Symbole.pdf

7/27/2019 Symbole.pdf

1/14

F 90

F 90

Filling unitspneumatically orelectrically operated

C o nt r o l u n it s w i t hb a si c p n eu m at i cfunctions

e . g .5 / 3 d i r e ct i o n a l c o nt r o l v a l v epneumatically operatedor5 / 2 d i r e ct i o n a l c o nt r o l v a l v eelectrically operated

c ha n g eo v er o ri m pu l s e v e rs i on

I f ce r t a i n g r o u p s o f c o m p o ne n t s c o n -s i st i ng o f s t a nd a rd d e vi c es a n d c o n-n e c t in g el e m e n ts h a v e b e e n s u c c es s -f u ll y u se d a n d t es te d i t i s o ft en p o ss i bl et o r e p la c e t h em b y a c o n tr o l un i t. E s pe -c i al l y w he r e l a r ge n u m be r s o f i d en t ic a lc on tr ol s ys te ms a re r eq ui re d t he c on -t r ol u n it i s a v e r y c os t- e ff ec t iv e s o lu t io n :s m a l l s pa c e r e q u i re m e n tclear configurationsmall number of individual partsn o o u t l a y f o r pi p i n gn o p o t e nt i a l l y l e a k i n g c o n n ec t i o n sl e ss t e st i ng a n d a s s em b l y w or k s i mp l e m a in t en a nc e a n d c o mm i ss i on i ngg o od d e si g n

T h e c o nt r ol u n it c om b in e s a c o nt r olb l oc k w i th s u bp l a te a n d b l oc k m o un t ed u n i ts .

T h e c o n t ro l u n i t c o m p ri s e s t h ef o l l ow i n g f u n c ti o n s :P r e ss u r e c o n t ro l t h r o u g h p r e s s u r eregulatorP r e ss u r e d i s p l a y t h r o ug h p r e s s u r egaugeDirectional control through directionalcontrol valvesF l o w c o n t ro l t h r o u gh fl o w c o n t ro l

valves (on exhaust side)

To e x te n d t h e p o ss i bl e a p p li c at i on st h e r e i s a n ex t e n si o n u n i t a v a i l a bl e

which is screwed onto the control unit.

ApplicationsF or d ri v e e l em e nt s m o un t ed a t s om ed i s t a n ce f r o m o n e a n o t h er ( c yl i n d e rs ,r o ta r y a c t ua t or s a n d m o to r s )F o r d i f f er e n t o p e r a t in g p r e s s u r e s o rdifferent air consumption of individuald r i ve e l em e nt sFor clear configuration of control unitsa n d d r iv e e le me nt sF o r p n e u m at i c a n d e l e c tr o p n eu m a t i cc o n t ro l sy s t e m s i n a ll p a rt s o f i n d u s t r y

T h e f u nc t io n o f t h e f i ll i n g u n it i s t oe ns ur e t he s af e s ta rt -u p o f a p ne u-m a t i c i n s t a ll a t i on .

U p t o a n a d ju st ab le t im e t he i ns t al la -t i on i s f i ll e d w i th r e s tr i ct e d a i r f lo w:C y li n de r s s l ow l y mo v e t o t h ei r i n it i alp o si t io n . Th e i n le t i s n o t op e ne d f u ll y u nt il t h e p re ss ur e h as r is en t o a p pr ox .h a lf th e m a in s p r es s ur e; t h en t hes y st e m i s f i ll e d f u ll y a n d t h e f u ll s y s te mp re ss ur e b ui ld s u p.

T hi s e ns ur es t ha t t he re i s n o a b ru ptp r e s s ur e b u i l d - up u p o n r e s t ar t a ft e r am a i ns p r es s ur e f a il u re o r a n E M E R -

G E N C Y S TO P s h u t- d ow n ,t h e r eb y p r e v e n t i n g h a z a r do u s j e r k y c y l i n de r m o v e m en t s w h e n t h e m a i n sp re ss ur e i s s wi tc he d b ac k o n.

T h e f i l l i ng u n i t c a n b e p n e u m a ti c a l l y o relectrically operated.

ON

Z ON

A A

R R

P P

A

P

B

R S

A B

R S


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1. Energy conversion

Design ation Exp lana tion S ymbol

Compressor

Vacuum pump

P n e u ma t i c m o t o r w i t huni-directional flow

P n e u ma t i c m o t o r w i t hbi-directional flow

O s c i ll a t i n g m o t o r o r P n e u ma t i c m o t o rrotar y actuator with limited a ngle

of rotation

Single-a cting Pressure mediu mcyli nder only moves p iston

i n o n e d i r e c ti o nReturn through:a ) e x t e rn a l f o r c eb ) r e tu r n s pr i n g

Doub le-actin g Pressu re m ed iumcyli nder with single mov es piston in

piston rod b oth d irections

Doub le-actin g Moved ma sscyli nder with decelerated nearadju sta ble end of strokes t r o ke c u s h i on i n gat both ends

Double-acting Proximity switchingcylinder with through annularadju sta ble stroke ma gnet in pistoncushioning at both

ends, for proximity switching

Double-acting cylinderwith double-endedp i st o n ro d a n da d j u s ta b l e s t r o kecushioning at bothends

Generalsymbols( t o D I N I S O 1 2 1 9 )

a)

b)


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4 2

15 3

4 2

15 3

14 12

14 12

3/2 4/2

5/2 5/3

2. Energy controlDirectional control valvesi n fl u en c et h e r o ut e o f t h e p r es s ur em e d i u m t o t h e e n e r g y c o n v er t e r s(cylinders, motors).Non-return valvesinfluence thedirection of flow.P r e s su r e c o n t ro l v a l v e si n f l u en c et h e p r e s s ur e .F l o w c o n t ro l v a l v e si n fl u en c et h e f l ow r a t e.

2 .1 D i r e ct i o n a l c o n t r o l v a l v e sD i r e ct i o n a l c o n t ro l va l v e s a r e d e v i c esu se d t o c on tr ol t he f lo w o f a p r es su rem e d i u m ( s t ar t , s t op , c h a n ge i ndirection).

D i r e ct i o n a l c o nt r o l v a l v es a r er ep re se nt ed b y r e c ta n gl es m ad e u p o fs q u a r e s. T h e n u m b e r o f s q ua r e si n d ic a te s t h e n u mb e r o f s w it ch i n gpositions.

T he l in es a nd a rr ow s i nd ic at e t hec o n n ec t i o ns b e t w ee n p o r t s . S h o r tl i ne s e n de d b y a p e rp e nd i c ul a r d a s hi n d i c a te b l o ck e d c o n n e ct i o n s.

D i r e ct i o n a l c o nt r o l v a l v es a r ed e s i g na t e d b y t h e n u m b e r o f p o r t sa n d s w it ch e d p o si t io n s.T h e f i rs t d ig i t de n ot e s t h e n u mb e r ofp o rt s , t h e s e co n d o n e t h a t o f t h es w i t ch e d p o s i t io n s .

3 /2 4/ 2 5 /3 5 /3S a y : t h r e e -t w o d i r e c ti o n a l c o n t ro l

valve, for instance

T h e s w it ch i ng s ym b ol s a r e s t a nd a rd -i ze d t o D I N I S O 1219 ; t he m ou nt in gh ol e p a tt er ns o f th e s ub pl a te s f or5 / 2 d i r e ct i o n a l c o n t ro l v a l v e s a r ed e s c r ib e d i n I S O 5 5 9 9 /1.Po r ts a r e d e si g na t ed b y f i gu r es ;t h e d e si g na t io n b y l e tt e rs i s o u td a te d .F o r t h e s a k e o f c o m p re h e n s iv e n e s s

we list both types here:2 , 4 , ( A , B, ) o u t p u t p o r t s

( e. g . t o c y li n d er )1 ( P ) p ressure p ort3 , 5 ( R, S ) e xh au st po rt10, 12, 14 control port(Z, Y, X, )


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return through

p n e um a t i c s p r i ng

spring return

2

12

1012

31

2

12 10

312

31

5 3 5 3

outlet without fitting

( n o n- d u c te d e x h a us t a i r )

outlet without fitting

( d u c te d e x h au s t a ir )

Normal position

We say that a valve is in itsneutralp o si t i on w h en it ha s n o t b e ena ct ua te d a nd i ts m ov in g pa rt s h a vet a ke n u p a p a r ti c ul a r po s it i on , d u e f o ri n st a nc e t o t h e e f fe c t o f a m e ch a n ic a lo r a p n eu m at ic s pr in g.

Valves without a neutral position don o t s w i t ch o v e r w h e n t h e a c t u a ti n gf or ce i s r em ov ed ( n o a u to ma ti cr e ve r si n g ). Th e y d o h a v e a s p ec i fi cinitial position.

Th e i ni ti al p o si ti on i s t he s wi tch edp o s i ti o n a d o p t ed b y th e m o v i n g p a r t so f th e v a l ve , f o r i n st a nc e t h ro u ghs p ri n g a ct i on , w h en t h e v a lv e h a sb e e n b u i l t i n t o a n i n st a l l a ti o n a nd t h em a i n s p r e s s u re , a n d p o s s i bl y t h ee l ec t ri c p o we r, h a s b e en s w i t ch e d o n .T h is i s t h e p o si t io n wi t h w h ic h th ep r e d e te r m i n ed s w i t ch i n g p r o g r ambegins.

Outlet connections


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Designation Expla nation Sym bol

2/2 d irectional with closedcon trol v alve initial position

with openinitial position

3/2 directional with in itia l position

con trol v alve 1 closed2 3 o pe n

with initial position1 2 o pe n3 c lo se d

4/2 d irectional with a commoncon trol v alve exh aust port

for 4 a nd 2

5 / 2 d i r e c ti o n a l w i t h s e p a r a t econ trol v alves exhau st ports

5 and 3from 4 to 5from 2 to 3

5/3 directional in neutra l positioncon trol v alves a ll p orts closed

in neutral position4 e xh au st ed v ia 5 /2 ex ha us ted v ia 31 c lo se d

in neutral position4 2 1 o p en5 and 3 closed

4 2

5 31

4 2

5 31

4 2

5 31

4 2

4

2

2

1 3

1 3

2

1

2

1

2

1

3

5 31


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Actuation Designation S ymbol

M anual generalactuation

button, push-button

lever

pedal

t w o- h an d s a f et y actuation

Mecha nical plu ngeractuation

roller

roller withi d l e r e tu r n

spring

(detent)

Pneumatic b y a pplication of

actuation pressure

b y p r e s s ur e r e l i e f

p r e s s u re a c t u a ti o nwith differentialpiston

b y p n e u m a ti c s p r i n g

by applicationo f p r es s ur e t opilot valve

b y p r e s s ur e r e l i e fof pilot valve

Electrical by solenoidactuation, direct

Electric b y solen oid an dactuation , ind irect ap plication of pressure

t o m a i n co n t r ol v a l ve

b y s o le n oi d a n dp r e s s u re r e l i ef o f m a incontrol valve


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Designation Expla nation Sym bol

Non-return v alve Fl ow in only o n e d i r ec t io n

S huttle v alve Non-return v alve with( O R ) 2 inlets and

1 o ut le t( p r e s s ur e a p p l i e dt o i n l et s a l te r na t el y )

Q ui ck- ex ha us t v al ve N on -r etu rn v al vewhere line A, whichl ea d s t o t he c on su mi n gd e v i c e, i s e x h a u st e dd ir ec tl y t o t he o ut si d e v iaR w h e n th e i n l e t po r t i s

vented

Twin-pressure v alve A signa l is p res ent at( AN D ) outlet A when pressure

i s a p pl ie d t o b ot h i nl et s

P / E converter Dev ice in corporating( pressure switch ) electrical contacts which

a r e o p en e d o r c l os e dthrough application ofpressure

Pressure regulator Va lve which maintai ns( p r e s s u re r e d u c in g t h e s e c o nd a r y p r e s s ur e

valve) at a constant levelindependent of thesupply pressure

Throttle v alve with fixed restriction

Flow control va lve with ad justablerestriction

One-wa y flow Valv e w h ich allowscon trol v alve unrestricted flow in one

d i re c ti o n a n d r e st r ic t s t h ef l ow i n t h e o t he r d i re c ti o n

2 . 2 N o n - r et u r n v a l v e s

Valves which block the flow in oned i re c ti o n an d a l lo w i t i n th e o p p os i tedirection.

T h e p r es s ur e a t th e d o wn s tr e am s id ee xe rt s a f or ce o n t he c lo si ng e l em en ta n d t h er e by a s si s ts t h e c l os i ng o f th e

valve.

2 . 3 P r es s ur e c o nt r o l v a lv e s

Valves the main function of which isp r es s ur e c o nt r ol . Wi t h tw o e n d p o si -t i o n s a n d a n y n u m b e r o f i n t e rm e d i a tep o s i t io n s . R e p r es e n t ed b y a s i n g l ef i el d ( z e ro p o si t io n ) .

2 . 4 F l ow c o nt r o l v a l ve s

Valves the main function of which is toc o nt r ol t he f l ow r a te .

1 2

1 1

2

1 1

2

1 2

1 2

1 2

1 3

2


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Design ation E xp lana tion S ymbol

Source of energy C onnection to sourceof energy

Working line Working energy

C ontrol line C ontrol energy

Electrical line

F l ex i bl e l i n e

L i n e c o n n e ct i o n

L i n e c r o s s -o v e r

Exhaust point

Pressu re connection with p lug

Pr es su re c on ne ct io n w it h c on nec ted l in e

Qui ck-relea se m = male couplin g pa rt,coupli ng withou tmechanicallyo p e n e d n o n - r et u r n

valvef = f e m a l e c o u p l in g p a r t,

Reser voir with mecha nically o p e n e d n o n - r et u r n

valve

Filter

Lubricator

Air-service unit Filter, pressureregulator, lubricator

P r es s u re g a ug e

S ilencer

T i me d e la y v a l v e

( c om b i ne d u n i t)pneumaticallyoperated

3. Transfer of energy

f m

12

2

10

1 3


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L og i c s y mb o ls

Pneumatica n d e l ec t r ic a lcircuit diagrams

* E = in p u t / i n le tA = output/outlet

Log ic Graphical * Cct. diagram Cct. diagr am Truth table*function logic s ymbol pneumatic electrical ( func tion table)

AND

ANDnot( N A N D )

OR

ORnot( N O R )

Equi-valence(exclu-siveN O R )

Non-equi-

valence(exclu-s iv e O R )

Inhibit

Implica-tion(nega-tion ofinhibit)

Nega-tion

Identity

Flipflop

E 1 E2 A

0 0 1

0 1 1

1 0 1

1 1 0

E 1 E2 A

0 0 0

0 1 1

1 0 1

1 1 1

E 1 E2 A

0 0 1

0 1 0

1 0 0

1 1 0

E 1 E2 A

0 0 1

0 1 0

1 0 0

1 1 1

E 1 E2 A

0 0 0

0 1 1

1 0 1

1 1 0

E 1 E2 A

0 0 0

0 1 0

1 0 1

1 1 0

E 1 E2 A

0 0 1

0 1 1

1 0 0

1 1 1

E1 A

0 1

1 0

E1 A

0 0

1 1

E 1 E2 A

0 0 0

0 1 0

1 0 01 1 1


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Design ation S ymbols

Fuse

Resistor

Inductor

Capacitor


Contactor, relay general

w i t h 2 c h a n ge o v e r c on t a c ts

Time delay rela y O N d ela y

OFF delay

Valve, solenoid operated changeovervalve

impulsevalve

S ym bo ls f orelectrical devices( DI N 4 0 90 0)

1. Electrical switches


normally open norma lly closed

Contacts

M omentary-contact switches,manually operated, general

M omentary-contact switches,m a n u a l ly o p e r a te d b y p u s h i n g

L a tc h i n g- t y p e s w i t ch e s ,m a n u a l ly o p e r a te d b y t u r n i ng

M omentary-contact switchesm e ch a n i c a ll y o p e r a t e d w i t h r o l l e r

Cylinder switches,not actuated

actuated

2 . C on t a c t o r s r e la y s :

3. Resistors:

4. S emi-conductors:


Resistor, non-linear

Diode

Zener diode

Transistor

Thyristor

Triac

pnp npn

U


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Functionaldiagrams( VD I 3 26 0)

1. GeneralTo r e p r e se n t t h e f u n c t io n a l s e q u en c e so f m a ch i ne s a n d i n st a l la t io n s r e qu i r esu n i v e r s al l y u n d e r st a n d a b l e a n d c l e a rd i a gr a ms . T h es e s h ou l d i l lu s tr a te t h ei n t e r pl a y b e t w e en t h e i n d i v i d ua l

working units and elements of them a c h in e o r m a n u f a c t u r i ng i n s t a ll a t i o n .T h e f u nc t io n al d i a g r am s e r v es t h ispurpose.

T h e f u nc t io n al d i a gr a m i s r e qu i re d f o rt h e d e s i g n o f t he c o n t ro l s y st e m . I t i si n d e p en d e n t o f t h e c o n t ro l m e t h o da n d t h er e fo r e s u it e d e q ua l l y w e ll

P os i t i o n -s e q u e nc e d i a g r a mI n t h e p o s i t io n - s eq u e n c e d i a g r a m t h em o ti o ns o f a w o rk i ng e l e me n t a r er e p r e se n t e d b y sy m b o l s. Th i s m e t h odi s o n ly s ui t a bl e t o r e pr e se n t s i mp l ea c ti o ns , s u ch as t h e s e q ue n ce o fm o ti o ns o f a c y li n d er in ra p i d a n d

working mode.

F u n ct i o n st a t e d i a g r a mI n t h e f u n c ti o n - s ta t e d i a g r a m , t h ef u n c t io n a l s e q u e nc e o f on e o r s ev e r a l

working units and the interplay bet-ween the respective control elementsa r e r e pr e se n te d i n t w o c o -o r di n at e s.O n e c o -o r di n a te r e pr e se n ts t h e s t at e,e.g. distance, pressure, angle, speed,

while the individual steps and /or timesa r e e n te r ed i n t h e o t he r c o- o rd i na t e.T h e r e pr e se n ta t io n i s n o t to a n y s ca l e.I n t h e f u n c ti o n s t a t e d i a g r a m, th eo p er a ti o na l se q u en c e i s d i v id e d i n to

i n d i v i d ua l s t e p s . E a ch c h a n g e i n s t a t eo f an e le m en t is m a r ke d o n th e a u x il i -a r y li ne o f t he s te p g ri d . T he t im e s ca lei s e n t e re d s u b s e q ue n t l y i n p a r a l l el

with the step segmentation and ist h e r ef o r e n o n c on t i n u ou s . T h e i d e n t i-f ic at io n o f th e s ta te i s m a rk ed o n t heh o r i z on t a l g r i d l i n e s . I n t he e x a m p le ,s ta te 1 f or c yl i nd er Z 1 m ea ns t ha t th ep i st on r od i s r et ra ct ed , a nd s ta te 2t h a t i t h as a d v a n c ed .

t o p n e u m a ti c , h y d r a u l i c, m e c ha n i c a l ,e l ec t ri c al , e l e ct r on i c a n d h y b ri d c o n-trol systems. Furthermore, the func-t i o n a l d i a g r a m i s a n i mp o r t a n t a i d f o rf a u l t f i n di n g i n t h e e v e n t o f m a lf u n c -tions.

T h e b a s ic s o f th e r e pr e se n ta t io n an dt he s ym bol s s ho ul d b e th e s am e i ne v er y c a se i n o r de r t o a l lo w d i a gr a m sf ro m d if fe re nt s o ur ce s t o b e r ea d a ndu n d er s to o d r e ad i l y a n d t o p r ec l ud eany misunderstandings.

T y p e s o f f u n ct i o n a l d i a gr a m sT he se a re t he p os it io n- s eq u en ce d i a-g r am a nd t h e p o si t io n -t i me d i a gr a m.

Z1 Z1

Z1

time 0 0, 3 0,7 0, 8

step

Z1

1 2 3 4

state

2

1


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E l em e nt s o f t h e c o nt r o l s e qu e nc e( i n t h e o r d e r i n w hi c h t he y a p p e a r

within the operational sequence)E a ch c on t ro l sy s te m is m a d e u p o f a tl e a s t o n e c o n t ro l s e q u e nc e w h i chitself incorporates several elements.

S ignalling elementS i g n a ll i n g e l e m en t s s u p p l y s i g n a ls i nr e s p on s e t o p h y s i ca l q u a n t i ti e sa s s u m in g c e r t a i n v a l u e s. T h e s i g n a l -l i n g e l e m en t s c a n b e c o n t ro l o r i n d i -c a t i ng d e v i c es .

E x a m p le s : P u s h - b ut t o n , l i m i t s w i t c h ,P / E c o n v e r t er ( p r e s s u r e s w i t ch ) .

Function lineT he f un ct io n l i ne d en ot es t he s ta teo f a u n i t o r e le m e n t du r i n g t h ec o u r s e o f t h e o p e r a ti o n a l s e q u e nc eo f t h e i n s t a ll a t i o n .

S ignal lineI f t h e i n t e rp l a y b e t w e en d i f f e r e ntu ni ts o r e le me nt s i s t o b e d ep ic te dt h ei r f un c ti o n l in e s s h ou l d b e l i nk edb y s ig n a l l i n e s. Th e a r r o w i n d i c at e st h e d i r e c ti o n i n wh i c h t h e s i g n a lflows.

t h i n l i n e w i t h ar r o w i n s i g n al f l o w d i r e c ti o n

signalbranching

symbol forOR-function

thin line= neutral state

t h ic k l i ne

= s t at e o t h e r t h a nneutral state

symbol forAND-fun ction

symbol forNOT-function

g o in g t o a d i ff e re n tmachine

coming from adifferent machine

S i gn a ll i ng e l em e nt s , m a nu a l ly o p e r at e d R e pr e se n t at i o n i n t h efunction diagram

T h e s i g n a l li n g e l e m en t i s r e p r e -s en te d b y i ts s ym bo l a n d a s ig n all i ne e m er g in g f r o m t h is s y mb o l.

An arrow indicating the signalf lo w i s d r aw n o nt o t he s ig na l li nec lo se t o t he p os it io n w he re ach an ge i n s ta te i s t o t ak e p la ce.

S i g n a ll i n g e l e m en t s , m e c h a n i c a l ly o p e r a t ed

S i g n a ll i n g e l e m en t s , p n e u m a t i c a l l y /

hydraulically operated

P/E converter( p r e s s u re s w i t ch )

ON

E1 5

2 43A

ON - OFF

Automatic

ON

OFF

Inching

Emer gency

stop

S elector

sw itch

Limit

sw itch

I n e n d p os i ti o n

or actuated

momentar ily

Actuated over

a c er ta in

distance

p

p

5 bar

5 bar

S 5

S 5

S 4S 3


13/14

I d e nt i f ic a t io n l e t t e rs a n d o t h erinformation

Control element, actuatorC o n tr o l e le m en t s d e te r mi n e t h e s i gn a lf l o w b e t w ee n t h e s i g n a l li n g e l e m en ta n d t h e a c tu a to r ac c or d i ng t o p r ed e -t e r m in e d c o n d i ti o n s .

E x a m p l es : C o n t a c t or r e l a y s , t i m e -delay relays, directional control valves.

Actuators control the flow of energyt o t he d r iv e u ni t. Th ey a lt er t he s ta te o ft he d ri v e u ni t.

E x a m p l es : C o n t a c t or s , d i r e c t i o n a l

control valves, couplings

D r iv e e l em e ntD ri ve e le me nt s a lt er t h e s ta te o f a noperating element, for instance.

E x a m p l es : M o t o r s, c y l i n d e r s

O p er a t in g u n itAn operating unit is made up of one or

s e v e r al o p e r a t i n g e l e m e nt s , t h e a s s o -c ia te d d ri v e e le me nt s a nd t he r es pe c-t i v e s i g n a l li n g , c o n t ro l a n d a c t u a to relements.

E x a m p l es : D r i l l i n g u n i t, i n d e x i n g t a b l e .

I denti fication letters Other information

Timer K

C on ta ctor, rela y K

M otor M

Cy linder switch B

Limit switch S

S olenoid v alv e Y

M ag ne ti c c ou pl in g Y

S olenoid Y

Cy linder Z

timer

s ta te a s

condition

l i mi t p r o v id e d b y a d j u s t ab l e m e c h an i c a ld ea d s to p

indicator light

flashing indicator light

Representation in functional diagram

C on trol elements a nd actua tors a re with 2 switching sta tesr e p r e se n t e d b y f u n c t i on l i n e s . A c ha ng e o f st at e i s i nd ic at ed o n th es t ep l i ne i n a v e rt i ca l d ir e ct i on . Th ep o s i t io n o f t h e f u n c ti o n li n e d e n o t est h e s w it ch i ng s ta t e o f th e c o nt r olelement or actuator.

The signa l inp ut (ma rked by an arrow with 3 switching st ateso n t h e s i gn a l l i ne ) i s d r aw n at th ep o si t io n wh e re t h e c ha n ge o f st a tei s i n it i at e d. A t t h e p o si t io n w he r e t h en ew s ta te h as b ee n a ch ie ve d af u r t h er o u t g o i n g s i g n al l i n e i n d i c at e s

t h e i n t e rp l a y w i t h t h e c o n t ro l l e delement.

D r iv e e l em e nt s a r e r e pr e se n te d b y s t at ef u n c t io n l i n e s . A s l o p i n g f u n ct i o nl i n e i n d i c a te s m o t i on . H o r i z on t a lf u n c t io n l i n e s i n d i c a te s t a n d s ti l l .

D i f f er e n t s l o pi n g a n g l e s o f t h ef u n c t io n l i n e i n d i c a te d i f f e re n t

velocities.e . g . r a pi d m o ti o n

a n d w o r k i ng m o t i onT h e s i gn a l li n g e l em e nt s a r e d r a wni n w h er e t h ey a r e b e in g a c tu a te da n d i n i ti a te f u rt h er c h an g es i n s t at e.

T h e s t ar t -u p o f m o to r s i s r e pr e se n te db y a v e r t ic a l f u n c ti o n l i n e.

O p er a ti n g u n i ts a r e d r iv e n b y d r iv eelements. Their function sequencesa r e t h e r e fo r e u s u a l l y i d e n t ic a l . T h e y n e ed n o t b e r e pr e se n te d s e pa r a te l y

i n t h e f u n c t io n a l d i ag r a m .

t 1s

14 a

12 b

14 a

0

12 b

2

1Z1

Z1

Z1

M1

2

1

2

1

2

1


14/14

X0

Elements

Designation Comments

Emergency stop:

All drive elements

g o i nt o t he r es et st at e.

Exeption:

Fr om st ep 3 t o 6

Z 2 r em ai ns

in position 2.

S t a r t- u p a f t e r

Emergency stop:

Restarting in automatic

m o de i s o n ly p o ss i bl e

o n ce t h e r e se t s t at e

h a s b e e n r e e st a b l is h e d

i n s i ng l e s t ep m o de .

Manufacturing /

t yp e d et ai ls f or

Step

l im it s wi tc he s S 1 t o S 6

T im e w s

Emergency stop

M ain pneumatic valve

Sector switch Automatic

Limit sw itches w hich must be actuated Automatic

Ver tical str oke

Clamping

Horizontal stroke

2

4

5

1

3

6

78

9

1 0

1 1

1 2

1 3

1 5

1 6

1 7

1 9

2 0

2 12 2

2 3

2 4

1 4

1 8

1 2

1 0

O N

O N

down 2

up 1

1 4

1 2

open 1

1 4

1 2

backw ar ds1

1 4

1 2

c l os e 2

for w ar ds2

5 0

0

0

0

6

2 0 0

mm

mm

mm

0 .2

Z1

1 .1

2 .1

3 .1

Z2

Z3

Identifikation

State

Unit

0

0,2

0,3

0,5

0,8

1,0

1,1

1,3

1,6

Value

1X1 X2 X3 2 3 4 5 6 7 8 9

E A

S...

S2 S2

S1

S4

S1

S3

S6

S5 S5

P r e p ar i n g a f u n c t i on a l d i a g r a mT he re a r e f or ms a v ai la b le t o a ss is t w it ht h e p r e p a r at i o n o f f u n c t i o n a l d i a g r am s .T h ey f e at u re c o lu m ns f o r th e c r uc i alinformation regarding designation,i d e n ti f i c a ti o n a n d s t a t e o f e l e m en t sand their motions. Furthermore, they a l lo w m o re d e ta i l ed i n fo r ma t io n a b ou tt h e c o nt r ol s y st e m t o b e r e co r de d ,s u c h a s t h e i n d i v i du a l s wi t c hi n g f un c -t i o n , s t a r t c o n d it i o n s a n d d i s t r ib u t i o nof elements.C o n s e cu t i v e n u m b e r in g i n t h e m a r g i nh e lp s t o l o ca t e i n d iv i du a l s ec t io n s.T he c ol um ns f or t h e e le me nt s c om -prise designation, identification, state,u n it a n d v a l ue . In t h e g r id , t h e f u nc t io nl i ne s a r e r e pr e se n te d i n t h ei r i n t er d e-p e n d e nc e . I t o f f e rs g r a d u a ti o n b y t i m ea n d s t ep s .T h e o p er a ti o n o f th e m a ch i n e o r i n st a l-l a t i on d o es n o t s t a r t u n t i l a n u m b e r o fp r e d e te r m i n ed s t a r t in g c o n d it i o n sh a ve b e en f u lf i ll e d. T h es e a r e u s u al l y a c h ie v e d t h r o ug h st a r t - up o p e r a ti o n s.E a c h s w i t ch a c t u a t i o n i s c o n s i de r e da s o ne s wi tc hi ng s te p. T he r es u lt in gs ta te s o f t he e le me nt s a nd w or ki n gu ni ts a re d r aw n in a s a f un ct io n li nea nd t he s wi tc hi ng s te ps a re i d en ti fi eda s f o ll o ws :

S ta te X 0Installation at rest( i n s t a ll a t i o n a t ze r o p o w e r )State X1 to XnS t ep - b y- s te p i n p ut o f s i gn a l s t o r e ac ht h e i n i ti a l ( o r r es e t ) s t at e.Example:

X1 M ain pneumaticvalve ON

X2 S elector switch AutomaticX3 Limit switches which

n ee d t o b e a ct ua te dAfter the start-up operations for the

p o w e r s u p p l y t h e e l e m en t s a s s u m ep r e d e te r m i n ed s t a t es w h i c h a r er e fe r re d t o a s t h e i n it i al or r es e t s t at e.

After the start-up operations X1 to Xn,t he e le me nt s a ss um e t he i ni ti al s ta tea n d t h e o p er a ti o na l se q ue n ce c a n b ei n i t i at e d b y i n pu t o f t h e s t a r t i ng s i gn a l .Step 1 = time 0

Automatic ONI n p u t o f s t a rt i n g s i g na l a n d s t a r t o foperational sequence.

A description can be added in thec o m m en t s c o l u mn . T h i s c a n c o n t a inf u nc t io n s w h ic h a re n o t ob v i ou s f r omt h e f u n c t io n a l d i a g ra m , s u c h a st w o - ha n d s t a r ti n g , s e l e c t o r s w i t chf u n c ti o n s , e m e r g en c y s t o p f u n c ti o netc.

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