Spare parts manualSAB 83

Screw compressor unit

ENG

18. Parts list for SAB 83

1/50662-811 - ENRev. 2006.09

Spare parts Manual SAB 83

0662

_811

_EN

G.fm

18. Parts list for SAB 83Relevant drawing document: 0662-810

Pos. no. Designation No. Part no.2 Rotor housing, unclassified 1 3011-034

2 Rotor housing, sph. cast iron 1 3011-047 11)

4 Bearing housing unclassified 1 3013-289

4 Bearing housing, sph. cast iron 1 3013-360 11)

5 Dowel pin 2 2122-027

7 Pair of rotors, unclassified 1 3024-147

8 Gasket 1 2353-210

10 Distance washer 1 3049-104

11 Radial bearing 2316 1 1513-055

12 Radial bearing 2315 1 1511-026

13 Radial bearing 2312 2 1512-005

14 Thrust bearing 7315 3 1512-010

15 Thrust bearing 7313 2 1512-009

16 Nut M75x1,5 1 1514-024

17 Nut 1 1514-026

18 Shaft seal 1 1332-186

18 Shaft seal, double ply bellows 1 1332-217 11)

20 Distance sleeve (Spacer sleeve) 1 3049-105

21 Distance sleeve (Spacer sleeve) 1 3049-106

23 Bearing cover 1 3013-298

24 Gasket 1 2353-214

25 Seat holder 1 3026-050

25 Seat holder, special 1 3026-074 11)

26 Oil collector 1 3026-051

27 Gasket 1 2353-215

29 Pipe no. 1904 207-1 Replaced by : hose connecting branch 1/4”

1 1345-143

30 Draining hose no. 1904 211-5

32 Adjusting screw 3 3049-051

33 Cover (Protecting washer) 1 3049-052

34 Shims 1 2212-142

35 Balancing sleeve 1 3025-047

36 Balancing piston 1 3025-048 1)

37 Orifice plug ø1 1 3049-067 2)

38 Cover 1 3013-295

39 Slide valve 1 3049-154 4)

40 Slide valve, eco 1 3049-155 3)

41 Piston guide (Guide block) 1 3049-109

42 Retainer for transmitter, complete 1 3045-072

44a Stop Screw (part of pos. 42) (4) 1413-231

45 Cover-Bearing housing 1 3013-299

46 Guide (Dowel) pin 2(1) 3044-080 9.1)

47 Cylinder 1 3043-213

48 Cylinder head 1 3013-290

49 Hydraulic piston 1 3049-110

18. Parts list for SAB 83

2/5 0662-811 - ENRev. 2006.09

Spare parts Manual SAB 83

50 Piston rod 1 3043-214

51 Probe 1 3045-069

52 Spring housing 1 3049-111

53 Gland 1 3043-192

54 Washer 1 3043-193

55 Unloading spring 1 3043-217

56 Back up (Support) ring 1 2353-199

57 Vi-piston 1 3044-100 6)

58 Vi-cylinder 1 3044-101 5)

59 Cover, Vi-cylinder 1 3013-291 5)

60 Gasket 1 2353-211

61 Hydraulic piston 1 3044-102 5)

62 Piston rod 1 3044-103 5)

63 Indicator 1 3044-104 5)

65 Holder for indicator 1 3044-105 5)

66 Back up (Support) ring 1 2353-200 5)

67 Pilot valve 1 1372-208 5)

68 Cover 1 3013-250 5)

69 Gasket 1 2353-195

70 Control plate (piston) 1 3044-081 5)

71 Spring 1 3044-083 5)

72 Blind cover 1 3013-257 7)

75 Suction filter 1 3042-128

76 Gasket 1 2353-212

77 Filter holder 1 3042-129

78 Suction filter cover 1 3013-292

79 Sleeve joint (Guide) 1 3042-130

81 Blind cover 1 3013-300 7)

82 Distance ring 1 2124-101 8)

84 Bottom plug 1 3013-254

86 Level switch holder 1 3013-293

87 Cover 1 3013-294

88 Gasket 1 2353-213

89 Orifice plug ø5,5 2 3044-095

92 Orifice plug ø0,5 1 3044-106

95 Oil pump 1 1524-069

96 Gasket 1 2353-198

97 Oil pump holder 1 3041-019

98 Carrier 1 2125-411

99 Reducing piston 1 3041-014

109 Stop valve 2 1361-119

110 Stop valve 1 1361-117

111 Connector 1 1349-137

112 Compressor name plate 1 2516-327

114 Warning sign 1 2516-302

115 Sign with logo 1 2516-303

116 Screw nail 8 1414-200

Pos. no. Designation No. Part no.

18. Parts list for SAB 83

3/50662-811 - ENRev. 2006.09

Spare parts Manual SAB 83

0662

_811

_EN

G.fm

120 Blind flange DN 25 1 1344-302

121 Blind flange DN 40 1 1344-306

122 Blind flange DN 50 1 1344-304

124 Gasket 43/57x2 1 2356-065

125 Gasket 61/75x2 1 2356-220

126 Gasket 73/87x2 1 2356-221

128 Spiral pin 3x10 2 1446-037

130 Spiral pin 6x16 2 1446-038

131 Parallel pin CPK 10x35 2 1445-082

132 Parallel pin 10x30 9(7) 1445-081 9)

134 Parallel pin 10x90 1 1445-089 5)

135 Parallel pin 10x120 1 1445-085 5)

138 Tension pin 6x32 1 1446-039

139 Grooved pin 4x14 1 1446-041

139 Pin 4x6 1 1446-011 11)

141 Retaining ring SgH 40 1 1437-150 5)

143 Retaining ring SgH 80 1 1437-160

145 Retaining ring SgA 60 1 1437-065 2)

146 Retaining ring SgA 80 1 1437-230

148 Disc spring 4 1523-056 8)

149 Disc spring 2 1523-039

150 Disc spring 8 1523-048

151 Disc spring 1 1523-052

152 Pressure spring 1 1523-053

153 Pressure spring 2 1523-037

154 Gasket 10/16 10(9) 1331-426 9)

155 Plug 1/16” 7 1343-021 5)

156 Plug G1/8 10(9) 1343-024 9)

158 Plug G3/8 28 1343-026

160 Plug G1/4 2 1343-025

161 Plug G1/2 4 1343-027

162 Plug G3/4 9 1343-028

163 Plug G1 3 1343-030

164 Gasket 17/24 28 1331-427

165 Gasket 14/21 2 1331-428

166 Gasket 22/29 4 1331-430

167 Gasket 27/35 10 1331-433

168 Gasket 34/43 3 1331-437

169 Gasket 34/43 1 1331-437

170 Slide ring 1 1243-027 5)

171 Slide ring 1 1243-024

173 Sealing ring 1 1332-034

174 Sealing ring 1 1332-037 5)

175 Sealing ring 1 1332-039

176 Sealing ring 1 1332-056 5)

177 Sealing ring 1 1332-052

180 Sight glass 1 1226-029

Pos. no. Designation No. Part no.

18. Parts list for SAB 83

4/5 0662-811 - ENRev. 2006.09

Spare parts Manual SAB 83

182 Check valve 2 1364-202

183 Stop ring 2 1364-203

184 V-ring 1 1332-057

187 O-ring 10,3x2,4 1 1331-612

188 O-ring 15,3x2,4 3 1331-613

191 O-ring 19,2x3 1 1331-614

193 O-ring 29,2x3 1 1331-486 5)

194 O-ring 39,2x3 1 1331-616 5)

195 O-ring 44,2x3 2 1331-617

196 O-ring 49,5x3 2 1331-618

197 O-ring 54,5x3 1 1331-619

198 O-ring 64,5x3 1 1331-484

200 O-ring 79,5x3 1 1331-621

201 O-ring 94,5x3 1 1331-485

202 O-ring 99,5x3 1 1331-490 5)

203 O-ring 104,5x3 1 1331-491

204 O-ring 114,5x3 1 1331-622

205 O-ring 124,5x3 2 1331-488

206 O-ring 129,5x3 1 1331-624

208 O-ring 156,3x3 2 1331-627

210 O-ring 49,2x5,7 2(1) 1331-629 9)

211 O-ring 219,3x5,7 1 1331-636

214 Hexagon screw M12x35 4 1413-387

216 Hexagon screw M16x45 24 1413-433

219 Lifting eye M24 2 1427-137

221 Hex. socket screw 8x25 6 1413-357

223 Grub screw 6x10 2 1413-231

224 Grub screw P6SS 16x20 1 1413-034

228 Hex. socket screw 5x30 4 1413-035

231 Hex. socket screw 10x25 6(4) 1413-371 9)

232 Hex. socket screw 10x25 7(5) 1413-371 9)

232 Hex. socket screw 10x40 2 1413-374

233 Hex. socket screw 10x30 7(5) 1413-372 9)

234 Hex. Socket screw 10x35 20 1413-373

235 Hex. Socket screw 10x40 19 1413-374

236 Hex. Socket screw 10x45 2 1413-375

237 Hex. Socket screw 10x80 5 1413-378

239 Hex. Socket screw 10x110 3 1413-393 5)

240 Hex. Socket screw 10x130 2 1413-038

241 Hex. Socket screw 12x30 17 1413-386

242 Hex. Socket screw 12x35 4 1413-387

244 Hex. Socket screw 12x65 24 1413-401

246 Hex. Socket screw 12x130 7 1413-402

247 Hex. Socket screw 16x45 2 1413-433

249 Hex. Socket screw 16x55 28 1413-036

256 Plug 3/8” 4 1343-023

259 Connection Angle 2 1349-233

Pos. no. Designation No. Part no.

18. Parts list for SAB 83

5/50662-811 - ENRev. 2006.09

Spare parts Manual SAB 83

0662

_811

_EN

G.fm

1) Only for high pressure compressor

2) Only for booster compressors

3) Compressors with economizer

4) Compressors without economizer

5) Only for compressors with variable Vi

6) Only for compressors with variable Vi or fixed Vi = 4.8

7) Only for compressors with fixed Vi = 2.6 or 4.8

8) Only for compressors with fixed Vi = 4.8

9) No. In () for compressors with fixed Vi

9.1) No. In () for compressors with fixed Vi=2,6

10) Depending on pilot voltage

11) For max. operating pressure 33,5 bar (R410A)

270 Protecting cover 1 1246-062

275 Solenoid valve with Coils 220-240 V AC 1 1372-584 10)

Solenoid valve with Coils 110-120 V AC 1 1372-585 10)

Solenoid valve with Coils 24 V AC 1 1372-586 10)

Solenoid valve with Coils 24 V DC 1 1372-583 10)

Coil 220-240 V AC 2 1921 470-1 10)

Coil 110-120 V AC 2 1921 470-2 10)

Coil 24 V AC 2 1921 470-3 10)

276 Orifice plug 1.5 1 1371-171

277 Orifice plug 2.0 1 1371-172

280 Position transmitter 1 1553-274

281 Bushing for capacity transmitter 1 3043-251

282 Alu pipe for retainer (part of pos. 42) 1 1116-016

283 Hexagon socketscrew M6x35 2 1413-344

Pos. no. Designation No. Part no.

0662-812 rev. 00.05

page 1 of 1

Spare Parts for service onSAB 83 compressorThe spare parts listed below are needed for thefollowing service jobs. For separate gaskets oritems -see part list for compressor Document no.0662-811The relevant drawing document: 0662-810

Cleaning of suction filterPart no. 3084-712No. Designation Pos. no. Remarks2 Gasket 762 Gasket 125 D=75/61x1,51 O-ring 211 219,3x5,7

Change of seal for visual positionindicatorPart no. 3084-706No. Designation Pos. no. Remarks1 Sealing ring 1731 Support ring 561 O-ring 191 19,2x31 O-ring 195 44,3x31 O-ring 206 129,5x3

Change of seal for indication of Vi-pistonPart no. 3084-833No. Designation Pos. no. Remarks1 Sealing ring 1741 Support ring 661 O-ring 193 29,2x31 O-ring 202 99.5x3

Change of oil pumpPart no. 3084-708No. Designation Pos. no. Remarks1 Oil pump 951 Gasket 962 Tension pin 130 6x16

Inspection of rotorsPart no. 3084-714No. Designation Pos. no. Remarks1 Gasket 602 Gasket 761 Gasket 882 Gasket 125 D=75/61x1,51 O-ring 211 219.3x5,7

Change of shaft sealPart no. 3084-713No. Designation Pos. no. Remarks1 Shaft seal 181 O-ring 203 94,5x31 V-ring 1841 Gasket 271 Gasket 1678 Screw M8x55-12.9

Change of level switchPart no. 3084-711No. Designation Pos. no. Remarks1 Level switch 1178 O-ring 198 64,5x3

Capacity control

No. Designation Pos. no. Remarks1 240 V/60 Hz1921 438-1 220 V/50 Hz1 120 V/60 Hz1921 438-2 110 V/50 Hz1

Completesolenoid valvebut withoutorifices

1921 438-3 24 V/50-60 Hz2 240 V/60 Hz1921 470-1 220 V/50 Hz2 120 V/60 Hz1921 470-2 110 V/50 Hz2

Coil

1921 470-3 24 V/50-60 Hz1 Orifice conn. P 277 Ø 2,0 mm1 Orifice conn. T 276 Ø 1,5 mm4 O-ring 9,25x1,78

Change of bearing or complete overhaulPart no. 3084-546No. Designation Pos. no. Remarks1 Set of gaskets 3084-7031 Radial bearing 111 Radial bearing 122 Radial bearing 133 Thrust bearing 142 Thrust bearing 151 Shaft seal kit 18 3084-7131 Level switch 1178 Screw M8x55-12.91 Shim 34 0.1

0662-804 rev. 99.12

page 1 of 1

Small tool set for SAB 81- 83 – 85 – 87 - 89 compressorsThis tool set contains the tools needed to align the electric motor, to replace a shaft seal, to replace avisual indicator seal and to replace a coupling. Each compressor should be provided with this tool set.For major overhaul work (replacing bearings e.g.), this tool set must be supplemented with the large toolset – see doc.no. 0662-803 (SAB 81), 0662-813 (SAB 83) , 0662-823 (SAB 85) , 0662-833 (SAB 87) or0662-843 (SAB 89).

List of tools in the tool set 3083.189Item quantity Article no. Designation

1 1 1906 139-1 Tool box2 1 3183.105 Alignment device for coupling3 2 1622.050 Feeler gauge (incl. In 3183.105)4 1 1906 152-1 Level arm5 2 1906 153-1 Puller screw6 2 1906 154-1 Guiding pin7 1 1906 155-1 Dismantling tool8 2 1905 156-1 Puller screw9 1 1906 157-A Guide15 2 1906 140-15 Screw M14x4016 2 1906 140-16 Nut M1217 2 1906 140-17 Nut M618 1 1906 140-18 Hexagon key 4 mm19 1 1906 140-19 Hexagon key 5 mm20 1 1906 140-20 Hexagon key 12 mm21 2 1906 140-21 Socket-head sleeve 6 mm22 1 1906 140-22 Socket-head sleeve 8 mm23 1 1906 140-23 Socket-head sleeve 10 mm

0662-813 rev. 00.05

page 1 of 2

Large tool set for SAB 83 compressorsThe tools specified below are needed for major overhauls and repairs (e.g. service after 40 000 operatinghours or changing bearings). These tools named the large tool set must be supplemented with the so-called small tool set article no. 3083.189. See Document no. 0662-804

List of tools in the tool set 1906 143-AItem quantity Article no. Designation

1 1 1906 143-1 Tool box2 1 1905 800-A Sleeve for bearing nut ,screw3 1 1906 081-A Sleeve for bearing nut, slide4 1 1905 775-1 Yoke5 1 1905 776-1 Level arm6 2 1905 827-A Holder7 1 1905 828-A Holder8 1 1905 829-A Holder9 2 1906 136-1 Tie rod10 1 1906 137-1 Tie rod11 1 1905 830-1 Lifting tool12 1 1906 070-1 Dismounting tool for radial bearing13 1 1906 073-1 Dismounting tool for radial bearing14 1 1906 074-1 Dismounting tool for radial bearing15 1 1906 097-1 Sleeve16 1 1905 794-1 Assembling tool for bearing17 1 1905 795-1 Washer18 1 1905 796-1 Adapter20 1 1905 798-1 Guide21 1 1905 799-1 Guide22 1 1906 138-1 Level arm23 1 1905 778-1 Guide25 1 1905 778-2 Guide26 1 1905 793-1 Guide30 1 1906 079-1 Assembling tool check valve31 1 1906 135-1 Assembling tool check valve32 1 1878 747-A Feeler gauge33 1 1906 143-33 Retaining-ring pliers34 1 1906 143-34 Socket head sleeve35 1 1906 143-35 Socket head sleeve36 1 1906 143-36 Socket head sleeve37 1 1906 143-37 Socket head sleeve38 1 1906 143-38 Adapter40 1 1906 143-40 Hexagon socket screw key41 1 1906 143-41 Ratched-ring key42 2 1906 143-42 Flange nut43 1 1906 143-43 Flange nut45 1 1906 143-45 Thrust bearing47 1 3921 8333 534 Lifting eye48 1 3921 8333 670 Lifting eye50 4 3921 2120 532 Screw51 1 1906 143-51 Hexagon screw52 1 1906 143-52 Hexagon screw55 1 1906 143-55 Grub screw60 2 1905 777-1 Guide

0662-813 rev. 00.05

page 2 of 2

Weight 55 kg