Upload
others
View
11
Download
0
Embed Size (px)
Citation preview
sIMPLEk-Stick Pro – Tuningdongle
operation manual
Attention! Before first use, please read the operation and safety instructions carefully!
sIMPLEk-Stick Pro – Tuningdongle
1. General remarks and savety instructions
2. Installation
2.1. Bosch Classic
2.2. Bosch Active- and Performance-Line
2.3. Yamaha
2.4. Brose
3. Handling
3.1. Tuningmode
3.2. Calibrationmode
1. General remarks and safety instructions
Note for StVo or use on public roads The sIMPLEk Pro Tuningmodule, obstructed in a compatible E-Bike, causes the suspension of the
factory-integrated speed regarding the support of the motor.
Thus, the use of the sIMPLEk Pro Tuningmodule, within the scope of the StVO or on public roads, is
forbidden and not accepted.
The use of the sIMPLEk Pro Tuningmodule is only provided for closed-off public traffics as well as for
private grounds and race courses.
The sIMPLEk-Stick Pro is compatible with the following E-Bike engines:
• Bosch (Classic, Active (Plus), Performance (CX), Cargo)
• Yamaha (PW, PW-SE, PW-X(2), PW-ST, PW-TE, PW-CE, GIANT SyncDrive)
• Brose (Drive C/T(F)/S, Specialized 1.1(SL)/1.2(S/E)/1.3/2.1)
Please note that the technical characteristics of your e-bike may not be designed for the use of tuning
measures without further technical adjustments. The use leads to the warranty loss of the e-bike. If the
e-bike concerned has an operating license, it will be extinguished.
Please put on a suitable helmet at all times!
The usage of the assembly set leads to the loss of warranty concerning the vehicle.
Regarding the installation of the E-Bike, please make sure not to damage any cables while installing the
protection cover of the motor. Thus, you can prevent electrical shorts which could lead to major cable
bruises or fires.
Liabilities for any damages will not be assumed (directly or indirectly) that may arise by activating the
completed assembly set.
Use at your own risk!
2. Installation
Before you start with the installation, remove the battery of your E-bikes!
The connection cable is upstreamed in front of the original sensor. For this purpose the motor cover has
to be removed. Depending on the engine version you need additional tools.
2.1. Installation based on an engine version classic line:
Required tools:
• Torx 20 wrench
• 8 mm allen key
• optional: ISIS crank puller (if you can`t remove the crank per hand)
• optional: flat not pliers
• Tool for removing the sprocket nut ("spider-tool")
Unscrew the 8 mm allen key (Fig. 1). Remove the crank. If you can`t remove the crank by hand, take a
crank puller. Remove the sprocket nut with the aid of the spider-tool (Fig. 2). Remove the 3 Torx screws
with a socket (Fig. 3). Now the engine cover can be removed.
If necessary, pull the plug speed sensor with a flat nose pliers (Fig. 4).
Now connect the motor-side connector (red and black cables) of the connection cable to the position of
the previously disconnected speed sensor (picture 4).
Then connect the speed sensor to the second connector of the sIMPLEk of the connection cable (2 white
cables, picture 8). The polarity does not need to be taken into account.
Lay the USB connection cable with the supplied cable ties to the desired position of the sIMPLEk-Stick Pro.
figure 1
figure 2
figure 3
figure 4
2.2. Installation based on an engine version Active Line up to 2017 and
Performance Line (CX) up to 2019:
Required tools:
• Torx 20 wrench
• 8 mm allen key
• optional: ISIS crank puller (if you can`t remove the crank per hand)
• optional: flat not pliers
Unscrew the 8 mm allen key (Fig. 5). Remove the crank. If you can`t remove the crank by hand, take a
crank puller. Remove the 3 Torx screws with a socket (Fig. 6). Now the engine cover can be removed. If
necessary, pull the plug speed sensor with a flat nose pliers (Fig. 7).
Now connect the motor-side connector (red and black cables) of the connection cable to the position of
the previously disconnected speed sensor (picture 7).
Then connect the speed sensor to the second connector of the sIMPLEk of the connection cable (2 white
cables, picture 8). The polarity does not need to be taken into account.
Lay the USB connection cable with the supplied cable ties to the desired position of the sIMPLEk-Stick Pro.
figure 5
figure 6
figure 7
figure 8
2.2. Installation based on engine version Active Line (Plus) from 2018,
Performance Line from 2020:
Required tools:
• Torx 20 wrench
• optional: flat not pliers
Remove the 2 Torx screws with a socket (picture 9). Now the engine cover can be removed. If necessary,
pull the plug speed sensor with a flat nose pliers (picture 10).
Now connect the motor-side connector (red and black cables) of the connection cable to the position of
the previously disconnected speed sensor (picture 10).
Then connect the speed sensor to the second connector of the sIMPLEk of the connection cable (2 white
cables, picture 8). The polarity does not need to be taken into account.
Lay the USB connection cable with the supplied cable ties to the desired position of the sIMPLEk-Stick Pro.
picture 9
picture 10
2.2. Installation based on Bosch Performance- and Cargo-Line CX from 2020:
Benötigtes Werkzeug:
• 4 mm allen key (Fully covered version: Torx 20 wrench)
• optional: flat not pliers
• ISIS crank puller (only for the fully covered version)
With the fully covered version (picture 11), the crank must also be removed. To do this, remove the 8 mm
Allen screw (Fig. 11) and remove the crank using the crank puller. Remove the screws from the motor
cover (Figure 11 or Figure 13). The engine cover can now be removed.
Now connect the motor-side connector (red and black cables) of the connection cable to the position of
the previously disconnected speed sensor (picture 12, picture 14).
Then connect the speed sensor to the second connector of the sIMPLEk of the connection cable (2 white
cables, picture 8). The polarity does not need to be taken into account.
Lay the USB connection cable with the supplied cable ties to the desired position of the sIMPLEk-Stick Pro.
fully covered version
pict. 11 pict. 12
partially covered version
pict. 13 pict. 14
2.3. Installation based on an engine version Yamaha PW:
Required tools:
• 3 mm allen key
• 6 mm allen key
• small screwdriver
Unscrew the three 3 mm allen screws (Fig. 15). It is possible that these are provided with a screw-locking
device. In this case, heat the screws first.
Remove the two 6 mm allen screws 1 and 2 (Fig. 16). Unscrew the third 6 mm allen screw (Fig. 17) as far
as possible until the motor can be swung out of the frame (Fig. 18). Now you can see the plug connections.
Disconnect the connector of the speed sensor by pressing the detent with the small screwdriver.
Now close the sIMPLEk connection cable between motor and speed sensor. Ensure that the connectors
are correctly seated (audible clicking noise when snapping into place).
Then the motor can be fixed in the frame again and all screws can be installed.
Lay the USB connection cable with the supplied cable ties to the desired position of the sIMPLEk stick Pro.
figure 15 figure 16
figure 17 figure 18
2.4. Installation based on an engine version brose:
Required tools:
• Torx 20 wrench
• 8 mm allen key
• optional: ISIS crank puller (if you can`t remove the crank per hand)
• optional: flat nose pliers
Unscrew the 8 mm allen key (Fig. 19). Remove the crank. If you can`t remove the crank by hand, take a
crank puller. Remove the 5 Torx screws with a socket (Fig. 20). Now the engine cover can be removed. If
necessary, pull the plug speed sensor with a flat nose pliers (Fig. 21).
Now connect the motor-side connector (red and black cables, Figure 22) of the connection cable to the
position of the previously disconnected speed sensor. Pay attention to the polarity of the connector. The
polarity of the slot on the motor is shown in Figure 21. The polarity of the connector on the connection
cable is shown in Figure 22.
Then connect the speed sensor to the second connector of the sIMPLEk connection cable (2 white cables).
Lay the USB connection cable with the supplied cable ties to the desired position of the sIMPLEk-Stick Pro.
figure 19
figure 20
figure 21
figure 22
3. Handling
Der sIMPLEk-Stick includes 2 operation modes:
[1] tuning-mode
[2] calibration-mode
A change from Tuning Mode to Calibration Mode is made by plugging the sIMPLEk into any active USB
port for at least 5 seconds. The next time you plug in the sIMPLEk-Stick on the e-bike, the calibration mode
starts directly.
A calibration is necessary once, so that for each wheel circumference the actual speed in the tuning mode
is readable.
BOSCH Gen4 Motors: We strongly advise you to run the automatic route compensation after every trip
to counteract the "anti-tuning measures".
3.1. Tuningmode
The tuning mode is activated as soon as the sIMPLEk-Stick is inserted. The actually travelled speed remains
readable during the tuning-mode. Up to 20.0 ��
� (��ℎ), the speed is output 1: 1. Above 20.0
��
� (mph),
the speed will be displayed over the second number and decimal place. Examples:
22.7 ��
� → 27
��
�
23.5 ��
� → 35
��
�
24.5 ��
� → 45
��
�
In order to balance the difference between the actual forward speed and the route displayed on the
speedometer, the maximally driven speed will be displayed on the speedometer after one minute whilst
standstill until the route will be caught up. As soon as the difference will be balanced, the speedometer
displays 0.0 ��
�(mph) again and the E-Bike switches off itself independently. If the E-Bike will be switched
off in advance, sIMPLEk-Stick stores the difference with an accuracy of 200m and catches up the route
later on. Thus the maximal speed as well as the actually travelled route/total distance will be reproduced
correctly.
Resetting of the maximal speed
The maximal speed displayed to compensate for the difference in the distance traveled will be resetted
by plugging the sIMPLEk-Stick into any active USB port for at least 5 seconds. The next time the sIMPLEk-
Stick is plugged in, a new calibration is required, which starts automatically.
3.2. Calibrationmode
The calibration has to be carried out once and has to be shifted during standstill and with an inserted
rechargeable battery pack. On first start, the calibration will be automatically called up. It consists of two
sections. At first it will be grossly calibrated, then more precise.
In the first section of the calibration, an increased speed will be displayed on the speedometer. Remove
the sIMPLEk-Stick as closely as possible at 10.0 ��
� (mph). If you insert the stick again, precised calibration
will be start. You can see the speed on the speedometer which comes closer in small steps to 10.0
��
�(mph) and can fall in the meantime repeatedly to 0.0
��
� (mph). As soon as the 10.0
��
� (mph) will be
displayed for the first time, again remove the sIMPLEk-Stick. Thus, the calibration is completed.
Carry out calibration again: In order to start the calibration mode manually, plug in the sIMPLEk-Stick into
any active USB port for at least 5 seconds. The next time you plug in the sIMPLEk-Stick on the e-bike, the
calibration mode starts directly.
Environmental protection and disposal
Please take into account that the
device must not be disposed of
with household waste.
Warranty
Insofar as the device was purchased as a consumer within the EU, the respective transposition of Directive
2011/83 / EU into national law, with regard to the minimum standard of warranty, applies. In countries
outside the EU, the respective valid minimum warranty claims apply.