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RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
T HR RS 00600 ST
Standard
Version 2.0
Issue date: 08 August 2019
© State of NSW through Transport for NSW 2019
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
Important message This document is one of a set of standards developed solely and specifically for use on
Transport Assets (as defined in the Asset Standards Authority Charter). It is not suitable for any
other purpose.
The copyright and any other intellectual property in this document will at all times remain the
property of the State of New South Wales (Transport for NSW).
You must not use or adapt this document or rely upon it in any way unless you are providing
products or services to a NSW Government agency and that agency has expressly authorised
you in writing to do so. If this document forms part of a contract with, or is a condition of
approval by a NSW Government agency, use of the document is subject to the terms of the
contract or approval. To be clear, the content of this document is not licensed under any
Creative Commons Licence.
This document may contain third party material. The inclusion of third party material is for
illustrative purposes only and does not represent an endorsement by NSW Government of any
third party product or service.
If you use this document or rely upon it without authorisation under these terms, the State of
New South Wales (including Transport for NSW) and its personnel does not accept any liability
to you or any other person for any loss, damage, costs and expenses that you or anyone else
may suffer or incur from your use and reliance on the content contained in this document. Users
should exercise their own skill and care in the use of the document.
This document may not be current and is uncontrolled when printed or downloaded. Standards
may be accessed from the Transport for NSW website at www.transport.nsw.gov.au
For queries regarding this document, please email the ASA at [email protected] or visit www.transport.nsw.gov.au © State of NSW through Transport for NSW 2019
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
Standard governance
Owner: Lead Rolling Stock Engineer, Asset Standards Authority
Authoriser: Chief Engineer, Asset Standards Authority
Approver: Executive Director, Asset Standards Authority on behalf of the ASA Configuration Control Board
Document history
Version Summary of changes
1.0 First ASA issue, 19 December 2014
2.0 Updated with TN 036:2015, DMU and multi-mode traction requirements, refer to preface
© State of NSW through Transport for NSW 2019 Page 3 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
Preface
The Asset Standards Authority (ASA) is a key strategic branch of Transport for NSW (TfNSW).
As the network design and standards authority for NSW Transport Assets, as specified in the
ASA Charter, the ASA identifies, selects, develops, publishes, maintains and controls a suite of
requirements documents on behalf of TfNSW, the asset owner.
The ASA deploys TfNSW requirements for asset and safety assurance by creating and
managing TfNSW's governance models, documents and processes. To achieve this, the ASA
focuses on four primary tasks:
• publishing and managing TfNSW's process and requirements documents including TfNSW
plans, standards, manuals and guides
• deploying TfNSW's Authorised Engineering Organisation (AEO) framework
• continuously improving TfNSW’s Asset Management Framework
• collaborating with the Transport cluster and industry through open engagement
The AEO framework authorises engineering organisations to supply and provide asset related
products and services to TfNSW. It works to assure the safety, quality and fitness for purpose of
those products and services over the asset's whole-of-life. AEOs are expected to demonstrate
how they have applied the requirements of ASA documents, including TfNSW plans, standards
and guides, when delivering assets and related services for TfNSW.
Compliance with ASA requirements by itself is not sufficient to ensure satisfactory outcomes for
NSW Transport Assets. The ASA expects that professional judgement be used by competent
personnel when using ASA requirements to produce those outcomes.
About this document
This document supersedes T HR RS 00600 ST - RSU 600 - Minimum Operating Standards for
Rolling Stock – Multiple Unit Train Specific Interface Standards, version 1.0. The changes to
previous content include the following:
• addition of TN 036 : 2015 content detailing train stop and braking (RSU 620) and traction
requirements (RSU 643)
• updated Section RSU 670 covering DMU requirements
• addition of Section RSU 680 outlining requirements of multi-mode traction operation
Table 1 provides a summary of changes to the content of this standard from the previous
version. Changes to front matter, formatting, branding, and governance are not included.
© State of NSW through Transport for NSW 2019 Page 4 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
Table 1 - Summary of changes from T HR RS 00600 ST, version 1.0 (December 2014)
Page Section Change
13 2.8 Added RSU 264 as a reference
14 3.2 Clarification on adhesion modifying systems and additional requirements for emergency brake in RSU 620 as per TN 036:2015
17 4.2.2 Refer coupler heights back to RSU 140
18 4.4 Section retitled from Doors to Platform train interface and added reference to T HR RS 04001 ST
19 4.5.2 Added reference to SP R 92013 for Sydney Trains EMU
21 4.8 Added reference to T HR RS 17010 ST
25 6.4 Section 6.4 removed
29 8 New section (RSU 643) on traction requirements as per TN 036:2015
36 11 Inserted exhaust, noise and fuel tank and fuelling requirements by referring to relevant TfNSW standards
37 12 New section (RSU 680) outlining requirements of multi-mode traction operation
© State of NSW through Transport for NSW 2019 Page 5 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
Table of contents 1. General requirements – RSU 600 ........................................................................................................... 8 1.1. Introduction ............................................................................................................................................ 8 1.2. Purpose .................................................................................................................................................. 8 1.3. Application ............................................................................................................................................. 9 1.4. Reference documents ............................................................................................................................ 9 1.5. Australian standards for railway rolling stock ...................................................................................... 10 1.6. Authorisation of vehicles ...................................................................................................................... 11
2. Bogie components – RSU 610 .............................................................................................................. 12 2.1. Introduction .......................................................................................................................................... 12 2.2. Wheels ................................................................................................................................................. 12 2.3. Wheel profiles ...................................................................................................................................... 12 2.4. Axles .................................................................................................................................................... 12 2.5. Wheel and axle assembly .................................................................................................................... 12 2.6. Axle bearing assemblies ...................................................................................................................... 12 2.7. Bogie frames and associated componentry ........................................................................................ 12 2.8. Vehicle suspension .............................................................................................................................. 13
3. Brakes and pneumatic equipment – RSU 620 .................................................................................... 14 3.1. Introduction .......................................................................................................................................... 14 3.2. Brake systems ..................................................................................................................................... 14 3.3. Emergency brake additional requirements .......................................................................................... 15 3.4. Rolling stock recovery .......................................................................................................................... 15 3.5. Brake equipment .................................................................................................................................. 16 3.6. Identification of cocks .......................................................................................................................... 16 3.7. Trip gear ............................................................................................................................................... 16 3.8. Dummy couplings ................................................................................................................................ 16
4. Body, underframe, and appointments – RSU 630 .............................................................................. 17 4.1. General ................................................................................................................................................ 17 4.2. Design loads and stresses ................................................................................................................... 17 4.3. Jacking and lifting points ...................................................................................................................... 17 4.4. Platform train interface ......................................................................................................................... 18 4.5. Marking and identification .................................................................................................................... 18 4.6. Wooden bodied vehicles – legacy and historic vehicles only .............................................................. 20 4.7. Toilets .................................................................................................................................................. 21 4.8. Fire resistance ..................................................................................................................................... 21
5. Vehicle performance – RSU 640........................................................................................................... 22 5.1. Introduction .......................................................................................................................................... 22 5.2. Test requirements summary ................................................................................................................ 22 5.3. Jacking point vertical load test ............................................................................................................. 23 5.4. Static end compression test................................................................................................................. 23 5.5. P2 force and P/D determination ........................................................................................................... 23
© State of NSW through Transport for NSW 2019 Page 6 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
5.6. Bridge loading determination ............................................................................................................... 23
6. Braking performance – RSU 641 .......................................................................................................... 24 6.1. Introduction .......................................................................................................................................... 24 6.2. Spring parking brake or handbrake ..................................................................................................... 25 6.3. Roll back prevention ............................................................................................................................ 25
7. Ride performance – RSU 642 ............................................................................................................... 26 7.1. Introduction .......................................................................................................................................... 26 7.2. Base ride performance requirements (lateral and vertical) ................................................................. 26 7.3. Base ride performance requirements (longitudinal) ............................................................................ 26 7.4. Recommended ride performance requirements .................................................................................. 27 7.5. Ride index algorithm ............................................................................................................................ 27
8. Traction requirements – RSU 643 ........................................................................................................ 29
9. Safety equipment – RSU 650 ................................................................................................................ 30 9.1. Driver’s safety system .......................................................................................................................... 30 9.2. Speed indicating device ....................................................................................................................... 30 9.3. Data logger or recorder ........................................................................................................................ 30 9.4. Emergency equipment ......................................................................................................................... 31 9.5. Emergency cock .................................................................................................................................. 31 9.6. Communications .................................................................................................................................. 31 9.7. Lights ................................................................................................................................................... 31 9.8. Horns ................................................................................................................................................... 33
10. Electric train specific requirements – RSU 660 .................................................................................. 35 10.1. Introduction ...................................................................................................................................... 35 10.2. Pantograph isolation ........................................................................................................................ 35 10.3. 1500 V traction supply ..................................................................................................................... 35
11. Diesel train specific requirements – RSU 670 .................................................................................... 36 11.1. Exhaust emissions ........................................................................................................................... 36 11.2. External noise emissions ................................................................................................................. 36 11.3. Diesel fuel tank and fuelling infrastructure requirements ................................................................ 36
12. Multiple unit trains with multi-mode traction systems – RSU 680 ................................................... 37 12.1. Applicable requirements .................................................................................................................. 37 12.2. Engaging and transitioning between traction modes ....................................................................... 38
© State of NSW through Transport for NSW 2019 Page 7 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
1. General requirements – RSU 600 1.1. Introduction
The Asset Standards Authority (ASA) has established interface requirements pertaining to
vehicles operating on the TfNSW Metropolitan Heavy Rail Network.
The T HR RS 00600 ST (RSU 600 series) contains specific requirements for multiple unit self-
propelled trains operating on the TfNSW Metropolitan Heavy Rail Network.
The RSU 600 series of standards are part of the Minimum Operating Standards for Rolling
Stock, which is made up of the following parts:
• T HR RS 00000 ST (RSU 000 series) General Requirements
• T HR RS 00100 ST (RSU 100 series) General Interface Requirements
• T HR RS 00200 ST (RSU 200 series) Common Interface Requirements
• T HR RS 00300 ST (RSU 300 series) Locomotive Specific Interface Requirements
• T HR RS 00400 ST (RSU 400 series) Freight Vehicle Specific Interface Requirements
• T HR RS 00500 ST (RSU 500 series) Locomotive Hauled Passenger Vehicle Specific
Interface Requirements
• T HR RS 00600 ST (RSU 600 series) Multiple Unit Train Specific Interface Requirements
• T HR RS 00700 ST (RSU 700 series) Infrastructure Maintenance Vehicle Specific Interface
Requirements
• T HR RS 00811 ST to T HR RS 00890 ST (RSU Appendix A1 to RSU Appendix I)
Appendices
Multiple unit trains are self-propelled passenger trains made up of similar diesel or electric
powered cars.
Some cars may be non-powered.
For the purposes of interpretation of this RSU series, power cars used for propulsion and that
do not carry passengers shall be treated as a locomotive and shall meet the requirements
specified in T HR RS 00300 ST (RSU 300 series). Dedicated trailer cars that operate in
conjunction with the above mentioned power cars shall be treated as locomotive hauled
passenger cars and shall meet the requirements of T HR RS 00500 ST (RSU 500 series).
1.2. Purpose The purpose of these standards is to ensure that all rolling stock operating on the TfNSW
Metropolitan Heavy Rail Network meet the minimum standards to ensure compatibility with the
© State of NSW through Transport for NSW 2019 Page 8 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
network and its infrastructure as required by the Transport for NSW (TfNSW) accreditation with
the Office of the National Rail Safety Regulator (ONRSR).
1.3. Application The requirements of these standards apply to all new or substantially modified rolling stock, and
rolling stock that has not operated on the TfNSW Metropolitan Heavy Rail Network.
Older rolling stock that was operating on the network as at August, 1997 may not fully comply
with the requirements of this standard but will be assessed by ASA on behalf of TfNSW
considering the design and proposed use of the vehicle(s).
In these standards, the terms 'owner' and 'operator' are used. They refer to the owner of the
rolling stock and the operator using that rolling stock. These may or may not be the same
organisation.
When the word 'shall' is used in this document, the requirements shall be read as mandatory for
rolling stock operating on the TfNSW Metropolitan Heavy Rail Network.
When the word 'should' is used in this document, the requirements shall be read as
recommended.
When the word 'may' is used in this document, the requirements shall be read as allowable.
1.4. Reference documents The following documents are cited in the text. For dated references, only the cited edition
applies. For undated references, the latest edition of the referenced document applies.
Australian standards
AS 7527 Rolling Stock Event Recorders
AS 7531 Lighting and Visibility
Transport for NSW standards
T HR RS 00000 ST (RSU 000 series) - General Requirements
T HR RS 00100 ST (RSU 100 series) - General Interface Requirements
T HR RS 00200 ST (RSU 200 series) - Common Interface Requirements
T HR RS 00300 ST (RSU 300 series) - Locomotive Specific Interface Requirements
T HR RS 00500 ST (RSU 500 series) - Locomotive Hauled Passenger Vehicle Specific
Interface Requirements
T HR RS 00814 ST RSU Appendix A4 – Multiple Unit Train Vehicle Information Pack
T HR RS 00840 ST RSU Appendix D – Train (Driver) Safety Systems
© State of NSW through Transport for NSW 2019 Page 9 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
T HR RS 00850 ST RSU Appendix E – Rolling Stock 1500 V dc Overhead Power Supply
Interface Requirements
T HR RS 00880 ST RSU Appendix H – Automatic Equipment Identification
T HR RS 00890 ST RSU Appendix I – Reflective Delineators
T HR RS 04001 ST Passenger Rolling Stock Access and Egress
T MU RS 01000 ST Structural Integrity and Crashworthiness of Passenger Rolling Stock
T HR RS 17010 ST Passenger Rolling Stock Fire Safety
T HR RS 18001 ST Diesel Fuel Tanks for Passenger Rolling Stock
TS TOC 1 Train Operating Conditions (TOC) Manual – General Instructions
Other reference documents
Railways of Australia (ROA) Manual of Engineering Standards and Practices
Sydney Trains SP R 92013 Specification for Set Identification Labels ("Target Plates")
(Available from Sydney Trains through the relevant contract manager)
1.5. Australian standards for railway rolling stock The Rail Industry Safety and Standards Board (RISSB) is currently writing the Australian
standards for railway rolling stock which will eventually supersede the Railways of Australia
Manual of Engineering Standards and Practices.
The requirements of the ASA minimum operating standards for rolling stock generally align with
the Australian standards for railway rolling stock; however they can contain additional
requirements.
Where applicable throughout this standard, the Australian standards for railway rolling stock are
referenced for use.
The content in the applicable section of this standard is aligned with the Australian standards for
railway rolling stock.
Additional requirements to the Australian standards are indicated with separator lines and blue
bold text. For example:
AS 7500 – Additional requirements to the Australian standards for rolling stock will be indicated in bold text such as this
These additional requirements are mandatory.
For any rolling stock to operate on the TfNSW Metropolitan Heavy Rail Network, the
requirements of the TfNSW minimum operating standards for rolling stock take precedence over
the Australian standards where conflicts exist in requirements. © State of NSW through Transport for NSW 2019 Page 10 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
Note: The gap analysis of the TfNSW minimum operating standards for rolling stock
and the Australian standards for railway rolling stock is ongoing. As new Australian
standards for railway rolling stock are published, and as the gap analysis progresses,
additional indications of variance will be added to these standards.
The current listing of Australian standards for railway rolling stock can be found on the RISSB
website. The list categorises standards as being 'published', 'in progress' or 'future'.
To obtain access to the published Australian standards for railway rolling stock, visit the RISSB
website.
1.6. Authorisation of vehicles For assessment of all multiple unit trains to operate on the TfNSW Metropolitan Heavy Rail
Network, the vehicle information pack in T HR RS 00814 ST RSU Appendix A4 – Multiple Unit
Train Vehicle Information Pack shall be completed and submitted.
© State of NSW through Transport for NSW 2019 Page 11 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
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2. Bogie components – RSU 610 2.1. Introduction
Bogie related requirements in this section are specific to multiple unit trains. All requirements in
T HR RS 00200 ST (RSU 200 series), which are common requirements to all rolling stock, also
apply to multiple unit trains.
2.2. Wheels Refer to T HR RS 00200 ST (RSU 210) for common wheel requirements.
Refer to T HR RS 00200 ST (RSU 211) for wheel design and manufacture requirements.
Refer to T HR RS 00200 ST (RSU 212) for minimum wheel operating requirements.
2.3. Wheel profiles Refer to T HR RS 00200 ST (RSU 211) for wheel profiles.
2.4. Axles Refer to RSU 220, RSU 221 and RSU 222 of T HR RS 00200 ST for common axle
requirements.
2.5. Wheel and axle assembly Refer to T HR RS 00200 ST (RSU 230) for common wheel and axle assembly requirements.
2.6. Axle bearing assemblies Refer to T HR RS 00200 ST (RSU 240) for common axle bearing assembly requirements.
2.7. Bogie frames and associated componentry Refer to T HR RS 00200 ST (RSU 250) for common requirements for bogie frames and
associated componentry.
Each bogie shall be fitted with a bogie code and number as detailed in Section 8.1.4 (RSU 250)
of T HR RS 00200 ST. The ASA shall provide the unique identification bogie code and number
for TfNSW passenger multiple unit rolling stock.
© State of NSW through Transport for NSW 2019 Page 12 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
2.8. Vehicle suspension Refer to T HR RS 00200 ST (RSU 260) for common vehicle suspension requirements; this
consists of the following subsections:
• T HR RS 00200 ST (RSU 261) for suspension springs
• T HR RS 00200 ST (RSU 262) for suspension damping
• T HR RS 00200 ST (RSU 263) for resilient suspension components
• T HR RS 00200 ST (RSU 264) for constant contact sidebearers
© State of NSW through Transport for NSW 2019 Page 13 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
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3. Brakes and pneumatic equipment – RSU 620 3.1. Introduction
Multiple unit trains generally operate in sets consisting of two or more similar type vehicles.
The braking system shall allow for the operation of multiple sets joined together to clear a
section.
3.2. Brake systems The train brake control system shall be designed such that no single failure in the brake system
will prevent the system achieving its braking performance.
The train brake stopping distances specified in T HR RS 00600 ST (RSU 641) shall be
maintained for all brake demand inputs in different operating modes. This includes driver
control, automatic train protection (ATP) control, driver safety system, and train response to
failures. If a failure occurs that prevents these demand inputs from achieving the stopping
distance, a full service brake or emergency brake shall be applied automatically.
The brake system shall allow the full range of movement of the bogie and its components
without loss of performance. Operational movement of the bogie shall not cause deterioration to
the brake system.
A wheel slide protection (WSP) system shall be provided for all forms of wheel-based braking
except the park brake.
The braking system reliability shall contribute to meeting on-time running (OTR) requirements
and fleet availability requirements set by TfNSW. The total operational impact of brake failure
shall be evaluated and minimised.
The rheostatic or regenerative brake system (hydrodynamic brake in diesel hydraulic and diesel
multiple unit trains) shall account for continuous operation on all terrain and conditions found in
the TfNSW Metropolitan Heavy Rail Network and any other networks as specified by TfNSW.
The rheostatic brake mode shall be fully rated such that the train can use full dynamic braking
when in a non-receptive part of the network.
Use of adhesion modifying systems (such as sanding) for braking may be used to improve the
adhesion characteristics; however, the use shall be minimised to limit the deposit of adhesion
modifying substance on the track. The use shall be limited to instances where high deceleration
is required, for example during emergency braking, and where rail adhesion conditions fall to a
level below that required to achieve the deceleration.
Any use of adhesion modifying systems for braking shall require an effective system to clear the
adhesion modifying substance from the railhead behind the car or set applying the adhesion
modifying substance. © State of NSW through Transport for NSW 2019 Page 14 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
The brake performance as detailed in this section shall be met without the application or use of
adhesion modifying systems.
3.3. Emergency brake additional requirements The emergency brake shall be controlled by brake pipe pressure throughout all coupled sets.
The emergency brake shall be applied if the brake pipe pressure is vented and shall include
wheel slip or wheel slide operation.
The emergency brake shall be applied if the set passes a raised train stop.
In the case of an unintentional train separation, all parts of the train shall be braked
automatically with an emergency brake application.
The performance of the emergency brake shall be not less than that specified in
T HR RS 00600 ST (RSU 641).
The emergency brake performance should be obtained by pneumatic braking only. Pneumatic
(only) braking excludes any electric control, dynamic or regenerative braking, and any adhesion
modifying systems (such as sanding).
Where non-pneumatic systems such as dynamic brakes are used to supplement pneumatic
brakes during emergency braking, pneumatic only emergency braking performance shall as a
minimum meet 'GE52A – 15%' (the 'GE52A – 15%' brake performance are stopping distances
that are 15% shorter than GE52A) for speeds up to 130 km/h; for speeds above 130 km/h and
up to 160 km/h the GX2M brake curve shall apply.
3.4. Rolling stock recovery Multiple unit trains shall have at least a fail-safe automatic air brake system that can be
operated from a hauling vehicle with a brake pipe pressure set at 500 kPa.
When the vehicle or train is being hauled by a locomotive or train, the automatic air brake shall
be fully operational when only the brake pipe air is connected, that is the main reservoir air
supply is not connected.
When the vehicle or train is being hauled by a locomotive or train, the main reservoir air supply
shall be compatible with all rolling stock that could be used for recovery, including locomotives
and other passenger rolling stock. The TfNSW passenger rolling stock fleets vary in nominal
main reservoir operating pressures between 600 kPa and 950 kPa. Locomotive main reservoir
operating pressures are nominally between 750 kPa and 850 kPa.
During recovery operations on the TfNSW Metropolitan Heavy Rail Network the following shall
apply:
• the braking system shall be able to interface with any other rolling stock on the TfNSW
Metropolitan Heavy Rail Network © State of NSW through Transport for NSW 2019 Page 15 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
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• the recovery consist, comprising the 'assisting' and 'disabled' train, shall have a fully
operable automatic braking system, to be operated in accordance with the relevant network
rules and procedures
• the recovery consist shall have graduated levels of braking control
3.5. Brake equipment Refer to T HR RS 00200 ST (RSU 271) for common brake equipment requirements.
3.6. Identification of cocks All cut-out or isolation cocks shall be clearly identified and the handles painted white, or other
contrasting colour.
3.7. Trip gear All multiple unit trains shall be fitted with trip gear. Refer to T HR RS 00100 ST (RSU 160) and
T HR RS 00840 ST RSU Appendix D – Train (Driver) Safety Systems for details.
3.8. Dummy couplings All end vehicles with coupling hoses should be fitted with dummy couplings or coupling hose
receptacles.
© State of NSW through Transport for NSW 2019 Page 16 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
Version 2.0 Issue date: 08 August 2019
4. Body, underframe, and appointments – RSU 630 4.1. General
Vehicle owners and operators shall have controlled rail industry accepted standards or
procedures that govern the operation of vehicles with damaged body or structure.
Some earlier designs of multiple unit trains may not fully comply with the requirements in the rail
industry accepted standards or procedures but will be assessed considering the equipment
fitted and the proposed use of the vehicles.
4.2. Design loads and stresses Passenger multiple unit rolling stock shall meet the requirements of T MU RS 01000 ST
Structural Integrity and Crashworthiness of Passenger Rolling Stock.
Vehicles shall be marshalled in trains so that the trailing load on any vehicle does not exceed
the rated capacity of that vehicle's coupler, draft gear, or underframe.
4.2.1. Collision protection Passenger multiple unit rolling stock shall meet the requirements of T MU RS 01000 ST.
4.2.2. Couplers and draft gear Standard automatic couplers may be used on multiple unit trains if they are fitted with a vertical
interlocking feature to prevent vehicle overriding or telescoping in collisions.
Coupler heights shall be within the limits specified in T HR RS 00100 ST (RSU 140).
Multi-function couplers may be used in place of standard automatic couplers.
Multi-function couplers shall be maintained at level.
Where a non-standard coupler is fitted to terminal vehicles, an emergency coupler adaptor shall
be provided to match up with a standard 10 A contour.
4.3. Jacking and lifting points Suitable jacking points shall be supplied at the junction of the underframe side sill and the
bolster adjacent to each bogie centre and under the drawgear pocket.
[Reference: ROA Manual of Engineering Standards and Practices, section 8.2.13.]
Vehicles shall have suitable lifting points or brackets to insert lifting hooks and shackles.
The lifting brackets shall consist of pairs of vertical plates. These should be mounted at the
ends of the body bolsters and located to align with bolster web plates. Refer to
T HR RS 00100 ST (RSU 170) for more information. © State of NSW through Transport for NSW 2019 Page 17 of 39
T HR RS 00600 ST RSU 600 Series - Minimum Operating Standards for Rolling Stock - Multiple Unit Train Specific Interface Requirements
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4.4. Platform train interface Vehicles shall comply with T HR RS 04001 ST Passenger Rolling Stock Access and Egress.
4.4.1. Doors Passenger entry doors shall be fitted with a positive latching system to prevent doors from being
opened accidentally whilst train is in motion.
Hinged doors shall not open outward.
All plug type doors, where fitted, shall be positioned in the designated areas as specified in
Section 2.6.4 (part of RSU 110) of T HR RS 00100 ST. Alternative door positions may be
accepted by TfNSW. However, the doors in the open condition shall not exceed the swept path
of the applicable rolling stock outline when negotiating 100 m curve radii.
Crew plug doors, where fitted, shall be designed such that an open door cannot close (and hit
train crew) if struck whilst the train is in motion.
All body side doors shall be positioned such that the gap between the doorway and the platform
at curved platforms is minimised.
4.4.2. Doors and platform interface For new EMU and DMU passenger rolling stock, the floor height at the passenger and crew
body side doors (crew cab and vestibule floor heights) shall be designed and maintained at
1270 mm above rail level (ARL) with new wheels, tare loading, and functioning self levelling
secondary suspension. The minimum floor height shall not be lower than 1225 mm ARL with
condemn wheels, crush loading, and functioning self levelling secondary suspension.
For new EMU and DMU passenger rolling stock, the lower edges of body side plug doors (crew
or passenger doors) shall be designed so that if the lowest edge is below 1225 mm ARL, then
the design shall take into account the possible contact with platforms and appropriate design
features shall be incorporated. Refer to Section 3.5 (part of RSU 120) of T HR RS 00100 ST, for
further details regarding the platform interface.
4.5. Marking and identification
4.5.1. General AS 7531 Lighting and Visibility is acceptable for use in Section 4.5.3 and Section 4.5.4, except
where indicated as an exception (separator lines and blue bold text). The remainder of the
content in Section 4.5.2 to Section 4.5.7 is in alignment with AS 7531.
© State of NSW through Transport for NSW 2019 Page 18 of 39
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4.5.2. Code and number
Each vehicle of a multiple unit train shall have a unique identification code and number clearly
marked on each side the vehicle.
All electric multiple unit (EMU) consists shall be further identified by a unique set code and
number clearly marked at the terminal ends of the consist.
The vehicle code and number shall be readable from trackside, on station platforms and from
signal boxes.
Refer to SP R 92013 Specification for Set Identification Labels ("Target Plates") for additional
requirements for Sydney Trains EMUs.
The ASA shall provide the unique identification code and number, and the unique set code and
number, for TfNSW passenger multiple unit rolling stock.
4.5.3. Vehicle end
The driving ends of terminal cars should be painted in contrasting colours to enhance visibility
by trackside personnel and motorists at level crossings. The colours shall contrast against the
vehicle and its operating environment.
Colours of the operating environment, for example, include an orange colour which is similar to
the colour of a safety vest, and might include colours which may be confused with trackside
signals.
The minimum area of contrasting colours shall be 1 m² with a continuous height or width of
0.6 m. If the front is not vertical, then the frontal projection of area of contrasting colours shall
not be less than 1 m².
4.5.4. Vehicle side The side of cars shall have areas of high visibility that is contrasting to the operating
environment of the vehicle.
The passenger body side doors shall be finished in a high visibility colour that is contrasting to
the vehicle side and its operating environment. The door colour shall not be used on any other
part of the body side in areas and heights comparative to the doors. For example, end colouring
shall not extend around to the side of the body.
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The requirement of high visibility contrasting door colouring is not a requirement in AS 7531. For operation on the TfNSW Metropolitan Heavy Rail Network, passenger body side doors are required to be finished in a high visibility, contrasting colour.
4.5.5. Reflective delineators To enhance visibility of passenger vehicles from the side at level crossings, all passenger
vehicles shall be fitted with reflective delineators, reflectors, in accordance with
T HR RS 00890 ST RSU Appendix I – Reflective Delineators.
4.5.6. Maintaining visibility The livery, its end contrasting colours, and reflective delineators are critical to their function as
safety devices.
Accordingly, the cleaning of code and number, livery and reflective delineators, and the
checking of their attachment to the vehicle shall be included as a routine task in all scheduled
and corrective maintenance functions.
4.5.7. AEI tags All multiple unit vehicles shall be fitted with standard automatic equipment identification (AEI)
tags as specified in T HR RS 00880 ST RSU Appendix H – Automatic Equipment Identification.
Re-use of used AEI tags is not permitted.
4.6. Wooden bodied vehicles – legacy and historic vehicles only All self-propelled wooden bodied vehicles shall be fitted with approved hazard warning lights at
each terminal end and approved impact resistant barriers on the front and rear windows. The
use of an appropriate film applied to the windscreens of these vehicles will be assessed by the
ASA for suitability as an impact resistant barrier.
Wooden bodied vehicles should be fitted with approved steel collision posts at each end of the
underframe to provide protection against vehicle overriding or telescoping in the event of a
collision.
Double shelf couplers should be provided as added protection against vehicle overriding or
telescoping in the event of a collision.
Any self-propelled wooden bodied vehicle not fitted with the aforementioned collision protection
will only be permitted to move on the TfNSW Metropolitan Heavy Rail Network under complete
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block working in accordance with Section 4.6 of TS TOC 1 Train Operating Conditions (TOC)
Manual - General Instructions.
4.7. Toilets Toilet facilities on passenger vehicles shall have either holding tanks and decanting facilities or
waste processing facilities. Refer to Section 6.6 (RSU 150) of T HR RS 00100 ST for more
information.
4.8. Fire resistance Consideration shall be given to limit the fire resistance, flammability, and toxicity of materials
used in the construction of rolling stock.
Note: This requirement is to limit fire, smoke or fumes that start on a train or vehicle
spreading to stations, buildings, other rolling stock, other infrastructure, or personnel
near the railway line.
The fire performance of the vehicle shall comply with T HR RS 17010 ST Passenger Rolling
Stock Fire Safety.
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5. Vehicle performance – RSU 640 5.1. Introduction
The performance specified in this section relates to the operation of the multiple unit self-
propelled trains on the TfNSW Metropolitan Heavy Rail Network.
5.2. Test requirements summary Table 2 summarises the test requirements for multiple unit trains.
Table 2 - Test requirements summary
© State of NSW through Transport for NSW 2019 Page 22 of 39
Compatibility test References in other standards
References in this standard
Static rolling stock outline test T HR RS 00200 ST (RSU 281)
-
Static vehicle weigh test T HR RS 00200 ST (RSU 282)
-
Static vehicle twist test T HR RS 00200 ST (RSU 283)
-
Vehicle-bogie swing test T HR RS 00200 ST (RSU 284)
-
Vehicle-vehicle swing test T HR RS 00200 ST (RSU 285)
-
Static brake test T HR RS 00200 ST (RSU 286)
Section 6 (RSU 641)
Brake performance test T HR RS 00200 ST (RSU 287)
Section 6 (RSU 641)
Ride performance test T HR RS 00200 ST (RSU 288)
Section 7 (RSU 642)
Kinematic rolling stock outline test
T HR RS 00200 ST (RSU 289)
-
Traction performance test T HR RS 00300 ST (RSU 341)
-
Pitch and bounce test T HR RS 00200 ST (RSU 290)
-
Curve stability test T HR RS 00200 ST (RSU 298)
NA
Vehicle structural tests T HR RS 00200 ST (RSU 297)
NA
Environmental tests T HR RS 00200 ST (RSU 292)
NA
Signal visibility test T HR RS 00200 ST (RSU 293)
NA
Electrical safety inspection T HR RS 00200 ST (RSU 294)
NA
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Compatibility test References in other
standards References in this standard
Signal compatibility test T HR RS 00200 ST (RSU 295)
NA
Signal and communications system interference test
T HR RS 00200 ST (RSU 296)
NA
Safety equipment function test
T HR RS 00200 ST (RSU 299)
NA
Pantograph tests T HR RS 00850 ST (RSU Appendix E)
NA
Fitment of AEI tags T HR RS 00880 ST, (RSU Appendix H)
Section 4 (RSU 630)
Fitment of reflective delineators
T HR RS 00890 ST, (RSU Appendix I)
Section 4 (RSU 630)
Refer to Section 18 (RSU 280) of T HR RS 00200 ST for sequencing of tests, and requirements
for the movement of vehicles and for conducting dynamic tests.
5.3. Jacking point vertical load test A jacking point vertical load test shall be conducted to ensure that the vehicle is capable of
withstanding loads imposed during vehicle recovery.
Refer to Section 34 (RSU 297) of T HR RS 00200 ST for more information on the jacking point
vertical load test.
5.4. Static end compression test A static end compression test shall be conducted to ensure that the vehicle is capable of
withstanding the loads imposed during operation. Loads shall be commensurate with the
proposed maximum duty of the vehicle.
Refer to Section 34 (RSU 297) of T HR RS 00200 ST for more information on the static end
compression test.
5.5. P2 force and P/D determination The P2 force shall not exceed the limits specified in Section 3 (RSU 120) of T HR RS 00100 ST.
The P/D ratio shall not exceed the limits specified in Section 3 (RSU 120) of
T HR RS 00100 ST.
5.6. Bridge loading determination The bridge loading shall meet the requirements as specified in Section 3 (RSU 120) of
T HR RS 00100 ST.
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6. Braking performance – RSU 641 6.1. Introduction
Braking performance is specified to ensure that multiple unit trains are able to stop under all
weather conditions within the current signalling system spacings.
For all new multiple unit trains, the braking performance on clean dry level track (with adhesion
levels not less than 0.15) shall be better than the stopping distances given in Table 3 to ensure
a consistency of train handling across the new generation of rolling stock, and a high level of
braking performance to ensure timetable margins are maintained.
Table 3 - Maximum stopping distances for new multiple unit trains
Speed (km/h) Full service brake application (m)
Emergency brake application (m)
0 0 0
10 7 10
20 22 27
30 44 50
40 74 80
50 113 115
60 160 155
70 215 207
80 278 265
90 349 330
100 428 400
110 516 480
115 565 521
120 620 565
130 720 657
140 834 755
150 955 861
160 1085 974
Refer to Section 25 (RSU 287) of T HR RS 00200 ST for the brake performance test method.
The stopping distance and average deceleration rate at speeds up to the maximum operational
speed shall be demonstrated for the following braking modes:
• service brake including electric brake; for example, electro-pneumatic plus rheostatic or
regenerative braking
• service brake excluding electric brake; for example, electro-pneumatic only
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• automatic brake
• emergency brake
Braking performance for service and automatic brake, including emergency brake, shall be met
at all loading conditions.
The maximum longitudinal force applied to the track by the brake equipment shall always be
less than the force that would occur with an acceleration or deceleration of 2.5 m/s².
6.2. Spring parking brake or handbrake The spring parking or handbrakes on multiple unit trains shall be able to hold the train in crush
load condition on a 1 in 30 grade indefinitely.
6.3. Roll back prevention The train shall provide means to prevent roll back while operating in any load condition.
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7. Ride performance – RSU 642 7.1. Introduction
The bogie related performance parameters in this section relate to the minimum requirements
for the operation of multiple unit self-propelled trains on the TfNSW Metropolitan Heavy Rail
Network.
7.2. Base ride performance requirements (lateral and vertical) The base ride performance requirements are as specified in Section 26 (RSU 288) of
T HR RS 00200 ST. For new electric multiple unit trains, Table 11 in RSU 288 shall be replaced
with Table 4 in this section.
Table 4 - New EMU base ride performance test requirements
Parameter Limit Test speed
Maximum lateral acceleration ± 0.35 g 110% design
Average lateral acceleration ± 0.05 g 110% design
Maximum vertical acceleration ± 0.45 g 110% design
Average vertical acceleration ± 0.05 g 110% design
For bogies equipped with air springs, the base ride performance also applies for vehicles with
deflated air springs. A reduction in maximum permissible operating speed could be required to
achieve this for operation with deflated air springs.
Where the vehicle is fitted with a vibration isolated cab, hunting is assessed using a lateral
accelerometer positioned on the underframe outside the cab, as near as possible to the trailing
bogie centre.
Sustained hunting shall not be permitted. In this case, hunting shall be defined as sinusoidal
lateral oscillations of the wheelset resulting in greater than 0.5 Hz sinusoidal lateral body
accelerations measured at the bogie centre of greater than 0.15 g sustained for 10 s or longer.
7.3. Base ride performance requirements (longitudinal) The maximum longitudinal jerk, including that produced by the braking system shall be less than
0.9 m/s³ except under emergency braking when the longitudinal jerk shall not be greater than
1.5 m/s³.
The emergency brake system shall bring the train to rest within deceleration and jerk limits
commensurate with the safety of public and staff.
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7.4. Recommended ride performance requirements In the interests of crew and passenger comfort and safety, the ride quality specified in Table 5 is
recommended.
Table 5 - Ride quality
Speed (km/h) Vertical ride index Lateral ride index
Maximum design speed 2.4 2.4
These ride index values are recommended for wheels up to the fully worn condition.
These recommended ride performance requirements are in addition to the base ride
performance requirements specified in Section 26 (RSU 288) of T HR RS 00200 ST.
7.5. Ride index algorithm Ride index shall be calculated in accordance with the algorithm specified as follows.
The ride index algorithm is implemented as follows:
Acceleration data is weighted by the function:
RIi = 7.07(Vi)0.1
Where the i-th value refers to the peak amplitude of a frequency component
derived from a fast fourier transfer (FFT) analyser.
The function Vi is defined as shown in Table 6:
Table 6 – Ride index Vi function
Frequency range (Hz) Vi (vertical) Vi (lateral)
0 – 6 0.32 f.a3 4.32 a3
6 – 20 400 a3/f3 650 a3/f3
20 + a3/f a3/f
Where f = frequency, (Hz), a = amplitude, g peak (1 g = 9.81 m/s2)
The total ride index is calculated from the i values by:
𝑹𝑹𝑹𝑹𝑻𝑻𝑻𝑻𝑻𝑻𝑻𝑻𝑻𝑻 = [∑ (𝑹𝑹𝑹𝑹𝒊𝒊)𝟏𝟏𝟏𝟏𝒊𝒊=𝒏𝒏𝒊𝒊=𝟏𝟏 ]𝟏𝟏.𝟏𝟏
Notes:
• frequency analysis will use FFT analysis of at least 400 lines with 0.25 Hz
resolution. Data shall be averaged over 32 averages to minimise statistical
error. 16 averages is acceptable for comparative evaluations only
• analysis shall be restricted to the 0.5 Hz to 50 Hz band
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• weighting filters implementing the above weightings are acceptable provided:
o integration is performed over 10 s to 15 s periods
o the integrated values are recorded over at least 3 km of track and reported as a
mean and sample variance
• data for analysis shall come from samples at substantially constant speed (variance
± 5 km/h)
[Reference: ROA Manual of Engineering Standards and Practices, section 13.4.2]
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8. Traction requirements – RSU 643 Multiple unit trains shall be fitted with a traction system that meets the following requirements:
• traverse the TfNSW Metropolitan Heavy Rail Network geometry (and any other networks
as specified by Transport for NSW)
• meet service duty cycles and timetable requirements as specified by Transport for NSW
• operate under all loading conditions
• start from standstill on a 1 in 30 grade
• operate under all expected environmental and track conditions
• for electric multiple unit trains, operation within the limits of the electrical interface
requirements, refer to T HR RS 00850 ST RSU Appendix E – Rolling Stock 1500 V dc
Overhead Power Supply Interface Requirements
• meet the specified reliability requirements
• the traction system shall allow for the recovery of a failed multiple unit train with a
functional multiple unit train
• meet the requirements in this list under degraded conditions within the operator's minimum
engineering requirements to operate passenger trains
A suitable and effective wheel slip control system shall be fitted to minimise track damage and
meet the acceleration requirements in poor adhesion conditions.
Use of adhesion modifying systems (such as sanding) for traction may be used to improve the
adhesion characteristics in poor adhesion conditions.
Use of adhesion modifying systems (such as sanding) shall be minimised to limit the deposit of
adhesion modifying substance on the track. The use shall be limited to instances where the
highest levels of acceleration is demanded and where rail adhesion conditions fall to a level
below that required to achieve the acceleration.
Any use of adhesion modifying systems for traction shall require an effective system to clear the
adhesion modifying substance from the railhead behind the car or set applying the adhesion
modifying substance.
The performance of the traction system shall be confirmed by all-weather adhesion testing
under maximum crush loading conditions. Refer to RSU 341 in T HR RS 00300 ST for further
information.
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9. Safety equipment – RSU 650 9.1. Driver’s safety system
Each driven vehicle shall be fitted with driver safety systems as specified in T HR RS 00840 ST
RSU Appendix D – Train (Driver) Safety Systems.
9.2. Speed indicating device Each driving position shall have an operative speed indicating device.
Any speed indicating devices that are displayed on a visual display unit shall display the speed
to an accuracy shown in Table 7 or better, when compared to the true vehicle speed at all
times.
Speedometers should be recalibrated to compensate for wheel wear and wheel turning.
If the speedometer does not have wheel diameter compensation, the speedometer should be
calibrated to a diameter midway between the new wheel diameter and condemning diameter.
Table 7 - Accuracy of speedometers
Speedometer Existing vehicles New vehicles from 1 March 2011
Speedo with wheel diameter compensation
± 7% ± 5 %
Speedo without wheel diameter compensation
± 10 % ± 7 %
Verification of the speed indicating devices compared to the true vehicle speed shall be
measured by suitably accurate equipment. Verification shall be carried out at 10 km/h intervals
up to the maximum design speed.
9.3. Data logger or recorder Each train shall be fitted with a functioning, reliable, and accurate data recording or logger
system.
The system shall meet the requirements of AS 7527 Rolling Stock Event Recorders.
For earlier multiple unit trains fitted with analogue or tape type data logger or recorders, such as
Hasler recorders, the system shall meet the requirements specified in the ONRSR rail safety
compliance code – Data Loggers.
ONRSR compliance code for data loggers is available from the ONRSR website
(http://www.onrsr.com.au).
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Some earlier designs of multiple unit trains currently operating do not have data loggers or
Hasler recorders. In such cases, the design will be assessed considering the equipment fitted
and the proposed use of the train.
9.4. Emergency equipment Each multiple unit train shall be supplied with the emergency equipment as specified in Section
3.11 of TS TOC 1 Train Operating Conditions (TOC) Manual – General Instructions.
9.5. Emergency cock Multiple unit trains shall be fitted with an emergency cock or fail-safe emergency brake pipe
dump control near each crew position. The cock when opened shall directly vent the brake pipe.
9.6. Communications Multiple unit trains shall be fitted with a train radio system. Refer to T HR RS 00100 ST (RSU
190) for more information.
9.7. Lights AS 7531 is acceptable for use for Section 9.7.1 to Section 9.7.3, except where indicated as an
additional requirement (separator lines and blue bold text). The remainder of the content of this
section is in alignment with AS 7531.
9.7.1. Headlights Each terminal multiple unit car shall be fitted with white headlights fitted at any leading end as
follows:
• headlight arrangement shall produce a peak intensity of at least 200,000 cd
• the peak intensity requirement shall also be met if devices to protect or diffuse the
headlights are fitted while in service
• the centreline of each headlamp beam should be aimed at a point at the centre of track
level at least 240 m ahead and in front of the headlight
• the headlight arrangement shall be inspected and maintained such that the illumination and
alignment requirements are ensured
• headlights shall be at least 2.3 m above rail
• headlights shall have the ability to be dimmed to a low beam setting
• the headlight low beam shall produce a peak intensity of no greater than 80,000 cd
Note: All headlights should be in a colour temperature between 2,000 K and 7,500 K.
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9.7.2. Tail or marker lights
Each terminal multiple unit car shall be fitted with at least two marker or tail lights fitted at any
leading or trailing end as follows:
• red marker lights fitted at any trailing end
• white marker lights fitted at any leading end
• red marker lights and white marker lights fitted as high and wide as practical, at both sides
of each end
• each marker light shall have a luminous intensity of at least 75 cd
The requirement of white marker lights at any leading end is not a requirement in AS 7531. For operation on the TfNSW Metropolitan Heavy Rail Network, white marker lights are required to be fitted to any leading end of a multiple unit train.
9.7.3. Visibility lights Each terminal multiple unit car shall be fitted with high visibility ditch lights, or fog lights, as
follows:
• these lights shall be combination driving or fog lights and shall be positioned such that the
beam of light is at an angle of 7.5 degrees from and crossing the vehicle centreline
• two white visibility lights fitted at any leading end
• each visibility light shall produce a peak intensity of at least 20,000 cd
• visibility lights shall be at least 600 mm above the top of the rail
• visibility lights should be no more than 1200 mm above the top of the rail
• visibility lights shall be laterally separated by at least 900 mm if they are mounted at least
1500 mm below the headlights
• visibility lights shall be laterally separated by at least 1500 mm if they are mounted less
than 1500 mm below the headlights
• visibility lights shall be aimed at a point that is at least 25 m in front of the terminal end of
the vehicle at top of rail
Figure 1 illustrates this requirement.
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Figure 1 - Side view of visibility light aiming
• visibility lights shall then be aimed or turned cross-eyed to between a minimum of
7.5 degrees and a maximum of 15 degrees to the longitudinal centreline of the vehicle
Figure 2 illustrates this requirement.
Figure 2 - Top view of visibility light aiming
• visibility lights shall alternately flash on and off when the horn is sounded or the train
changes direction
• the rate of alternate flashing shall be at least 40 flashes per minute and shall be at most
180 flashes per minute
• the flashing shall continue for a period of at least 15 s
AS 7531 specifies normal interior lighting, emergency interior lighting, access lighting and coupler lighting. T HR RS 00600 ST is an interface standard for access onto the TfNSW Metropolitan Heavy Rail Network, so these types of lights are not specified in this document.
9.7.4. Maintenance The operation of lights is critical to the safe operation of multiple unit trains.
Accordingly, all globes and lenses shall be inspected and maintained to ensure their operation
as specified in Section 9.7.
9.8. Horns Multiple unit trains shall be fitted with a town horn and a country horn.
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The external sound pressure level of train horns shall comply with Table 8.
Table 8 - Horn external noise limits and test conditions
Country horn Town horn
Operating condition Stationary, main reservoir pressure within typical operating range
Stationary, main reservoir pressure within typical operating range
External location 200 m from front of the train; 1.5 m above rail level
100 m from front of the train; 1.5 m above rail level
Minimum LAmax,F (Fast response)
88 dB(A) 85 dB(A)
Maximum LAmax,F (Fast response)
93 dB(A) 90 dB(A)
As an alternative to test compliance with the requirements given in Table 8 at lower distances,
train horns may achieve the external sound pressure levels specified in Table 9 when measured
as follows:
• using the maximum A-weighted Fast response (LAmax,F) over the duration of the horn
activation
• at 5 m from the front of the train directly in line with the horn
• at 1.5 m above rail level
• over track with clean serviceable ballast
• with the main reservoir pressure within typical operating range
• at least 30 m from any reflecting surface
Table 9 - Horn external noise limits – alternative testing at lower distances
Noise limits - Country horn (Note 1)
Noise limits - Town horn (Note 2)
Minimum LAmax,F (Fast response)
124 dB(A) 114 dB(A)
Maximum LAmax,F (Fast response)
129 dB(A) 119 dB(A)
Notes:
1. Only valid for a country horn with a fundamental frequency in the range
390 Hz ± 25 Hz.
2. Only valid for a town horn with a fundamental frequency in the range
290 Hz ± 25 Hz.
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10. Electric train specific requirements – RSU 660 10.1. Introduction
The requirements specific to EMU trains in this section are in addition to the requirements
detailed elsewhere in this standard, and all EMU trains shall meet the applicable requirements
within T HR RS 00600 ST.
10.2. Pantograph isolation Pantographs on electric trains should be electrically separated such that one pantograph raised
cannot provide power to the lowered pantographs.
Where the pantographs on an electric train are not electrically separated, a pantograph isolating
switch shall be fitted to allow electrical separation of the pantographs.
10.3. 1500 V traction supply Refer to T HR RS 00850 ST for details of the 1500 V traction supply.
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11. Diesel train specific requirements – RSU 670 The requirements specific to DMU trains in this section are in addition to the requirements
detailed elsewhere in this standard, and all DMU trains shall meet the applicable requirements
within T HR RS 00600 ST.
11.1. Exhaust emissions Refer to T HR RS 00100 ST (RSU 150), and T HR RS 00200 ST (RSU 292), for requirements
and limits associated with exhaust emissions of diesel traction systems for DMU trains.
11.2. External noise emissions Refer to T HR RS 00100 ST (RSU 150) and T HR RS 00200 ST (RSU 292) for requirements
and limits associated with noise emissions of diesel traction systems for DMU trains.
11.3. Diesel fuel tank and fuelling infrastructure requirements Refer to T HR RS 18001 ST Diesel Fuel Tanks for Passenger Rolling Stock for the
requirements of fuel tanks, associated equipment, and fuelling infrastructure.
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12. Multiple unit trains with multi-mode traction systems – RSU 680 The requirements given in this section relate to multiple unit trains utilising traction systems
which combine two or more types of traction systems; common examples include diesel and
overhead wire electric, however may also include on-board electrical storage and other on-
board fuel sources.
12.1. Applicable requirements The applicable requirements are dependent on whether a single traction mode is in use at any
one time or if multiple traction modes are in use at any one time.
Requirements specific to the traction mode are only applicable when the traction mode is in
operation.
Refer to Table 10 for further details on standards requirements.
Table 10 - Applicable standards for multiple unit trains with multi-mode traction systems
Applicable standard Diesel traction Electric traction (overhead wire)
Electric traction (on-board battery)
Multi-mode traction (diesel or electric or both)
T HR RS 00600 ST (RSU 600)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 610)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 620)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 630)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 640)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 641)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 642)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 643)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 650)
Applicable Applicable Applicable Applicable
T HR RS 00600 ST (RSU 660)
Not applicable Applicable Not applicable Applicable (overhead wire only)
T HR RS 00600 ST (RSU 670)
Applicable Not applicable Not applicable Applicable
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Applicable standard Diesel traction Electric
traction (overhead wire)
Electric traction (on-board battery)
Multi-mode traction (diesel or electric or both)
T HR RS 00600 ST (RSU 680)
Applicable Applicable Applicable Applicable
12.2. Engaging and transitioning between traction modes Engaging a traction mode, transitioning from one traction mode to another traction mode, or
engaging additional traction modes to compliment an existing traction mode is acceptable as
required for the purposes of the following:
• performance
• business requirements
• failure of a traction mode
• infrastructure availability
• depletion of on-board stored energy (fuel or electricity)
When engaging traction modes, transitioning between traction modes or engaging or
disengaging additional traction modes, the system shall ensure the following:
• All safety equipment remains operational.
• All driver controls and systems (including braking systems) used for train control and
management remain operational.
• Tractive power is continually available to the driver; for example, there is no momentary
loss in power.
• The status of each traction mode is displayed to the driver such that the modes that are
currently active or in the process of being engaged or disengaged is clear.
• Any traction modes with depleted energy storage (fuel or electricity) shall be locked out
from normal operation and be clearly advised to the driver.
• Any traction modes with infrastructure requirements that are not present shall be locked out
from normal operation and be clearly advised to the driver (for example, electric traction
from overhead wire shall not be available when transitioning from an electrified network to
a non-electrified network).
• When engaging or disengaging to the electrical overhead wire, the current draw in the
system shall be minimised to ensure arcing does not occur.
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• When engaging or disengaging to the electrical overhead wire, the train shall be stationary.
Design of rolling stock may allow engaging and disengaging from the overhead wire whilst
the train is in motion. The design of the train should not be modified to control the transition
with an engineering control; it should be controlled administratively to facilitate potential
future operations.
Note: Currently the normal practice for raising and lowering pantographs to interface
to the overhead wire is for the train to be stationary. Where interfacing to the overhead
wire is required whilst the train is in motion, contact the ASA for further requirements.
© State of NSW through Transport for NSW 2019 Page 39 of 39