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SHINHAN PRECISION
Die-casting, Machining, Sub-assembly
knows customer’s needs
CI <Corporate Identity>
한국파워트레인 자원계획센터
Management Policy
SHD
VALUE (Value Management) - 200
■ Value Creation
■ Added Value Innovation
■ Liability
■ Ultimate Quality
■ Education & Training
Quality Policy “ Quality is life of the company ”
“ Achieving ‘0’DEFECT through continuous improvement ”
Quality Goal Quality at customer: 25,000PPM
Internal: 20,000PPM
Supplier: 1,000PPM
Quality Policy 2016
한국파워트레인 자원계획센터
Focused promotion activities in 2016
15
Quality Goal 16
16 15
16
“S” “A”
15% 30%
Level up SQ
The activating rate of small group
Level up SQ certification though activation of small group activities and F/Proof in core process
Quality Management Goal 2016
F/Proof in core process
Robust quality control through dedicated organization training
Improving activities by small group
Higher SQ Rate
Die-casting, Machining, Sub-assembly
Major Values
Future Oriented
Bring up creative personnel
Customer Impression
Honesty & Trust
Innovation & Challenge ▶▶▶
Customer Impression
Honesty & Trust
Bring up creative personnel
Future Oriented
To pursue new things, and do not fear failure.
To think customers first, and provide the quality of products and service.
Treat honestly in accordance with standards, and place worth on improving trust.
Respects for diversity and bring up personnel who create value.
Pioneering future with leading technology, and pursue global competitiveness.
Innovation & Challenge
▶▶▶
CONTENTS
CONTENTS
SHINHAN PRECISION
1.HISTORY
SHINHAN PRECISION
1.HISTORY
●2012.06 Selected as a Promising smaller business in exporting (SMBA)
●2013.11 Certified as a venture company (SMBA)
●2013.12 Registered in vendor list of Magna Powertrain Korea
●2014.01.06 Newly-built Daegu Plant(Head office)
● 2014.12.01 Awarded for contribution to exporting(Daegu Metropolitan City )
●2014.12.03 Selected as safety work place through risk assessment (KOSHA)
SHINHAN PRECISION
2.Locations
KOREA (Daegu)
USA (Michigan)
Head Office & Faicility Secheon-ri 1692-2, Dasa-eup, Dalseong-gun, Daegu, S. Korea (Seongseo 5th Industrial Complex)
■ Area : 8,250㎡ ■ Premise : 9,900㎡ Overseas Branch USA – Brigton, Michigan, 48116,USA ■ Area : 165㎡ ■ Premise : 99 ㎡ ■ Resident Employees : 2 ※ Sales Purpose, Market Research
Die-casting, Machining, Sub-assembly
Plant in Daegu (Head Office) ■Sungseo hi-tech industrial complex ■ Area: 8,250㎡ ■ Premise: 9,900㎡ ■Capacity : Half Million/Y
2. The Place of Business(Plant)
3.Overview
■ Capital : $818,180
■ Employee : 95(temporary employees included)
■ Working day : 5 days / a week
■ Work time: 2 shift, 22 hours / a day
■ Representative director : Kim, Bosung
3.Overview SHINHAN PRECISION
■ Sales (2015) : $22,727,273 Domestic: $18,181,818, Overseas: $4,545,454
SHINHAN PRECISION
3. Overview_ Sales
SHINHAN PRECISION
8.6 9.5 12.7
15.9 18.2
22.7
27.2
36.3
2008 2009 2010 2011 2012 2013 2014 2015
Annual Sales (million $)
2008 20092010
20112012
20132014
2015
0.4 1 1.3 1.6 2.7 4.5 6.3 9
8 8.5 11.3 14.2 15.4 18.1 20.9 27.2
Domestic & Overseas Sales (million $)
Exp- Dom-
SHINHAN PRECISION
2010 2011 2012 2013 2014 2015 2016 2017
2010 2011 2012 2013
2014 2015
2016 2017
SHINHAN PRECISION
4.Customers
-Overseas-
Location:
Seong-seo industrial
complex
3rd floor in head office
Overall Plan
1) Foundation of
technical center;
2012
2) R&D center in 2017 ( plan)
Porosity study
○ Improving durability
○ Decrease in defect
Internal mold design ○ Flexibility
○ Easy repair
○ Cost saving
○ Prototype manufacture
in 4 weeks
Process study
○ Process analysis
○ Maintenance
○ Efficiency analysis
Study of casting method
○ Raw material
○ Semi-solid, Tixo, Neo,
New-neo, vacuum casting
5.Reseach & Development Center (plans)
SHINHAN PRECISION
Simulation
○ Mold design review
○ Process study
SHINHAN PRECISION
Product Development
Quality Management
Office
Quality Assurance
6.Organization chart
Manufacturing Technical
Office
Sales Management
Accounting &
General Affairs
Casting, Machining, Assembly
Production Management
CEO
Technical Center
Plant Manager
Planning & Evaluation
Office
Managing Director
SHINHAN PRECISION
Sales manager
Development manager
Production manager
Administration manager
QA manager
Team Lead: Executive
Designer
Engineer
R&D Center
TFT: Team under control of director (Mr.Kim) aims to 0 ppm in the quality of production parts.
7.TFT
SHINHAN PRECISION
TRANSMISSION PARTS AIR INDUCTION COMPONENT
AUTO TENSIONER
8. Main Products
TURBO-CHARGER PARTS
SHINHAN PRECISION
8. Major Development
Cover Water Pump Housing
DCT GA Housing VDOP Housing
Seal Plate
Tensioner Arm
SHINHAN PRECISION
9.Facilities & Capacity 1
No Process Equipment No. of
machine Capacity /Y Use / Y
Marginal
Remarks
Margin %
10 Material Incoming
Spectrome-ter 1 N/A N/A N/A N/A
20 Melting Furnace
(Turn table) 10 6,580,000 4,050,000 2,530,000 38%
30 Casting
350Ton 9 4,752,000 3,326,400 1,425,600 30% Toshiba
800Ton 1 274,447 45,000 229,447 84% UBE
40 Trimming 20ton 2 N/A N/A N/A
50 De-burring Air tool 4 N/A N/A N/A
60 Shot blasing
Hanger 2 850,000 550,000 300,000 35% Material: SUS/ AL
Tumble 1 650,000 150,000 500,000 77%
70 Machining
BT30 35 2,490,495 804,000 1,868,495 68%
BT40 3 77,760 14,000 63,760 82%
NC 8 1,438,000 1,220,000 218,000 85%
80 Washing Exclusive use 3 0 0 0 0% Ultra sonic, etc
90 Leak test Exclusive use 2 0 0 0 0%
100 Inspection CMM 2 N/A N/A N/A Zeiss
SHINHAN PRECISION
Inspection instrument
● CMM (Carl Zeiss) 2sets (Size: 700*1,000 & 1,000*1,200)
● Contour measuring machine (Mahr) ● Electron microscope 1set ● Dust tester 1set ● Pressure tester 1set ● Cylinder Gage ● Block gage ● Roughness tester ● SPECTROMETER (SHIMADZU)
SHINHAN PRECISION
Incoming raw material Analyzing raw material HPDC
Shot blaster M/C Cleaning
Assembly Final inspection Shipment
10. Process flow
SHINHAN PRECISION
SHINHAN PRECISION
12. Overseas Exhibition
