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Industrial Electrical Engineering and AutomationLund University, Sweden
Power electronicsSolution to examination 2012-05-21
© Namn Namn Föredragstitel
Examination 2012-05-21 1a
© Namn Namn Föredragstitel
Examination 2012-05-21 1b
VU QCdc 4304 4QC average bridge voltage
Average dc voltage VVU avedc 54024003
_
4QC duty cycle 8.0540
430D
© Namn Namn Föredragstitel
Solution 2012-05-21 1cRectifier diodeContinous rectifier output current 172 AA rectifier diode is conducting 33% of the time
Rectifier diode current 172 A (constant when conducting)Rectifier diode threshold voltage 1.0 VRectifier diode diff resistance 2.2 mohmRectifer diode thermal resistance 0,12 K/W
Rectifer diode on state voltage 1+172*0.0022=1.38 VRectifier diode power loss 1.38*172*0.33=78 W
WP
AI
AI
methodeAlternativ
onstate
avg
rms
78990022.0157
5717233.0
9917233.0
2
2
© Namn Namn Föredragstitel
Examination 2012-05-21 1c4QC transistor The continous load current 172/0.8=215 A (to maintain the power)4QC transistor current 215A4QC load inductance 5.1 mH
Vdt
di
L
Ui
t
iL
dt
diLUripplecurrentLoad 63.8
2000
8.0
0051.0
430540
AI
AI
AI
AI
avg
rms
1942
7.2103.2199.0
2043
7.2107.2103.2193.2199.0
7.21063.85.0215
3.21963.85.0215
22
min
max
© Namn Namn Föredragstitel
Examination 2012-05-21 1c4QC transistor rms-current 205A4QC transistor avg-current 194A4QC transistor threshold voltage 1.4 V4QC transistor diff resistance 12 mohm4QC transistor turn-on loss 65 mJ 4QC transistor turn-off loss 82 mJ4QC transistor thermal resistance 0,043 K/W
WP
WP
WP
total
switch
onstate
987212776
211900
540
180
3.219082.0
180
7.210065.02000
776012.02051944.1 2
© Namn Namn Föredragstitel
Examination 2012-05-21 1c cont’d 4QC diode 4QC diode threshold voltage 1.1 V4QC diode diff resistance 9.5 mohm4QC diode turn-off losses 25 mJ4QC diode thermal resistance 0.078 W/K
WP
WP
WP
AI
AI
AI
AI
total
switch
onstate
avg
rms
1031.356.67
1.35900
540
180
7.210025.02000
6.670095.0685.211.1
5.212
7.2113.2201.0
683
7.2107.2103.2193.2191.0
7.210
3.219
2
22
min
max
© Namn Namn Föredragstitel
Examination 2012-05-21 1c cont’d Upper left IGBT transistor loss 987 WUpper right IGBT transistor loss 0 WLower right IGBT transistor loss 987 WLower left IGBT transistor loss 0 WUpper right IGBT diode loss 103 WUpper left IGBT diode loss 0 WLower left IGBT diode loss 103 WLower right IGBT diode loss 0 W
© Namn Namn Föredragstitel
Examination 2012-05-21 1d
Rectifier diode (6)Loss each 78 WRth diode 0.12 K/WTemp diff 9.4 oC
IGBT transistor (2)Loss each 987WRth trans 0.043 K/WTemp diff 42.4 oC
HeatsinkContribution fron 6 rectifier diodes and from two IGBT.Heatsink thermal resistance 0.025 K/W Ambient temperature 42 oC Total loss to heatsink 6*78+2*103+2*987=2648 WHeatsink sink temperature 42+2648*0.025=108 oC
Junction temperatureRectifier diode 108+9.4=118 oCIGBT diode 108+8=116 oC IGBT transistor 108+42.4=151 oC
IGBT diode (2)Loss each 103 WRth diode 0.078K/WTemp diff 8.0 oC
Examination 2012-05-21 2a The buck converter with RCD snubber
D R
C
T
FD
i
At transistor T turn off, the current i commtutates over to the capacitor C via diode D. The capacitor C voltages increases until the freewheeling diode FD becomes forward biased and thereafter the load current iload flows through diode FD and the current i=0. At transistor T turn on, the capacitor C is discharged via the the transistor T and resistor R. The diode FD becomes reverse biased and the current iload commutates to the transistor T and the current i= iload.
iload
Examination 2012-05-21 2b i
At transistor T turn on, the current i commutates to the transistor T, and the capacitor C is discharged via the the transistor T and resistor R. As the load voltage is 160V the duty cycle is 64%. The switching frequency is 1 kHz and the on state time is 0.64 ms.The time constant =0.64/3 ms =0.213 ms
D R
CT
FD
iload
At transistor T turn off, the capacitor C charges and its voltage increases until the diode FDbecomes forward biased and thereafter the load current commutates to the freewheeling diode.
Load current Iload i=15 ASupply voltage 250 VLoad voltage 160 VCommutation time 0.012 ms250 V
Fdu
dtiC
dt
duCi 72.0
250
101215 6
160 V
2961072.0
102136
6
CRRC
Examination 2012-05-21 2c Forward converter with snubber
vC
Rload
VDcCdc
vS
CD2
D1D3
Z
L
S
N1 N2
C1
R1
Examination 20120521 2d
Examination 20120521 2e
Drift region n-
Examination 20120521 3a The buck converter as battery charger
198 VL I
L 4 mHR 0 ohmSwitching frequency 4 kHzPeriod time 0.25 msSample frequency 8 kHzSample time Ts 0.125 msLoad current 0-10 A
R
a3
Peak rectifier dc-voltage 220*1.414=311 VAverage recfier dc-voltage 311*2/3.14=198 VDuty cycle L 100/198=0.505Duty cycle H 100/311=0.322 On pulse 0.25 *0.505=0.13 ms On pulse 0.25 *0.322=0.08 ms
220 V, 50Hz
© Mats Alaküla L3 – Current Control (DC)
Current controller with fast computer - I
)1,()()1(
)1,()1,(
)1()1()1()1(
kkeT
kikiLkkiRkku
T
dtedtdt
diLdtiR
T
dtu
s
s
Tk
Tk
Tk
Tk
Tk
Tk
s
Tk
Tk
s
s
s
s
s
s
s
s
)()()(*)(
)()()1,(
)(2
)()(*)1,(
)()(*)1(
)()(*)1,(
1
0
eniniki
dkekke
ckiki
kki
bkiki
akukku
kn
n
Assume
euL
ti
equationGeneral
kekikiT
Lku
R
keT
kikiLkiR
kikiRku
keT
kikiL
kikiRku
s
s
s
:
)()()()(
0
)()()(
)(2
)()()(
)()()(
2
)()()(
**
***
***
Examination 20120521 3c The buck converter as battery charger
Constant 0 AVoltage ref with const 0 A =100 VDuty cycle 100/311=0.32On pulse 0.25 *0.32=0.08 msCurrent ripple =(311-100)/0.004*0.00008=4.24A
Load current 0 to 10 A Inductive voltage drop at current step =98 V Time to reach 10 A t=10*.004/98=0.408 msSample time =0.125 ms, so the current can notBe reached in one sample. Therefore the voltage ref at current step =198 V
Constant 10 ADuty cycle with 10 A = 100/198=0.505On pulse 0.25 *0.505=0.126 msVoltage ref at const 10 A=100 VInductive voltage drop at current step =98 VCurrent ripple=(198-100)/.004*.000126=3.09 A
10A
0A
0.408 msDuty cycle 0.32 Duty cycle 0.505
Uref
198 V
311V
0V
100V
Modulation
Phase current
Ud
4.24A
3.09A
0
dV
1V2V
Fig 1
as
d
sa
d
dddavgavg
ddavg
ddavg
as
d
as
d
as
d
sa
dLL
dddddL
d
dddddavgavg
dddavg
davg
spers
Lf
V
fL
ViripplecurrentMax
VVVVVe
VVV
VVVatvoltagesPhase
xatLf
V
x
iderivativeondsit
xwhenx
ix
Lf
V
x
iderivativesit
Lf
xxV
f
x
L
xVi
L
tVi
dt
diLVequationviarippleCurrent
xVVxVVeVVeVVinductoroverVoltage
V
VVonturnedareand
switchrisecurrentAt
VxVVxVVxVVemotoroverVoltage
VxVVxV
VxVvoltagesPhase
f
xTxtdurationpulseOn
xphaseratioControl
xphaseratioControl
2
5.05.012
005.0
5.05.01
5.05.0max
5.0max04
sec'
5.00212
'
212
122
0
4
1,
2
1
12,
1,
max
_2_1
_2
_1
2
2
2
21
2
1
_2_1
_2
_1
_
La
e
1
2
3
4
Examination 20120521 4a
© Namn Namn Föredragstitel
Examination 20120521 4b
a/b< a/b/cvect
d/q >a/bd-comp vectq-compangle
a/b >a/b/cid PI-controllerrefactemf
3-phase modulator
3-phase inverter
Ts/2-advance
a/b > d/qVectangle
a/b > d/qVectangle
Flux-angleFlux emf
angle
-1
iq PI-controllerrefactemf
3-phase current measurement
e e e
3-phase load
udclink
i*ab
iact
psi
© Namn Namn Föredragstitel
Examination 20120521 5a
ym is the permanent magnetization along the positive x-axes
isx is the current along the permanent magnetizationisy is the current perpendicular to the magnetization, /2 in positive direction
Lmx is the inductance in the x-directionLmy is the inductance in the y-direction (The more iron and the smaller the air-gap in in the x- or y-direction, the higher is the inductance in that direction.
The permanent magnetization material has no impact to the inductance)
sysxmymxsymss iiLLxiixT yy
© Namn Namn Föredragstitel
Examination 20120521 5b
sysxmymxsymss iiLLxiixT yy
See the torque equation, the first part of the torque is achieved when the permanent flux ym is multiplied with the current isy .The second part of the torque is the so called reluctance torque. E.g. At high speed the drive system is in field weakening, and the permanent magnetisation must be reduced, which is done with a negative isx. If Lmx<Lmy the difference Lmx-Lmy is negative. When this difference is multiplied with the negative isx and the positive isy the result is a positive torque, called the reluctance torque. The first torque and the reluctance torque are added to the total torque, which can be achieved with different combinations of isx and isy . The combination which gives the lowest sum isx + isy is the optimal combination of isx and isy for a certain torque.
© Namn Namn Föredragstitel
Examination 20120521 5c
1. We want to increase the voltage, more than the available voltage.
2. This can be achieved by weaken the field further, by increasing the negative current isx. However, this results in an increased total current, beyond the max current loci.
3. So, we have to reduce the isy, to fullfill the the maximum current loci.