System 5-35 Hi/Hi+ Tilt and Turn Window - AlterNative...windows are required the Metal Technology System 4-35Hi Commercial Casement or 7-20Hi Pivot Windows should be considered. Maximum

INDEX

Section 0: Specification, Profile Index and Component ID

Section 1: Section Drawings

Section 2: General Arrangement Drawings

Section 3: Ironmongery Requirements

Section 4: Profile Cutting and Prepping Details

Section 5: Drainage Details

Section 6: Assembly Details

Section 7: Ironmongery and Component Assembly

Section 8: Gaskets, Glazing, and Installation

System 5-35 Hi/Hi+ Tilt and Turn Window

Issue Date: 17/10/12

METAL TECHNOLOGY LIMITED . This data sheet is issued subject to the condition thatit shall not be reproduced without the consent of Metal Technology in writing. 01/10C

IntroductionMetal Technology 5-35Hi polyamide Tiltand Turn window suite has been developedwith a diverse range of profile options.Bespoke thermal isolators and insulationcombined with structural mullions, vents,and outer frames offer architects anddesigners the ability to achieve flexibledesign solutions.

The 5-35Hi+ range is an adaptation of the5-35Hi range through the inclusion ofadditional gaskets and foam inserts whichfurther enhance the system's thermalperformance.

As with all Metal Technology systems,the 5-35Hi Tilt and Turn window system ismanufactured to exacting standardsenabling economy to be combined withstrength to give many years of aesthetic,trouble-free operation.

ScopeThis specification defines materials,construction, finishes and size limits forthe Tilt and Turn Window.

MaterialsAluminium profiles are extruded fromaluminium alloy 6060T6, T5 or T4complying with the recommendations ofBS EN 12020-2 / BS EN 755-Parts 1 to 9.Polyamide thermal breaks are producedfrom glass reinforced nylon sectionsdesigned to withstand temperatures inexcess of 200°C, allowing the sections tobe powder coated after thermally breaking.

FinishesThe range of sections can be provided ineither of the following range of finishes:1. Anodised to BS EN 12373-1 or BS 39872. Powder organic coated to BS 6496 or BS EN 12206-1Where a different colour is requiredinternally and externally, Metal Technologycan accommodate this.

ConstructionFrame members are mitre cut at 45°,corners are reinforced with extrudedaluminium crimping cleats and cornerbraces, and a secure joint is formed bypneumatically crimping into the extrudedcrimping cleat. Mullion and transom barsare square cut shaped and fixed securelyto the frame by means of stainless steelscrews and fixing cleat joints. All framejoints are sealed during constructionagainst entry of water using a suitable

sealant. Extruded weatherstrips andglazing gaskets are provided to resist theingress of water.

Metal Technology recommend that A2 orA4 Austenitic (300 series/class 70)stainless steel fixing screws are used in theassembly of their products.

GlazingThe system is internally beaded and canaccommodate glazing units from 28mm to47mm. Glass is set against extrudedgaskets which are fitted into gasketgrooves in the window profile. Clip inbeads are then fitted to the frame and heldsecure by means of colour coded wedges.Standard moulded setting/location blocksare provided to clip into the sections.

InstallationDetailed installation instructions areprovided which should be strictly followed.

SecuritySystem 5-35Hi/Hi+ has been successfullytested to PAS 24 (using the annex Cmethod) specification for "EnhancedSecurity Performance Requirements forDoorsets and Windows" as generallyaccepted on Secure by Design projects. Toconform, the window hardware must be inaccordance with the tested samples asdetailed in Metal Technology's technicalliterature.

For a summary of results please contactMetal Technology for a test report.

In order to comply with PAS 24 windowsshould be glazed in accordance with themethods in BS 6262 and BS 8000-7. Unitsto be sealed to BS EN 1279 andincorporating glass conforming to BS EN356 Class P1A minimum.

Security products should be labelled by thefabricator in accordance with BS 4873.

Open In Window FittingsThe sections are designed to suit Tiltbefore Turn fittings, Turn only fittings (sidehung) and Tilt only fittings (bottom hung)and a variety of handle options. It isrecommended that restrictors be used toprevent the window opening more than90° in the side hung mode. MetalTechnology are able to supply a full rangeof fittings and accessories. See therelevant section of the fabrication manualfor details of gearing options for specificwindow sizes. Metal Technology should becontacted for any special operatingrequirements. Where other types of

windows are required the Metal TechnologySystem 4-35Hi Commercial Casement or7-20Hi Pivot Windows should beconsidered.

Maximum Size Limits

The Metal Technology Thermally-Broken Tilt and Turn Window has been designed tooffer the specifier the advantages of polyamide thermal break technology in meetingthe latest thermal requirements of the current building regulations.

SpecificationSystem 5-35 Hi/Hi+TILT AND TURNWINDOW

Note that maximum height andmaximum width cannot be achievedsimultaneously.

Minimum size limits will bedetermined by the limitations of thefabricators crimper, and theironmongery requirements.

For complete details of maximum/minimum sizes, handle positionsand weight restrictions, see the sizelimitation charts in Section 3 ofthe fabrication manual.

PerformanceAir permeability - BS 6375test pressure 600 Pa.Water tightness - BS 6375test pressure 600 Pa.Wind resistance - BS 6375test pressure 2400 Pa.These levels of performance should besufficient for any location within the UKand Ireland. However should higher levelsof performance be required for any reason,Metal Technology's advice should besought.

DevelopmentOur policy is to continually research themarket for new and improved products. Wemust therefore retain the right to amendspecifications without prior notice. It isrecognised at Metal Technology that insome instances special sections may berequired for particular projects. When thisoccurs it may be possible to producespecial sections subject to there beingsufficient quantity and adequate time.

SHEET 535Hi / 0 / 10rev 14 15/11/13

Tilt Only Sashes

Turn OnlySashes

VentWidth

Tilt beforeTurn

VentHeight

1600mm 2500mm

2400mm 2000mm

1500mm 2400mm

SHEET 535Hi / 0 / 20

rev 8 25/10/13METAL TECHNOLOGY LIMITED . This data sheet is issued subject to the condition thatit shall not be reproduced without the consent of Metal Technology in writing. 01/10C

SpecificationSystem 5-35 Hi/Hi+

TILT AND TURNWINDOW

Thermal Performance

Metal Technology's range, in conjunction with thecorrect glass specification, is designed to aid compliance withthe latest thermal requirements of the current buildingregulations.

The extended polyamide thermal break profiles, incorporatingintegral fins have been specifically designed to minimise heattransfer across the window profiles. This innovative andadvanced thermal break technology provides the basis of the5-35Hi system.

The 5-35Hi+ System further boosts thermal performancethrough the introduction of specially designed thermal gasketsand foam profiles. These reduce radiation heat loss across theair cavities within the window profiles to provide additionalthermal enhancement.

The 5-35Hi and 5-35Hi+ systems offer significantly improvedU-frame values over more traditional thermally brokenaluminium window systems.

5-35Hi Tilt and Turn Window

5-35Hi+ Tilt and Turn Window

The following table, based on a standard commercial GGFwindow configuration and warm edge spacers, demonstrates howsuch improved U-frame values then contribute to improving theoverall thermal performance of a complete window.

5-35Hi tilt turn vent 1.1W/m²K

Centre pane U-value0.6W/m²K

Achievable wholewindow U-values

Window Energy Rating

Metal Technology's 5-35Hi+ System has been assessed by an approved simulator in accordance with the BFRC's guidelines, using their official Window Energy Rating software, and has been proven to be capable of achieving an 'A+' rating.

sustainability rating

When assessed in accordance with the profile mass formula, asset out in the BRE's Green Guide for sustainable design andenvironmental performance, Metal Technology's 5-35Hi and5-35Hi+ Systems achieved an ' A' rating.

U-frame values5-35Hi

Fixed light outer frame 1.92W/m²KOuter frame and tilt turn vent 2.30W/m²K

Metal Technology can provide tailored U-value calculationsusing their dedicated estimating software to calculate overallproject average window U-values for their full range of systems.

5-35Hi+1.34W/m²K

1.63W/m²K

5-35Hi+ tilt turn vent1.49W/m²K 1.10W/m²K

1.33W/m²K 0.94W/m²K

steven.lindsayPlaced Image




600-200

Scale 1:2

Profile Index


SHEET 535Hi / 0 / 30rev 3 27/06/13

PROFILE ILLUSTRATION SHEET REFNUMBER

535Hi/1/10

COMPUTERREF NUMBER

PERIMETERmm

600 176

200 169

535Hi/1/10 601 188

201 181

535Hi/1/20 685 215

686 139

601-201

609-200535Hi/1/60 609 243

200 169

606-206

535Hi/1/60 606 299

206 228

613-213

535Hi/1/60 613 265

213 192

603-201

535Hi/1/60 603 254

201 181

607-206

535Hi/1/70 607 399

206 228

604-213

535Hi/1/10 604 199

213 192

602-202

535Hi/1/20 602 237

202 209

System 5-35 Hi/Hi+TILT AND TURNWINDOW

630-637

631-661

632-662

633-663

535Hi/1/40 630 180

637 251

535Hi/1/40 631 191

661 263

535Hi/1/50 632 194

662 270

535Hi/1/50 633 246

663 317

685-686

600-605

614-615 614-616

535Hi/1/140 600 176

605 204

535Hi/1/30 614 227

615 224

535Hi/1/30 614 227

616 215

Scale 1:2

Profile Index


SHEET 535Hi / 0 / 40rev 4 27/06/13

SHEET REFNUMBER

535Hi/1/80

COMPUTERREF NUMBER

PERIMETERmm

640 292

200 169

535Hi/1/80 641 342

200 169

535Hi/1/90 642 304

201 181

640-200 641-200 642-201

643-201

535Hi/1/90 643 354

201 181

606-207 607-207

535Hi/1/100 606 299

207 341

535Hi/1/110 607 399

207 341


PROFILE ILLUSTRATION

Scale 1:2

Profile Index


SHEET 535Hi / 0 / 50rev 6 27/06/13

SHEET REFNUMBER

COMPUTERREF NUMBER

PERIMETERmm

535Hi/1/120 665 201

165 180

535Hi/1/120 665 201

166 91

667-166

535Hi/1/130 667 282

166 91

535Hi/1/130 667 282

165 180

629-129

535Hi/1/140 629 418

129 47

667-165

665-166 665-165



535Hi/1/120 668 131

669 150

668-669

Scale 1:2

Profile Index


SHEET 535Hi / 0 / 60rev 4 27/06/13

SHEET REFNUMBER

COMPUTERREF NUMBER

PERIMETERmm



650-040

670-638

639-638

650-648

651-648

650-045

651-045

535Hi/1/150 650 175

040 132

535Hi/1/150 639 192

638 164

535Hi/1/150 670 143

638 164

535Hi/1/160 651 222

648 207

535Hi/1/170 650 175

045 327

535Hi/1/170 651 222

045 327

535Hi/1/160 650 175

648 207

050

036

035

034

535Hi/1/180 034 516

535Hi/1/180 035 431

535Hi/1/180 036 83

535Hi/1/180 050 511

535Hi/1/140 007 166

535Hi/1/140 008 166

535Hi/1/140 009 302

Scale 1:2

Profile Index


SHEET 535Hi / 0 / 70rev 3 27/06/13

SHEET REFNUMBER

COMPUTERREF NUMBER

PERIMETERmm

PTT16 47

TW05 80

007

008

009

PTT16

TW05

535Hi/1/190 623

628

634

635

636

644

645

646

653

654


628

634

636

645 646

644

635

623

182

196

188

175

169

159

160

149

653 654

154

143


HS103

HS103 119

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

535Hi/1/190

6062 MOULDEDCORNER GASKET

6061 CENTRE SEAL GASKET

OFF-SET BUBBLE SEAL

6063

6745GLAZING SUPPORT BLOCK

775 DRAINAGE CAP(Flush for internally beadedapplications)

CA23 (Large)CA24 (Medium)CORNER BRACES

6718CORNER BRACE

6746TRANSOM BRACE

GASKETSWEATHERSEAL

060BCA27 (White) PTT36 (Red)

6080 (Purple) 6081 (Black)

CA25ACA25 (Red)

Not to ScaleMETAL TECHNOLOGY LIMITED . This data sheet is issued subject to the condition thatit shall not be reproduced without the consent of Metal Technology in writing. 02/10C

Component Identification

SHEET 535Hi / 0 / 80rev 3 11/10/13


6739 225mm LONG6740 173.5mm LONGFIXING LUGS (Galvanised steel)

CA26 (Orange)

SEE SECTION 3 OFTHIS MANUAL FORGEARING, HANDLES,AND ASSOCIATEDACCESSORIES.

TTGEAR805ABUTT HINGE

CA366" RESTRICTOR(UNIT = PAIR)

5540 200mm LINK BAR5542 400mm LINK BAR5543 500mm LINK BAR5544 600mm LINK BAR5546 800mm LINK BAR

7030SPRINGCATCH

7014POLEOPERATOR

7031SPRINGCATCH KEEP



SHEET 535Hi / 0 / 90rev 2 27/06/13


801RESTRICTOR ARM(Left hand item shown)

802RESTRICTORRELEASE WITHKEY (Left handitem shown)

803RESTRICTOR STUD

722PVC PACKER

785TURN LOCK

TTGEAR2039ALTERNATIVEBOTTOM CORNERBSU

CA15Pop rivets

7211M5 x 30mm countersunkmachine screw

7218No 10 x 45mm pan head selftap screw

7200No 6 x 12mm countersunkself tap screw

7216No 10 x 13mm sockethead self tap screw




SHEET 535Hi / 0 / 100rev 3 11/10/13


7223No 7 x 25mm countersunkself drill screw

7255No 8 x 16mm countersunktype B self tap screw

7256No 7 x 16mm countersunkself drill screw




7275No 8 x 32mm countersunk selftap screw




7276No 8 x 45mm countersunk selftap screw

7282No 7 x 19mm countersunk selfdrill screw



7251No 4 x 9.5mm pan head selftap screw





741GRUB SCREWFOR CLEAT

020 6020

6741SELF TAPPING SCREWFOR CLEAT

CLEATREF

16mm11mm

21mm

522521

524

SIZE

38.5mm523

SECTION

201200

213206, 207

741 SCREWSREQUIRED

11

12

CLEATREF

11mm38.5mm

16mm65216523

6520

SIZE

21mm6524

SECTION

609, 640, 641

6741 SCREWSREQUIRED

12

1

1

603, 642, 643

606, 607613

CORNER CLEATS (CRIMPED JOINT)

511 - Cut @ 22.5mm6510 - Cut @ 14.6mm6511 - Cut @ 9.7mm6512 - Cut @ 7.9mm

BB069 - Cut @ 5.5mm

XR004

TT15

PCW14

516 - Cut @ 22.5mm594 - Cut @ 27.8mm6517 - Cut @ 9.7mm6594 - Cut @ 7.9mm

TW19

527 - Cut @ 27.8mm

PCD19A

532 - Cut @ 22.6mm595 - Cut @ 27.8mm6533 - Cut @ 9.7mm

6513 - Cut @ 7.9mm

046002

509 - Cut @ 18.6mm

SHEET 535Hi / 0 / 110rev 0 30/05/12





6727GLAZING UNIT PERIMETER FOAM

6728PERIMETER FOAM

6729LINER BAR FOAM

System 5-35 Hi+TILT AND TURNWINDOW

SHEET 535Hi / 0 / 120rev 0 30/05/12

Not to scale



TSF145uPVC CILL END CAP (Unit = Pair)(To suit cills 650-045 and 651-045)

730CILL END CAP (Unit = Pair)(To suit cill 035)



SHEET 535Hi / 0 / 130rev 0 30/05/12




MT1803 2-PART ADHESIVE (grey, white)

MT60 SURFACE CLEANER

MT310M MANUAL APPLICATOR GUN

MT900M MANUAL APPLICATOR GUNFOR 2-PART ADHESIVE

MT1804 STATIC MIXING TUBE

7400 SILICONE SPRAY

HR50328A BLACK GASKET ADHESIVE/SEALANT

SHEET 535Hi / 0 / 140rev 1 18/10/12


Not to scaleMETAL TECHNOLOGY LIMITED . This data sheet is issued subject to the condition thatit shall not be reproduced without the consent of Metal Technology in writing. 02/10C


JIG4-35002MULLION/TRANSOM JIG

JIG4-35001MULLION/TRANSOMCLEAT PREP JIG

JIG4-35021 - SAW BLOCK FOR SECTION 685-686 (bead side up)JIG5-35001 - SAW BLOCK FOR SECTIONS 630-637, 631-661,

632-662 AND 633-663 (bead side up)JIG5-35002 - SAW BLOCK FOR SECTIONS 614-615, 614-616 (either side up)

AND BEAD SIDE SUPPORT FOR ALL SECTIONS(bead side down)

Three of each will be required

JIG4-35018 - END MILLINGBLADES (with 40mm Ø spindlefor Elumatic end miller)

SHEET 535Hi / 0 / 150rev 2 16/10/13


JIG5-20005TOP AND BOTTOMFRAME HINGEPOSITIONS

JIG5-20006TOP AND BOTTOMHINGE SIDE FRAME

SIEGENIA CONCEALEDTILT AND TURN GEAR

JIG5-20007FRAME CABLE POSITION

JIG5-20008SASH CABLEBLOCK

20

20

05

15

-5

CR124303800/MODADJUSTABLE TOOL HOLDERFOR EP124 CRIMPER

POLSPEC/513mm CRIMP KNIFE FORADJUSTABLE TOOL

Scale 1:1

Section Drawings


SHEET 535Hi / 1 / 10rev 3 30/05/11

600 200

600-200STANDARD SHORT LEGOUTER FRAME

47.5

24.5

7552

.5

29.5

75

23

601 201

601-201MEDIUM SHORT LEGOUTER FRAME

23

57.5

34.5

604 213

604-213HEAVY SHORT LEGOUTER FRAME

75

23


Scale 1:1

Section Drawings


SHEET 535Hi / 1 / 20rev 6 18/10/12

236.

5

61.5

75

923

67.5

75

44.5

602 202

23

685 686


602-202STANDARD LONG LEGOUTER FRAME

685-686LINER BAR

Scale 1:1

Section Drawings


SHEET 535Hi / 1 / 30rev 4 27/06/13

67.5

75

25.5

2319

67.5

75

25.5

2319

28

32


614 616

614 615

614-615CURTAIN WALLINGOUTER FRAME (28mm)

614-616CURTAIN WALLINGOUTER FRAME (32mm)

Scale 1:1

Section Drawings


SHEET 535Hi / 1 / 40rev 4 18/10/12

630-637STANDARD TILT AND TURN SASH

8528

41.5

69.5

34.5

8

637 630

661 631

8539

.58

631-661MEDIUM TILT AND TURN SASH

2846

.5

74.5


Scale 1:1

Section Drawings


SHEET 535Hi / 1 / 50rev 3 18/10/12

632-662EURO GROOVE TILT AND TURN SASH

83.528

47.5

75.5

40.5

8

662 632

8566

.58

2873

.5

101.

5

663 633

633-663HEAVY TILT AND TURN SASH


Scale 1:1

Section Drawings


75

24.5

609-200STANDARD MULLION/TRANSOM

70.5

75

75.5

29.5

603-201MEDIUM MULLION/TRANSOM

200

609

201

603

80.5

75

34.5

613-213DEEP MULLION/TRANSOM

213

613

98

52

606-206HEAVY DUTY MULLION/TRANSOM

206

606

75

SHEET 535Hi / 1 / 60rev 4 18/10/12

2323

23 23 23 23

23 23


Scale 1:1

Section Drawings


7550

98

607-206HEAVY DUTY MULLION WITH BOX

52

206

607

125

SHEET 535Hi / 1 / 70rev 3 18/10/12

23 23


Scale 1:1

Section Drawings


200

75

70.5

641-200125mm BOX MULLION(STANDARD)

24.5

50

125

7525

70.5

640

200

24.5

640-200100mm BOX MULLION(STANDARD)

100

SHEET 535Hi / 1 / 80rev 3 18/10/12

641

23 23 23 23


Scale 1:1

Section Drawings


SHEET 535Hi / 1 / 90rev 3 18/10/12

642-201100mm BOX MULLION(MEDIUM)

29.5

75.5

201

7525

100

643-201125mm BOX MULLION(MEDIUM)

29.5

7550

201

75.5

125

642 643

23 23 23 23


Scale 1:1

Section Drawings


98

7550

52

606-207HEAVY DUTY MULLIONWITH FIN

606

207125

23 23

SHEET 535Hi / 1 / 100rev 4 18/10/12


Scale 1:1

Section Drawings


98

7550

175

50

607

207

52

607-207HEAVY DUTY MULLION WITH FIN AND BOX

SHEET 535Hi / 1 / 110rev 3 18/10/12

23 23


Scale 1:1

Section Drawings


38

94

38

665-165I-BAR COUPLINGMULLION

665

165

38

88

14.5

665-166T-BAR COUPLINGMULLION

665

166

SHEET 535Hi / 1 / 120rev 3 18/10/12

668-669COUPLING MULLIONADAPTOR

30

17.5

78.2

5


669

668

Scale 1:1

Section Drawings


667-165BOX I-BARCOUPLINGMULLION

38

667

165

3838

82.5

667

166

14.5

667-166BOX T-BARCOUPLINGMULLION

46

128.

5

88.5

46

134.

5

SHEET 535Hi / 1 / 130rev 3 18/10/12


Scale 1:1

Section Drawings


SHEET 535Hi / 1 / 140rev 5 27/06/13

75

75

5

5

80

80

629-129SQUARE CORNER POST

129 629 57.5

26.8

26.8

57.5

23

60.25

29.5

007SMALL MULLION STIFFENER

008LARGE MULLION STIFFENER

009MULLION STIFFENER SHEATH

23

600 605

600-605SHORT LEG OUTER FRAME

47.5

24.5

75

23


650-040FLUSH HEAD LINER

Scale 1:1

Section Drawings


75

20

670 638

86.5

32

639 638

670-638STANDARD FLUSH CILL LINER(FOR PRESSED METAL CILL)

639-638STANDARD REBATED CILL LINER(FOR PRESSED METAL CILL)

SHEET 535Hi / 1 / 150rev 1 18/10/12

3075

34

650 040

20


Scale 1:1

Section Drawings


30

75

650-648MEDIUM FLUSH CILL LINER(FOR PRESSED METAL CILL)

650 648

86.5

651-648MEDIUM REBATED CILL LINER(FOR PRESSED METAL CILL)

651 648

42

30


SHEET 535Hi / 1 / 160rev 1 18/10/12

Scale 1:1

Section Drawings


650 045

650-045FLUSH SUB-CILL

30

174.5

651 045

651-045REBATED SUB-CILL

42

18630


SHEET 535Hi / 1 / 170rev 1 18/10/12

Scale 1:1

Section Drawings


050 CLIP ON CILL(150mm x 40mm)

3563

40

036CILL CLIP

150

115



130

18

18

18

22.2

16.2


SHEET 535Hi / 1 / 180rev 1 18/10/12

Scale 1:1

Section Drawings


PTT16LINK ROD628

28mm/31mmSQUARE GLAZINGBEAD




62328mm/31mmRAKED GLAZINGBEAD

2329.5 29.5

18


25.518

23

25.5



23

21.5

23

17.521.5

18

17.5

18

2323

23

23


13.5

18

23


23

13.5

19.6 4.3

TW05DRIP RAIL

12

22.5


SHEET 535Hi / 1 / 190rev 0 18/10/12

HS103DRIP RAIL

24.8

25.2

General Arrangement3-Dimensional Assembly Details


SHEET 535Hi / 2 / 10rev 6 18/10/12

System 5-35 HiTILT AND TURNWINDOW

Standard tiltand turn sash630-637

Outer frame601-201

DrainageCap 775

3-DIMENSIONALASSEMBLY DETAILS

General Arrangement3-Dimensional Assembly Details


SHEET 535Hi / 2 / 20rev 6 18/10/12

Outer frame602-202

DrainageCap 775


3-DIMENSIONALASSEMBLY DETAILS

Perimeterfoam 6728

Glazing unitperimeterfoam 6727


SHEET 535Hi / 2 / 30rev 7 18/10/12


C C

B

BA

A

Scale 1:2METAL TECHNOLOGY LIMITED . This data sheet is issued subject to the condition thatit shall not be reproduced without the consent of Metal Technology in writing. 02/10C

Standard Tilt and Turn Window

23.5

OU

TSID

E

SECTION B-B


75

Outer frame601-201

69.5

10

23.5

69.5

Fixe

d fr

ame

sigh

t si

ze29

.5

INSID

E

SECTION A-A

75

Outer frame601-201

2329

.523

Fixed framesight size FFSS29.5 23

6.25

46.5

Standard mullion/transom 609-200

23 23.546.523

SECTION C-C

OUTSIDE

INSIDE

Standard boxmullion 640-200


Outer frame601-201


35.25

35.25

40.5

* Tolerance to be in accordancewith gearing manufacturersrecommendations.

** Gasket notched/omitted forpressure equalisation

21*

21*

21* 21*

23

Fixed frame sight size FFSS

40.5

Fixe

d fr

ame

site

siz

e FF

SS

40.5

40.5

**


C C

B

BA

A


Medium Tilt and Turn Window

23.5

SECTION B-B

75

Outer frame601-201

74.5

10

23.5

74.5

Fixe

d fr

ame

sigh

t si

ze F

FSS

29.5

INSID

E

SECTION A-A

75

Outer frame601-201

2329

.523


6.25

51.5


23 23.551.523

INSIDE



Outer frame601-201

35.25

21*

21*

21* 21*

23

Medium tiltand turn sash631-661

Fixe

d fr

ame

site

siz

e FF

SS

45.5

45.5

OU

TSID

E

SECTION C-C

OUTSIDE

35.25

45.5


45.5

Medium tiltand turn sash631-661

SHEET 535Hi / 2 / 40rev 6 18/10/12

**



SHEET 535Hi / 2 / 50rev 4 18/10/12


C C

B

BA

A


Heavy Tilt and Turn Window

23.5

SECTION B-B

75

Outer frame601-201

73.5

10

23.5

78.5

Fixe

d fr

ame

sigh

t si

ze F

FSS

29.5

INSID

E

SECTION A-A

75

Outer frame601-201

2329

.523

Fixed framesight size

FFSS29.5 23

6.25

78.5


23 23.578.523INSIDE

Standard boxmullion 640-200Standard boxmullion 641-200

Outer frame601-201

35.25

21*

21*

21* 21*

23

Heavytilt andturn sash633-663

OU

TSID

E

Fixe

d fr

ame

site

siz

e FF

SS

72.5

72.5

SECTION C-C OUTSIDE

35.25

72.5


72.5

23

Heavy tiltand turnsash 633-663

**



SHEET 535Hi / 2 / 60rev 6 18/10/12


C C

B

BA

A


Euro Groove Tilt and Turn Window

23

SECTION B-B

75

Outer frame601-201

75.5

8.5

2375

.5

Fixe

d fr

ame

sigh

t si

ze F

FSS

29.5

INSID

E

SECTION A-A

75

Outer frame601-201

2329

.523


5.75

52.5


23 2352.523



Outer frame601-201

35.25

23

12*

12*

12* 12*

Euro groovetilt and turnsash 632-662

Fixe

d fr

ame

site

siz

e FF

SS

4646

OU

TSID

E

SECTION C-C

OUTSIDE

35.25

46


46


INSIDE

**



B

A

A


75Outer frame601-201

8.5

Fixe

d fr

ame

site

siz

e FF

SS

Outer frame601-201

B

Centre seal/cornergasket 6061/6062

Tilt and Turn WindowMuntin Bar

Euro groovesash 632-662

46

12*

46

75.5

12*

46Fixed frame

sight size FFSS

SECTION B-B

INSIDE

OUTSIDE

SECTION A-A

Pane

sig

ht s

ize

35.2

535

.25

StandardTransom609-200

Pane

sig

ht s

ize

12*

23

OU

TSID

E

INSID

E

SHEET 535Hi / 2 / 70rev 5 18/10/12


**



Suitable for use with sashes 630-637, 631-661, 632-662 and 633-663.


Coupling Mullions

Fixed frame sight size52.5

INSIDE

These profiles were not intended for use as coupling transoms. The fabricatormust ensure that the window design and coupling details can adequatelyaccommodate the anticipated expansion and contraction required for thewindow configuration. For further advice please contact Metal Technology'sTechnical Department.

* Ensure adequate clearanceto accommodate opening sash, butt hinges, etc.

WedgegasketCA27

CaptivegasketCA25/CA25A

38

20(Nominal)

38

Box I-bar couplingmullion 667-165

T-barcouplingmullion665-166

Siliconesealant

Fixed frame sight size 52.5

20(Nominal)

SHEET 535Hi / 2 / 80rev 4 05/06/12


Fixed frame sight size52.5Fixed frame sight size 52.5


I-barcouplingmullion665-165

OUTSIDE

* *

* *

Handle

Box T-bar couplingmullion 667-166

Handle


Handle

Handle

WedgegasketCA27

Windows to be screw fixed to coupling mullions as required at 600mm centres.

Outer frame600-200 ** 7275 screw length 'L' = 32mm601-201 ** 7259 screw length 'L' = 38mm602-202 ** 7271 screw length 'L' = 50mm604-213 ** 7276 screw length 'L' = 45mm

** No 8 x 'L' mm countersunk headstainless steel self tapping screwsat 600 centres.


INSIDE

Outer frame601-201

Fixe

d fr

ame

sigh

t si

ze

Fixe

d fr

ame

sigh

t si

ze

Liner bar685-686

Fixed frame sight size

Squarecorner post629-129

75.5

75.5

52.5

90° Corner PostExternal Corner Details

Siliconesealant

Siliconesealant

Siliconesealant

Outer frame601-201

75.5

52.5

75.582.5

Outer frame601-201


SHEET 535Hi / 2 / 90rev 6 18/10/12




Siliconesealant


No 10 x 70 mm countersunkhead stainless steel self tappingscrews 7221 at 600mm centres

Suitable for use with:

600-200601-201602-202604-213

OUTSIDE


Siliconesealant



SHEET 535Hi / 2 / 100rev 9 27/06/13

OUTSIDE

Door Coupling Detail668-669 is not intended for use as a coupling transom. While the fabricatormust ensure that the window design can adequately accommodate theanticipated expansion and contraction, this coupling detail does not offer thisfacility, and provides a tight butt joint only. For further advice please contactMetal Technology's Technical Department.

Windows/doors to be screw fixed to coupling mullion at 600mm centres with additional door fixings 25mmabove and below hinge positions. Coupling mullion to be lug fixed back to structure at head and cill usingplates/straps (by fabricator) fixed to integral screwports within 668-669 profile. Metal Technologyrecommend that the 668-669 coupling mullion to be secured to the 105-205F outer frame, as indicated,prior to installation on site.

OPEN-IN DOOR WITH SYSTEM 5-35 Hi TILT AND TURN

OPEN-OUT DOOR WITH SYSTEM 5-35 Hi TILT AND TURN

INSIDE

Outerframe600-200 ** 7237 screw length 'L' = 32mm601-201 ** 7248 screw length 'L' = 38mm602-202 ** 7249 screw length 'L' = 50mm604-213 ** 7220 screw length 'L' = 45mm

9



11.6

Coupling mullion668-669

**No 10 x 'L' mm countersunkhead stainless steel selftapping screws at 600mmcentres


** No 10 x 'L' mm countersunk headstainless steel self tapping screwsat 600mm centres



Curtain Wall Insert

Wedge gasketCA27

Curtainwalling outerframe614-615

Mullionspigot

Typical 50mmhigh rise curtainwalling shown(System 17)


550


66

11

50

22

85

96

28

28

50

11

5022


Transomcleat

INSIDE

OUTSIDE

INSID

E

OU

TSID

E


SHEET 535Hi / 2 / 110rev 3 27/06/13

67.5


WedgegasketCA27

Curtain wallingouter frame614-615

5

Fixe

d fr

ame

sigh

t si

ze

66

85

96

67.5


21*

**

21*



SHEET 535Hi / 2 / 120rev 4 05/06/12



INSIDE




HandleHandle

Handles and Hinges at Mullion/TransomTilt before Turn, Side Hung and BottomHung Open In Windows

Medium mullion/transom 603-201

Medium boxmullion 642-201

Medium boxmullion 643-201

HingeNotch innerweathersealaround hinge

OUTSIDE


12.5

70.5Fixed frame sight size FFSS Fixed frame sight size FFSS


2525

2525

8.75


SHEET 535Hi / 2 / 130rev 4 05/06/12


Handles and Hinges at Mullion/TransomTilt before Turn, Side Hung and BottomHung Open In Windows

Deep mullion/transom 613-213

Heavy dutymullion/transom606-206

Heavy duty mullion606-207 with fin or607-207 with boxand fin

Heavy dutymullion/transom607-206 with box

Optional stiffening finto mullion (inside)

Hinge

HingeINSIDE



OUTSIDE


98Fixed frame sight size FFSS Fixed frame sight size FFSS

11.25 Notch innerweathersealaround hinge

Notch innerweathersealaround hinge

20


SHEET 535Hi / 2 / 140rev 6 11/10/13


Hinges at Jamb/CillTilt before Turn, Side Hung and BottomHung Open In Windows


Air sealinternally(by maincontractor)

*18.5 min


Standard longleg outer frame602-202 8**

Internalfinish

INSIDE



Standard shortleg outer frame600-200600-605

8**

OUTSIDE

*18.5 min

* Where fittings are not purchased from Metal Technology fabricator should check minimum clearance required for hinge.

** Nominal dimension for perimeter clearance around window. To be adjusted and checked against site conditions and sealant manufacturers recommendations.

* Sealant and backing rod nominal 6-10mm expansion (by window installer)


*** 6728 perimeter foam may be incorporated in 5-35 Hi to retain backing rod to facilitate silicone pointing


No internalfinish

Fixing lug

Perimeter foam 6728

SHEET 535Hi / 2 / 150rev 6 11/10/13


Hinges at Jamb/CillTilt before Turn, Side Hung andBottom Hung Open In Windows

Fixing lug


Heavy short legouter frame604-213 8**

OUTSIDE

* Where fittings are not purchased from Metal Technology fabricator should check minimum clearance required for hinge.

** Nominal dimension for perimeter clearance around window. To be adjusted and checked against site conditions and sealant manufacturers recommendations.




Medium shortleg outer frame601-201 8**

INSIDE

*18.5 min


*18.5 min



Air sealinternally(by maincontractor)


D C

B

BA

A


OU

TSID

E

75

Outer frame602-202

69.5

10

38.5

69.5

Fixe

d fr

ame

sigh

t si

ze44

.5

INSID

E

2344

.523

6.25

46.5


23 38.546.523

SECTION C-C

OUTSIDE



35.25

35.25

40.5

21*

21*

21* 21*

23


40.5

Fixe

d fr

ame

site

siz

e FF

SS

40.5

40.5

SHEET 535Hi / 2 / 160rev 5 18/10/12

Perimeter foam 6728

Outer frame602-202

44.5 23Fixed frame

sight size FFSS

D C

Fixed framesight size FFSS

SECTION D-D

INSIDE

38.5

75


Standard Tilt and Turn WindowSashes 630-637, 631-661 and 633-663

Standard sash 630-637Medium sash 631-661Heavy sash 633-663

Glazing unitperimeter foam6727

SECTION A-A SECTION B-B

**




D C

B

BA

A


OU

TSID

E

75

Outer frame602-202

8.5

Fixe

d fr

ame

sigh

t si

ze44

.5

INSID

E

2344

.523

5.75


23

SECTION C-C

OUTSIDE



35.25

35.25 Fixed frame sight size FFSS

Fixe

d fr

ame

site

siz

e FF

SS

SHEET 535Hi / 2 / 170rev 7 18/10/12

Perimeterfoam 6728

Outer frame602-202SECTION A-A

44.5 23Fixed frame

sight size FFSS

D C


SECTION D-D

INSIDE

38

75


Euro Groove Tilt and Turn WindowSash 632-662



46

75.5

75.5

46

75.5

46

75.5

46

SECTION B-B

**12

*12

*

12*



12*


B

A

A


75

Outer frame602-202

8.5

Fixe

d fr

ame

site

siz

e FF

SS

SHEET 535Hi / 2 / 180rev 5 18/10/12

Outer frame602-202

B


Tilt and Turn WindowMuntin Bar


4646

75.5

46Fixed frame

sight size FFSS

SECTION B-B

INSIDE

OUTSIDE

Perimeter foam6728

SECTION A-A

Pane

sig

ht s

ize

35.2

535

.25

StandardTransom609-200

Pane

sig

ht s

ize


38

OU

TSID

E

INSID

E

**

12*

12*

12*



Suitable for use with sashes 630-637, 631-661, 632-662 and 633-663.

These profiles were not intended for use as coupling transoms. The fabricatormust ensure that the window design and coupling details can adequatelyaccommodate the anticipated expansion and contraction required for thewindow configuration. For further advice please contact Metal Technology'sTechnical Department.

Windows to be screw fixed to coupling mullions as required at 600mm centres.


Coupling Mullions

INSIDE

* Ensure adequate clearanceto accommodate opening sash, butt hinges, etc.

WedgegasketCA27

Captive gasketCA25/CA25A

38

20(Nominal)

38

Box I-barcouplingmullion667-165

T-bar couplingmullion 665-166

Silicone sealant


20(Nominal)Standard tilt

and turn sash630-637

*


*

WedgegasketCA27

Box T-barcouplingmullion667-166



OUTSIDE

*


*

Outer frame602-202



Perimeter foam6728


I-bar couplingmullion 665-165

Outer frame602-202


Perimeter foam 6728


SHEET 535Hi / 2 / 190rev 0 06/06/12

Outer frame600-200 ** 7275 screw length 'L' = 32mm601-201 ** 7259 screw length 'L' = 38mm602-202 ** 7271 screw length 'L' = 50mm604-213 ** 7276 screw length 'L' = 45mm

** No 8 x 'L' mm countersunk headstainless steel self tapping screwsat 600 centres.


Suitable for use with:

600-200601-201602-202604-213


INSIDE

Outer frame602-202

Fixe

d fr

ame

sigh

t si

ze F

FSS

Liner bar685-686

75.5

67.5

90° Corner PostExternal Corner Details

Siliconesealant


OUTSIDE

Siliconesealant



SHEET 535Hi / 2 / 200rev 1 18/10/12





67.5 75.5

Perimeter foam6728

Outer frame602-202

Perimeterfoam 6728

Outer frame602-202


75.5

Liner bar foam6729 bonded tosection


75.5

67.5

Fixe

d fr

ame

sigh

t si

ze F

FSS

Outer frame602-202

Siliconesealant



97.5

Siliconesealant



SHEET 535Hi / 2 / 210rev 1 10/08/12

OUTSIDE

Coupling Detail668-669 is not intended for use as a coupling transom. While the fabricatormust ensure that the window design can adequately accommodate theanticipated expansion and contraction, this coupling detail does not offer thisfacility, and provides a tight butt joint only. For further advice please contactMetal Technology's Technical Department.

Windows/doors to be screw fixed to coupling mullion at 600mm centres with additional door fixings 25mmabove and below hinge positions. Coupling mullion to be lug fixed back to structure at head and cill usingplates/straps (by fabricator) fixed to integral screwports within 668-669 profile. Metal Technologyrecommend that the 668-669 coupling mullion to be secured to the 105-205F outer frame, as indicated,prior to installation on site.

OPEN-IN DOOR WITH SYSTEM 5-35 Hi+ TILT AND TURN

OPEN-OUT DOOR WITH SYSTEM 5-35 Hi+ TILT AND TURN

INSIDE

Outerframe600-200 ** 7237 screw length 'L' = 32mm601-201 ** 7248 screw length 'L' = 38mm602-202 ** 7249 screw length 'L' = 50mm604-213 ** 7220 screw length 'L' = 45mm

9



11.6




** No 10 x 'L' mmcountersunk headstainless steel selftapping screws at600mm centres




Self adhesivethermal D.G.U.foam 6743

Short leg outerframe thermalfoam HR50136

Liner bar foam6729 bonded tosection

Perimeterfoam 6728



Curtain Wall Insert

Wedge gasketCA27

Curtainwalling outerframe614-615

Mullionspigot



550


66

11

50

22

85

96

28

28

50

11

5022


Transomcleat

INSIDE

OUTSIDE

INSID

E

OU

TSID

E67.5


WedgegasketCA27

Curtain wallingouter frame614-615

5

Fixe

d fr

ame

sigh

t si

ze

66

85

96

67.5


21*

**

21*


SHEET 535Hi / 2 / 220rev 2 27/06/13





SHEET 535Hi / 2 / 230rev 2 11/10/13


Cill Liner Options

Blockwork

15

Air seal (by maincontractor)

Brickwork

Wind clip (byothers) to suitsite conditions

Line ofbrickworkat jamb

Outer frame601-201602-202604-213

Extruded clipon cill 034,035, 050

Perimeterfoam 6728

Blockwork

15


Fixing lug

Flush cill liner670-638

Brickwork

Window face 87mmfrom brick outside face


Sealant

CA26

1.5mm = CA26 withstrip attached2mm = CA26 withstrip removed

Line ofbrickworkat jambOuter frame

600-200, 600-605601-201, 602-202604-213

1.5mm or 2mmpressed metalcill (by others)

Standard Flush Cill Liner Option

Cill Clip Option

Due to protruding boxprofile, cill clip is NOTsuitable for use withmullions/couplings:607-206, 607-207640-200, 641-200642-201, 643-201665-165, 665-166667-165, 667-166668-669Cill clip036

Apply suitablesilicone sealant to allouter frames prior tosnapping on cill


Fixing lug


SHEET 535Hi / 2 / 240rev 2 16/10/13


Scale 1:2

Blockwork


Fixing lug

Flush cill liner650-648

Brickwork


SealantCA26


Outer frame600-200, 600-605601-201, 602-202604-213


Medium Flush Cill Liner Option

15Window face 87mm

from brick outside face


Standard Rebated Cill Liner Option

Blockwork


Brickwork

Packing to takewindow deadload

Wedge gasket CA27Rebated cill liner639-638

SealantCA26


Outer frame600-200600-605601-201602-202604-213



Cill Liner Options

15Window face 87mm



Fixing lug


SHEET 535Hi / 2 / 250rev 2 11/10/13


Scale 1:2

15


Fixing lug

Rebated cill liner651-648



Sealant

CA26



Outer frame600-200, 600-605601-201, 602-202604-213


Medium Rebated Cill Liner Option

Blockwork

Brickwork

Flush Sub-cill Option

Blockwork

6mm

min

imum


Flush sub-cill650-045

Brickwork

Joint plate(by others)

Sealant

Outer frame600-200, 600-605601-201, 602-202604-213

Cill Liner Options

15Window face 87mm



Fixing lug


SHEET 535Hi / 2 / 260rev 3 11/10/13


Scale 1:2

15

Fixing lug

Rebated sub-cill651-045

Brickwork


Joint plate(by others)

Sealant

Wedgegasket CA27


6mm

min

imum

Outer frame600-200, 600-605601-201, 602-202604-213

Air seal(by maincontractor)

Blockwork

6mm

min

imum

Line of concretelintel at head andbrickwork at jamb

Air seal(by maincontractor)

Fixing lug

Concrete LintelBlockwork

Outer frame600-200, 600-605601-201, 602-202604-213

Flush Head Liner Trickle Vent Detail

Sealant

Trickle vent (by fabricator)Flush headliner 650-040

15mm

Rebated Sub-cill Option

Cill and Head Liner Options


SHEET 535Hi / 3 / 10rev 4 09/04/14


IronmongeryGeneral Cautionary NotesSheets labelled Hi / Hi+ are applicable to both variations of thesystem. Where the details have no impact on the thermal gaskets /foams, these have been omitted for clarity. Where sheets refer to Hior Hi+ only, details shown apply accordingly.The fabricator must ensure all windows and opening vents, their operation and all other associatedironmongery are in accordance with the size, weight and opening restrictions within this manual and anyapplicable British and European standards, building regulations, disabled access and Health and Safetyrequirements. Sashes should not be left unattended other than in their closed and secured position.When considering multi light applications fabricators should look at each application in relation to thesections used and the ironmongery required in order to determine compatibility (i.e that there issufficient depth of section to accommodate the combination of profiles in conjunction with theironmongery, drip rails and drainage requirements). Special and careful consideration should be given tobutt hinge applications, applications using the 685-686 liner bar and applications incorporating open-inand open-out vent combinations. When using butt hinges in bottom hung applications additional loadsmay be applied to the transom. Application-specific structural analysis will therefore be required. Similarconsideration should be given to window perimeter structural interface details. Metal Technologyrecommend that each application is drawn out with all structure, ironmongery and fixing details appliedin order to determine compatibility.Fabricators should be aware that when working with large size windows the maintenance of tighttolerances of ±1mm is critical to maintenance of the proper gasket cover around the window. The gasketcover around the sash must be centralized. All fixings must be sealed in place using a suitable sealant.All fixings must be compatible with the materials into which they are fastened. i.e.- when attaching intoaluminum, austenitic A2 or A4 x class 70 stainless steel fixings are recommended. Fabricators mustensure that all adhesives, sealants and lubricants are fully compatible with the glass, materials and finishthey are to be in contact with. Metal Technology recommend that fabricators sample all proposedadhesives and sealants to ensure compatibility on a project-by-project basis. Frames should be set asideafter gluing to allow glue to harden.

GearingMetal Technology offers a range of gearing options for tilt and turn, turn only, and tilt only windows.Alternative solutions for security applications are also available. Refer to Vent Size Limitation Charts insection 3 of this manual for further details of gearing and handle options.

Turn Lock - 785For tilt and turn windows Metal Technology offers an additional surface-mounted key-operated turn lockwhich can be engaged to prevent the window operating in turn mode even if the turn function of thehandle has been engaged.

Turn RestrictorFor tilt and turn, and turn only windows, Metal Technology offers an additional surface-mountedkey-operated turn restrictor, consisting of the following components:

801 Restrictor arm802 Restrictor release (including key)803 Restrictor stud

The turn restrictor prevents the sash from opening beyond a pre-detemined position when the turnfunction of the handle has been engaged.The restrictor is located below the sash. Therefore, to accommodate the component, the fabricator mustallow sufficient clearance/depth of frame.

Spring CatchesFor bottom hung open in applications, where standard operating handles may be out of reach, MetalTechnology offers a simple spring catch and window pull operated solution. Refer to "Vent Size LimitationChart - Bottom Hung Open In Using Spring Catches" for further details of associated accessories.Where a window pull is required, fabricator must ensure adequate clearance/depth of frame above thesash to facilitate engagement.


Vent Size Limitation ChartSiegenia Tilt Before Turn Fittings

SHEET 535Hi / 3 / 20rev 8 25/04/14

Sashes should not be left unattended other than in their closed andsecured position.For sash sizes or weights outside these limitations, fabricator maysubmit an Oversize Vent Application form for Metal Technology'sconsideration.For handle located centrally at jamb, Metal Technology recommend the following fittings for the system5-35 Hi range of windows:

Additional Fittings ReferenceLockable handle with manualturn lock (Siegenia) * TT28ALocking keys (Siegenia) TT33Firemans axe boss 786Loose handle for firemans axe boss 78790 degree restrictor stay 788Afor sash widths 450-130090 degree restrictor stay 788Bfor sash widths 1301-1400* Includes reinforcing plate

Maximum sash weight limitation = 90Kg / 120Kg**Where there is a muntin (i.e. mullion/transom)contained within a sash the maximum weight shallbe 75Kg.PTT16 link rods issued separately in bar length.

0

Width (mm)

Hei

ght

(mm

)

1600

1400

1200

1000

800

600

400

1000800

600

400

200

1800

1200

1400

2000

2200

2400

Sash630-637

Sash 633-663

Sash width/height


Part Description Siegeniareference

MetalTechnologyreference

2-11 BS LM4200 SI-SILVER MMBS0010-525020 TTGEAR713

20a Stay LM4200 SZ 20 273098 TTGEAR714

20b Stay LM4200 SZ 35 314203 TTGEAR715

21-29 VS LM-TBT FBS-EUL KPS TS B1 MMVS0320-100030 TTGEAR716

30-31 Coupling Set LM A0156 TS B1 MMKL0060-100030 TTGEAR726

35-37 MV LM4200-DK TS B1 246979 TTGEAR717

38-41 Additional Stay LM4200 TS B1 247006 TTGEAR718

42 Coupling Stay Striker MV MXSK0010 TTGEAR747

Standard tilt before turn gear (Siegenia)

Sash width Sash height

450 to600

601 to1250

1251 to 1400

600 to 1250

2-11, 20a,21-29,30-31

2-11, 20b,21-29,30-31

2-11, 20b,21-29,30-31,35-37,

38-41, 42

1251 to 2400

2-11, 20a,21-29,30-31,35-37

2-11, 20b,21-29,30-31,35-37

2-11, 20b,21-29,30-31,

35-37x2,38-41, 42

** For sash weights over 90Kg. "120Kg accessory bagTTGEAR746" must be used.For sash weights over 90Kg with sash widths from1020mm to 1250mm "Additional stay TTGEAR718"and "Coupling stay striker TTGEAR747" must be used.

60 50 40 30

Glass weight (kg/m²)

Sash631-661


Vent Size Limitation ChartSiegenia Turn Only Fittings

Additional Fittings ReferenceLockable handle (Siegenia) * TT28ALocking keys (Siegenia) TT33Firemans axe boss 786Loose handle for firemans axe boss 78790 degree restrictor stay 788Afor sash widths 450-130090 degree restrictor stay 788Bfor sash widths 1301-1400* Includes reinforcing plateIn turn only applications tilt and turn handle TT28Amay be manually adjusted so that it can only movethrough a 90° rotation. Refer to Metal Technology'sTechnical Department for further details.

Sash width/height


SHEET 535Hi / 3 / 30rev 6 25/04/14

Part Description Siegeniareference

MetalTechnologyreference

2-11 BS LM4200 SI-SILVER MMBS0010-525020 TTGEAR713

20-24 VS LM-D SDF TS B1 MMVS0280-100030 TTGEAR2087

25-26 HANDLE COUPLING SET LM A0156 MMKL0060-100030 TTGEAR726

30-32 MV LM4200-D VS/BS TS B1 246986 TTGEAR2083

33-37 MV LM4200-D VSU/VSO A0102 MMMV0040-100030 TTGEAR2084

Standard turn only gear (Siegenia)

Sash width Sash height

450 to 1250 1251 to 1400

600 to 1250

2-11, 20-24,25-26

2-11, 33-37,25-26

1251 to 2000

2-11, 20-24,25-26, 30-32

2-11, 33-37,30-32, 25-26

2001 to 2400

2-11, 20-24,25-26, 30-32 N/A

Sashes should not be left unattended other than in their closed andsecured position.For sash sizes or weights outside these limitations, fabricator maysubmit an Oversize Vent Application form for Metal Technology'sconsideration.For handle located centrally at jamb, Metal Technology recommend the following fittings for the system5-35 Hi range of windows:

0

Width (mm)

Hei

ght

(mm

)

1600

1400

1200

1000

800

600

400

1000800

600

400

200

1800

1200

1400

2000

2200

2400

Sash630-637

Sash 633-663

Sash631-661

60 50 40

Maximum sash weight limitation = 90Kg / 120Kg**Where there is a muntin (i.e. mullion/transom)contained within a sash the maximum weight shallbe 75Kg.PTT16 link rods issued separately in bar length.

** For sash weights over 90Kg. "120Kg accessory bagTTGEAR746" must be used.

Glass weight (kg/m²)


Vent Size Limitation ChartSiegenia Standard Concealed Tilt BeforeTurn Fittings

These charts are applicable to handles fitted centrally and at 1/3 height. Where handles are fitted at 1/3height, Metal Technology recommends that final operational approval of the window in situ is obtainedfrom the client prior to ordering of materials. Metal Technology recommend the following fittings for thesystem 5-35 Hi range of windows:

Additional Fittings Reference

Key-safe lockable handle TTGEAR2046with turn lockTurn disabling component TTGEAR2070 x 2 no.

For details of tilt only and turn only options pleaserefer to Metal Technology's Technical Department.

Sash width/height


SHEET 535Hi / 3 / 40rev 6 10/04/14

No suspension cable

Width (mm)

Hei

ght

(mm

)

1600

1400

1200

1000

800

600

400

1000800

600

400

1800

1200

1400

2000

2200

2400Glass weight (kg/m²)

200

Sash632-662

60 50 40 30

Mimimum vent sizewith 1/3 handle

Par

t D

escr

ipti

onM

etal

Tec

hn

olog

yre

fere

nce

72

82

19

mm

scre

w

72

23

25

mm

scre

w

Str

iker

info

1a

Cor

ner

Slid

er V

SO

Sm

all

TT

GE

AR

20

00

13

1 ro

ller

1b

Cor

ner

Slid

er V

SOT

TG

EA

R2

00

10

61

rolle

r

2-a

Sta

y Sas

h Pa

rt 2

V-V

sz.

1T

TG

EA

R2

00

20

3

2-b

Sta

y Sas

h Pa

rt 2

V-V

sz.

2+3

1RS

TT

GE

AR

20

03

04

1 ro

ller

2-c

Sta

y Sas

h Pa

rt 2

V-V

sz.

4 1

RST

TG

EA

R2

00

40

51

rolle

r

2-d

Sta

y Sas

h Pa

rt 2

V-V

sz.

5 1R

ST

TG

EA

R2

00

50

61

rolle

r

3-a

Sta

y Arm

V-V

18

TBT

sz.1

rh

TTG

EAR

20

06

/R

H2

0 S

tay

Arm

V-V

18

TBT

sz.1

lhT

TGEA

R2

00

6/

LH2

0

3-b

Sta

y Arm

V-V

18

TBT

sz.2

+3

rhT

TGEA

R2

00

7/

RH

20

Sta

y Arm

V-V

18

TBT

sz.2

+3

lhT

TGEA

R2

00

7/

LH2

0

3-c

Sta

y Arm

V-V

18

TBT

sz.4

rh

TTG

EAR

20

08

/R

H2

0 S

tay

Arm

V-V

18

TBT

sz.4

lhT

TGEA

R2

00

8/

LH2

0

3-d

Sta

y Arm

V-V

18

TBT

sz.5

rh

TTG

EAR

20

09

/R

H2

0 S

tay

Arm

V-V

18

TBT

sz.5

lhT

TGEA

R2

00

9/

LH2

0

16

-18

Add

ition

al s

tay

TBT

TST

TG

EA

R2

01

03

41

rolle

r

7 C

orne

r Slid

er V

SU

/ S

-ES

9m

mT

TG

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R2

01

10

61

t/be

arin

g

8-a

Cen

tre

Lock

Gr.

50

TT

GE

AR

20

12

02

1 ro

ller

8-b

Cen

tre

Lock

Gr.

70

TT

GE

AR

20

13

03

1 ro

ller

10

Bot

tom

Hin

ge V

-V 1

8 w

ith S

top

r/h

TST

TGEA

R2

01

5/

RH

31

Bot

tom

Hin

ge V

-V 1

8 w

ith S

top

l/h

TST

TGEA

R2

01

5/

LH3

1

11

Cor

ner

Hin

ge V

-VT

TG

EA

R2

01

60

4

14

-a G

ear

3/7

SZ 0

TS

TT

GE

AR

20

17

00

14

-b G

ear

3/7

SZ 1

TS

TT

GE

AR

20

18

02

14

-c D

rive

Gea

r 3/

7 -

Siz

e 1a

M

VT

TG

EA

R2

01

90

21

rolle

r

14

-d D

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r 3/

7 -

Siz

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M

VT

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EA

R2

02

00

41

rolle

r

14

-e D

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r 3/

7 -

Siz

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M

VT

TG

EA

R2

02

10

61

rolle

r

14

-f D

rive

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r 3/

7 -

Siz

e 4

/ T

LT

TG

EA

R2

02

20

102

rolle

rs

15

Cor

ner

Slid

er B

SU

/BS S

ize

20T

TG

EA

R2

02

30

31

rolle

r

15

-a C

orne

r Slid

er B

SU

/BS S

ize

50T

TG

EA

R2

02

40

32

rolle

rs

15

-b C

orne

r Slid

er B

SU

/BS S

ize

70T

TG

EA

R2

02

50

42

rolle

rs

15

-c C

orne

r Slid

er B

SU

/BS S

ize

90T

TG

EA

R2

02

60

52

rolle

rs

15

-d C

orne

r Slid

er B

SU

/BS S

ize

130

TT

GE

AR

20

27

07

3 ro

llers

20

Mis

hand

ling

Dev

ice

9mm

l &

r/h

TT

GE

AR

20

31

00

30

Ext

ensi

on r

od 2

30m

m,

no s

pud

67

67

04

31

Cor

ner

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08

00

31

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r

P

rofi

le R

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art

6 S

trik

er P

late

Met

al T

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olog

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TG

EA

R2

03

50

1

21

-25

Acc

. Bag

Alu

. 14

/18

r/h

TTG

EAR

20

32

/R

H3

1 A

cc.

Bag

Alu

. 14

/18

l/h

TTG

EAR

20

32

/LH

31

9 T

ilt L

ock

B.S-

ES F

H T

BT

RH13

20/1

TS

TTG

EAR

20

33

/R

H0

2 T

ilt L

ock

B.S-

ES F

H T

BT

LH13

20/1

TS

TTG

EAR

20

33

/LH

02

19

Add

ition

al S

tay

Pack

erT

TG

EA

R2

03

40

0

25

* B

SU

with

3 S

crew

Fix

ing

posi

tions

TT

GE

AR

20

39

10

Ref

er t

o F

itti

ng

Man

ual

pag

es 2

an

d 3

Sas

h

w

idth

Sas

h

heig

ht

402

to

517

518

to

717

718

to

887

888

to

108

7

10

88 t

o

12

87

12

88 t

o

13

00

517

to

63

7

1a,

2a,

3a,

7, 1

0,11

, 14

a, 1

5,21

-25,

9,

6x2

1b,

2a,

3a,

7, 1

0,11

, 14

a, 1

5,21

-25,

9,

6x2

1b,

2b,

3b,

7, 1

0,11

, 14

a, 1

5,21

-25,

9,

6x3

1b,

2c,

3c,

7, 8

a,10

, 11

, 14

a, 1

5,21

-25,

9,

6x4

1b,

2d,

3d,

7, 8

a,10

, 11

, 14

a, 1

5,21

-25,

9,

6x4

N/A

638

to

71

7

1a,

2a,

3a,

7, 1

0,11

, 14

b, 1

5,21

-25,

9,

6x2

1b,

2a,

3a,

7, 1

0,11

, 14

b, 1

5,21

-25,

9,

6x2

1b,

2b,

3b,

7, 1

0,11

, 14

b, 1

5,21

-25,

9,

6x3

1b,

2c,

3c,

7, 8

a,10

, 11

, 14

b, 1

5,21

-25,

9,

6x4

1b,

2d,

3d,

7, 8

a,10

, 11

, 14

b, 1

5,21

-25,

9,

6x4

1b,

2c,

3c,

7, 8

b,10

, 11

, 14

b, 1

5,16

-18,

19,

21-

25,

9, 6

x5

718

to

83

7

1a,

2a,

3a,

7, 1

0,11

, 14

c, 1

5a, 20

,21

-25,

9,

6x4

1b,

2a,

3a,

7, 1

0,11

, 14

c, 1

5a, 20

,21

-25,

9,

6x4

1b,

2b,

3b,

7, 1

0,11

, 14

c, 1

5a, 20

,21

-25,

9,

6x5

1b,

2c,

3c,

7, 8

a,10

, 11

, 14

c, 1

5a,

20,

21-2

5, 9

, 6x

6

1b,

2d,

3d,

7, 8

a,10

, 11

, 14

c, 1

5a,

20,

21-2

5, 9

, 6x

6

1b,

2c,

3c,

7, 8

b,10

, 11

, 14

c, 1

5a,

16-1

8, 1

9, 2

0,21

-25,

9,

6x7

838

to

10

37

1a,

2a,

3a,

7, 1

0,11

, 14

c, 1

5b, 20

,21

-25,

9,

6x4

1b,

2a,

3a,

7, 1

0,11

, 14

c, 1

5b, 20

,21

-25,

9,

6x4

1b,

2b,

3b,

7, 1

0,11

, 14

c, 1

5b, 20

,21

-25,

9,

6x5

1b,

2c,

3c,

7, 8

a,10

, 11

, 14

c, 1

5b,

20,

21-2

5, 9

, 6x

6

1b,

2d,

3d,

7, 8

a,10

, 11

, 14

c, 1

5b,

20,

21-2

5, 9

, 6x

6

1b,

2c,

3c,

7, 8

b,10

, 11

, 14

c, 1

5b,

16-1

8, 1

9, 2

0,21

-25,

9,

6x7

1038

to

1237

1a,

2a,

3a,

7, 1

0,11

, 14

d, 1

5b,

20,

21-2

5, 9

, 6x

4

1b,

2a,

3a,

7, 1

0,11

, 14

d, 1

5b,

20,

21-2

5, 9

, 6x

4

1b,

2b,

3b,

7, 1

0,11

, 14

d, 1

5b,

20,

21-2

5, 9

, 6x

5

1b,

2c,

3c,

7, 8

a,10

, 11

, 14

d, 1

5b,

20,

21-2

5, 9

, 6x

6

1b,

2d,

3d,

7, 8

a,10

, 11

, 14

d, 1

5b,

20,

21-2

5, 9

, 6x

6

1b,

2c,

3c,

7, 8

b,10

, 11

, 14

d, 1

5b,

16-1

8, 1

9, 2

0,21

-25,

9,

6x7

1238

to

1497

1a,

2a,

3a,

7, 1

0,11

, 14

d, 1

5c, 20

,21

-25,

9,

6x4

1b,

2a,

3a,

7, 1

0,11

, 14

d, 1

5c, 20

,21

-25,

9,

6x4

1b,

2b,

3b,

7, 1

0,11

, 14

d, 1

5c, 20

,21

-25,

9,

6x5

1b,

2c,

3c,

7, 8

a,10

, 11

, 14

d, 1

5c,

20,

21-2

5, 9

, 6x

6

1b,

2d,

3d,

7, 8

a,10

, 11

, 14

d, 1

5c,

20,

21-2

5, 9

, 6x

6

1b,

2c,

3c,

7, 8

b,10

, 11

, 14

d, 1

Documents

System 5-35 Hi/Hi+ Tilt and Turn Window - AlterNative...windows are required the Metal Technology System 4-35Hi Commercial Casement or 7-20Hi Pivot Windows should be considered. Maximum