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Series 14RInstallation Instructions and Field Service Checklist
© 2010 Maxitrol Company, All Rights Reserved
DeSCRIptIon
Selectra SERIES 14R electronic gas flame modulation systems are designed primarily for make-up air heating, as components of direct fired equipment. They may be field installed on existing equipment or specified for new equipment installation.
The system uses Modulator or Modulator-Regulator valves, am-plifiers which include low-fire start, and integral or remote tem-perature selection and a discharge air temperature sensor that is mounted within a mixing tube.
SyStem ComponentS
A1014R AmplifierA1014R (all remote temperature ranges)
Included Integral Ranges:40º to 80ºF 55º to 90ºF
90º to 140ºF110º to 160ºF 160º to 210ºF
Remote temperature Selectors:TD114: (55° to 90°F w/override 0° to 40°F over set point)TD114A : (80° to 130°F)TD114A-1: (80° to 130°F w/override 0° to 40°F over set point)TD114B: (120 to 170°F)TD114C: (160° to 210°F)TD114D: (200° to 250°F)TD114E: (100° to 250°F)TD114F: (40° to 80°F w/override 0° to 40°F over set point) TD114G: (90° to 140°F)TD114-1: (55° to 90°F w/120° to 170°F override) use w/TS114TD114-2: (55° to 90°F w/two outputs)TD114G-2: (90° to 140°F w/two outputs)
Remote temperature Selectors ContinuedImpoRtAnt: The A1014R integral or remote temperature selector’s (TD114) temperature range must match the temperature sensor’s (TS114) temperature range. See page 7 for available integral dial ranges.
optional: ETD-1 enclosure, EFP-1 cover plate only - no enclosure
Discharge Air temperature Sensors: use with mixing tube
TS114 (55° to 90° F)TS114A (80° to 130° F)TS114B (120° to 170° F)TS114C (160° to 210° F)TS114D (200° to 250° F)TS114E (100° to 250° F)TS114F (40° to 80° F)TS114G (90° to 140° F)TS114J (110° to 160° F) use w/ AD1014-1116, TS214__ (dual sensor - any comb. of 2 standard ranges avail.)
example 1 - TS214G (55° to 90° F and 90° to 140° F, use w/TD114 & TD114G, or TD214G [selector w/switch]).
example 2 - TS214AD (80° to 130° F and 200° to 250° F, use w/TD114A & TD114D, or TD214AD [selector w/ switch])
mixing tubes: (and sensor)
MT1-9 or 2-9 (9” length)MT1-12 or 2-12 (12” length)MT1-23 or 2-23 (23” length)MT1-28 or 2-28 (28” length)MT1-57 (57” length)
Valves:
M411 (3/8” & 1/2” pipe size)M511 (1/2” & 3/4” pipe size)M611 (3/4” & 1” pipe size)MR212D (1”, 1-1/4”, 1-1/2”pipe size)MR212E (1-1/2” & 2” pipe size)MR212G (2-1/2” & 3” pipe size)MR212J (4” flanged)MR212-2D, E, G, J (used for 2- speed blower or dual fuel operation)
note: M (Modulator) valve re-quires a pressure regulator for high fire setting. MR (Modulator-Regu-lator) valve requires no pressure regulator up to 5 psi.
tABLe oF ContentSSystem Components....................................................................1Dimensions..................................................................................2Specifications................................................................................3Installation of Components............................................................3Wiring Diagrams............................................................................4Settings..........................................................................4-5Valve Adjustments.........................................................................5 Field Service Checklist.................................................................6Preliminary Circuit Analysis.........................................................7Label Instructions..........................................................................7
Read these instructions carefully. Failure to follow them could result in a fire or explosion causing property damage, personal injury, or loss of life. The product must be installed and oper-ated according to all local regulations.
Service and/or installation must be performed by a trained ex-perienced service technician.
TD114
MIXING TUBES
ETD-1
T115
2
A1014R (front + side)
© 2010 Maxitrol Company, All Rights Reserved
2.25
1.503.00
2.62
2.62
.19
2.96
4.69
4.13
2.62
4.51
2.25
1.34
.50
1.03
2.56
3.463.25
1.69
1.41
4 3/16
2.50REF.
1.25
1.50
MounTInG HoLE4-PLACES
4 3/16
3.00REF.
4 3/16
2.50REF.
1.25
1.50
MounTInG HoLE4-PLACES
4 3/16
3.00REF.
1.75
1.88(47.6)
#10-12 X 1/2” LG.BInDInG HD. SHMETAL SCR (2-REQ’D.)
#10-16 X 1/2” LG.BInDInG HD. SHEET METAL SCREW (2-REQ’D.)
1.00 DIA.
LENGTH SEE PAGE 1)
19/16
DImenSIonS
optIonAL SyStem ComponentS
Dual temperature Selector:Provides dual control for door heaters, or other applications such as paint spray booths (TD214_ or _X, or AD1214_).TD114HD use w/TS114 (door closed 55° to 90°F/open 90° to 140°F)TD214__ (dual selector w/switch - any comb. of 2 standard ranges avail.)
example 1 - TD214G (55°-90°F [spray] and 90°-140°F [dry], use w/TS214Gexample 2 - TD214AD (80°-130° F and 200°-250° F, use w/TS214AD. TD214__X (same as TD214__, less enclosure)
Inlet Air temperature Sensors: use with mixing tubeProvides inverse change in discharge air for each degree change in inlet air - when installed in a convenient duct location upstream of the burner. TS10765A (8:1 ratio), TS10765B (5:1 ratio), TS10765C (3.5:1 ratio)Room override thermostat:
Provides space temperature control by raising the discharge air temperature to a pre-selected point - when used in conjunction with the remote temperature selector. T115 (40° to 90° F) for use only with TD114, F ,-1, A-1
3© 2010 Maxitrol Company, All Rights Reserved
SpeCIFICAtIonS
power Requirements: 24 VAC, 50/60 Hz Class II transformer
Ambient Limits: operating..... -40o to 125o F / -40o to 52o C non-operating..... -50o to 185o F / -46o to 85o C
Gases: Suitable for natural, manufactured, mixed gases, liquefied petroleum gases, and LP gas-air mixtures.
Vent: M411, 511, 611.....vertical vent outlet 1/8” nPT - 12A06 installed. MR212.....two vents located in upper housing, both equipped with vent limiting means
pressure Limits: Maximum Discharge Pressure: (M411, 511, 611)................ 7” w.c. / 17 mbar
Static Pressure Rating: (M411, 511, 611).................5.0 psi / 345 mbar
Maximum operating Inlet Pressure: M411, 511, 611................. 1 psi / 70 mbar MR212.............................. 5.0 psi / 345 mbar
Maximum Emergency Exposure*: M411, 511, 611.................. 3.0 psi / 210 mbar MR212............................... 12.5 psi / 862 mbar * May not function properly at this pressure, but will suffer no internal damage
InStALLAtIon oF ComponentS
Amplifier / Amplifier-Selector: Contains the wiring terminals and sensitivity adjustment - install in any convenient location that is protected from the weather and contaminated atmosphere.
Remote (or Dual) Selector: Install in control cabinet or other chosen location. note: Suffix letters must match, e.g. TS114A must be used with TD114A. For wiring runs longer than 200 ft. substitute ES261-1/ES261-2 for TD114. The ES261s are a 2-piece version of the TD114. ES261-1 is a temperature setting dial only, ES261-2 must be mounted at furnace location.
Discharge Temperature Sensor / Mixing Tube Assembly: Sen-sor housed in mixing tube, install in discharge air stream.
Dual temp. Selector (optional): See preceding Remote/Dual Selector.
Room override Stat (optional): Mount in heated area not in direct path of discharge air stream.
Inlet Air Sensor (optional): Install in convenient location upstream of burner, in intake air duct.
typICAL GAS tRAInS modulator (m) or modulator-Regulator (mR) Valve: Mount in upright position in horizontal run of pipe, downstream of other controls - a separate gas pressure regulator must be used with any modulator (M) valve.
MR Valve: Modulator-regulator valve
M Valve: Regulator upstream of modulator valve
AuToMATIC SAFETy SHuT-oFF VALVE
AuToMATIC SAFETy SHuT-oFF VALVE
NOTICE
Wiring Run: Control wires connected to the override Stat, Discharge Air Sensor, or Remote Temperature Selector must not be run close to or inside conduit with power or ignition wires. Doing so may cause the unit to function er-ratically or may destroy the amplifier. If shielded wires are used, shield must be insulated and grounded at the ampli-fier location only. If control wiring is inside conduit with line voltage wiring, use shielded cable up to 100 ft. For best results up to 200 ft., run control wiring in separate conduit. For longer runs see Remote Selector below.
NOTICE
Transformer secondary must not be grounded in any por-tion of the circuit external to a Maxitrol amplifier. If existing transformer is grounded, a separate, independent transformer must be used. Electrical interference may affect performance and/or damage equipment.
WIRInG DIAGRAmS
TRAnSFoRMER
TS114& MIXInG TuBE
T115 oVERRIDE
TD114 SELECToR
VALVE
A1014R W/ INLET AIR SENSOR
TD114 SELECToR(oPTIonAL)
TS114& MIXInG TuBE
TS10765 & MIXInG
TuBE
TRAnSFoRMER
TS114& MIXInG TuBE
A1014R A1014R W/ ROOM OvERRIDE
SettInGS
Sensitivity Adjustment
The sensitivity control will allow the user to control the response of the system. Caution should be exercised in the use of this adjustment. under normal usage the pointer should be in line with the mark on the label.
If hunting (oscillation) is encountered, rotating the sensitivity adjustment counter-clockwise will dampen the oscillation - sta-bilizing the flame.
Do noT adjust unless necessary. Decreasing the sensitivity can increase the temperature “DRooP” of the system.
Integeral or Remote temperature Dial Selection (tDS): The desired discharge temperature can be selected using the ampli-fiers integral temperature dial or connecting a TD114 Remote Temperature Selector to terminals 1 & 2.
Set dipswitch #1 to the desired temperature setting selection mode (see page 5, Dip Switch Setting.) Placing dipswitch #1 in the “uP” position enables the integral dial. Placing dipswitch #1 in the “DOWN” position enables the remote dial. The amplifier will only respond to the dipswitch’s selected temperature setting method, integral or remote.
ImpoRtAnt: The A1014R integral or remote temperature selector’s (TD114) temperature range must match the tem-perature sensor’s (TS114) temperature range. See page 7 for available integral dial ranges.
Sensitivity Adjustment
Integral Discharge Temperature Dial
Power Indicator
© 2010 Maxitrol Company, All Rights Reserved 4
A1014R Model Amplifier
TDS Dipswitch Pg. 5 Enlarged View LFS Dipswitch
VALVE
TD114 SELECToR(oPTIonAL)
VALVE
© 2010 Maxitrol Company, All Rights Reserved 5
Low Fire Start (LFS) Time Adjustment
The low fire start duration can be set to 0 or approximately 10 seconds and begins timing after the amplifier has been energized.
The time is set by placing DIP Switch #2 to the appropriate position. LFS: up = 10 Seconds, Down = 0 Seconds.
The M/MR valve remains in the low fire setting position during the low fire start time period.
A1014R enlarged View: DIp Switch Setting
B
A
1
2
moDuLAtoR
A B
D
C
VALVe ADjuStmentS
(See bulletin MT2035 for additional M/MR valve information)
note: Low fire adjustment should be checked whenever the high fire adjustment is changed.
mR 212 VALVe
High Fire Manifold Adjustments:
1. Disconnect wires from amplifier terminal 4 (see page 4, A1014R Model Amplifier.) This causes the valve to call for continuous high fire.
2. Remove seal cap (A), and turn regulator pressure adjusting screw to obtain desired manifold pressure. (Clockwise rota-tion increases pressure.)
3. Reconnect the wires to amplifier terminal 4.
note: If low fire bypass is on maximum, the desired high fire outlet pressure may not be achieved.
Low Fire or Bypass Adjustments:
1. Disconnect wire from amplifier terminal 8 (see page 4, A1014R Model Amplifier.) This causes the valve to call for continuous low fire.
2. Remove cap (B), and loosen lock screw (C). Turn (D) to desired low fire adjustment. (Clockwise rotation reduces minimum flow rate.)
3. Tighten set screw (C), replace cap (B) and reconnect wire to amplifier terminal 8.
m411, 511, 611 VALVe
High Fire Manifold Adjustments:
1. Disconnect wires from amplifier terminal 4 (see page 4, A1014R Model Amplifier.), this causes the valve to call for continuous high fire.2. Adjust the pressure regulator to obtain the desired manifold
pressure (7” w.c. maximum).3. Reconnect the wires to amplifier terminal 4.
Low Fire or Bypass Adjustments:
1. Disconnect wire from amplifier terminal 8, this causes the valve to call for continuous low fire.
2. Remove cap (A), and turn adjusting screw (B) to desired low fire adjustment. (Clockwise rotation reduces minimum flow rate.)
3. Replace cap (A), and reconnect wire to amplifier terminal 8.
MR212 Valve Adjustments
M411, 511, 611 Valve Adjustments
uP DoWn
TDS Dipswitch LFS Dipswitch
FIeL
D S
eRVI
Ce
Ch
eCk
LISt
Sym
pto
mpo
SSIB
Le C
Au
SeFI
eLD
teS
tR
emeD
yA
.N
o ga
s flo
w.
1. M
odul
atin
g va
lve
impr
oper
ly in
stal
led.
1. A
rrow
on
side
of V
alve
sho
uld
poin
t in
dire
ctio
n of
gas
flow
.1.
Inst
all p
rope
rly.
B.
Con
tinuo
us
Low
Fire
(ele
ctro
nics
is
sue)
.
2. S
hort
circ
uit o
r no
volta
ge to
the
ampl
ifier
.3.
ope
n ci
rcui
t in
TD11
4. R
emot
e Te
mpe
ratu
re
Sel
ecto
r circ
uit o
r wiri
ng.
4. S
hort
circ
uit i
n TS
114,
Dis
char
ge A
ir S
enso
r circ
uit o
r w
iring
. 5.
Am
plifi
er is
not
ope
ratin
g pr
oper
ly.6.
Inco
rrec
tly s
et to
ext
erna
l dia
l.
2. C
heck
for p
ower
light
or 2
4VAC
at a
mpl
ifier t
erm
inal
s 7
and
8.3.
Insp
ect f
or lo
ose
or b
roke
n w
ires
betw
een
ampl
ifier
term
i- na
ls 1
and
2, a
nd T
D11
4 te
rmin
als
1 an
d 2,
and
TD
114
te
rmin
als
1 an
d 3.
4. C
onne
ct te
st re
sist
or a
s de
scrib
ed in
Pre
limin
ary
Circ
uit
Ana
lysi
s. F
ollo
w p
roce
dure
out
lined
.5.
Che
ck it
ems
2, 3
and
4.
2. P
rove
the
pow
er s
ourc
e.3.
Tig
hten
con
nect
ions
or r
epla
ce w
iring
.
4. If
mod
ulat
ing
volta
ges
are
obta
ined
, Che
ck T
S11
4 ci
rcui
t for
sho
rts.
Rep
lace
TS
114
if ne
cess
ary.
5. If
item
s 2,
3, a
nd 4
che
ck o
ut a
nd m
odul
atin
g vo
ltage
s ar
e st
ill n
ot o
btai
ned,
am
plifi
er m
ay b
e as
sum
ed fa
ulty
. R
epla
ce.
6. S
et D
ipsw
itch
#1 to
Inte
gral
.
C.
Con
tinuo
us L
ow F
ire
(val
ve is
sue)
.7.
Sho
rt ci
rcui
t or o
pen
circ
uit i
n M
odul
ator
Coi
l.
8. P
lung
er m
issi
ng, j
amm
ed o
r im
prop
erly
inst
alle
d.
7. M
easu
re re
sist
ance
acr
oss
mod
ulat
or te
rmin
als
with
con
-ne
ctin
g w
ires
deta
ched
.8.
Insp
ect.
Plu
nger
sho
uld
be s
moo
th,
clea
n, a
nd o
pera
te
freel
y in
sol
enoi
d sl
eeve
. Ins
tall
with
Alu
min
um ti
p do
wn,
7. R
epla
ce m
odul
ator
hea
d if
not a
ppro
xim
atel
y 45
-55
ohm
s fo
r M61
1 Va
lve
and
60-8
0 oh
ms
for M
R21
2 Va
lve.
8. C
lean
, or i
f nec
essa
ry, r
epla
ce p
lung
er.
D.
Cor
rect
Low
Fire
err
atic
or
puls
atin
g Fl
ame.
9.
Inco
rrec
t by-
pass
met
erin
g va
lve
adju
stm
ent.
10. E
xces
sive
neg
ativ
e bu
rner
pre
ssur
e.
9.
See
“Val
ve A
djus
tmen
ts” o
n pa
ge 5
.10
. Clo
se m
ain
gas
supp
ly a
nd m
easu
re m
anifo
ld p
ress
ure
w
ith b
low
er o
pera
ting.
Rea
ding
sho
uld
be le
ss th
an
1.5”
w.c
. neg
ativ
e pr
essu
re.
9.
Adj
ust t
o pr
oper
low
fire
.10
. If r
eadi
ng is
gre
ater
than
1.5
” neg
ativ
e pr
essu
re, c
heck
for c
logg
ed fi
lters
or
othe
r inl
et a
ir re
stric
tions
. C
onsu
lt fa
ctor
y fo
r oth
er s
olut
ions
.
E.
Con
tinuo
us h
igh
Fire
(e
lect
roni
cs is
sue)
.11
. Sho
rt ci
rcui
t in
TD11
4 R
emot
e Te
mpe
ratu
re S
elec
tor
circ
uit o
r wiri
ng.
12. o
pen
circ
uit i
n TS
114/
TS10
765.
Dis
char
ge o
r Inl
et
Air
Sen
sor C
ircui
t or w
iring
.
11. I
nspe
ct fo
r sho
rts a
t or b
etw
een
Am
plifi
er te
rmin
als
1 an
d 2
or T
D11
4 te
rmin
als
1 an
d 3.
12
. Che
ck T
S11
4/TS
1076
5 fo
r ope
n in
tern
al c
ircui
t. C
on-
nect
test
resi
stor
as
desc
ribed
in P
relim
inar
y C
ircui
t A
naly
sis.
Fol
low
pro
cedu
re o
utlin
ed.
11. C
orre
ct w
iring
if s
horts
exi
st.
12. I
f mod
ulat
ing
volta
ges
are
obta
ined
, che
ck T
S11
4/TS
1076
5 fo
r ope
n ci
rcui
ts.
Rep
lace
TS
114/
TS10
765.
F.C
ontin
uous
hig
h Fi
re
(val
ve is
sue)
.13
. Fo
reig
n ob
ject
hol
ding
val
ve o
pen.
14.
Plu
nger
jam
med
.13
. Rem
ove
botto
m p
late
and
insp
ect v
alve
and
sea
t.14
. Ins
pect
. P
lung
er s
houl
d be
sm
ooth
, cle
an, a
nd o
pera
te
freel
y in
sol
enoi
d sl
eeve
. Ins
tall
with
Alu
min
um ti
p do
wn,
13. C
lean
sea
t. C
lean
val
ve o
r rep
lace
if n
eces
sary
.14
. Cle
an, o
r if n
eces
sary
, rep
lace
plu
nger
.
G.
Inco
rrec
t hig
h Fi
re.
15. I
nlet
pre
ssur
e to
o lo
w.
16. I
ncor
rect
out
let p
ress
ure
adju
stm
ent o
f Pre
ssur
e R
egul
ator
.
15. R
ead
pres
sure
at i
nlet
to m
odul
atin
g va
lve
usin
g a
ma-
nom
eter
with
uni
t ope
ratin
g at
full
fire.
Pre
ssur
e sh
ould
be
equ
al to
the
sum
of o
utle
t pre
ssur
e se
tting
plu
s pr
es-
sure
dro
p of
the
valv
e (s
ee M
axitr
ol C
apac
ity C
hart)
.16
. Rea
d m
anifo
ld p
ress
ure
usin
g m
anom
eter
and
com
pare
w
ith re
com
men
datio
n of
equ
ipm
ent m
anuf
actu
rer.
15. I
ncre
ase
inle
t pre
ssur
e if
poss
ible
.
16.S
ee “V
alve
Adj
ustm
ents
” on
page
5.
H.
erra
tic o
r pul
satin
g Fl
ame.
17.
Hun
ting.
18.
Err
atic
air
patte
rns
or im
prop
er T
S11
4 lo
catio
n.
19.
Wiri
ng is
run
next
to h
igh
volta
ge s
witc
hing
circ
uits
ca
usin
g in
duce
d vo
ltage
s.20
. Am
plifi
er n
ot o
pera
ting
prop
erly
or e
rrat
ic v
olta
ge
supp
ly.
17. A
djus
t sen
sitiv
ity c
ontro
l cou
nter
-clo
ckw
ise.
18. C
onne
ct te
st re
sist
or a
s de
scrib
ed in
Pre
limin
ary
Circ
uit
Ana
lysi
s. T
urn
TD11
4 se
lect
or d
ial s
o he
ater
goe
s th
roug
h its
ent
ire m
odul
atin
g ra
nge.
19. T
empo
raril
y w
ire e
ach
of T
D11
4, T
S11
4, a
nd M
R21
2 ex
tern
ally
and
obs
erve
hea
ter/e
quip
men
t ope
ratio
n.20
. With
test
resi
stor
con
nect
ed (p
er It
em #
18) a
nd T
D11
4 lo
cally
con
nect
ed (p
er it
em#1
9), t
urn
TD11
4 se
lect
or
dial
thro
ugh
entir
e m
odul
atin
g ra
nge.
obs
erve
D.C
. vo
ltage
acr
oss
mod
ulat
or te
rmin
als.
17. A
djus
t sen
sitiv
ity c
ontro
l to
mai
ntai
n an
eve
n fla
me.
18. I
f the
flam
e is
ste
ady
thro
ugho
ut th
e en
tire
mod
ulat
ing
rang
e, th
e TS
114
mus
t be
mov
ed.
19. I
f sm
ooth
ope
ratio
n re
sults
, iso
late
affe
cted
wiri
ng fr
om s
ourc
e of
indu
ced
volta
ge.
20. I
f err
atic
or u
nsta
ble
D.C
. vol
tage
s ar
e ob
tain
ed th
roug
hout
the
mod
ulat
ing
rang
e, th
e am
plifi
er m
ay b
e as
sum
ed fa
ulty
. R
epla
ce.
If er
ratic
ope
ratio
n is
no
ted
only
ove
r a s
mal
l ran
ge o
f 2 o
r 3 v
olts
, the
vol
tage
sou
rce
may
con
tain
su
rges
. C
onsu
lt M
axitr
ol.
I.In
corr
ect D
isch
arge
Air
tem
pera
ture
.21
. Inl
et A
ir S
enso
r is
used
.
22. I
ncor
rect
Wiri
ng.
23. S
yste
m o
ut o
f cal
ibra
tion.
24. I
mpr
oper
TS
114
loca
tion.
25. R
oom
ove
rrid
e Th
erm
osta
t circ
uit c
lose
d.
21. I
nlet
Air
Sen
sor c
hang
es 1
0 fo
r eac
h 3.
50 , 50 ,
or 8
0
outs
ide
tem
pera
ture
cha
nge
from
600 (
pred
eter
min
ed
– tu
rndo
wn
varie
s w
ith m
odel
use
d).
22. C
heck
“Wiri
ng D
iagr
ams”
, pag
e 4.
23. S
ense
d te
mpe
ratu
re (t
herm
omet
er n
ext t
o TS
114)
doe
s no
t cor
resp
ond
to T
D11
4 se
tting
.24
. Sen
sed
tem
pera
ture
(the
rmom
eter
nex
t to
TS11
4) d
oes
not r
epre
sent
ave
rage
dis
char
ge a
ir te
mpe
ratu
re.
25. R
emov
e o
verr
ide
Ther
mos
tat l
ead
from
term
inal
2 o
f TD
114.
21. S
ense
d te
mpe
ratu
re w
ill v
ary
from
TD
114
dial
set
tings
. Th
is is
inte
ntio
nal.
22. C
orre
ct w
iring
as
show
n in
“Wiri
ng D
iagr
ams”
, pag
e 4.
23. S
ee c
alib
ratio
n pr
oced
ure.
24. M
ove
TS11
4 to
loca
tion
whe
re a
vera
ge re
pres
enta
tive
tem
pera
ture
can
be
sens
ed.
25. T
D11
4 di
al s
ettin
g, th
en c
heck
ther
mos
tat s
ettin
g an
d/or
che
ck w
iring
for
shor
ts.
J.B
urne
d ou
t tra
nsfo
rmer
.26
. Sho
rt ci
rcui
t in
mod
ulat
or c
oil.
27. S
hort
circ
uit b
etw
een
ampl
ifier
and
mod
ulat
or v
alve
.
26. M
easu
re re
sist
ance
acr
oss
mod
ulat
or te
rmin
als
with
red
lead
wire
s di
scon
nect
ed.
27. I
nspe
ct w
iring
.
26. R
epla
ce m
odul
ator
hea
d if
less
than
40
ohm
s.
27. C
orre
ct w
iring
if s
hort
is fo
und.
K.
Dis
char
ge A
ir te
mpe
ratu
re
too
Low
whe
n t1
15 is
op
erat
ive.
28. T
oo lo
w a
n o
verr
ide
Tem
pera
ture
set
ting.
29. B
urne
r cap
acity
may
be
insu
ffici
ent.
28. C
heck
“ove
rrid
e Te
mpe
ratu
re S
elec
tor”
of T
D11
4.
29. C
heck
for h
igh
fire
(max
imum
man
ifold
pre
ssur
e sp
eci-
fied
for h
eate
r).
28. R
eset
to c
orre
ct te
mpe
ratu
re.
29. I
f on
high
fire
, con
trol c
an d
o no
mor
e. H
eate
r una
ble
to fu
rnis
h ad
ditio
nal
heat
to ra
ise
tem
pera
ture
.
© 2
010
Max
itrol
Com
pany
, All
Rig
hts
Res
erve
d6
© 2010 Maxitrol Company, All Rights Reserved 7
pReLImInARy CIRCuIt AnALySIS
For ease in troubleshooting, it is advisable to wire the system as follows (this differs from the normal connection). The Discharge Air Sensor is disconnected and replaced with a 10,000 ohm, 1/2 watt test resistor (terminals 3 and 4). If inlet air sensor is being used, disconnect and replace with a jumper. on units where the Remote Temperature Selector is located a considerable distance from the heater, it may be advantageous to use the selector at the heater location or use the integral selector.
Connect a DC volt meter (capable of reading 0-24 V DC) on the Modulator or Modulator-Regulator Valve terminals. Set the temperature to the minimum dial setting. The DC voltage should read 0 volts. The DC voltage should gradually increase to at least 20 volts as you slowly rotate the dial to the maximum dial setting. If these voltages are obtained, the valve function can now be checked out.
The operation of the valve with regard to voltage is as follows: from 0 volts to approximately 5 volts, the modulating valve should be on bypass flow with the heater operating on low or minimum fire. From approximately 5 volts to 15 volts DC, the valve should be performing its modulating function, and the heater should be firing at a modulated flow rate between low and high fire, depending upon the voltage. Above approximately 15 volts DC, the valve should be delivering full flow to the heater and the unit should be on full fire. If the DC voltage is obtained on the valve terminals, but the heater does not respond as described, the problem can be isolated to the valve itself or to the gas control manifold of the heater (see page 6, “Field Service Checklist”).
In the event proper voltages are obtained, and the valve responds correctly to these DC voltages, the problem could well be in the wiring leading to the Discharge Air Sensor or the Discharge Air Sensor itself. This should be also reviewed in the Field Service Checklist.
If the proper voltages are not obtained when wired as instructed, the problem can be isolated to the electronics and this may once again be reviewed in the Field Service Checklist.
After the troubleshooting test, remove the test resistor and reconnect the Discharge Air Sensor to terminals 3 and 4. If Remote Temperature Selector has been moved or disconnected return it to its original position.
InteGRAL tempeRAtuRe DIAL LABeL InStALLAtIon InStRuCtIonS
ImpoRtAnt: Temperature range on dial must match sensor temperature range.
The A1014R comes with the 40ºF - 80ºF label factory installed.
Following labels are shipped loose with the amplifier and can be field installed:
Label Range matching Sensor
40º-80ºF * TS114F 55º-90ºF TS11490º-140º F TS114G110º-160ºF TS114J160º-210ºF TS114C
* Label factory installed.
• Locate desired label (to match sensor)• Do noT remove existing dial label.• Make sure label surface is clean and dry.• Remove adhesive backing from desired label.• Carefully place label on top of range being replaced, lining up with the locating mark. • Set desired temperature by using adjustment pointer to point to desired temperature.
Maxitrol Company23555 Telegraph Rd., Po Box 2230Southfield, MI 48037-2230
SEL14R_MI_En_06.2010
www.maxitrol.com© 2010 Maxitrol Company
All Rights Reserved
8
