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Crimping of The Wires to The Lamp (wire nuts) Connection of The Wires to The Lamp (connector) The bare copper does not come out of the wire nuts and the insulator is not damaged. Select the stripper suitable for the 2.0 mm wire gauge and the crimper suitable for the wire nuts. 01 *L must be 10mm +/-2mm L Strip off a part of the insulator with the length of L as shown in the figure. The length must be conformed based on the actual size of the connector. 02 The wire must be inserted into the inner hole of the connector in the direction as shown in the figure. Make sure the wire is inserted to its position 03 appropriately. When connection is complete, pull the wire to make sure that it is not loose. If the wire is loose, insert it again. 04 Use the selected crimper (suitable for the wire gauge) to connect the wire nuts. The wire must be inserted into the inner hole of the wire nuts in the direction as shown in the figure. The bare copper part of the wire must be longer than the copper tube by more than 2 mm (as shown) for crimping. More than 2 mm Reserved insulator Copper tube 03 When finishing crimping, pull the wire to make sure that it is not loose. If the wire is loose, crimp it again. 04 STANDARD OPERATING PROCEDURE ( SOP ) Strip off a part of the insulator with the length of L as shown in the figure. The length is determined based on the actual size of the wire nuts. 02 L L 2.0mm 16mm N5.NL Terminal model Wire gauge Strip length Cross section of the wire arrangement Insulation cap Insulation cap QUALIFIED No bare copper comes out of the connector. QUALIFIED The bare copper comes out of the wire nuts and the insulator is damaged. UNQUALIFIED The bare copper comes out of the connector. UNQUALIFIED 01 Select the stripper suitable for the wire gauge.

STANDARD OPERATING Crimping of The Wires to The Lamp

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Page 1: STANDARD OPERATING Crimping of The Wires to The Lamp

Crimping of The Wires to The Lamp(wire nuts)

Connection of The Wires to The Lamp(connector)

The bare copper does not come out of the wire nuts and the insulator is not damaged.

Select the stripper suitable for the 2.0 mm wire gauge and the crimper suitable for the wire nuts.01

*L must be 10mm +/-2mm

L

Strip off a part of the insulator with the length of L as shown in the figure. The length must be conformed based on the actual size of the connector.

02

The wire must be inserted into the inner hole of the connector in the direction as shown in the figure. Make sure the wire is inserted to its position

03appropriately.

When connection is complete, pull the wire to make sure that it is not loose. If the wire is loose, insert it again.04

Use the selected crimper (suitable for the wire gauge) to connect the wire nuts. The wire must be inserted into the inner hole of the wire nuts in the direction as shown in the figure.The bare copper part of the wire must be longer than the copper tube by more than 2 mm (as shown) for crimping.

More than2 mm

Reservedinsulator

Coppertube

03

When finishing crimping, pull the wire to make sure that it is not loose. If the wire is loose, crimp it again.04

STANDARD OPERATINGPROCEDURE(SOP)

Strip off a part of the insulator with the length of L as shown in the figure. The length is determined based on the actual size of the wire nuts.

02

L L

2.0mm 16mmN5.NLTerminalmodel

Wire gauge Strip lengthCross sectionof the wirearrangement

Insulation cap Insulation cap

QUALIFIED

No bare copper comes out of the connector.

QUALIFIED

The bare copper comes out of the wire nuts and the insulator is damaged.

UNQUALIFIED

The bare copper comes out of the connector.

UNQUALIFIED

01 Select the stripper suitable for the wire gauge.

Page 2: STANDARD OPERATING Crimping of The Wires to The Lamp

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Note 01

www.mblock.com.twM a c r o b l o c k , I n c .

1. 

2. 

3. 

4.  

5.

Remove the parts and wires of the inductive ballast and initiator/electronic ballast.

The power cable inside the lamp is all parallel connected. No other lamps should go out when any one of the lamps is removed.

The position, direction and wire color of the line and neutral wire must be consistent to avoid confusion.

If a frame ground is integrated in the power system, the shell of the metal lamp must be suitable for earthing (most of the lamps are provided with tapped holes).

The lamp must be provided with a frame ground for the non-isolated 220V AC power circuit.

1.

2.

3.

T8 lamp holder is for one-time use. Once the wire is inserted in and pulled out of the socket in the holder, it should not be used any more.

The connecting personnel must know the wire routing of the lamp and plan the wiring construction according to the diagram.

If the wire must be connected in the lamp for any reason, a crimping method is recommended avoid electrical contact of the wires.

Inductive Electronic

Note 02

N L

N L

T8 lamp holder in

all-parallel connection

Double-end feed

A short circuit in

the T8 2PIN lamp cap

To T8 lamp No.2

Power connector in the lamp

Power connector in the lamp

To T8 lamp No.3

LED lamp

#1

LED lamp

#2

LED lamp

#3

FG

Neutral

LineTo T8 lamp No.1

Power

Distribution

Box