SEIAA, Gujarat, C/o Gujarat Pollution Control Board, · PDF fileDate: 28.01.2010 To, The Member Secretary, SEIAA, Gujarat, C/o Gujarat Pollution Control Board, Sector 10-A, Gandhinagar

Date: 28.01.2010 To, The Member Secretary, SEIAA, Gujarat, C/o Gujarat Pollution Control Board, Sector 10-A, Gandhinagar. Sub: Compliance report against Environmental Clearance. Ref: Your Letter No. SEIAA/GUJ/EC/3(b)/11/2009 dtd. 21st Jan 2009 Dear Sir, In connection with the subject cited above, we are herewith submitting Compliance Reports for the following periods,

1. Februay-2009 to July-2009 Kindly accept the same & oblige us. Thanking you, Yours Faithfully For, Amul Cement Pvt. Ltd. Authorized Signatory

Factory : R.S. No.88/1, village :Aradoi Tal: Kotadasangani, Dist: Rajkot (Gujarat)

ENVIRONMENTAL CLEARANCE COMPLIANCE REPORT(For the period of February -2009 to July -2009)

The date of EC granted is 21/Jan/2009 )

Compliance Particulars Compliance Status

A. Specific Conditions: A-1 Water Water consumption during operation phase of the project shall not exceed 9375 Ltr / per day which shall be obtained from existing bore wells. The project proponent shall obtain the permission of Central Ground Water Authority if required.

We have using water during operation phase of the project not exceed 7.5 KL/day, which is obtained from our own borewell. The permission of CGWA is not applicable to our unit since the area does not fall under critical zone. (water crises)

There shall not be any industrial wastewater discharge from the unit.

We are not discharging any type of effluent from industrial activity.

Domestic wastewater shall be discharged as per GPCB norms through septic tank and soak pit.

For domestic waste water we have provided septic tank/sock pit system for discharge.

A.2 Air Following minimum Air Pollution Control Measures (APCM) shall be provided.

(01) VSK

We have not yet started manufacturing activities. Yet we have not installed a VSK.Only grinding unit is in running condition

(02) Cooler

-------------Do------------------------

(03) Raw mill

Bagfilter installed for control of PM,with Proper metallic casing &SMF provided

(04) Coal mill Not applicable due to VSK not in operation

Condition. (05) Cement grinding unit Bagfilter installed for control of PM,with

Proper metallic casing &SMF provided Design of the Air Pollution Control Measures (APCM) as proposed in the Environment Management Plan / EIA shall be validated

We have planned design of the APCM . Atmiya collage Rajkot by environmental audit team.



through the institutes like NPC, lIT , L.D. College of Engineering or any other such reputed institute Interlocking facility of the pollution control equipment and the equipment(s) to which it is attached should be provided in such a manner that in the event of pollution control equipment(s) not working, the respective unit(s) is shut down automatically.

Interlocking system will be provided.

The applicant shall regularly carry out third party monitoring with respect to the efficacy of the air pollution control equipments through the credible institute and upgrade the EMS from time to time as required and furnish the reports in this regard to the Gujarat Pollution Control Board at regular interval of one year.

We have not yet started manufacturing activities.

Adequate stack height as per GPCB norms shall be provided to the D.G. Sets

We have provided adequate stack height to APCM & D.G.Set.

All the units of the cluster shall carry out ambient air quality monitoring jointly in surrounding area at least at two locations as per the CPCB guide lines in consultation with the GPCB. At least one ambient air quality monitoring station shall be established in the down ward direction as well as where maximum ground level concentration is anticipated in consultation with Gujarat Pollution Control Board. Data on ambient air quality monitoring shall be regularly submitted to the GPCB and SEIAA once in six month.


The fugitive emission in the work zone environment and ambient air environment shall be monitored. The emission shall confirm to the standards prescribed by the concerned authorities including the Director of Industrial Hygiene and Safety as well as the Gujarat Pollution Control Board from time to time. Following indicative guidelines shall be

We have not yet started manufacturing activity.


Compliance Particulars Compliance Status followed to reduce the fugitive emission. a) Enclosure shall be provided at all loading

and unloading operations b) Water shall be sprayed on all raw materials

stockpile periodically to retain some moisture in top layer except wet gypsum to reduce the fugitive emission.

c) All transfer points shall be fully enclosed. d) Accumulated dust on the ground and other

surfaces shall be removed / swept regularly and water the area after sweeping.

e) Internal road shall be either paved properly to reduce the fugitive emission during vehicular movement.

f) Air borne dust shall be controlled with water sprinklers at suitable interval in the plant.

g) The company shall install adequate dust collection and extraction system to control fugitive dust emissions at various material handling areas. (eg. raw material loading, unloading, conveying, transporting, stacking, bagging and packing etc.) Guidelines I Code of Practice issued by the CPCB for prevention and control of the fugitive emission shall be followed.


A.3 Solid Waste

Used oil/waste oil shall be sold only to the registered recycler.


The solid waste collected in the different Air Pollution Control Measures and other collection system shall be reutilized in the plant itself.


A.4 Safety Necessary precautions like continuous monitoring of hot spots (ignited coal) using




temperature detection systems, water sprinklers, etc. shall be taken while storing coke / crushed coke to prevent fire hazard.

Personal Protective Equipments shall be provided to workers and its usage shall be ensured and supervised.

PPE provided to each workers.

First Aid Box shall be made readily available in the unit.

First Aid box made readily available in the unit

Occupational health surveillance of the workers shall be done and its records shall be maintained. Pre employment and periodical medical examination for all the workers shall be undertaken on regular basis as per Factories Act & Rules.

Health record mentioned for all workers and medical examination as per factory act.

A.5 Noise The overall noise level in and around the plant area shall be kept well within the standards by providing noise control measures including engineering control like acoustic insulation, hoods, silencers, enclosures etc. on all source of noise generation. The ambient noise level shall confirm to the standards prescribed under Environment (Protection) Act & Rules, 1986. Noise levels for workers shall be as per the Factories Act & Rules.

We have provided hoods / silencers etc for control of noise level in all around the plant area.

A.6 Cleaner Production & Waste Minimization Efforts shall be made to use more fly ash in cement manufacturing without compromising the quality of the cement.


Efforts shall be made to make use of high calorific hazardous waste as fuel in kiln and while using such waste the temperature shall be maintained above 11500C.


The company shall undertake following various waste minimization measures including:

We have herewith undertake that, we have taken action to minimize of various waste by adopting following measures.


Compliance Particulars Compliance Status a) Metering and control of quantities of active ingredients to minimize waste.

a) Control quantity of RM

b) Reuse of by-products from the process as raw materials or raw materials substitutes in other processes.

b) Reuse of By-product like a off grade material etc.

c) Use of automated and enclosed filling to minimize spillage.

c) To avoide any type of spillage.

d) Venting equipment through vapour recovery system.

d) Use closed feed system.

e) Use of close feed system into batch reactors. e) We have use feed system A.7 Green Belt and Other Plantation The unit shall develop green belt in 650 Sq. M area within factory periphery consisting of at least three rows of trees of local species on periphery.

We have developed greenbelt in factory premices in 650 sq.metre area on pheriphery of unit.

B. Additional Conditions

The applicant shall install a standby blower to take care of any break down in Bag Filter.

We have provided standby blowers in bag filter.

The applicant would go for annual maintenance contract in order to ensure that there are no leakages, breakages, puncturing in the Bag Filter.

We have maintenance department to look after No leakages , puncture in the bag filter and other preventive maintenance.

The applicant shall provide and comply with the above prior to obtaining CCA from GPCB.

We have compliance all the above mentioned conditions prior to obtaining CC&A from GPCB.

The applicant shall get third party verification of APCM done during installation and operation subsequently .The monitoring shall be done by the third party every three month.

Our maintenance department do verification of APCM & also done monitoring by third party every quarterly.



We have set up an environmental cell as under.

The applicant shall set up an Environment Management Cell during construction phase as well as during with qualification of Environmental Engineer, Environmental Scientist and with some experience in field of Environment.

Engineering Team

Environmental Team

Supervisor

Helper

Worker

General Manager

All the units of the cluster will jointly depute at

least one “fugitive emission control officer” having knowledge of Environment, safety and occupational health who will supervise the unit for the compliance of the environmental guidelines for prevention and control of fugitive emission from cement plants. He shall maintain the record of fugitive emission as per guidelines.

Environmental cell prepared.



All the eleven industries of the cluster and other such industries that may come up in the Hadamtala Industrial area will form a joint corpus fund on the basis of 1% of their turnover as submitted, which will be used for the environment monitoring / up gradation, socio economic up gradation activities of the area. The indicative activities to be carried out under this fund are (i) Green belt development in the open

space of the GIDC/Villages/Schools etc. in co ordination with GODC/Panchayat

(ii) Occupational Health monitoring of the

workers of the units by organizing medical camps at the GIDC

Will be coordinate whenever such greenbelt development carried out. We will coordinate if there will be such medical camp organized.

The project proponent shall obtain raw materials like lime and other minerals from the quarries having valid Consolidated Consent & Authorization of the Gujarat Pollution Control Board (GPCB)


All the recommendations made in the EIA I EMP report of the project and the undertaking submitted by the project proponent shall be implemented.

Complied.



The applicant shall inform the public that the project has been accorded environmental clearance by the SEIAA and that the copies of the clearance letter are available with the GPCB and may also be seen at the Website of SEIAA /SEAC / GPCB. This shall be advertised within seven days from the date of the clearance letter, in at least two local newspapers that are widely circulated in the region one of which shall be in the Gujarati language and the other in English. A copy of the same shall be forwarded to the concerned Regional Office of the Ministry.

We shall shortly give the public advertisement in local news paper.

The six monthly compliance reports on the conditions, mentioned hereinabove shall be furnished regularly to the GPCB, SEIAA and the Ministry of Environment and Forests, Government of India at their Regional Office, Bhopal.

Complied and will continue to comply regularly.


ENVIRONMENTAL CLEARANCE COMPLIANCE REPORT DT-18/01/2010

(For the period of August – 2009 to January - 2010)


A. Specific Conditions:

A-1 Water Water consumption during operation phase of the project shall not exceed 9375 Ltr / per day which shall be obtained from existing bore wells. The project proponent shall obtain the permission of Central Ground Water Authority if required.

We have using water during operation phase of the project not exceed 9 KL/day, which is obtained from our own borewell. The permission of CGWA is not applicable to our unit since the area does not fall under critical zone. (water crises)

There shall not be any industrial wastewater discharge from the unit.

We are not discharging any type of effluent from industrial activity.

Domestic wastewater shall be discharged as per GPCB norms through septic tank and soak pit.

For domestic waste water we have provided septic tank/sock pit system for discharge.

A.2 Air Following minimum Air Pollution Control Measures (APCM) shall be provided.

(01) VSK

Yet we have not installed a VSK.Only grinding unit is in running condition

(02) Cooler

-------------Do------------------------

(03) Raw mill

Bagfilter installed for control of PM,with Proper metallic casing &SMF provided

(04) Coal mill Not applicable due to VSK not in operation

Condition. (05) Cement grinding unit Bagfilter installed for control of PM,with

Proper metallic casing &SMF provided Design of the Air Pollution Control Measures (APCM) as proposed in the Environment Management Plan / EIA shall be validated through the institutes like NPC, lIT , L.D.

We have designed of the APCM . Atmiya collage Rajkot by environmental audit team.



College of Engineering or any other such reputed institute Interlocking facility of the pollution control equipment and the equipment(s) to which it is attached should be provided in such a manner that in the event of pollution control equipment(s) not working, the respective unit(s) is shut down automatically.

Interlocking system provided.

The applicant shall regularly carry out third party monitoring with respect to the efficacy of the air pollution control equipments through the credible institute and upgrade the EMS from time to time as required and furnish the reports in this regard to the Gujarat Pollution Control Board at regular interval of one year.

We carry out monitoring by third party, M/s Aquva Enviro Control System Ankleshwar and furnish the report in this regard to GPCB. Stack monitoring in factory premises and ambient air quality in Hadamtala cluster area.

Adequate stack height as per GPCB norms shall be provided to the D.G. Sets

We have provided adequate stack height to APCM & D.G.Set.

All the units of the cluster shall carry out ambient air quality monitoring jointly in surrounding area at least at two locations as per the CPCB guide lines in consultation with the GPCB. At least one ambient air quality monitoring station shall be established in the down ward direction as well as where maximum ground level concentration is anticipated in consultation with Gujarat Pollution Control Board. Data on ambient air quality monitoring shall be regularly submitted to the GPCB and SEIAA once in six month.

We have also carry out Ambient Air quality monitoring jointly in surrounding area. Three locations provided. We shell submit the data to GPCB regularly.

The fugitive emission in the work zone environment and ambient air environment shall be monitored. The emission shall confirm to the standards prescribed by the concerned authorities including the Director of Industrial Hygiene and Safety as well as the Gujarat Pollution Control Board from time to time. Following indicative guidelines shall be followed to reduce the fugitive emission.

We carry out monitoring by third party, M/s Aquva Enviro Control System Ankleshwar and furnish the report in this regard to GPCB. Stack monitoring in factory premises and ambient air quality in Hadamtala cluster area.


Compliance Particulars Compliance Status a) Enclosure shall be provided at all loading

and unloading operations b) Water shall be sprayed on all raw materials

stockpile periodically to retain some moisture in top layer except wet gypsum to reduce the fugitive emission.

c) All transfer points shall be fully enclosed. d) Accumulated dust on the ground and other

surfaces shall be removed / swept regularly and water the area after sweeping.

e) Internal road shall be either paved properly to reduce the fugitive emission during vehicular movement.

f) Air borne dust shall be controlled with water sprinklers at suitable interval in the plant.

g) The company shall install adequate dust collection and extraction system to control fugitive dust emissions at various material handling areas. (eg. raw material loading, unloading, conveying, transporting, stacking, bagging and packing etc.) Guidelines I Code of Practice issued by the CPCB for prevention and control of the fugitive emission shall be followed.

Provided enclosed zone for loading unloading. Water sprayer provided. Enclosed. Complied. Paving of road done wherever required. Complied. Adequate dust collection system provided at various material handling system.

A.3 Solid Waste

Used oil/waste oil shall be sold only to the registered recycler.

Used oil /waste oil reuse in our process as a fuel or sold only to authorized dealers.

The solid waste collected in the different Air Pollution Control Measures and other collection system shall be reutilized in the plant itself.

The solid waste collected from APCM and other collection system, we are using in a process.

A.4 Safety Necessary precautions like continuous monitoring of hot spots (ignited coal) using temperature detection systems, water sprinklers, etc. shall be taken while storing coke / crushed coke to prevent fire hazard.

We have provided temperature detection system in Kiln Section and water sprinklers for prevention of fire hazards.



Personal Protective Equipments shall be provided to workers and its usage shall be ensured and supervised.

PPE provided to each workers.

First Aid Box shall be made readily available in the unit.

First Aid box made readily available in the unit

Occupational health surveillance of the workers shall be done and its records shall be maintained. Pre employment and periodical medical examination for all the workers shall be undertaken on regular basis as per Factories Act & Rules.

Health record mentioned for all workers and medical examination as per factory act.

A.5 Noise The overall noise level in and around the plant area shall be kept well within the standards by providing noise control measures including engineering control like acoustic insulation, hoods, silencers, enclosures etc. on all source of noise generation. The ambient noise level shall confirm to the standards prescribed under Environment (Protection) Act & Rules, 1986. Noise levels for workers shall be as per the Factories Act & Rules.

We have provided hoods / silencers etc for control of noise level in all around the plant area.

A.6 Cleaner Production & Waste Minimization Efforts shall be made to use more fly ash in cement manufacturing without compromising the quality of the cement.

We have using fly ash 2-3% in cement manufacturing process.

Efforts shall be made to make use of high calorific hazardous waste as fuel in kiln and while using such waste the temperature shall be maintained above 11500C.

We have used spent oil/waste oil which is generated from our plant activities as a fuel In Kiln.

The company shall undertake following various waste minimization measures including:

We have herewith undertake that, we have taken action to minimize of various waste by adopting following measures.

a) Metering and control of quantities of active ingredients to minimize waste.

a) Control quantity of RM


Compliance Particulars Compliance Status b) Reuse of by-products from the process as raw materials or raw materials substitutes in other processes.

b) Reuse of By-product like a off grade material etc.

c) Use of automated and enclosed filling to minimize spillage.

c) To avoide any type of spillage.

d) Venting equipment through vapour recovery system.

d) Use closed feed system.

e) Use of close feed system into batch reactors. e) We have use feed system A.7 Green Belt and Other Plantation The unit shall develop green belt in 650 Sq. M area within factory periphery consisting of at least three rows of trees of local species on periphery.

We have developed greenbelt in factory premices in 650 sq.metre area on pheriphery of unit.

B. Additional Conditions

The applicant shall install a standby blower to take care of any break down in Bag Filter.

We have provided standby blowers in bag filter.

The applicant would go for annual maintenance contract in order to ensure that there are no leakages, breakages, puncturing in the Bag Filter.

We have maintenance department to look after No leakages , puncture in the bag filter and other preventive maintenance.

The applicant shall provide and comply with the above prior to obtaining CCA from GPCB.

We have compliance all the above mentioned conditions prior to obtaining CC&A from GPCB.

The applicant shall get third party verification of APCM done during installation and operation subsequently .The monitoring shall be done by the third party every three month.

Our maintenance department do verification of APCM & also done monitoring by third party every quarterly.



We have set up an environmental cell as under.

The applicant shall set up an Environment Management Cell during construction phase as well as during with qualification of Environmental Engineer, Environmental Scientist and with some experience in field of Environment.

Engineering Team

Environmental Team

Supervisor

Helper

Worker

General Manager

All the units of the cluster will jointly depute at least one “fugitive emission control officer” having knowledge of Environment, safety and occupational health who will supervise the unit for the compliance of the environmental guidelines for prevention and control of fugitive emission from cement plants. He shall maintain the record of fugitive emission as per guidelines.

Environmental cell prepared.



All the eleven industries of the cluster and other such industries that may come up in the Hadamtala Industrial area will form a joint corpus fund on the basis of 1% of their turnover as submitted, which will be used for the environment monitoring / up gradation, socio economic up gradation activities of the area. The indicative activities to be carried out under this fund are (i) Green belt development in the open

space of the GIDC/Villages/Schools etc. in co ordination with GODC/Panchayat

(ii) Occupational Health monitoring of the

workers of the units by organizing medical camps at the GIDC

Will be coordinate whenever such greenbelt development carried out. We will coordinate if there will be such medical camp organized.

The project proponent shall obtain raw materials like lime and other minerals from the quarries having valid Consolidated Consent & Authorization of the Gujarat Pollution Control Board (GPCB)

Complied.

All the recommendations made in the EIA I EMP report of the project and the undertaking submitted by the project proponent shall be implemented.

Complied.



The applicant shall inform the public that the project has been accorded environmental clearance by the SEIAA and that the copies of the clearance letter are available with the GPCB and may also be seen at the Website of SEIAA /SEAC / GPCB. This shall be advertised within seven days from the date of the clearance letter, in at least two local newspapers that are widely circulated in the region one of which shall be in the Gujarati language and the other in English. A copy of the same shall be forwarded to the concerned Regional Office of the Ministry.

Advertisement published in the local newspaper AKILA on dated 19/01/2010.

The six monthly compliance reports on the conditions, mentioned hereinabove shall be furnished regularly to the GPCB, SEIAA and the Ministry of Environment and Forests, Government of India at their Regional Office, Bhopal.

Complied and will continue to comply regularly.

AAAqqqvvvaaa EEEnnnvvviiirrrooo CCCooonnntttrrrooolll SSSyyysssttteeemmm ENVIRONMENTAL CONSULTANT.

PLOT NO. C/1-6820, G.I.D.C., ANKLESHWAR – 393 002, DIST. BHARUCH.

AECS/SEM/ANK/2009 DATE: 21.09.2009

ANALYSIS REPORT OF STACK EMISSION MEASUREMENT Name and Address of Industry : M/s Amul Cement Pvt. Ltd., R.S. No. 88/1, Paiki 2, Village Ardoi, Taluka Kotda Sangani, District : Rajkot. Date of Sample Collection : 13.09.2009 Stack attached To : BIG FILTER

SR. NO. PARTICULARS UNIT

1. STACK HEIGHT mtr 20.0

2. STACK TEMPERATURE 0C 49.0

3. AV. VELOCITY OF FLUE GASES Mt / Sec 3.1

RESULTS

SR. NO. PARTICULARS UNIT RESULTS

1. AV. CONCENTRATION OF PARTICULATE MATTER mg/NM3 42

FOR, AQVA ENVIRO CONTROL SYSTEM.




ANALYSIS REPORT OF STACK EMISSION MEASUREMENT Name and Address of Industry : M/s Amul Cement Pvt. Ltd., R.S. No. 88/1, Paiki 2, Village Ardoi, Taluka Kotda Sangani, District : Rajkot. Date of Sample Collection : 16.10.2009 Stack attached To : BAG FILTER





RESULTS












RESULTS












RESULTS












RESULTS





PLOT NO. 6612, G.I.D.C., Nr. GUJARAT GAS CO., ANKLESHWAR – 393 002, DIST. BHARUCH.

AECS/AAM/ANK/2009 DATE: 19.12.2009

REPORT OF AMBIENT AIR MONITORING Name and Address of Industry : HADAMTALA CLUSTER AREA DIST: RAJKOT

Date of Sample Collection : 12/12/2009 Location of Sampling : (a) Near Railway Track, R.S.No-71 (b) Near NH-8-B R.S.No- 80

SR. NO.

PARTICULARS UNIT RESULTS

1. TIME OF SAMPLING --- 10.15 HRS.

2. WIND DIRECTION --- SW to NE

3. AV. WIND SPEED Kms /Hrs 8.50

4. DURATION OF SAMPLING Minutes 473

5. AV. FLOW RATE DURING SAMPLING Cubic Mtr/Min. 6.1

RESULTS

RESULTS

SR. NO. PARTICULARS UNIT (a) (b) GPCB LIMIT

1. CONCENTRATION OF SPM µg/m3 121.00 119.00 500.00

2. CONCENTRATION OF SO2 µg/m3 15.0 16.00 120.00

3. CONCENTRATION OF NOX µg/m3 12.4 9.5 120.00


Documents

SEIAA, Gujarat, C/o Gujarat Pollution Control Board, · PDF fileDate: 28.01.2010 To, The Member Secretary, SEIAA, Gujarat, C/o Gujarat Pollution Control Board, Sector 10-A, Gandhinagar