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December 18, 2009 Dr. Herb Hess Electrical Engineering Department University of Idaho Moscow, Idaho 83843 Dr. Hess/Alion/U.S. Navy: Enclosed is a final report on the SubMerge AUV Test Platform project. This report contains the culmination of research, testing, and proof of concept prototype of the recently completed diesel-electric hybrid system test platform, along with the test equipment. The results of this project will assist you along with Alion and the U.S. Navy in their search for a solution to repower and improve AUV performance. Copies of this report will be submitted to Dr. Herb Hess, Drs. Steve Beyerlein and Brian Johnson, and Dr. Dean Edwards. The members of this senior design team would like to extend their appreciation to the SubMerge AUV Project client: Dr. Hess, Alion/Bayview Research Facility, and the U.S. Navy, for giving it the opportunity to work in this exciting and challenging area. The team would also like to thank the University of Idaho faculty, mentors, and other project team members for their consistent guidance and firm attention to this project’s progress. If you have any questions or comments regarding this report please contact [email protected]. Sincerely, Mateo Cardenas-Farmer, Anthony Jaya, Jordan Stringfield, Nik Urlaub, and Brian Wise Enclosure: SubMerge AUV Project Final Report

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December 18, 2009Dr. Herb HessElectrical Engineering DepartmentUniversity of Idao!osco", Idao 8#8$#Dr. Hess%&lion%U.'. (avy)Enclosed is a final report on te '*b!erge &U+ ,est -latform pro.ect.,is report contains te c*lmination of researc, testing, and proof of concept prototype of te recently completed diesel/electric ybrid system test platform, along "it te test e0*ipment.,e res*lts of tis pro.ect "ill assist yo* along "it &lion and te U.'. (avy in teir searc for a sol*tion to repo"er and improve &U+ performance.1opies of tis report "ill be s*bmitted to Dr. Herb Hess, Drs. 'teve 2eyerlein and 2rian 3onson, and Dr. Dean Ed"ards.,e members of tis senior design team "o*ld li4e to e5tend teir appreciation to te '*b!erge &U+ -ro.ect client) Dr. Hess, &lion%2ayvie" 6esearc 7acility, and te U.'. (avy, for giving it te opport*nityto "or4 in tis e5citing and callenging area. ,e team "o*ld also li4e to tan4 te University of Idao fac*lty, mentors, and oter pro.ect team members for teir consistent g*idance and firm attention to tis pro.ect8s progress.If yo* ave any 0*estions or comments regarding tis report please contact s*bmerge9*idao.ed*.'incerely, !ateo 1ardenas/7armer, &ntony 3aya, 3ordan 'tringfield, (i4 Urla*b, and 2rian :iseEnclos*re) '*b!erge &U+ -ro.ect 7inal 6eportUniversity of IdaoAUV SubMerge Final Design Report2SubMerge AUV Test Bench ProjectUniversity of !aho" Senior #apstone DesignFall $%%&!ateo 1ardenas/7armer ; card11&U+? for military applications incl*ding reconnaissance, sea floor mapping, and aco*stic testing.,e &U+ is po"ered by a string of liti*m/ion batteries, "ic are carged at a naval base "en te s*bmarine is doc4ed.Ho"ever, in "or4ing "it &lion and te (aval 'ea 'ystems 1ommand >(&+'E&? te need arose to increase te &U+8s mission performance "it an alternate onboard po"er/prod*cing so*rce tat co*ld carge te batteries d*ring a mission.In addition &lion, te pro.ect client, desired better *nderstanding of te po"er so*rce8s operation "itin te &U+8s enclosed environment.In order to improve mission performance, te '*b!erge team as s*ccessf*lly designed and b*ilt a test benc containing a t*rbocarged direct in.ection >,DI? diesel engine .oined "it a Uni0*e !obility >U@!? alternator.'ome of te test benc f*nctional elements incl*de te engine and camber air inta4e and e5a*st, air flo" "itin te camber, engine and camber temperat*res, control and monitoring systems, and f*el s*pply.,e $/ft./long closed system test benc s*bmarine section is $ ft. in diameterA and prod*ces ##.= 4: at #B00 rpm of po"er at an efficiency of 2=C, and 18.$ 4: at 2B00 rpm at #1C efficiency.,e '*b!erge team did not perform battery carging beca*se of te *navailability of a s*fficientn*mber of lead/acid batteries, o"ever parallel resistor ban4s prod*ced appropriate loads on te system on te order of 1 to 2 Dms, sim*lating batteries.,e test benc *tiliEes a rolling cart in "ic te engine is sec*red for straigtfor"ard rolling of te engine into te camber.,e camber design is circ*lar in order to closely mimic te &U+8s operating conditionsA and is designed to accommodate different engine and alternator set*ps for p*rposes of testing airflo" and temperat*re "itin te enclosed space.2ased on team '*b!erge8s s*ccessf*l e5periments, it is recommended te test benc contin*e to be *tiliEed for te ac0*isition of airflo", temperat*re, and po"er/prod*ction testing of varying engine and alternator systems.

University of IdaoAUV SubMerge Final Design Report$Table of ContentsE5ec*tive '*mmary.........................................................................................................................#2ac4gro*nd......................................................................................................................................7ig*re B?.Figure ,: C&amber !eat&er stri$$ing seal and lexiglas coversUniversity of IdaoAUV SubMerge Final Design Report1$:en in operation, te s*ction prod*ced by te camber fan >7ig*re