirm that the calculated moment of inertia takes into account the maximum weight and the offset from the rotational center of the table and that it does not exceed the allowable moment of inertia.

    12 dia. H7(2 positioning pin holes)

    Tapped holes M10(2×6 holes)(Depth: 18 mm)

    10 dia. H7 (4 holes)(Depth: 18 mm)

    22.5°

    30°

    40 dia. H7

    (Depth: 6 m

    m)

    22dia.(4 mounting holes) 235435

    280480760

    260±0.05460±0.05

    235

    235

    560

    200±

    0.05

    30°

    ( 800

    )

    (800)(Max. workpiece size)

    305

    700

    270±

    0.05

    R900

    R566

    305

    EPX1250

    Drive for table rotation

    Drive for arm rotation

    Arm

    Table

    P-point

    900 900

    620

    200

    820

    80

    310

    960

    650

    200520 86.5

    606.5

    19.2

    29

    260 260

    86( 2

    00)

    39

    1800

    (532)350

    585.

    6

    A B

    ϕ 220ϕ1

    80

    ϕ125

    Note: For FM-compliant models, a air-purge box is required.

  • MOTOMAN-EPX Series

    LITERATURE NO. KAEP C940420 05BPublished in Japan January 2013 12-5

    Speci�cations are subject to change without notice for ongoing product modi�cations and improvements.

    © 2012-2013 YASKAWA ELECTRIC CORPORATION. All rights reserved.

    YASKAWA ELECTRIC CORPORATION

    In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.

    13-1-11

    Sales Department

    YASKAWA Electric Corp. (Painting Robotics Sales Dept.)2-1 Kurosaki-Shiroishi, Yahatanishi-ku, Kitakyushu, Fukuoka 806-0004, JapanPhone: +81-93-645-8042 Fax: +81-93-645-7746

    YASKAWA America, Inc. (Motoman Robotics Division) 100 Automation Way, Miamisburg, OH 45342, U.S.A.Phone: +1-937-847-6200 Fax: +1-937-847-6277

    YASKAWA Europe GmbH (Robotics Division)Yaskawastrasse 1, 85391, Allershausen, GermanyPhone: +49-8166-90-100 Fax: +49-8166-90-103

    YASKAWA Nordic ABBredbandet 1vån. 3 varvsholmen 392 30 Kalmar, SwedenPhone: +46-480-417-800 Fax: +46-480-417-999

    YASKAWA Electric (China) Co., Ltd.12F, Carlton Bldg., No.21 HuangHe Road, HuangPu District, Shanghai 200003, ChinaPhone: +86-21-5385-2200 Fax: +86-21-5385-3299

    YASKAWA SHOUGANG ROBOT CO., LTD.No.7 Yongchang North Road, Beijing E&T Development Area China 100176Phone: +86-10-6788-2858 Fax: +86-10-6788-2878

    YASKAWA India Private Ltd. (Robotics Division)#426, Udyog Vihar Phase-IV, Gurgaon, Haryana, IndiaPhone: +91-124-475-8500 Fax: +91-124-475-8542

    YASKAWA Electric Korea Co., Ltd9F, Kyobo Securities Bldg., 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul 150-737, KoreaPhone: +82-2-784-7844 Fax: +82-2-784-8495

    YASKAWA Electric Taiwan Corporation9F, 16, Nanking E. Rd., Sec. 3, Taipei, 104 TaiwanPhone: +886-2-2502-5003 Fax: +886-2-2505-1280

    YASKAWA Electric (Singapore) PTE Ltd151 Lorong Chuan, #04-02A New Tech Park, Singapore 556741Phone: +65-6282-3003 Fax: +65-6289-3003

    YASKAWA Electric (Thailand) Co., Ltd.252/125-126 27th Floor, Tower B Muang Thai-Phatra Complex Building, Rachadaphisek Road, Huaykwang, Bangkok 10320, ThailandPhone: +66-2693-2200 Fax: +66-2693-4200

    PT. YASKAWA Electric IndonesiaMenara Anugrah Lantai 1, Kantor Taman E.3.3, Jl. Mega Kuningan Lot 8.6-8.7, Kawasan Mega Kuningan, Jakarta, IndonesiaPhone: +62-21-57941845 Fax: +62-21-57941843