TCN SeriesEconomical Dual Display Type, PID Control

H-41

(A) Photoelectric Sensors

(B) FiberOpticSensors

(C) Door/AreaSensors

(D) ProximitySensors

(E) PressureSensors

(F) RotaryEncoders

(G) Connectors/Sockets

(H)TemperatureControllers

(I)SSRs / PowerControllers

(J) Counters

(K) Timers

(L) PanelMeters

(M)Tacho /Speed / PulseMeters

(N)DisplayUnits

(O)SensorControllers

(P)SwitchingMode PowerSupplies

(Q)Stepper Motors & Drivers & Controllers

(R)Graphic/LogicPanels

(S)FieldNetworkDevices

(T) Software

Economical Dual Display Type, PID ControlTCN Series

FeaturesEconomical Dual Display Type, PID Control

Realizesidealtemp.controllingwithnewlydevelopedPIDcontrolalgorithmand100mshighspeedsamplingBuilt-in relay output or SSR drive output selectable : Enables to phase control and cycle control with SSR drive output (SSRP function)DramaticallyincreasedvisibilityusingwidedisplaypartEnhancedconvenienceofwiringandmaintenancebyconnectorplugtype(TCN4S- -P)

Mountingspacesavingwithcompactdesign:Approx.38%reducedsizecomparedwithexistingmodel(depth-based)

Ordering Information

SpecificationsSeries TCN4S TCN4M TCN4H TCN4L Powersupply

ACpower 100-240VAC50/60HzAC/DCpower 24VAC50/60Hz,24-48VDC

Allowablevoltagerange 90to110%ofratedvoltagePowerconsumption

ACpower Max.5VA(100-240VAC50/60Hz)AC/DCpower Max.5VA(24VAC50/60Hz),Max.3W(24-48VDC)

Displaymethod 7Segment(PV:red,SV:green),Otherdisplay(green,red)LEDCharactersize

PV(W×H) 7.0×15.0mm 9.5×20.0mm 7.0×14.6mm 11.0×22.0mmSV(W×H) 5.0×9.5mm 7.5×15.0mm 6.0×12.0mm 7.0×14.0mm

InputtypeRTD DPt100Ω,Cu50Ω(allowablelineresistancemax.5Ωperawire)Thermocouple K(CA),J(IC),L(IC),T(CC),R(PR),S(PR)

Displayaccuracy※1

RTD Atroomtemperature(23 ±5):(PV±0.5%or±1, select the higherone)±1digitOutofroomtemperaturerange:(PV±0.5%or±2, select the higherone)±1digitForTCN4S- -P,add±1byaccuracystandard.Thermocouple

Controloutput

Relay 250VAC3A1aSSR 12VDC±2V20mAMax.

Alarmoutput AL1,AL2Relayoutput:250VAC1A1aControlmethod ON/OFFcontrol,P,PI,PD,PIDcontrolHysteresis 1to100/ (0.1to50.0/)variable※1: Atroomtemperature(23±5)

ThermocoupleR(PR),S(PR),below200: (PV±0.5%or±3, select the higherone)±1digitThermocoupleR(PR),S(PR),over200:(PV±0.5%or±2, select the higherone)±1digitThermocoupleL(IC),RTDCu50Ω:(PV±0.5%or±2, select the higherone)±1digit

OutofroomtemperaturerangeThermocoupleR(PR),S(PR),below200: (PV±1.0%or±6, select the higherone)±1digitThermocoupleR(PR),S(PR),over200:(PV±0.5%or±5, select the higherone±1digitThermocoupleL(IC),RTDCu50Ω:(PV±0.5%or±3, select the higherone)±1digitForTCN4S- -P,add±1byaccuracystandard.

Settingtype

Item

Digit

Size

Auxiliaryoutput

Powersupply

Controloutput

Wiringmethod

No-mark BoltwiringmethodP Connectorplugconnectionmethod※1

R Relaycontactoutput+SSRdriveoutput※2

2 24VAC50/60Hz,24-48VDC4 100-240VAC50/60Hz

2 Alarm1+Alarm2output

S DINW48×H48mmM DINW72×H72mmH DINW48×H96mmL DINW96×H96mm

4 9999(4digit)

CN Dualdisplaytype,setbytouchswitch

T Temperaturecontroller

CNT S 2 P4 R4

Connector plug type(TCN4S- -P)

Line-up

1: OnlyforTCN4Smodel. 2:IncaseoftheACvoltagemodel,SSRdriveoutputmethod(standardON/OFFcontrol,cyclecontrol,phasecontrol)isavailabletoselect.

H-42

TCN Series

Specifications

Connections

TCN4S

TCN4M

※ TCN4Serieshasselectablecontroloutput;Relayoutput,andSSRdriveoutput.AC/DCvoltagetypedoesnothaveSSRPfunction.

※2: Theweightincludespackaging.Theweightinparenthesesisforunitonly.※Environmentresistanceisratedatnofreezingorcondensation.

※1:PowersupplyACpower:100-240VAC5VA50/60HzAC/DCpower:24VAC5VA50/60Hz,24-48VDC3W

Series TCN4S TCN4M TCN4H TCN4L Proportionalband(P) 0.1to999.9/Integraltime(I) 0to9999sec.Derivativetime(D) 0to9999sec.Controlperiod(T) 0.5to120.0sec.Manualreset 0.0to100.0%Samplingperiod 100ms

Dielectricstrength

ACPower 2,000VAC50/60Hz1min.(betweeninputterminalandpowerterminal)AC/DCpower 1,000VAC50/60Hz1min.(betweeninputterminalandpowerterminal)

Vibration 0.75mmamplitudeatfrequencyof5to55HzineachX,Y,Zdirectionfor2hours

Relaylifecycle

Mechanical OUT:Over5,000,000times,AL1/2:Over5,000,000times

Electrical OUT:Over200,000times(250VAC3Aresistiveload)AL1/2:Over300,000times(250VAC1Aresistiveload)

Insulationresistance Min.100MΩ(at500VDCmegger)Noiseresistance ±2kVR-phase,S-phasethesquarewavenoise(pulsewidth:1us)bythenoisesimulatorMemoryretention Approx.10years(whenusingnon-volatilesemiconductormemorytype)

Environ-ment

Ambienttemperature -10to50,storage:-20to60Ambienthumidity 35to85%RH,storage:35to85%RH

Insulationtype Doubleinsulationorreinforcedinsulation(mark: ,Dielectricstrengthbetweenthemeasuringinputpartandthepowerpart:ACpower2kV,AC/DCPower1kV)

Approval

Weight※2 Approx.147g(Approx.100g)

Approx.203g(Approx.133g)



13

19

14

20

15

21

16

22

17

23

18

24

SSROUT:12VDC±2V20Max.

※1SOURCE:100-240VAC5VA50/60,24VAC5VA50/60,24-48VDC3W

B' RTD TC

SENSOR

AL1OUT:250VAC1A1a

AL2OUT:250VAC1A1a

RelayOUT:250VAC3A1a B

A

1

7

2

8

3

9

4

10

5

11

6

12

1 7

2 8

3 94 10

5 11

6 12

SSROUT:12VDC±2V20mAMax. SSROUT:

12VDC±2V20mAMax.

※1 ※1SOURCE:100-240VAC5VA50/60,24VAC5VA50/60,24-48VDC3W

SOURCE:100-240VAC5VA50/60,24VAC5VA50/60,24-48VDC3W

B' RTD TC

SENSOR

AL1OUT:250VAC1A1a

AL2OUT:250VAC1A1a

RelayOUT:250VAC3A1a

B

A

TCN4H/L1

7

2

8

3

9

4

5

6

10

11

12

13

14

15

16

17

18

SSROUT:12VDC±2V20Max.

※1

SOURCE:100-240VAC5VA50/60,24VAC5VA50/60,24-48VDC3W

B' RTD TC

SENSOR

AL1OUT:250VAC1A1a

AL2OUT:250VAC1A1a

RelayOUT:250VAC3A1a

B

A

TCN4S- -P

AL1OUT250VAC1A1aAL2OUT250VAC1A1a

B'

RTD

B

A

RelayOUT250VAC3A1a

TC

H-43

Economical Dual Display Type, PID Control





(E) PressureSensors

(F) RotaryEncoders




(J) Counters

(K) Timers

(L) PanelMeters


(N)DisplayUnits






(T) Software

Dimensions (unit:mm)

TCN4S

TCN4M

TCN4L

Bracket

45

64.5648 TCN4S- -P

48

44.8

561.7

11.56

64.5

67.5

672 TCN4H

96

48

91.5

64.56

91.5

64.5696

TCN4SSeries TCN4M,TCN4H,TCN4LSeries

46

23.9

12

37.5

40.5

3.3

4 Panel cut-out

SizeSeries

A B C D

TCN4S Min.65 Min.65 45 0.60 45 0.6

0

TCN4M Min.90 Min.90 68 0.70 68 0.7

0

TCN4H Min.65 Min.115 45 0.60 92 0.8

0

TCN4L Min.115 Min.115 92 0.80 92 0.8

0

A

C

D

B

56

55

4548.6

44.9

3120

15

21

5

1636

H-44

TCN Series

4. Auto tuning indicator: ATindicatorflashesbyevery1secduringoperatingautotuning.5. key:Usedwhenenteringintoparametersettinggroup,returningtoRUNmode,movingparameter,andsavingsettingvalues.

6. Adjustment: Usedwhenenteringintosetvaluechangemode,digitmovinganddigitup/down.7. Digital input key:Press + keysfor3sec.tooperatethesetfunction(RUN/STOP,alarmoutputreset,autotuning)indigitalinputkey[DI-K].

8. Temperature unit (/) indicator:Itshowscurrenttemperatureunit.

Unit Description

SV Setting

1

23

4

5 6

7

8

Youcansetthetemperaturetocontrolwith keys.SettingrangeiswithinSVlowerlimitvalue[L-SV]toSVhigherlimitvalue[H-SV].E.g.)Incaseofchangingsettemperaturefrom210ºCto250ºC

1. Present temperature (PV) display (red) RUNmode:Presenttemperature(PV)display. Parametersettingmode:Parameterdisplay.

2. Set temperature (SV) display (green) RUNmode:Settemperature(SV)display. Parametersettingmode:Parametersettingvaluedisplay.

3. Control/Alarm output display indicator OUT:ItturnsONwhenthecontroloutputisON. ※DuringSSRdriveoutputtypeinCYCLE/PHASEcontrol,thisindicator

turnsONwhenMVisover3.0%.(onlyACvoltagetype) AL1/AL2:ItturnsONwhenthealarmoutputisON.

Terminal cover (sold separately)

Dimensions (unit:mm)

RSA-COVER(48×48mm)

RMA-COVER(72×72mm)

RHA-COVER(48×96mm)

RLA-COVER(96×96mm)

70

68.5

3

64

13

91.5

86

4

13

47.2

91.5

86

3

13

9448.4

9.8

41.5

18 22

22.5

ChangeSVby , , keys

Pressanykeyamong , , , once.

①RUNmode

②SVsettingmode ③CompletesSVsetting

④CheckSV

H-45






(E) PressureSensors

(F) RotaryEncoders




(J) Counters

(K) Timers

(L) PanelMeters


(N)DisplayUnits






(T) Software

Parameter Group

※Press keyover3secinanysettinggroup,itsavesthesetvalueandreturnstoRUNmode.(Press keyonceinSVsetting,itreturnstoRUNmode).※Ifnokeyenteredfor30sec.,itreturnstoRUNmodeautomaticallyandthesetvalueofparameterisnotbesaved.※Press keyagainwithin1sec.afterreturningtoRUNmode,itadvancesofthefirstparameterofprevioussettinggroup.※Press keytomovenextparameter.※ Thisparametermightnotbedisplayeddependingonotherparametersettings.※ Setparameteras'Parametergroup2→Parametergroup1→Settingofsetvalue'orderconsideringparameterrelationofeachsettinggroup.

※1:ItisnotdisplayedforAC/DCpowermodel(TCN4 -22R).

Run mode

SV setting Parameter group 1 Parameter group 2

AL1alarmtemperature

AL2alarmtemperature

Inputsensor

Temperatureunit

Inputcorrection

Inputdigitalfilter

SVlow-limitvalue

SVhigh-limitvalue

ControloutputoperationControltype

Controloutputtype

SSRdriveoutputmethod※1

Controlcycle

AL1alarmoperationmode


Alarmoutputhysteresis

LBAmonitoringtime

LBAdetectionband

Digitalinputkey

ControloutputMVincaseof

inputbreakerrorParameter

lock

Autotuning

Proportionalband

Integraltime

Derivativetime

Manualreset

Hysteresis

Pressanykeyamong, , ,

PAR1

IN-Tㅑㅑ MAvF

PAR2

AL1 UNIT IN-Bㅑㅑ

L-SV H-SV O-FTC-MD

OUT SSrM T AL-1

AL-2AHYSLBaTLBaㅑㅑB

DI-K ErMV LOC

AL2

AT

P

I

D

REST

HYS

2sec.

3sec. 3sec.

4sec.

H-46

TCN Series

※1:S :Pressanykeyamong , , .※2:Aftercheckingorchangingsettingvalueineachparameter,press keytosave

andmovetonextparametersetting.※3:Itisdisplayedwhencontroltypeparameter[C-MD]ofparametergroup2isset PID.※Press keyfor3sec.toreturnRUNmodeatanyparameter.※ Thisparametermightnotbedisplayeddependingonotherparametersettings.

※1:S :Pressanykeyamong , , .※2:Aftercheckingorchangingsettingvalueineachparameter,press keytosave

andmovetonextparametersetting.※3:Itisdisplayedwhencontroltypeparameter[C-MD]ofparametergroup2isset PID.※Press keyfor3sec.toreturnRUNmodeatanyparameter.※ Thisparametermightnotbedisplayeddependingonotherparametersettings.

Settingrange:Deviationalarm(-F.StoF.S),Absolutevaluealarm(temperaturerange)※ Incasealarmoperationmode[AL-2]ofParametergroup2isAM)_/SBa /BA ,noparametersisdisplayed.

Settingrange:0.1to999.9/

Settingrange:0to9999sec.※IntegraloperationisOFFwhensetvalueis"0".

Settingrange:0to9999sec.※DerivativeoperationisOFFwhensetvalueis"0".

Settingrange:0.0to100.0%※ItisdisplayedinP,PDcontrol.

Settingrange KCaH, JIcH,LIcH,TCcH,RPR,SRP,DPtH,CUsH:1to100/ KCaL, JIcL,LIcL,TCcL,DPtL,CUsL:0.1to50.0/※Itisdisplayedwhencontroltype[C-MD]ofparametergroup2issetONOF.

※FrontATindicatorflashesduringautotuningoperation.

Settingrange KCaH, JIcH,LIcH,TCcH,RPR,SRP,DPtH,CUsH:-999to999/ KCaL, JIcL,LIcL,TCcL,DPtL,CUsL:-199.9to999.9/

Settingrange:0.1to120.0sec.※ Setinputdigitalfiltertimeforaverageinputvalueaffectedcontrol,anddisplayvalue.

※ Ifchangingtemperatureunit,SV, IN-B, H-SV, L-SV,AL1, AL2, LBaT, LBaB, AHYSparametervaluesareinitialized.

Settingrange:Referto'Inputsensorandtemperaturerange'.

※ Ifchanginginputsensor,SV, IN-B, H-SV, L-SV,AL1, AL2, LBaT, LBaB, AHYSparametervaluesareinitialized.

Parameter Group 1

Parameter Group 2

Settingrange:Deviationalarm(-F.StoF.S),Absolutevaluealarm(temperaturerange)※ Incasealarmoperationmode[AL-1]ofParametergroup2isAM)_/SBa /BA ,noparametersisdisplayed.

AL1alarmtemperature

AL2alarmtemperature

Auto-tuning

Proportionalband

Integraltime

Derivationtime

Manualreset

Hysteresis

Run mode

※3

PAR1

AL1

AL2

AT

P

I

D

REST

HYS

1250

1250

OFF ON

01)0

0000

0000

05)0

002

S

S

S

S

S

S

S

※1S

※2

2sec. 3sec.

Inputsensor

Temperatureunit

Inputcorrection

Inputdigitalfilter

PAR2

IN-T KCaH KCaL CUsL

UNIT ?C ?F

IN-B 0000

MAvF 00)1

※1S

S

S

S

※2

4sec.

3sec.

Run mode

H-47






(E) PressureSensors

(F) RotaryEncoders




(J) Counters

(K) Timers

(L) PanelMeters


(N)DisplayUnits






(T) Software

※Whenchangingcontroloutputoperation,ErMVisinitialized.

※ Whenchangingcontroltype,ErMVisinitialized(controloutputMVisbelow100%)andDI-T turnsOFFautomatically.

※Itisdisplayedwhenselectingcontroloutput[OUT]asSSR.ItisnotdisplayedforAC/DCpowermodel(TCN4 -22R).

Settingrange:0.5to120.0sec.IncaseofRelayoutput[RLY]ofcontroloutput[OUT]itissetas20.0sec.IncaseofSSRdriveoutput[SSR]ofthat,itissetas2.0sec.※TisnotdisplayedwhenSSRdriveoutput[SSrM]methodissetasCYCL, PHAS.

Settingrange:0to9999sec.※'0'isset,loopbreakalarmfunctionisOFF.※LBaTisdisplayedwhenAL1,AL2alarmoperationmode[AL-1,AL-2]issetasLBa.

Settingrange:0to999(0.0to999.9)/※'0'isset,loopbreakalarmfunctionisOFF.※ LBaBisdisplayedwhenAL1,AL2alarmoperationmode[AL-1,AL-2]issetasLBa andLBaTisnot'0'.

Settingrange:0.0to100.0%※Only0.0,100%aredisplayedwhencontroltype[C-MD]issetasONOF.※WhenchangingPIDcontroltoON/OFFcontrol,ifMVisbelow100.0%,itisinitializedas0.0%.

Settingrange:Withintheratedtemperaturerangebyinputsensor[L-SV ≤(H-SV-1digit)]※ When changing SV low-limit value, if SV<L-SV, SV is initialized as L-SV.※ Incaseofchanginginputsensortype[IN-T],itchangesautomaticallyasmin.valueofthechangedinputsensor.

Settingrange:Withintheratedtemperaturerangebyinputsensor[H-SV ≥(L-SV+1digit)]※ When changing SV high-limit value, if SV>H-SV, SV is initialized as H-SV.※ Incaseofchanginginputsensortype[IN-T],itchangesautomaticallyasmax.valueofthechangedinputsensor.

Formoredetailsreferto Functions' Alarm'.※Black:Flashes,Gray:Fixed※ WhenchangingAL1,AL2alarmoperationmode,AL1,AL2alarmtemperaturevalueareinitialized.

Press + keysfor3sec.anditexecutesthesetfunction.Formoreinformation,refertoFunctions' Digitalinputkey'.

※Whencontroltype[C-MD]isONOF,ATisnotdisplayed.

LOC1:Locksparametergroup2LOC2:Locksparameter1,2groupLOC3:Locksparameter1,2groupandSVsetting※ Parametersettingvaluesarestillpossibletocheckwhenparameterlockisset.

Referto Functions' Alarmoutputhysteresis'.※ AHYSisnotdisplayedwhenAL1,AL2alarmoperationmode[AL-1,AL-2]issetasAM)_,SBa ,LBa .

SVlow-limitvalue

SVhigh-limitvalue

Controloutputoperation

Controltype

Controloutputtype

SSRdriveoutputmethod

Controlcycle



Alarmoutputhysteresis

LBAmonitoringtime

LBAdetectionband

Digitalinputkey

ControloutputMVincaseofinputbreakerror

Parameterlock

L-SV

H-SV

O-FT

C-MD

OUT

SSrM

AL-1

AL-2

DI-K

LBaB

LBaT

AHYS

T

ErMV

LOC

STND

AM!A

AM@A

STOP

0002

0000

001

02)0

AlRE AT OFF

00)0

OFF LOC1 LOC2 LOC3

CYCL PHAS

-050

1200

HEAT

PID

RLY

COOL

ONOF

SSR

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

H-48

TCN Series

Factory Default

Input Sensor And Temperature RangeInputsensor Display Temperaturerange() Temperaturerange()

Thermocouple

K(CA)KCaH -50to1200 -58to2192KCaL -50.0to999.9 -58.0to999.9

J(IC)JIcH -30to800 -22to1472JIcL -30.0to800.0 -22.0to999.9

L(IC)LIcH -40to800 -40to1472LIcL -40.0to800.0 -40to999.9

T(CC)TCcH -50to400 -58to752TCcL -50.0to400.0 -58.0to752.0

R(PR) R PR 0to1700 32to3092S(PR) S PR 0to1700 32to3092

RTDDPt100Ω

DPtH -100to400 -148to752DPtL -100.0to400.0 -148.0to752.0

Cu50ΩCUsH -50to200 -58to392CUsL -50.0to200.0 -58.0to392.0

Mounting TCN4S (48×48mm) Series Other Series

※Mounttheproductonthepanel,fastenbracketbypushingwithtoolsasshownabove.

Parameter group 1

Parameter group 2

SV setting

Parameter Factorydefault Parameter Factorydefault Parameter Factorydefault Parameter Factorydefault

IN-T KCaH H-SV 1200 T 02)0 LBaB 0002

UNIT ?C O-FT HEAT AL-1 AMiA DI-K STOP

IN-B 0000 C-MD PID LA-2 Am@A ErMV 00)0

MAvF 00)1 OUT RLY AHYS 001 LOC OFF

L-SV -050 SSrM STND LBaT 0000

Parameter Factorydefault Parameter Factorydefault Parameter Factorydefault Parameter Factorydefault

AL1 1250 AT OFF I 0000 REST 05)0

AL2 1250 P 01)0 D 0000 HYS 002

Parameter Factorydefault

- 0

※ TheAC/DCvoltagemodelsdonothaveSSRdriveoutputmethod[SSrM].Incaseofcontroloutput[OUT],ifsetas SSR,itsupportsonlyON/OFFoutput.

H-49






(E) PressureSensors

(F) RotaryEncoders




(J) Counters

(K) Timers

(L) PanelMeters


(N)DisplayUnits






(T) Software

Functions

Alarm operation

Alarm [AL-1 / AL-2]Alarm

operationAlarmoption

AM!A

Sensor break alarmThefunctionthatalarmoutputwillbeONwhensensorisnotconnectedorwhensensor'sdisconnectionisdetectedduringtemperaturecontrolling.Youcancheckwhetherthesensorisconnectedwithbuzzerorotherunitsusingalarmoutputcontact.Itisselectablebetweenstandardalarm[SBaA],oralarmlatch[SBaB].

Alarm optionMode Name DescriptionAM .A Standardalarm Ifitisanalarmcondition,alarmoutputisON.Ifitisaclearalarmcondition,alarmoutputisOFF.AM .B Alarmlatch Ifitisanalarmcondition,alarmoutputisONandmaintainsONstatus.

AM .C Standbysequence1Firstalarmconditionisignoredandfromsecondalarmcondition,standardalarmoperates.Whenpowerissuppliedanditisanalarmcondition,thisfirstalarmconditionisignoredandfromthesecondalarmcondition,standardalarmoperates.

AM .DAlarmlatchandstandbysequence1

Ifitisanalarmcondition,itoperatesbothalarmlatchandstandbysequence.Whenpowerissuppliedanditisanalarmcondition,thisfirstalarmconditionisignoredandfromthesecondalarmcondition,alarmlatchoperates.

AM .E Standbysequence2Firstalarmconditionisignoredandfromsecondalarmcondition,standardalarmoperates.Whenre-appliedstandbysequenceandifitisalarmcondition,alarmoutputdoesnotturnON.Afterclearingalarmcondition,standardalarmoperates.

AM .FAlarmlatchandstandbysequence2

Basicoperationissameasalarmlatchandstandbysequence1.ItoperatesnotonlybypowerON/OFF,butalsoalarmsettingvalue,oralarmoptionchanging.Whenre-appliedstandbysequenceandifitisalarmcondition,alarmoutputdoesnotturnON.Afterclearingalarmcondition,alarmlatchoperates.

Mode Name Alarmoperation Description

AM)_ - - Noalarmoutput

AM!

Deviationhigh-limitalarm

SV100

PV110

OFF ONH

PV90

SV100

OFF ONHIfdeviationbetweenPVandSVashigh-limitishigherthansetvalueofdeviationtemperature,thealarmoutputwillbeON.

Highdeviation:Setas10 Highdeviation:Setas-10

AM@

Deviationlow-limitalarm

PV90

SV100

OFFON H

SV100

PV110

OFFON HIfdeviationbetweenPVandSVaslow-limitishigherthansetvalueofdeviationtemperature,thealarmoutputwillbeON.

Lowerdeviation:Setas10 Lowerdeviation:Setas-10

AM#

Deviationhigh/low-limitalarm

PV90

PV110

SV100

OFFON ONH HIfdeviationbetweenPVandSVashigh/low-limitishigherthansetvalueofdeviationtemperature,thealarmoutputwillbeON.

High/Lowerdeviation:Setas10

AM$

Deviationhigh/low-limitreversealarm

PV90

PV110

SV100

OFFON ONH HIfdeviationbetweenPVandSVashigh/low-limitishigherthansetvalueofdeviationtemperature,thealarmoutputwillbeOFF.

High/Lowerdeviation:Setas10

AM%

Absolutevaluehighlimitalarm

PV90

SV100

OFF ONH

SV100

PV110

OFF ONH

IfPVishigherthantheabsolutevalue,theoutputwillbeON.

Absolute-valueAlarm:Setas90


AM^

Absolutevaluelowlimitalarm

PV90

SV100

OFFON H

SV100

PV110

OFFON H

IfPVislowerthantheabsolutevalue,theoutputwillbeON.



SBa SensorbreakAlarm - ItwillbeONwhenitdetectssensordisconnection.LBa LoopbreakAlarm - ItwillbeONwhenitdetectsloopbreak.

※ H:Alarmoutputhysteresis[AHYS]

※Conditionofre-appliedstandbysequenceforstandbysequence1,alarmlatchandstandbysequence1:PowerONConditionofre-appliedstandbysequenceforstandbysequence2,alarmlatchandstandbysequence2:PowerON,changingsettemperature,alarmtemperature[AL1,AL2]oralarmoperation[AL-1,AL-2],switchingSTOPmodetoRUNmode.

Setbothalarmoperationandalarmoptionbycombining.Alarmoutputsaretwoandeachoneoperatesindividually.Whenthecurrenttemperatureisoutofalarmrange,alarmclearsautomatically.Ifalarmoptionisalarmlatchoralarmlatchandstandbysequence1/2,pressdigitalinputkey( + 3sec.,digitalinputkey[DI-K]ofparametergroup2setasAlRE),orturnOFFthepowerandturnONtoclearalarm.

H-50

TCN Series

Loop break alarm (LBA) Itcheckscontrolloopandoutputsalarmbytemperaturechangeofthesubject.Forheatingcontrol(coolingcontrol),whencontroloutputMVis100%(0%forcoolingcontrol)andPVisnotincreasedoverthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBaT],orwhencontroloutputMVis0%(100%forcoolingcontrol)andPVisnotdecreasedbelowthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBaT],alarmoutputturnsON.

Startcontrolto① WhencontroloutputMVis0%andPVisnotdecreasedbelowthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBaT]

① to ② ThestatusofchangingcontroloutputMV(LBAmonitoringtimeisreset.)

② to ③ WhencontroloutputMVis0%andPVisnotdecreasedbelowthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBa]loopbreakalarm(LBA)turnsONafterLBAmonitoringtime.

③ to ④ ControloutputMVis0%andloopbreakalarm(LBA)turnsandmaintainsON.

④ to ⑥ ThestatusofchangingcontroloutputMV(LBAmonitoringtimeisreset.)

⑥ to ⑦ WhencontroloutputMVis100%andPVisnotincreasedoverthanLBAdetectionband[LBaT]duringLBAmonitoringtime[LBaT],loopbreakalarm(LBA)turnsONafterLBAmonitoringtime.

⑦ to ⑧ WhencontroloutputMVis100%andPVisincreasedoverthanLBAdetectionband[LBaB]duringLBAmonitoringtime[LBaT]loopbreakalarm(LBA)turnsOFFafterLBAmonitoringtime.

⑧ to ⑨ ThestatusofchangingcontroloutputMV(LBAmonitoringtimeisreset.)

※Whenexecutingauto-tuning,LBAdetectionband[LBaB]andLBAmonitoringtimeareautomaticallysetbasedonautotuningvalue.WhenAL1,AL2alarmoperation[AL-1,AL-2]issetasloopbreakalarm(LBA)[LBa ],LBAdetectionband[LBaB]andLBAmonitoringtime[LBaT]parameterisdisplayed.

Temperature

SV

LBAmonitoring time

PV

LBA detectionband

LBA detectionband

LBA detectionband

LBA detectionband

LBAinvalid

LBAinvalid

LBAinvalid

LBAmonitoring time

LBAmonitoring time

LBAmonitoring time

LBAmonitoring time

Controloutput

MV

100%

Time

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨

0%Loop breakalarm (LBA)

SSRdriveoutput(12VDC)

INPUT LOAD

Load

Power100-240VAC50/60Hz

Temperature controller(TCN4Series) SSR Module

※Whenselectingphaseorcyclecontrolmode,the power supply for load and temperature controller must be the same.※ IncaseofselectingPIDcontroltypeandphase[PHAS]/cycle[CYCL]controloutputmodes,controlcycle[T]isnotallowedtoset.

※ ForAC/DCpowermodel(TCN4 -22R),thisparameterisnotdisplayedanditisavailableonlystandardcontrolbyrelayorSSR.

SSRPfunctionisselectableoneofstandardON/OFFcontrol,cyclecontrol,phasecontrolbyutilizingstandardSSRdriveoutput.

Realizinghighaccuracyandcosteffectivetemperaturecontrolaslinearoutput(cyclecontrolandphasecontrol).SelectoneofstandardON/OFFcontrol[STND],cyclecontrol[CYCL],phasecontrol[PHAS]at[SSrM]parameterofparametergroup2.Forcyclecontrol,connectzerocrossturn-onSSRorrandomturn-onSSR.Forphasecontrol,connectrandomturn-onSSR.

SSR drive output function (SSRP function) [SSrM]

H-51






(E) PressureSensors

(F) RotaryEncoders




(J) Counters

(K) Timers

(L) PanelMeters


(N)DisplayUnits






(T) Software

Standard ON/OFF control mode [STND]

Cycle control mode [CYCL]

Phase control mode [PHAS]

A mode to control the load in the same way as Relay output type. (ON: output level 100%, OFF: output level 0%)

A mode to control the load by repeating output ON / OFF according to the rate of output within setting cycle. Having improved ON / OFF noise feature by Zero Cross type.

A mode to control the load by controlling the phase within AC half cycle. Serial control is available.RANDOM Turn-on type SSR must be used for this mode.

Heating operation

Controloutput

ON OFF

SVTemperature

Hysteresis[HYS]

Auto tuning [AT] Hysteresis [HYS] Auto tuning measures the control subject's thermal

characteristics and thermal response rate, and then determines the necessary PID time constant. (When control type [C-MD] is set as PID, it is displayed.)

If error [OPEN] occurs during auto tuning, it stops this operation automatically.

To stop auto tuning, change the set as OFF. (It maintains P, I, D values of before auto tuning.)

In case of ON/OFF control, set between ON and OFF intervals as hysteresis. (When control type [C-MD] is set as ONOF, it is displayed.)

If hysteresis is too small, it may cause control output hunting (take off, chattering) by external noise, etc.

Manual reset [REST]When selecting P/PD control mode, certain temperature difference exists even after PV reaches stable status because heater's rising and falling time is inconsistent due to thermal characteristics of controlled objects, such as heat capacity, heater capacity. This temperature difference is called offset and manual reset [REST] function is to set/correct offset. When PV and SV are equal, reset value is 50.0%. After

control is stable, PV is lower than SV, reset value is over 50.0% or PV is higher than SV, reset value is below 50.0%.

Manual reset [REST] by control result

Temperature unit selection [UNIT] A function to select display temperature unit. Unit display indicator will be ON when converting

temperature unit.

Input correction [IN-B]Controller itself does not have errors but there may be error by external input temperature sensor.E.g.) If actual temperature is 80 but controller displays

78, set input correction value [IN-B] as 002 and controller displays 80.

※As the result of input correction, if current temperature value (PV) is over each temperature range of input sensor, it displays HHHH or LLLL.

Input digital filter [MAvF]If current temperature (PV) is fluctuating repeatedly by rapid change of input signal, it reflects to MV and stable control is impossible. Therefore, digital filter function stabilizes current temperature value. For example, set input digital filter value as 0.4 sec, and

it applies digital filter to input values during 0.4 sec and displays this values. Current temperature may be different by actual input value.

SV High/Low limit [H-SV/L-SV] It sets SV high/low limit Limit range of using temperature

within temperature range for each sensor, user can set/change set temperature (SV) within SV high limit [H-SV] to SV low limit [L-SV]. (※ L-SV＞H-SV cannot be set.)

When changing input type [IN-T], SV high limit [H-

SV] and SV low limit [L-SV] of using temperature will be initialized as max./min.value of sensor temperature range automatically.

50Cycle 50Cycle50% 80%

AC

OUT

ON ONOFF OFF

AC

OUT

SV

PV

Offset

Set below 50.0 asreset value

Set over 50.0 asreset value

Offset

※Manual reset function is applicable only to P / PD control mode.

10% 50%

AC

OUT

H-52

TCN Series

Display Description Troubleshooting

OPEN

Flashesifinputsensorisdisconnectedorsensorisnotconnected.

Checkinputsensorstate.

HHHHFlashesifmeasuredsensorinputishigherthantemperaturerange.

Wheninputiswithintheratedtemperaturerange,thisdisplaydisappears.

LLLLFlashesifmeasuredsensorinputislowerthantemperaturerange.

Display Description

OFF Lockoff

LOC1 Lockparametergroup2

LOC2 Lockparametergroup1,2

LOC3 Lockparametergroup1,2,SVsetting

Cool / Heat function [O-FT]

Parameter lock [LOC] Error

Control output MV when input sensor line is broken [ErMV]

Control method selection [C-MD] ItisselectablePID,ON/OFFcontrol.IncaseofON/OFF[ONOF]mode,Hysteresis[HYS]parameterisdisplayed.

IncaseofPID[PID]mode,Proportionalband[P],Integraltime[I],andDerivativetime[T]parametersaredisplayed.

AfunctiontopreventchangingSVandparametersofeachsettinggroup.Parametersettingvaluesarestillpossibletocheckwhenparameterlockisset.

Generallytherearetwowaystocontroltemperature,one(heat-function)istoheatwhenPVisgettingdown(heater).Theother(cool-function)istocoolwhenPVisgettinghigher(freezer).ThesefunctionsareoperatingoppositelywhenitisON/OFFcontrolorproportionalcontrol.ButinthiscasePIDtimeconstantwillbedifferentduetoPIDtimeconstantwillbedecidedaccordingtocontrolsystemwhenitisPIDcontrol.Cool-function[COOL]andheat-function[HEAT]mustbesetcorrectlyaccordingtotheapplication,ifsetasoppositefunction,itmaycauseafire.(Ifsetcool-function[COOL]atheater,itwillbemaintainedONanditmaycauseafire.)

Avoidchangingheat-functiontocool-functionorcool-functiontoheat-functionwhentheunitisoperating.

Itisimpossibletooperatebothfunctionatonceinthisunit.Therefore,onlyonefunctionshouldbeselectedonly.

Wheninputsensorlineisbrokenorsettingvalueerroroccurs,thisfunctionistosetcontroloutput.YoucansetON/OFFsettingforON/OFFcontrol,MVsettingforPIDcontrol.

Alarm output hysteresis [AHYS] ItdisplaysalarmoutputONandOFFintervalandhysteresisisappliedtobothAL1OUTandAL2OUT.•KCaH, JIcH, LIcH, TCcH, RPR, SPR, DPtH,CUsH

:1to100•KCaL, JIcL, LIcL, TCcL,DPtL,CUsL:0.1to50.0E.g.)AL1alarmoperation[AL-1]:AM#A,AL1alarmoperation[AL1]:10, Alarmoutputhysteresis[AHYS]:4

210

190

Temperature

SV200

ONOFF

AL1OUT

210 206 190 194

:4

:4PV

Time

Digital input key ( + 3sec.) [DI-K]

Control output type selection [OUT] It isselectableoutput type;relayoutput [RLY],SSRdriveoutput[SSR].

Parameter OperationOFF OFF Itdoesnotusedigitalinputkeyfunction.

RUN/STOP STOP

Pausescontroloutput.Auxiliaryoutput(exceptloopbreakalarm,sensorbreakalarm)exceptControloutputoperatesassetting.Holdthedigitalinputkeysfor3sec.torestart.

RUN RUN

t t tt

STOP STOP RUN

Digitalinputkey(t:over3sec.)

Clearalarm AlRE

Clearsalarmoutputbyforce.(onlywhenalarmoptionisalarmlatch,oralarmlatchandstandbysequence1/2.)ThisfunctionisappliedwhenpresentvalueisoutofalarmoperationrangebutalarmoutputisON.Alarmoperatesnormallyrightafterclearingalarm.

Auto-tuning AT

Starts/Stopsauto-tuning.Thisfunctionissameasauto-tuning[AT]ofparametergroup1.(Youcanstartauto-tuning[AT]ofparametergroup1andstopitbydigitalinputkey.)※ ThisparameterATappearsonlywhencontrolmethod[C-MD]parametergroup2issetasPID.Whencontrolmethod[C-MD]parametergroup2issetasONOF,thisparameterischangedasOFF.

H-53






(E) PressureSensors

(F) RotaryEncoders




(J) Counters

(K) Timers

(L) PanelMeters


(N)DisplayUnits






(T) Software

Output connectionsRefertopageH-142foroutput.

Application of relay output type

KeepAlengthaslongaspossiblewhenwiringthetemperaturecontrollerandtheload.IfwirelengthofAisshort,counterelectromotiveforcewhichoccursfromacoilofmagnetswitch&powerrelaymayflowinpowerlineoftheunit,anditmaycausemalfunction.IfwirelengthofAisshort,pleaseconnectmylarcondensers104(630V)onthebothendsof" "(magnetcoil)toprotectelectromotiveforce.

Voltageoutputterminal

TCNSeries SSR

Loadpower

Power

+

-

INPUT

LOAD

※ SSRshouldbeselectedbythecapacityofload,otherwise,itmayshort-circuitandresultinafire.IndirectheatedshouldbeusedwithSSRforefficientworking.

※ Pleaseuseacoolingplateoritmaycausethecapabilitydeterioration,breakdownofSSRforalongusage.

※ RefertopageH-50forphase/cyclecontrolconnections.

Application of SSR drive output method

When the load (Heater etc) is not operatedPleasecheckoperationoftheOUTindicatorlocatedinfrontpaneloftheunit.IftheOUTindicatordoesnotoperate,pleasechecktheparameterofallprogrammedmode.Ifindicatorisoperating,pleasechecktheoutput(Relay,SSRdrivevoltage)afterseparatingoutputlinefromtheunit.

When it displays OPEN during operationThisisawarningthatexternalsensorisopen.Pleaseturnoffthepowerandcheckthewirestateofthesensor.Ifsensorisnotopendisconnectsensorlinefromtheunitandshorttheinput+,-terminal.Turnonthepoweroftheunitandcheckthecontrollerdisplaysroomtemperature.Ifthisunitcannotdisplayroomtemperature,thisunitisbroken.Pleaseremovethisunitandcontactourservicecenter.(Whentheinputmodeisthermocouple,itisavailabletodisplayroomtemperature.)

Proper Usage Simple "error" diagnosis

Theconnectionwireofthisunitshouldbeseparatedfromthepowerlineandhighvoltagelineinordertopreventfrominductivenoise. Forcrimpterminal,selectfollowingshapedterminal(M3)

Max.5.8mm Max.5.8mm

Pleaseinstallpowerswitchorcircuit-breakerinordertocutpowersupplyoff. Theswitchorcircuit-breakershouldbeinstallednearbyusers. Thisunitisdesignedfortemperaturecontrollingonly.Donotapplythisunitasavoltagemeteroracurrentmeter. IncaseofusingRTDsensor,3-wiretypemustbeused.Ifyouneedtoextendtheline,3-wiremustbeusedwiththesamethicknessastheline.Itmightcausetemperaturedifferenceiftheresistanceoflineisdifferent. Incaseofmakingpowerlineandinputsignallineclose,linefilterfornoiseprotectionshouldbeinstalledatpowerlineandinputsignallineshouldbeshielded. Keepawayfromthehighfrequencyinstruments.(Highfrequencyweldingmachine&sewingmachine,bigcapacitiveSCRcontroller) Whensupplyingmeasuredinput,ifHHHHorLLLLisdisplayed,measuredinputmayhaveproblem.Turnoffthepowerandchecktheline. Thisunitmaybeusedinthefollowingenvironments.

Indoor Altitude:Under2,000m Pollutiondegree2 InstallationcategoryⅡ

Caution during use

TCNSeries A

Relaycontactterminal

Heater

PowerCondenser

0.1630V

MagnetorRelaycontact

Documents

TCN SeriesEconomical Dual Display Type, PID Control