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St ructure s P r o c e s s e s Propertie s Performance Metals Ceramics Polymers Composites Construction Materials Asphalt Cement Woods Concretes

Structures Processes Properties Performance Metals Ceramics Polymers Composites Construction Materials Asphalt Cement Woods Concretes

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  • Structures Processes Properties Performance Metals Ceramics Polymers Composites Construction Materials Asphalt Cement Woods Concretes
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  • Sand It is the form of Silica.It is formed by decomposition of sandstones due to various weathering effects. Fine minerals The order of 0.1 to 1.0 mm diameter Fill voids between the coarser aggregate Types of Sand 1)Natural Sand obtained from pits, shores, riverbeds seabed's 2)Artificial Sand obtained from crushing of stones.
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  • Sand Types of Sand (depending on fineness) 1)Coarse Sand retaining on sieve 4.75 mm 2)Fine Sand passing through sieve 4.75 mm Uses 1)PCC, RCC, PSC 2)Cement mortar, Lime Mortar 3)Coarse Sand - plaster on Ex. Wall, Fine Sand Plastering on Internal Wall 4)Below flooring material 5)In filtration plant.
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  • STONE Cheapest, Durable and obtained from ROCK Properly dressed and shaped before it is used. Classification of Rocks 1)Geological Igneous Rock, Sedimentary & Metamorphic 2)Physical Stratified, un-stratified and Laminated. 3)Chemical Siliceous, argillaceous, calcareous 4)Hardness of Stone - Very hard, hard, medium, soft
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  • 181 Marble Slate Uses of Stone
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  • 182 Marble - Exterior Application
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  • Slate Flooring
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  • Limestone with Granite
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  • Polished Surface Rough Texture Granite Material
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  • Uses of Stone Foundation, roofs floors, railway ballast, road metal. Stone Blocks Wall, Foundation, Ornamental Facial work. Slate Roofing & Flooring Lime Stone Slabs Flooring, paving and roofing Granite bridge abutment, piers, flooring, kitchen otta, steps, table top etc.. Marble floors, tiles, Ornamental Facial work.
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  • STEEL Steel is an intermediate form between Cast Iron and Wrought iron. Steel are highly elastic, ductile, malleable, forgeable, weldable. Grades of Steel Fe250, Fe415, Fe500 Fe = ferrous metal Number = Yield stress in N/mm
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  • STEEL Cast iron is iron or a ferrous alloy which has been heated until it liquefies, and is then poured into a mould to solidify.ironferrousalloy Wrought iron is an iron alloy with a very low carbon (0.1 to 0.25) content in contrast to cast iron, and has fibrous inclusions, known as slag. Wrought iron is tough, malleable, ductile and easily welded.ironalloycarboncast ironinclusionsslagwelded Malleable is a material's ability to deform under compressive stress.compressive
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  • Classification of STEEL Mild Steel - Used as structural and Non-Structural Steel, in form of I, C, L, round, flat shapes. It is Fe 250 as yield strength is 250 N/mm Tor Steel used in RCC work, It has low ductility and low bend ability. It is Fe 415 & Fe 500 (yield stress) High Tensile Steel usually in form of WIRES of high tensile strength (tendon) Used in prestress concrete. 1500 to 2350 N/mm (Ultimate stress)
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  • Mild Steel High Tensile steel
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  • Tor Steel
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  • Structural member in trusses, beams Non Structural components for grills, stairs, windows, doors etc . Steel Tanks, Steel Pipes. TOR steel in RCC member. Tendons in PSC. Corrugated sheets as roof covering Mild Steel in manufacture of tools, equipments, towers, machine parts etc. Uses of Steel
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  • CONCRETE (CEMENT + Fine Aggregate+ Coarse Aggregate + WATER) PROPORTION ( 1:2:4), (1:3:6), (1:4:8) GRADE M15, M20, M25. And so on M- Mix Number Compressive strength after 28 days in N/mm (A cementation reaction between water and the mineral in cement provide a strong matrix and good compressive strength) Common construction material Strong hard but brittle
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  • Universal Testing Machine
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  • Concrete Types (PCC) Plain Cement Concrete (RCC) Reinforced Cement Concrete (PC) Precast Concrete (PSC) Prestress Concrete
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  • Types of Concrete PCC (cement + FA+ CA +Water) Strong in compression and weak in tension Hard and Durable Manufacturing Hand mixing or Machine Mixing. USES a)Foundation masonry, base of foundation. b)Gravity Dam and Retaining Wall c)Below Flooring. d)Leveling work over PLINTH.
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  • Types of Concrete RCC - ({Cement + Sand+ CA +Water} this mixture is Reinforced in STEEL) Strong in compression and tension Hard, Durable and bear all types of stresses. R/f may be MILD STEEL Or TOR STEEL BAR. Minimum Grade used is M20. Manufactured on site may be Hand mixing or Machine Mixing. USES a) Construction of multi storied buildings. b) Road pavement. c) Water tanks, bridges, concrete pipes. d) Concreting of beams, columns, slabs, footing etc.
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  • R.C.C. Cement Water Sand Aggregate Steel
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  • Concrete Advantages of R.C.C. a) Highly durable, Fire-resisting. b) Monolithic character provides rigidity to structure. c) Fluidity of concrete and flexibility of Reinforcement make it possible to mould into various shapes. d) Cost of maintenance is negligible.
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  • PRECAST CONCRETE (P.C.) Casted in Separate form and then placed. Casted in casting yard or on building site. After casting, transported and placed in position by cranes. PC units are 1)Hollow concrete blocks 2)Tiles 3)Pipes 4)Roof Slabs 5)Electric Poles 6)Stair Case 7)Rail Sleepers
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  • Uses Of P.C Casting structural Elements like BEAMS, COLUMS, SLABS, WATER TANKS, GIRDERS, FRAMES, TRUSSES, SEPTIC TANKS, WATERSUPPLY AND DRAINAGE PIPE, FENCING POST, ELECTRIC POLES, CAISSIONS, TRAFFIC BARRIERS, ROAD DIVIDERS, CONRETE PILES, BRIDGE PIERS ETC Manufacturing- (Reinforcement Mould Concreting ) Advantages- Mould can be reused when production is in bulk Better quality control as production is in factory Smooth surface may be achieved and plastering may be avoided.
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  • Precast Concrete Examples
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  • PreStress Concrete. Def:- Concrete in which reinforcing steel bars/tendons are stretched and anchored to compress it and thus increase its resistance to stress. Methods Concretesteel resistancestress A)Pre-tensioning B)Post-tensioning
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  • Pre-tensioning Steel reinforcement is first tensioned with hydraulic jack and then concreting is done and harden for 28 days. Used for LONG SPANs. Higher tensile strength is obtained.
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  • Post-tensioning Steel reinforcement is enclosed in ducts or metal sheets, concreting is done and harden for 28 days, then these steel reinforcements are tensioned with the help of hydraulic jack and anchored. Used for LONG SPANs Higher tensile strength is obtained.
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  • Uses of PSC PSC girders in bridges. Railway Sleepers Electric pole Beams of large span Pile foundation Slabs Advantages Size of structural member is reduced Members can resist shocks, vibration, impact Mostly high quality material is used. Pile for foundation
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  • STRUCTURAL COMPONENTS STRUCTURE OF BUILDING IS DIVIDED IN Two CATEGORIES- 1) Superstructure (above GS) 2) Substructure (Below GL) Components of Substructure: a) Foundation b) Plinth c) Damp proof Course (DPC)
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  • Foundation Total Load of SUPERSTRUCTURE is transmitted to the FOUNDATION BED via SUBSTRUCTURE. Def.:- Structure which supports the superstructure Transmitting media usually made up of RCC Foundation Bed made up of hard (Nat/Art) bedrock or soil. FUNCTION OF FOUNDATION Transfer and Distribute the load uniformly. Prevent from Uneven settlement To maintain stability of structure from overturning and sliding Forms a level for laying the masonry courses.
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  • BEARING CAPACITY Structure will be safe if the bearing capacity of the soil is satisfactory. Bearing capacity = Maximum Load carrying capacity ULTIMATE BEARING CAPACITY- Max. avg intensity of applied pressure that the underlying area can carry before its shear failure of material. Safe Bearing Capacity = Ultimate BC ----------------------- FOS
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  • FOS 1.5 to 2 Temporary structures 2 to 3 - Shallow Footing 2 to 6 - Pile Foundation 5 to 10 Rock Structures 2.5 - Buildings FOUNDATION Value of FOS (difference in loads, ground strata, position of Ground water)
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  • SETTLEMENT OF FOUNDATION It is the vertical downward movement of the foundation. Amt. of settlement may be different for different types of soil Settlement is a time dependent process Clayey Soil Very Gradual (Long time and more) Sandy Soil Quick and less. TYPES OF SETTELMENT Uniform Settlement Differential Settlement
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  • Type of settlement Uniform Settlement Sliding / Overturning Differential Settlement
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  • UNIFORM SETTELMENT Vertical DOWNWARD movement of the total base of structure is EQUAL. US causes when -Uniformly distributed load. -Uniform soil / rock beneath NO Damage to structure. Excessive US may damage- -Water supply & Drainage lines -Telephone & Electric Cables.
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  • DIFFRENTIAL SETTLEMENT Vertical DOWNWARD movement of the total base of structure is Non - Uniform. DS causes when -Distributed load on the structure is uneven -Different soil / rock beneath the foundation. DS is a DANGEROUS Settlement.
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  • P P P P P P1 P2 P3
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  • Types of Foundation Foundation Shallow Foundation Spread Footing Strip Footing Simple Stepped Isolated Footing Square Rectangular Circular Stepped Combined Footing Strap/ Cantilever Footing Mat or Raft Footing Deep FoundationPile Foundation End Bearing Pile Friction Pile
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  • Foundation ( Based on Depth)
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  • SHALLOW FOUNDATION Spread Footing Used to distribute Concentrated Load from Superstructure over a wider area. (WALL FOOTING)
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  • STRIP FOOTING 1)Simple Strip Footing 2)Stepped Strip Footing Used below light structure. Garden wall or Compound Wall. Temporary structures. Simple Wall Footing Stepped Wall Footing Step Offset
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  • ISOLATED / PAD FOOTING (Column Footing) These are used to support Individual Column. They may be in different shapes -Rectangular -Square -Circular -Sloped Used for modern RCC building.
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  • COMBINED FOOTING When loads on adjacent columns are very high or BC of the soil is less, two columns are grouped together to form a combined footing Differential settlement is reduced as the base is common. Case 1: Same Loading on 2 column (W1 & W1) Rectangular Footing Case 2: Diff Loading on 2 column (W1 & W2) Trapezoidal Footing
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  • W1
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  • STRAP / CANTILEVER FOOTING Provided in following conditions: Case I If it is not possible to provide footing exactly below the column. (boundary restriction) Case II Distance between the 2 columns is so large that combined footing is not possible. In such cases a cantilever beam connects these 2 columns.
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  • DEEP FOUNDATION Deep Foundation D/B >1 PILE Function Based End Bearing Pile Friction Pile Material Based
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  • Pile Foundation A sender Column capable of transferring the structural load to the deep underlying layer. End of column is usually sharp. At the G.L the pile is covered with PILE CAP, on which COLUMN is constructed.
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  • END BEARING PILE Load is transferred to Hard Strata, through soft soil strata, at a greater depth. Pile rests on HARD STRATA at greater depth.
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  • FRICTION PILE Load transfer is by SKIN FRICTION without any end bearing. Soil offers resistance to pile by virtue of FRICTION.
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  • SUPERSTRUCTURE (topics) TYPES OF LOADS- DL & LL Wind Load EARTHQUAKE CONSIDERATIONS TYPES OF CONSTRUCTION Load bearing Framed Composite MASONRY Stone masonry Brick Masonry
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  • Superstructure PART OF STRUCTURE ABOVE Plinth Level (G.S) Components- (Wall, Roof, Door, Windows, Flooring, Slab etc) Plinth Part of Structure lying above Substructure and below Superstructure. Loads acting on Superstructure DL, LL, Wind Load, H.W Q1. Write comparison of Superstructure and Substructure
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  • TYPES OF LOADS 1)Dead Load (D. L) 2)Wind Load (W. L) 3)Live Load (L. L) 4)Earthquake Load (Eq. L) These loads may act simultaneously (W.L, Eq. L may vary)
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  • DEAD LOAD Load of Material Self wt. of Bldg. Components. D.L = (Volume x Unit Weight of material) (KN/m 3 ) MATERIALUNIT WEIGHT (KN/m 3 ) PCC24 RCC25 Brick22 Steel78 Brick Masonry18 Stone Masonry22
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  • LIVE LOAD Movable Superimpose load acting on structure. (Occupant, Furniture, Equipment, machinery, etc) It is usually consider acting uniformly. In case of Multistoried building, FULL LOAD on each floor is not considered for calculating Foundation Load. Minimum L.L. depends on type of Building. TYPE (Purpose)Min L.L.((KN/m) Residential, Hospital2.00 Office Room, Small Work Place2.45 Bank, Reading Hall3.00 Class Room, Restaurants4.00
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  • WIND LOAD W.L is effective in HIGH RISE BUILDING. Wind Pr. {P = kV} P = wind pressure in (KN/m) k = Coefficient depending on wind velocity, size, shape of structure and Atm. Temperature. Ht. < 3 times the width (W.L may be neglected)
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  • EARTHQUAKE LOAD
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  • TYPES OF CONSTRUCTION Methods of constructing SUPERSTRUCTURE. 1)LOAD BEARING STRUCTURE 2)FRAMED STRUCTURE 3)COMPOSITE STRUCTURE Choice for the method of construction depends on -Number of Floors, -Area Covered, -Type of Structure, -Bearing Capacity of Land, -Economy
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  • LOAD BEARING CONSTRUCTION Load transferred to wall as roof and floors are connected to the wall Roof & Floor Wall Wall Footing Underlying Strata Economical up to 2 storeys (as no of storeys increases wall thickness increases & carpet area reduces) Feasible where HARD STRATA is available at Shallow depth. Now a days Temporary and important structure are build. E.g. - Shaniwarwada, C.O.E. Pune, Central Bldg.
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  • FRAMED STRUCTURE Slab Beam Column Footing Underlying Soil. Used for MULTISTORIED BUILDING. Frame is constructed by RCC Speed is faster compared to LBS If HARD STRATA NOT available at considerable depth, PILE foundation or RAFT foundation is designed.
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  • COMPOSITE STRUCTURE COMBINATION of L.B.S & F.S OUTER WALL L.B.S. Columns and Beams are provided intermediately. Floors and Roofs are supported by walls and frames. Used for Industrial Sheds, Warehouses where spans are long.
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  • THANK YOU.